Paper tube punching device on production line
Technical Field
The invention relates to the field of paper tube production, in particular to a paper tube punching device on a production line.
Background
The production process of the paper tube is generally divided into: cutting paper, gluing, coiling, cutting, drying, finely cutting and packaging; the paper tube is required to be primarily cut into paper tubes with certain lengths after being formed into a tube, one end of the paper tube is punched so as to be conveniently hooked on the top of the trolley to be in a vertical state, and then the trolley is pushed into a drying room for drying. After the pipe cutting is carried out on the production line, because the forming pipe continues to convey the pipe to the front under the action of the power conveyor, if the pipe which is cut in front has no time to shift or the shifting is slow, the cut surfaces of the cut pipe and the adjacent cut surfaces of the forming pipe rub against each other when the pipe moves, so that the cut surfaces of the paper tube are uneven, and the production quality of the paper tube is influenced.
In the prior art, after the paper tube is cut, a worker needs to quickly move the paper tube to the punching device for punching, the working efficiency is low, the workload is high, and the production requirement of the paper tube cannot be met.
Disclosure of Invention
The invention aims to solve the problems and provides a paper tube punching device on a production line, which has a simple structure and is convenient to use and can automatically convey paper tubes to a workbench.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a paper tube punching device on an assembly line is used for drilling the right end of a paper tube and comprises a frame; a rapid blanking device; the drilling assembly comprises a drilling device, the drilling device comprises a motor and a supporting frame which are fixedly connected with each other, and an output shaft of the motor is detachably and fixedly connected with the drill bit; the rapid blanking device and the drilling assembly are adjacently arranged along the direction parallel to the x axis, and the rapid blanking device is higher than the drilling assembly along the z axis; the drilling assembly also comprises a material pushing device, a material receiving and discharging device, a drilling device and a drilling positioning discharging clamp which are sequentially and coaxially arranged along the direction parallel to the y axis, and the drill bit points to the drilling positioning discharging clamp along the direction parallel to the y axis; the drilling device also comprises a first air cylinder and a supporting slide rod which are arranged in the direction parallel to the y axis, the supporting frame is movably supported on the rack through the supporting slide rod, and a piston rod and a cylinder body of the first air cylinder are respectively fixedly connected with the rack and the supporting frame; the drilling device is provided with a pair of drilling devices, and the drilling devices are symmetrically arranged at two sides of the drilling positioning unloading clamp by taking the axis of the drilling positioning unloading clamp as a symmetry line.
Has the advantages that: by adopting the technical scheme, the quick blanking device and the drilling assembly are adjacently arranged along the direction parallel to the x axis, so that the paper tube automatically falls to the punching device to be punched; the drilling assembly comprises a material pushing device, a material receiving and discharging device and a drilling positioning discharging clamp which are coaxially arranged in sequence in the direction parallel to the y axis, when the paper tube automatically falls to the material receiving and discharging device, the paper tube is pushed forwards by the material pushing device to be made to enter the drilling positioning discharging clamp, the drilling device convenient to drill automatically is convenient to drill, the working efficiency is improved, the labor intensity of workers is reduced, and the production automation degree of the paper tube is improved.
As a further improvement of the above technical scheme, the material receiving and discharging device comprises a second V-shaped groove and a second cylinder, wherein the second V-shaped groove comprises a fixed material receiving plate and a movable material discharging plate which are hinged with each other; the bottom surface of the fixed receiving plate is fixedly connected with the rack, the bottom surface of the movable discharging plate is hinged with a piston rod of the second cylinder, the bottom of a cylinder sleeve at the bottom end of the second cylinder is hinged with the rack, and the piston rod of the second cylinder points to the bottom surface of the movable discharging plate along the z axis. The technical improvement adopts the second cylinder to control the rotation of the movable discharging plate, so that the unfolding and folding operations of the second V-shaped groove are rapid, and the automation degree of the discharging process is high.
