CN111888970A - Ready-made clothes non-ironing finishing liquid automatic configuration system - Google Patents
Ready-made clothes non-ironing finishing liquid automatic configuration system Download PDFInfo
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- CN111888970A CN111888970A CN202010760131.5A CN202010760131A CN111888970A CN 111888970 A CN111888970 A CN 111888970A CN 202010760131 A CN202010760131 A CN 202010760131A CN 111888970 A CN111888970 A CN 111888970A
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- 239000007788 liquid Substances 0.000 title claims abstract description 121
- 238000010409 ironing Methods 0.000 title claims abstract description 80
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 77
- 238000003756 stirring Methods 0.000 claims abstract description 72
- 239000007864 aqueous solution Substances 0.000 claims abstract description 33
- 239000000243 solution Substances 0.000 claims abstract description 33
- 239000000203 mixture Substances 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims description 33
- 239000004744 fabric Substances 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000002360 preparation method Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 13
- 238000004140 cleaning Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 8
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 claims description 7
- 239000003054 catalyst Substances 0.000 claims description 7
- 239000003431 cross linking reagent Substances 0.000 claims description 7
- 239000008367 deionised water Substances 0.000 claims description 7
- 229910021641 deionized water Inorganic materials 0.000 claims description 7
- 239000004902 Softening Agent Substances 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- 239000003242 anti bacterial agent Substances 0.000 claims description 3
- 238000000889 atomisation Methods 0.000 claims description 3
- 239000011259 mixed solution Substances 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims description 2
- 238000011056 performance test Methods 0.000 claims description 2
- 238000009472 formulation Methods 0.000 claims 3
- 238000013019 agitation Methods 0.000 claims 1
- 238000012395 formulation development Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 238000001035 drying Methods 0.000 description 5
- 238000011161 development Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000011001 backwashing Methods 0.000 description 1
- 230000009172 bursting Effects 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000036314 physical performance Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2209—Controlling the mixing process as a whole, i.e. involving a complete monitoring and controlling of the mixing process during the whole mixing cycle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/712—Feed mechanisms for feeding fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71715—Feed mechanisms characterised by the means for feeding the components to the mixer using buckets, cups or open containers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to an automatic configuration system of ready-made clothes non-ironing finishing liquid, which comprises a plurality of reagent barrels, a stirring barrel and a configuration control system; a liquid outlet is formed in the bottom of the reagent barrel, and the liquid outlet of the reagent barrel is connected with a liquid inlet of the stirring barrel; a stirring blade is arranged in the stirring barrel and is driven by a motor; the configuration control system is connected with the reagent barrel and the stirring barrel. According to the invention, the dosage of each reagent of the ready-made clothes non-ironing finishing liquid, the temperature of the aqueous solution and the working parameters of the stirring barrel are calculated; sending each parameter to each control unit, and starting quantitative feeding; then the stirring barrel is started and is controlled by the stirring control unit to be fully and uniformly stirred; and after the stirring is finished, outputting the mixture by a solution output control unit. The invention strictly controls the configuration time and temperature and improves the configuration efficiency, realizes the automatic configuration of the ready-made clothes non-ironing finishing liquid and greatly improves the final ready-made clothes non-ironing finishing effect.
Description
Technical Field
The invention relates to a system for automatically configuring ready-made clothes non-ironing finishing liquid, aiming at improving configuration efficiency and ensuring accurate ratio.
Background
In recent years, consumers are keen on clothes non-ironing, but enterprises producing clothes non-ironing are still in a primary stage in the non-ironing treatment process, particularly in the stage of manual configuration of non-ironing finishing liquid or in the stage of empirical judgment, so that the process of configuring the non-ironing finishing liquid is easy to cause careless mistakes, the quality/quantity control of reagents is not up to standard, the time control is unreasonable, the temperature control is not constant, particularly fabrics suitable for clothes non-ironing have different requirements on the configuration quality/quantity of the finishing liquid along with different batches or varieties, the efficiency of technicians in the configuration process is low, and the accuracy of the configuration of the finishing liquid is not up to standard.
In addition, the improvement of the easy-care performance is accompanied with the reduction of the tensile (bursting) strength, tearing strength and abrasion resistance of the fabric, and the problems of easy yellowing, chlorine absorption and brittle loss, hard hand feeling and the like are often caused. If the formula and the non-ironing finishing liquid are not strictly controlled, the final result is that the non-ironing effect does not reach the standard, and huge losses are brought to enterprises and consumers.
