CN102560935A - Automatic auxiliary feeding system - Google Patents

Automatic auxiliary feeding system Download PDF

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Publication number
CN102560935A
CN102560935A CN201010591026XA CN201010591026A CN102560935A CN 102560935 A CN102560935 A CN 102560935A CN 201010591026X A CN201010591026X A CN 201010591026XA CN 201010591026 A CN201010591026 A CN 201010591026A CN 102560935 A CN102560935 A CN 102560935A
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CN
China
Prior art keywords
auxiliary agent
weighing device
bucket
auxiliary
crossbeam
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CN201010591026XA
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Chinese (zh)
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CN102560935B (en
Inventor
金福江
李平
谢洋
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Fengzhu Textile Science And Technology Co Ltd Fujian
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Fengzhu Textile Science And Technology Co Ltd Fujian
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Priority to CN201010591026.XA priority Critical patent/CN102560935B/en
Publication of CN102560935A publication Critical patent/CN102560935A/en
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Publication of CN102560935B publication Critical patent/CN102560935B/en
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Abstract

An automatic auxiliary feeding system comprises a plurality of auxiliary buckets, a weighing device, a driving device and a control main unit. The auxiliary buckets are used for storing various auxiliaries and are supported at high positions through supports, and each auxiliary bucket is provided with a discharge pipe communicated with the inside of the auxiliary bucket and electromagnetic valves used for controlling on and off of the discharge pipes. The weighing device is provided with an auxiliary container. The driving device is used for driving the weighing device to move below the auxiliary buckets. When the weighing device is arranged below one of the auxiliary buckets, corresponding auxiliaries can be injected into the auxiliary container through the discharge pipes of the auxiliary buckets. The control main unit is respectively connected with the electromagnetic valves, the weighing device and the driving device. The automatic auxiliary feeding system is capable of feeding the various auxiliaries automatically and accurately and has the advantages of simple structure, low cost, convenience in operation and the like.