As a further improvement of the technical scheme, the material pushing device comprises a third air cylinder and a push plate, the third air cylinder is parallel to the x-axis direction, the cylinder body of the third air cylinder is fixedly connected to the left end of the rack, the piston rod of the third air cylinder is fixedly connected with the push plate, and the push plate is opposite to the drilling positioning discharging clamp. The technical improvement adopts a third cylinder to control the push plate to move forwards or backwards along the direction parallel to the x axis, so that the paper tube enters the punching station with high automation degree.
As a further improvement of the technical scheme, the drilling positioning discharging clamp comprises an inner sleeve, a demolding frame and a fourth cylinder, the drilling positioning discharging clamp is fixedly connected to the right end of the rack, the inner sleeve is fixedly connected to the rack, and the outer diameter of the inner sleeve is matched with the inner diameter of the paper tube; the piston rod of the fourth cylinder is fixedly connected with the demoulding frame along the direction parallel to the x axis, the left end of the demoulding frame is fixedly connected with a demoulding plate, and the demoulding plate is coaxially sleeved with the inner sleeve and can slide to the outside of the left end of the inner sleeve along the direction parallel to the x axis. The technical improvement adopts a fourth cylinder to control the demoulding frame to move forwards or backwards along the direction parallel to the x axis to drive the demoulding plate to move, so that the paper tube is positioned and leaves the punching station with high automation degree.
As a further improvement of the technical scheme, two sides of the inner sleeve opposite to the drill bit are provided with avoiding holes for avoiding the drill bit.
As a further improvement of the above technical solution, the fast discharging device includes a first V-shaped groove, a fifth cylinder, a slide bar, a slider, and a track device, the first V-shaped groove includes a fixed plate and a movable plate hinged to each other, the bottom of the fixed plate is fixedly connected to a cylinder sleeve and a slider of the fifth cylinder, the slider is slidably sleeved on the slide bar, a piston rod of the slide bar and the piston rod of the fifth cylinder are parallel to the x-axis and fixedly connected to the frame, the track device is fixed to the frame, a roller device is fixedly connected to the bottom of the movable plate, the roller device includes a rotatable roller, the track device includes an inclined track, the inclined track is inclined along the x-axis direction, the rear end of the inclined track is high, and the front end of the inclined track is low, and the roller is in.
The technical improvement ensures that when the paper tube continuously conveyed on the assembly line is cut, the front cut tube is quickly shifted in the quick blanking device, so that the cut tube is prevented from rubbing with the adjacent cut surface of the paper tube being formed when moving, the cut surface of the paper tube is smooth, and the product quality of the paper tube is ensured; and the formed paper tube moves towards the blanking device under the action of the power conveyor, when the paper tube to be cut is positioned on the blanking device, the paper tube to be cut is supported by the first V-shaped groove, after the paper tube is cut by the cutting machine, the cut paper tube is completely positioned at the upper end of the first V-shaped groove, at the moment, the fifth air cylinder is started, a piston rod of the fifth air cylinder rapidly extends out, as the end of the piston rod of the fifth air cylinder is fixedly connected with the frame, a cylinder sleeve of the fifth air cylinder and the first V-shaped groove rapidly move towards the direction far away from the cutting machine, so that the cut paper tube and the uncut forming tube rapidly open a gap, meanwhile, a roller at the lower end of the movable plate rolls along with the rail device, so that the movable plate rotates relative to the fixed plate, when the roller is positioned at the lowest end of the rail device, the movable plate rotates downwards around a hinge line, the movable plate, the cut paper tube can roll onto the second V-shaped groove along the inclined slope, so that the next operation of the cut paper tube is facilitated; the friction between the cut surfaces of the cut paper tube and the uncut forming tube is avoided, so that the flatness of the cut surfaces of the paper tube is ensured, and the production quality of the paper tube is further improved.
As a further improvement of the above technical solution, the roller is a universal wheel, the inclined track is a spiral track, and the roller is engaged with the inclined track in a clamping manner. The technical improvement enables the movable plate to rotate stably and smoothly relative to the fixed plate.
As a further improvement of the technical scheme, two sets of the roller device and the track device are respectively arranged along the direction parallel to the x axis. The technical improvement enables the movable plate to be stably supported.