Therefore, how to realize a method which not only can accurately prepare the non-ironing finishing liquid, but also has high efficiency becomes a difficult problem to be solved in the field; in order to solve the problem, a set of automatic preparation system for the non-ironing finishing liquid is needed to be developed so as to accurately research and develop a formula, accurately control the preparation amount of a reagent, strictly control the preparation time and temperature and improve the preparation efficiency.
Disclosure of Invention
The invention aims to provide an automatic configuration system of ready-made clothes non-ironing finishing liquid, which aims to accurately research and develop a formula, accurately control the configuration dosage of a reagent, strictly control the configuration time and temperature, improve the configuration efficiency and improve the ready-made clothes non-ironing finishing treatment effect.
In order to achieve the aim, the invention provides an automatic ready-to-wear finishing liquid preparation system which is characterized by comprising a plurality of reagent barrels, a stirring barrel and a preparation control system;
a liquid outlet is formed in the bottom of the reagent barrel, and the liquid outlet of the reagent barrel is connected with a liquid inlet of the stirring barrel;
a stirring blade is arranged in the stirring barrel and is driven by a motor;
the configuration control system is connected with the reagent barrel and the stirring barrel;
the configuration control system comprises a non-ironing fabric information database, a formula database, a liquid quantity alarm unit, a water solution temperature control unit, a reagent liquid quantity control unit, a stirring control unit and a solution output control unit;
the non-ironing fabric information database stores the color number information of the non-ironing fabric;
the formula database stores formula data corresponding to the non-ironing fabric;
the liquid quantity alarm unit is used for monitoring and alarming the liquid quantity of the reagent barrel;
the aqueous solution temperature control unit is used for controlling the temperature of the aqueous solution in the reagent barrel where the aqueous solution is located;
the reagent liquid output control unit controls the output liquid amount of the reagent barrel;
the stirring control unit is used for controlling the stirring of the stirring barrel;
and the solution output control unit controls the output condition of the stirred mixed solution through the stirring barrel.
Further, a liquid quantity sensor is arranged in the reagent barrel; the liquid volume sensor is connected with the liquid volume alarm unit.
Further, a liquid outlet electronic valve is arranged at a liquid outlet of the reagent barrel; the liquid outlet electronic valve is connected with the reagent liquid outlet control unit.
Further, a stirring blade driving motor of the stirring barrel is connected to a stirring control unit.
Further, a mixed liquid discharge valve is arranged at the bottom of the stirring barrel and connected with a ready-made clothes non-ironing finishing device; the mixed liquid discharge valve is connected to the solution output control unit.
Furthermore, the configuration control system is provided with a cleaning unit, and the cleaning unit is used for cleaning the interior of the stirring barrel and removing residual solution; and after the cleaning is finished, closing the mixed liquid discharge valve.
As a further improvement of the invention, the reagent barrels are respectively a cross-linking agent storage device, a catalyst storage device, a softening agent storage device, a silver ion storage device, a deionized water storage device and an aqueous solution storage device.
Furthermore, a heating device and a temperature sensor are arranged in the reagent barrel of the aqueous solution storage device; the heating device and the temperature sensor are connected to the aqueous solution temperature control unit.
As a further improvement of the present invention, the recipe database includes recipe development and recipe applications.
Further, the formula is developed to establish a configuration formula database; the configuration formula architecture in the configuration formula database is as follows:
1 unit of non-ironing finishing liquid (L) ═ n1 crosslinking agent (L) + n2 catalyst (L) + n3 softening agent (L) + n4 silver ion antibacterial agent (L) + n5 deionized water (L) + n6 aqueous solution/nx ℃ (L), h stirring time (min), and R stirring speed (R/min);
the formula is developed by classifying all process parameters, adjusting and testing the process parameters by stages:
(1) dividing the volume of each reagent into gears according to the mass percentage, wherein each gear is 5%;
(2) dividing the temperature of the aqueous solution into 10 ℃ first grade;
(3) dividing the rotating speed of the stirring device into first gears according to 5 r/min;
(4) dividing the time of water washing into first grades according to 10 min;
(5) dividing the baking temperature by taking 10 ℃ as a first grade;
(6) the atomization spraying pressure of the finishing liquid is 0.5mpa, and the finishing liquid is divided;
(7) dividing the ready-made clothes with the liquid rate of 15% after the ironing is finished;
performing permutation and combination calculation according to a formula framework to generate different formulas, simultaneously performing treatment by using different grade treatment parameters, and finally performing non-ironing performance test;
comparing the non-ironing performance of the formula with that of more than or equal to grade 3, determining the optimal formula, and inputting the formula parameters into a configuration formula database; the formula is prepared for application.