Description

A kind of auxiliary agent automatic feeding system
Technical field
The present invention relates to the textile printing and dyeing field, relate in particular to a kind of auxiliary agent automatic feeding system.
Background technology
In some enterprises, textile enterprise particularly need be to the feed in raw material operation and weighing of multiple auxiliary agent, but because manual work is weighed labour intensity big, need problems such as the workman is many, efficient is low, the data of weighing are inconvenient to file.Situation about claiming appear in regular meeting more in the time of in the process of weighing, and are extremely frequent because of the number of times of weighing of auxiliary agent in the industry, are easy to go wrong, thereby cause the significant wastage of auxiliary agent, and then increase the production cost of enterprise.
At present, the reinforced weighing system of domestic and international application in commercial production all taked the man-to-man mode that takes by weighing, the corresponding pump of promptly a kind of auxiliary agent, a valve, a pipeline; When needs take by weighing auxiliary agent, then open corresponding membrane pump, the pipeline through correspondence extracts; Such system has complex structure, cost is high, device fabrication and maintenance difficult, simultaneously; Rate of breakdown is higher, and reliability is lower, has had a strong impact on the production efficiency of enterprise.
Summary of the invention
The objective of the invention is the deficiency to prior art, provide a kind of simple in structure, cost is low, reinforced accurate auxiliary agent automatic feeding system.
The object of the invention is realized through following technical scheme:
A kind of auxiliary agent automatic feeding system is characterized in that: comprise
The several assistants bucket is used to store various auxiliary agents, and in a high position, each auxiliary agent bucket is provided with the drainage conduit with its internal communication, and is provided with the electromagnetic valve that is used to control the drainage conduit on/off in drainage conduit through stent support for it;
Weighing device, it is provided with charge cask;
Drive unit is used to drive weighing device and moves between below each auxiliary agent bucket, and when weighing device is positioned at a certain auxiliary agent bucket lower position, the drainage conduit of this auxiliary agent bucket can be injected corresponding additive to charge cask;
Main control system; Be connected with electromagnetic valve, weighing device and drive unit respectively; Be used to store the positional information and the auxiliary agent information of each auxiliary agent bucket, and move to target auxiliary agent bucket below and form the dose that closed-loop control realizes the target auxiliary agent with electromagnetic valve and weighing device according to the reinforced commands for controlling drive unit driving of preset auxiliary agent weighing device.
Further; Said drive unit comprises two guide rails that transverse horizontal extends, is actively set in longitudinally horizontally extending moved cross beam between two guide rails, connect the cross motor that drives crossbeam and move along two guide rails, connect through vertical transmission mechanism and drive vertical motor that weighing device moves along crossbeam through horizontal transmission mechanism, and said weighing device is actively set on the crossbeam.
Said drive unit also comprises the frequency converter that is connected with cross motor, and said frequency converter is connected with main control system, is used to control the translational speed of crossbeam, is arranged to reduce during near the target location when crossbeam the translational speed of crossbeam.
Said drive unit comprises also and is arranged on the encoder that is used to detect motor speed on the cross motor that this encoder is connected the rotary speed information that is used for transmitting to main control system cross motor with main control system.
Further, said several assistants bucket is arranged on the support along the lateral separation.
The present invention has following beneficial effect:
Through support the auxiliary agent bucket is arranged at a high position, when electromagnetic valve was opened, auxiliary agent utilized gravity to inject charge cask through drainage conduit, and this mode is compared with existing pump mode of movement, and is simple in structure and can reduce installation cost greatly; Main control system moves between below each auxiliary agent bucket through the driving device controls weighing device; And get material; During concrete work; Only need table scale refitting to put the extraction that just can realize multiple auxiliary agent, can only extract a kind of auxiliary agent with an existing delivery pump and compare, the present invention can reduce installation cost greatly; Main control system and electromagnetic valve and weighing device form the dose that closed-loop control realizes the target auxiliary agent; This control mode can realize the accurate extraction of auxiliary agent; Avoid getting the too much or very few phenomenon of material; And be arranged to reduce the aperture of electromagnetic valve during near target weight, thereby further improve the extraction accuracy of auxiliary agent of the present invention when auxiliary agent weight; The auxiliary agent bucket, can be convenient to cooperate with drive unit along lateral arrangement on support, rapidly and accurately weighing device is moved to target auxiliary agent bucket lower position; Drive unit is according to the needs of the distribution mode of auxiliary agent bucket; Adopt and laterally to move closed-loop control, promptly crossbeam position sensor, frequency converter and main control system form closed-loop control, when crossbeam reduces the translational speed of crossbeam during near the target location; Thereby realize the quick, accurately mobile of crossbeam; Employing vertically moves open loop control, and control weighing device low speed on crossbeam moves, and guarantees to move accurately; This will reduce cost, can raise the efficiency again; More the present invention also can will organize charging system through the internet and be connected with a terminal management main frame, thereby realize the unified management of many group charging systems.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done further detailed explanation.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a workflow diagram of the present invention.
Fig. 3 is the structural representation of drive unit of the present invention.
The specific embodiment
With reference to Fig. 1, Fig. 2 and shown in Figure 3, a kind of auxiliary agent automatic feeding system comprises support, several assistants bucket 1, weighing device and drive unit.
Support is used for auxiliary agent bucket 1 is supported in a high position, and it is provided with the holder 2 that is used to place auxiliary agent bucket 1; Auxiliary agent bucket 1 is arranged on the holder 2 along the lateral separation, and each auxiliary agent bucket 1 bottom is provided with the drainage conduit 4 with its internal communication, and is provided with the electromagnetic valve 3 that is used to control drainage conduit 4 on/off in drainage conduit 4; Weighing device is made up of electronic scale 6 and the charge cask 5 that is arranged on the electronic scale 6, and electronic scale 6 is actively set on the crossbeam 8 of drive unit; Drive unit is used to drive electronic scale 6 and between below each auxiliary agent bucket 1, moves; Concrete; Two guide rails 7 that drive unit comprises that transverse horizontal extends, be actively set in longitudinally horizontally extending moved cross beam 8 between two guide rails 7, connect the cross motor (not shown) that drives crossbeam 8 and move, connect through vertical transmission mechanism (not shown) and drive vertical motor (not shown), the frequency converter (not shown) that is connected with cross motor that electronic scale 6 moves along crossbeam 8 and be arranged on the encoder (not shown) that is used to detect motor speed on the cross motor along two guide rails 7 through horizontal transmission mechanism (not shown); Frequency converter is connected with main control system; Be used to control the translational speed of crossbeam 8; Be arranged to reduce during near the target location translational speed of crossbeam 8 when crossbeam 8; Encoder is used to detect the cross motor rotating speed, and is connected the rotary speed information that is used for transmitting to main control system cross motor with main control system, and above-mentioned horizontal stroke, vertical transmission mechanism are known common structure; Like leading screw and nut mechanism etc., here no longer specify.
Main control system; Be connected with drive unit with electromagnetic valve 3, electronic scale 6 respectively; Be used to store the positional information and the auxiliary agent information of each auxiliary agent bucket 1, and drive electronic scale 6 according to the reinforced commands for controlling drive unit of preset auxiliary agent and move to target auxiliary agent bucket below and form the dose that closed-loop controls realize the target auxiliary agents, when being arranged to auxiliary agent weight and moving closer to target weight with electromagnetic valve 3 and electronic scale 6; The aperture of electromagnetic valve 3 reduces gradually, and closed when auxiliary agent weight reaches target weight.
Workflow of the present invention is specific as follows:
(1) adding assistant title, target auxiliary agent weight are treated in input in main control system, and definite auxiliary agent bucket 1 position, start-up routine begin.
(2) control electronic scale 6 horizontal strokes, vertically move, make it reach target auxiliary agent bucket lower position;
(3) the control electromagnetic valve is opened, and spills auxiliary agent in the auxiliary agent bucket 1, and at reinforced incipient stage electromagnetic valve 3 standard-sized sheets, charging rate is the fastest; When auxiliary agent reading and target weight in the electronic scale 6 near the time; The aperture of control electromagnetic valve 3 reduces with the deviate of auxiliary agent reading and target weight in the electronic scale 6 and reduces; Charging rate also reduces with the deviate of auxiliary agent reading and target weight in the electronic scale and reduces; When the deviate of auxiliary agent reading and target weight in the electronic scale 6 was zero, electromagnetic valve 3 cut out fully.
(5) will the weigh actual weight of auxiliary agent of electronic scale 6 is input in the corresponding table of database of main control system through the RS485 serial communication, in main control system, obtains the auxiliary agent title, auxiliary agent bucket position, the auxiliary agent target weight of weighing that feed in raw material, and begins new auxiliary agent and weighs.
(6) the automatic vertical, horizontal of electronic scale 6 continuation moves toward next target auxiliary agent bucket position.