As a further improvement of the technical scheme, the length directions of the fixed plate and the movable plate are consistent with the conveying direction of the paper tube, the paper tube conveying device further comprises a bearing plate, and two sides of the bearing plate respectively extend to the upper part of the second V-shaped groove and the lower part of the first V-shaped groove along the y-axis direction.
As a further improvement of the technical scheme, the paper tube punching device on the production line further comprises a PLC controller, a photoelectric sensor is arranged on the frame, and the PLC controller is respectively connected with the photoelectric sensor, the first cylinder, the second cylinder, the third cylinder, the fourth cylinder, the fifth cylinder and a motor circuit. The technical improvement leads to a high degree of automation.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a view of the connection structure of the drilling assembly and the drilling positioning discharge fixture;
FIG. 3 is a cross-sectional view of the discharge fixture for positioning the drill hole;
fig. 4 is a first state structural view of the material receiving and discharging device.
The number of parts in the figure is as follows: the automatic feeding device comprises a machine frame 1, a rapid discharging device 2, a drilling assembly 3, a drilling device 35, a motor 351, a supporting frame 352, a motor output shaft 3511, a drill bit 3512, a material pushing device 33, a material receiving and discharging device 34, a drilling positioning and discharging clamp 36, a first cylinder 353, a supporting slide rod 354, a second V-shaped groove 341, a second cylinder 342, a fixed material receiving plate 3411, a movable material discharging plate 3412, a third cylinder 331, a push plate 332, an inner sleeve 361, a demoulding frame 362, a fourth cylinder 363, a demoulding plate 3621, an avoiding hole 3611, a paper tube 4, a first V-shaped groove 21, a fifth cylinder 22, a slide rod 23, a slide block 24, a rail device 25, a fixing plate 211, a movable plate 222, a roller device 26, a roller 261, an inclined rail 251, a PLC 5 and a photoelectric sensor 51.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
Referring to fig. 1, the paper tube punching device on the production line of the embodiment includes a frame 1; a rapid blanking device 2; a drilling assembly 3. The drilling assembly 3 comprises a drilling device 35, the drilling device 35 comprises a motor 351 and a supporting frame 352 which are fixedly connected with each other, and an output shaft 3511 of the motor is detachably and fixedly connected with a drill bit 3512; the rapid blanking device 2 and the drilling assembly 3 are adjacently arranged along the direction parallel to the x axis, the drilling assembly 3 further comprises a material pushing device 33, a material receiving and discharging device 34 and a drilling positioning discharging clamp 36 which are coaxially arranged along the direction parallel to the y axis in sequence, and the drill bit 3512 points to the drilling positioning discharging clamp 36 along the direction parallel to the y axis; the drilling device 35 further comprises a first air cylinder 353 and a supporting slide rod 354 which are arranged in a direction parallel to the y axis, the supporting frame 352 is movably supported on the frame 1 through the supporting slide rod 354, and a piston rod and a cylinder body of the first air cylinder 353 are fixedly connected with the frame 1 and the supporting frame 352 respectively; the drilling device 35 has a pair, and is symmetrically arranged at two sides of the drilling positioning discharge clamp 36 by taking the axis of the drilling positioning discharge clamp 36 as a symmetry line.
Referring to fig. 1, the pushing device 33 includes a third cylinder 331 and a push plate 332 parallel to the x-axis direction, a cylinder body of the third cylinder 331 is fixedly connected to the left end of the rack 1, a piston rod of the third cylinder 331 is fixedly connected to the push plate 332, and the push plate 332 is opposite to the drilling positioning unloading fixture 36. The third cylinder 331 controls the push plate 332 to move forward or backward in a direction parallel to the x-axis, so that the paper tube can enter the inner sleeve 361 automatically. The drilling positioning discharging clamp 36 comprises an inner sleeve 361, a releasing frame 362 and a fourth cylinder 363, the drilling positioning discharging clamp 36 is fixedly connected to the right end of the machine frame 1, and the inner sleeve 361 is fixedly connected to the machine frame 1; a piston rod of the fourth cylinder 363 is fixedly connected with the stripping frame 362 along the direction parallel to the x axis, a stripping plate 3621 is fixedly connected to the left end of the stripping frame 362, and the stripping plate 3621 is coaxially sleeved with the inner sleeve 361 and can slide to the outside of the left end of the inner sleeve 361 along the direction parallel to the x axis. Since the fourth cylinder 363 controls the stripping frame 362 to move forwards or backwards along the direction parallel to the x axis, the stripping plate 3621 is driven to move, so that the paper tube is positioned and leaves the inner sleeve 361 with high automation degree.