The invention also provides an automatic preparation method of the ready-made clothes non-ironing finishing liquid, which is characterized by comprising an automatic preparation system of the ready-made clothes non-ironing finishing liquid; also has the following steps:
according to the fabric information, the non-ironing fabric information database is utilized to inquire and determine formula data;
according to the clothing order information and the formula data, calculating the dosage of each reagent, the temperature of the aqueous solution and the working parameters of the mixing tank of the ready-made clothing non-ironing finishing liquid prepared at this time;
sending the solution temperature parameter to a water solution temperature control unit, and starting to heat the water solution storage device;
sending the dosage data of each reagent to a reagent output capacity control unit, and starting the quantitative feeding of different reagents;
after the feeding is finished, starting the stirring barrel, and controlling by the stirring control unit to fully and uniformly stir;
and after the stirring is finished, outputting the mixture by a solution output control unit.
According to the automatic configuration system for the ready-made clothes non-ironing finishing liquid, a configuration formula database is established, then, a configuration control system and an automatic configuration device are utilized to carry out accurate automatic configuration on the ready-made clothes non-ironing finishing liquid, the configuration time and temperature are strictly controlled, the configuration efficiency is improved, the automatic configuration of the ready-made clothes non-ironing finishing liquid is realized, and the final ready-made clothes non-ironing finishing effect is greatly improved. The working efficiency of experimenters is improved, and the production cost of enterprises is reduced.
Drawings
FIG. 1 is a schematic view of the construction of a reagent cartridge according to the present invention;
FIG. 2 is a schematic diagram of an automatic configuration device according to the present invention;
FIG. 3 is a schematic diagram of a configuration control system of the present invention;
FIG. 4 is a schematic workflow diagram of the automatic configuration system of the present invention;
reference numerals: a reagent barrel 1; a cross-linking agent storage device 11, a catalyst storage device 12, a softening agent storage device 13, a silver ion storage device 14, a deionized water storage device 15 and an aqueous solution storage device 16;
a liquid quantity sensor 2, a liquid outlet electronic valve 3, a temperature sensor 4 and a heating device 5;
a stirring barrel 6 and a mixed liquid discharge valve 7.
Detailed Description
The invention is further described below with reference to the following figures and specific examples.
The invention relates to an automatic configuration system of ready-made clothes non-ironing finishing liquid, which firstly relates to an automatic configuration device, as shown in figure 2; the reagent barrel involved therein is used for storing different reagents, as shown in fig. 1.
The bottom of the reagent barrel 1 is provided with a liquid quantity sensor 2, and the liquid quantity sensor 2 is used for detecting the amount of the solution stored in the reagent barrel 1, so that sufficient reagents are ensured to be stored in the reagent barrel 1 for standby.
A liquid outlet is formed in the bottom of the reagent barrel 1, liquid is discharged through the gravity of the solution in the reagent barrel, and liquid can be pumped out through a liquid pump; in this embodiment, gravity is adopted to discharge liquid, a liquid outlet electronic valve 3 is arranged on a liquid outlet of the reagent barrel 1, and the liquid outlet can be opened or closed by controlling the liquid outlet electronic valve 3.
The automatic configuration device is provided with a plurality of mutually independent reagent barrels 1, and liquid outlets of the reagent barrels are collected into a stirring barrel 6 through a liquid conveying pipe.
The automatic preparation device is used as an automatic preparation system of ready-made clothes non-ironing finishing liquid and is provided with a cross-linking agent storage device 11, a catalyst storage device 12, a softening agent storage device 13, a silver ion storage device 14, a deionized water storage device 15 and an aqueous solution storage device 16; the automatic configuration device of the invention can increase or decrease the corresponding reagent barrel 1 according to the specific reagent.
Wherein, a temperature sensor 4 is also arranged in the reagent barrel 1 of the aqueous solution storage device 16, and a heating device 5 is also arranged in the reagent barrel 1 of the aqueous solution storage device 16; the temperature sensor 4 and the heating device 5 are used for adjusting the water temperature in the aqueous solution storage device 16 according to the setting requirement, so as to meet the configuration requirement.