Claims (5)

1. an auxiliary agent automatic feeding system is characterized in that: comprise
The several assistants bucket is used to store various auxiliary agents, and in a high position, each auxiliary agent bucket is provided with the drainage conduit with its internal communication, and is provided with the electromagnetic valve that is used to control the drainage conduit on/off in drainage conduit through stent support for it;
Weighing device, it is provided with charge cask;
Drive unit is used to drive weighing device and moves between below each auxiliary agent bucket, and when weighing device is positioned at a certain auxiliary agent bucket lower position, the drainage conduit of this auxiliary agent bucket can be injected corresponding additive to charge cask;
Main control system; Be connected with electromagnetic valve, weighing device and drive unit respectively; Be used to store the positional information and the auxiliary agent information of each auxiliary agent bucket, and move to target auxiliary agent bucket below and form the dose that closed-loop control realizes the target auxiliary agent with electromagnetic valve and weighing device according to the reinforced commands for controlling drive unit driving of preset auxiliary agent weighing device.
2. a kind of auxiliary agent automatic feeding system according to claim 1; It is characterized in that: said drive unit comprises two guide rails that transverse horizontal extends, is actively set in longitudinally horizontally extending moved cross beam between two guide rails, connect the cross motor that drives crossbeam and move along two guide rails, connect through vertical transmission mechanism and drive vertical motor that weighing device moves along crossbeam through horizontal transmission mechanism, and said weighing device is actively set on the crossbeam.
3. a kind of auxiliary agent automatic feeding system according to claim 2; It is characterized in that: also comprise the frequency converter that is connected with cross motor; Said frequency converter is connected with main control system, is used to control the translational speed of crossbeam, is arranged to reduce during near the target location when crossbeam the translational speed of crossbeam.
4. a kind of auxiliary agent automatic feeding system according to claim 3; It is characterized in that: comprise also being arranged on the encoder that is used to detect motor speed on the cross motor that this encoder is connected the rotary speed information that is used for transmitting to main control system cross motor with main control system.
5. a kind of auxiliary agent automatic feeding system according to claim 1 is characterized in that: said several assistants bucket is arranged on the support along the lateral separation.
CN201010591026.XA 2010-12-16 2010-12-16 Automatic auxiliary feeding system Active CN102560935B (en)