Be equipped with stirring paddle leaf in the agitator 6, can carry out intensive mixing, mixing to the solution of pouring into it, at last by being located mix liquid blow-off valve 7 output to the ready-made clothes non-ironing finishing device in the agitator 6 bottom.
The stirring blade of the stirring barrel 6 is driven by a motor.
The automatic ready-made garment non-ironing finishing liquid preparation system also comprises a preparation control system, as shown in fig. 3, and specifically comprises a non-ironing fabric information database, a formula database, a liquid quantity alarm unit, a water solution temperature control unit, a reagent liquid output control unit, a stirring (time) control unit, a solution output control unit and a cleaning unit.
The non-ironing fabric information database is used for storing the color number information and the like of the non-ironing fabric; the performance of the selected fabric is carried out according to the related indexes of the physical performance of the cellulose fiber and the blended and interwoven non-ironing textile required in GB/T18863 and SN/T2558.3.
The formula database comprises two parts of formula development and formula application;
firstly developing a formula and establishing a configuration formula database, specifically: the preparation formula of the amount of different reagents needed by 1 unit of non-ironing finishing liquid is obtained, and the specific control of the amount of the finishing liquid reagents when the optimal non-ironing effect of a certain fabric is achieved is formed.
The configuration formula architecture is as follows: 1 unit of non-ironing finishing liquid (L) ═ n1 crosslinking agent (L) + n2 catalyst (L) + n3 softening agent (L) + n4 silver ion antibacterial agent (L) + n5 deionized water (L) + n6 aqueous solution/nx ℃ (L), h stirring time (min), and R stirring speed (R/min).
In the specific process of formula development, according to the cellulose fiber required in GB/T18863 and the quality index required by the technical requirements of the blended and interwoven non-ironing textile, all process parameters are classified into grades, and are adjusted and tested by grades:
(1) dividing the volume of each reagent into gears according to the mass percentage, wherein each gear is 5%;
(2) dividing the temperature of the aqueous solution into 10 ℃ first grade;
(3) dividing the rotating speed of the stirring device into first gears according to 5 r/min;
(4) dividing the time of water washing into first grades according to 10 min;
(5) dividing the baking temperature by taking 10 ℃ as a first grade;
(6) the atomization spraying pressure of the finishing liquid is 0.5mpa, and the finishing liquid is divided;
(7) the ready-made clothes liquid carrying rate after the non-ironing is divided by taking 15 percent as the first grade.
Performing permutation and combination calculation according to a formula architecture to generate different formulas, and simultaneously processing by using different grade processing parameters; wherein, when the formula is developed, the stirring time is not definite temporarily, and the stirring time is determined finally according to the specific effect; the test is carried out by referring to the non-ironing step in the shirt ready-made garment non-ironing finishing liquid and the shirt ready-made garment non-ironing finishing method which are previously applied by the applicant and have the Chinese patent publication number of CN105839414A, and the test comprises the following steps:
step 4, drying in a constant humidity mode;
step 8, backwashing: re-washing the standing ready-made clothes to wash away residual unreacted auxiliary agents;
step 9, drying: and drying the washed ready-made clothes.
Finally, the ready-made clothes obtained according to the test formula are tested according to a GB/T18863 test method to obtain an optimal formula with the final non-ironing performance of more than or equal to grade 3, and the formula parameters are input into a configuration formula database; and preparing for application, namely formula application.
The liquid amount alarming unit is used for alarming and prompting liquid supplement when the liquid amount is lower than a set value according to the signal data of the liquid amount sensor 2; furthermore, when the added reagent is higher than the liquid amount set maximum value, an excess alarm is also sent out, so that an operator can be reasonably and accurately reminded of controlling the amount of the corresponding reagent liquid in the reagent barrel 1.
The water solution temperature control unit sets the optimal value of the water solution temperature required by the water solution temperature control unit according to the optimal non-ironing effect of the non-ironing fabric; when different temperatures of the aqueous solution are adopted, the final non-ironing effect is different.
The reagent liquid output control unit controls the liquid output electronic valve 3 of each reagent barrel 1, controls the liquid output of the reagent barrel 1 according to the amount given by the needed non-ironing finishing liquid formula, and accurately controls the reagent dosage.
And the stirring (time) control unit controls the motor to drive the stirring blades in the stirring barrel 6, and controls the stirring speed and the stirring and mixing time.
And the solution output control unit starts the mixed liquid discharge valve 7 when the non-ironing solution needs to be output to the non-ironing device after the non-ironing solution is configured, and outputs the mixed non-ironing finishing liquid to the ready-made clothes non-ironing finishing device.
And the cleaning unit sends out an instruction after each configuration is finished, and the stirring barrel is sufficiently cleaned to remove residual solution so as to facilitate the next configuration. After the cleaning is finished, the mixed liquid discharge valve 7 is closed in time, and the stirring barrel 6 is in a material waiting state.
As shown in fig. 4, when the system for automatically preparing the ready-to-wear easy-care finishing liquid of the invention works, optimal formula data is inquired and determined by using the easy-to-wear fabric information database according to the fabric information, and simultaneously, the dosage of each reagent, the temperature of the aqueous solution and the working parameters of the stirring barrel 6 of the ready-to-wear easy-care finishing liquid prepared at this time are calculated according to the clothing order information (quantity and weight).
The formula application, namely the application process of the optimal formula obtained by testing in the actual production, the calculation formula of the actual application formula is as follows:
the number/weight of 1 unit of non-ironing finishing liquid per 1 batch of non-ironing finishing clothes is 1 batch of non-ironing finishing liquid required by the non-ironing finishing clothes.
The dosage of each reagent and the temperature parameter of the aqueous solution are respectively sent to a reagent liquid output control unit and an aqueous solution temperature control unit, and the corresponding liquid output electronic valve 3 is started for feeding; meanwhile, the heating device 5 in the aqueous solution storage device 16 is started, and after the aqueous solution starts to be heated to the specified temperature, the liquid outlet electronic valve 3 of the aqueous solution storage device 16 is started again for quantitative feeding; after the feeding is finished, starting the stirring barrel 6, and controlling by a stirring (time) control unit to fully and uniformly stir; and after the completion, the solution is output by the solution output control unit.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (11)
1. An automatic ready-made garment non-ironing finishing liquid preparation system is characterized by comprising a plurality of reagent barrels, a stirring barrel and a preparation control system;
a liquid outlet is formed in the bottom of the reagent barrel, and the liquid outlet of the reagent barrel is connected with a liquid inlet of the stirring barrel;
a stirring blade is arranged in the stirring barrel and is driven by a motor;
the configuration control system is connected with the reagent barrel and the stirring barrel;
the configuration control system comprises a non-ironing fabric information database, a formula database, a liquid quantity alarm unit, a water solution temperature control unit, a reagent liquid quantity control unit, a stirring control unit and a solution output control unit;
the non-ironing fabric information database stores the color number information of the non-ironing fabric;
the formula database stores formula data corresponding to the non-ironing fabric;
the liquid quantity alarm unit is used for monitoring and alarming the liquid quantity of the reagent barrel;
the aqueous solution temperature control unit is used for controlling the temperature of the aqueous solution in the reagent barrel where the aqueous solution is located;
the reagent liquid output control unit controls the output liquid amount of the reagent barrel;
the stirring control unit is used for controlling the stirring of the stirring barrel;
and the solution output control unit controls the output condition of the stirred mixed solution through the stirring barrel.
2. The system for automatically preparing a ready-to-wear finishing liquor according to claim 1, wherein a liquor level sensor is arranged in the reagent barrel; the liquid volume sensor is connected with the liquid volume alarm unit.
3. The system for automatically preparing ready-to-wear finishing liquor according to claim 1, wherein a liquor outlet of the reagent barrel is provided with an electronic liquor outlet valve; the liquid outlet electronic valve is connected with the reagent liquid outlet control unit.
4. The system of claim 1, wherein a paddle drive motor of the agitator is connected to the agitation control unit.
5. The system for automatically preparing ready-to-wear finishing liquor according to claim 1, wherein a mixed liquor discharge valve is arranged at the bottom of the stirring barrel and is connected with a ready-to-wear finishing device; the mixed liquid discharge valve is connected to the solution output control unit.
6. The automatic ready-to-wear finishing liquid preparation system according to claim 5, wherein the preparation control system is provided with a cleaning unit, and the cleaning unit is used for cleaning the interior of the stirring barrel and removing residual solution; and after the cleaning is finished, closing the mixed liquid discharge valve.
7. The system of claim 1, wherein the reagent barrels are a cross-linking agent storage device, a catalyst storage device, a softener storage device, a silver ion storage device, a deionized water storage device, and an aqueous solution storage device, respectively.