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Application Number Priority Date Filing Date Title
CN201010591026.XA CN102560935B (en) 2010-12-16 2010-12-16 Automatic auxiliary feeding system

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Application Number Priority Date Filing Date Title
CN201010591026.XA CN102560935B (en) 2010-12-16 2010-12-16 Automatic auxiliary feeding system

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CN102560935A true CN102560935A (en) 2012-07-11
CN102560935B CN102560935B (en) 2014-06-11

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103882645A (en) * 2013-12-31 2014-06-25 襄阳信正纺织有限公司 Digital-controlled slasher mixing vessel
CN104574195A (en) * 2013-10-18 2015-04-29 北京智慧农业有限公司 Intelligent proportioning method and system based on RFID (radio frequency identification) and data mining
CN105483964A (en) * 2015-11-22 2016-04-13 贺锦辉 Automatic metering and delivery device for additives
CN106347787A (en) * 2016-08-20 2017-01-25 龚云超 Intelligent textile printing and dyeing machine
CN111888970A (en) * 2020-07-31 2020-11-06 海澜之家股份有限公司 Ready-made clothes non-ironing finishing liquid automatic configuration system

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201529507U (en) * 2009-10-26 2010-07-21 浙江悉奥涂料有限公司 Additive metering system
CN201558683U (en) * 2009-10-26 2010-08-25 浙江悉奥涂料有限公司 Auxiliary agent charging system
CN201908214U (en) * 2010-12-16 2011-07-27 福建凤竹纺织科技股份有限公司 Automatic assistant charging system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201529507U (en) * 2009-10-26 2010-07-21 浙江悉奥涂料有限公司 Additive metering system
CN201558683U (en) * 2009-10-26 2010-08-25 浙江悉奥涂料有限公司 Auxiliary agent charging system
CN201908214U (en) * 2010-12-16 2011-07-27 福建凤竹纺织科技股份有限公司 Automatic assistant charging system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104574195A (en) * 2013-10-18 2015-04-29 北京智慧农业有限公司 Intelligent proportioning method and system based on RFID (radio frequency identification) and data mining
CN104574195B (en) * 2013-10-18 2018-01-30 北京智慧农业有限公司 Intelligent distribution and system based on RFID and data mining
CN103882645A (en) * 2013-12-31 2014-06-25 襄阳信正纺织有限公司 Digital-controlled slasher mixing vessel
CN103882645B (en) * 2013-12-31 2016-01-20 襄阳信正纺织有限公司 Numerical control Sizing machines mixing cirtern
CN105483964A (en) * 2015-11-22 2016-04-13 贺锦辉 Automatic metering and delivery device for additives
CN106347787A (en) * 2016-08-20 2017-01-25 龚云超 Intelligent textile printing and dyeing machine
CN111888970A (en) * 2020-07-31 2020-11-06 海澜之家股份有限公司 Ready-made clothes non-ironing finishing liquid automatic configuration system

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