8. The system for automatically preparing a ready-to-wear finishing liquor according to claim 7, wherein a heating device and a temperature sensor are arranged in the reagent barrel of the aqueous solution storage device; the heating device and the temperature sensor are connected to the aqueous solution temperature control unit.
9. The system of claim 1, wherein the database of formulations includes formulation development and formulation applications.
10. The system of claim 9, wherein the recipe is developed to create a database of formulation formulas; the configuration formula architecture in the configuration formula database is as follows:
1 unit of non-ironing finishing liquid (L) ═ n1 crosslinking agent (L) + n2 catalyst (L) + n3 softening agent (L) + n4 silver ion antibacterial agent (L) + n5 deionized water (L) + n6 aqueous solution/nx ℃ (L), h stirring time (min), and R stirring speed (R/min);
the formula is developed by classifying all process parameters, adjusting and testing the process parameters by stages:
(1) dividing the volume of each reagent into gears according to the mass percentage, wherein each gear is 5%;
(2) dividing the temperature of the aqueous solution into 10 ℃ first grade;
(3) dividing the rotating speed of the stirring device into first gears according to 5 r/min;
(4) dividing the time of water washing into first grades according to 10 min;
(5) dividing the baking temperature by taking 10 ℃ as a first grade;
(6) the atomization spraying pressure of the finishing liquid is 0.5mpa, and the finishing liquid is divided;
(7) dividing the ready-made clothes with the liquid rate of 15% after the ironing is finished;
performing permutation and combination calculation according to a formula framework to generate different formulas, simultaneously performing treatment by using different grade treatment parameters, and finally performing non-ironing performance test;
comparing the non-ironing performance of the formula with that of more than or equal to grade 3, determining the optimal formula, and inputting the formula parameters into a configuration formula database; the formula is prepared for application.
11. A method for automatically preparing a ready-to-wear finishing liquid, which is characterized by comprising the system for automatically preparing the ready-to-wear finishing liquid according to any one of claims 1 to 10; also has the following steps:
according to the fabric information, the non-ironing fabric information database is utilized to inquire and determine formula data;
according to the clothing order information and the formula data, calculating the dosage of each reagent, the temperature of the aqueous solution and the working parameters of the mixing tank of the ready-made clothing non-ironing finishing liquid prepared at this time;
sending the solution temperature parameter to a water solution temperature control unit, and starting to heat the water solution storage device;
sending the dosage data of each reagent to a reagent output capacity control unit, and starting the quantitative feeding of different reagents;
after the feeding is finished, starting the stirring barrel, and controlling by the stirring control unit to fully and uniformly stir;
and after the stirring is finished, outputting the mixture by a solution output control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010760131.5A CN111888970A (en) | 2020-07-31 | 2020-07-31 | Ready-made clothes non-ironing finishing liquid automatic configuration system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010760131.5A CN111888970A (en) | 2020-07-31 | 2020-07-31 | Ready-made clothes non-ironing finishing liquid automatic configuration system |
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| CN111888970A true CN111888970A (en) | 2020-11-06 |
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| CN202010760131.5A Withdrawn CN111888970A (en) | 2020-07-31 | 2020-07-31 | Ready-made clothes non-ironing finishing liquid automatic configuration system |
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| CN (1) | CN111888970A (en) |
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| CN205886733U (en) * | 2016-08-15 | 2017-01-18 | 福建省长乐市福荣针织有限公司 | Dyestuff blending device |
| CN106348408A (en) * | 2016-08-30 | 2017-01-25 | 河南华东工控技术有限公司 | Intelligent dosing system |
| CN109357736A (en) * | 2018-09-29 | 2019-02-19 | 昆山博益鑫成高分子材料有限公司 | A kind of batch weighing mistake proofing fool proof control method and system |
| CN111427314A (en) * | 2020-03-16 | 2020-07-17 | 浙江大华技术股份有限公司 | Batching system and batching method |
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| CN106348408A (en) * | 2016-08-30 | 2017-01-25 | 河南华东工控技术有限公司 | Intelligent dosing system |
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Address after: 214400 Xinqiao Town, Jiangyin City, Wuxi City, Jiangsu Province Applicant after: Hailan Home Group Co.,Ltd. Address before: 214426 Jiangyin City, Wuxi, Jiangsu, Xinqiao Town Applicant before: HEILAN HOME Co.,Ltd. |
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