Referring to fig. 1, the fast discharging device 2 includes a first V-shaped groove 21, a fifth cylinder 22, a sliding rod 23, a slider 24 and a track device 25, the first V-shaped groove 21 includes a fixed plate 211 and a movable plate 222 hinged to each other, the length directions of the fixed plate 211 and the movable plate 222 are all consistent with the conveying direction of the paper tube, the bottom of the fixed plate 211 is fixedly connected to the cylinder sleeve of the fifth cylinder 22 and the slider 24, the slider 24 is slidably sleeved on the sliding rod 23, the piston rods of the sliding rod 23 and the fifth cylinder 22 are parallel to the x axis and fixedly connected to the frame 1, the track device 25 is fixed to the frame 1, the bottom of the movable plate 222 is fixedly connected to the roller device 26, the roller device 26 includes a rotatable roller 261, the track device 25 includes an inclined track 251, the inclined track 251 is in an inclined shape with a high rear end and a low front end along the x axis. Along the direction parallel to the x-axis, there are two sets of roller means 26 and rail means 25, respectively.
When the paper tube continuously conveyed along the x-axis direction on the production line is cut, the front cut paper tube is quickly shifted in the quick blanking device 2, so that the cut paper tube is prevented from rubbing with the adjacent cut surface of the paper tube being formed when the paper tube is moved, the cut surface of the paper tube is flat, and the product quality of the paper tube is ensured; and the formed paper tube moves towards the direction of the fast blanking device under the action of the power conveyor, when the paper tube to be cut is positioned on the fast blanking device, the paper tube to be cut is supported by the first V-shaped groove 21, after the paper tube is cut by the cutting machine, the cut paper tube is completely positioned at the upper end of the first V-shaped groove 21, at this time, the fifth air cylinder 22 is started, a piston rod of the fifth air cylinder 22 rapidly extends out, as the end head of the piston rod of the fifth air cylinder 22 is fixedly connected with the frame 1, a cylinder sleeve of the fifth air cylinder 22 and the first V-shaped groove 21 rapidly move towards the direction far away from the cutting machine, so that a gap is rapidly opened between the cut paper tube and the uncut formed tube, simultaneously, the roller 261 at the lower end of the movable plate 222 rolls along with the rail device 25, so that the movable plate 222 rotates relative to the fixed plate 211, when the roller 261 is positioned at the lowest end, the movable plate 222 opens the first V-shaped groove 21 into an inclined slope, and the cut paper tube 4 rolls onto the second V-shaped groove 341 along the inclined slope, so as to facilitate the next operation of the cut paper tube; the friction between the cut surfaces of the cut paper tube and the uncut forming tube is avoided, so that the flatness of the cut surfaces of the paper tube is ensured, and the production quality of the paper tube is further improved.
Still include PLC controller 5, be provided with photoelectric sensor 51 in the frame 1, PLC controller 5 is connected with photoelectric sensor 51, first cylinder 353, second cylinder 342, third cylinder 331, fourth cylinder 363, fifth cylinder 22 and motor 351 line respectively. So that the degree of automation is high.
The rapid blanking device 2 and the drilling assembly 3 are adjacently arranged along the direction parallel to the x axis, so that the paper tube automatically falls to the punching device for punching; the drilling assembly 3 comprises a material pushing device 33, a material receiving and discharging device 34 and a drilling positioning discharging clamp 36 which are sequentially and coaxially arranged along the direction parallel to the x axis, when the paper tube automatically falls to the material receiving and discharging device 34, the paper tube is pushed forwards by the material pushing device 33 to enter the drilling positioning discharging clamp 36, the drilling device 35 can conveniently and automatically drill, the working efficiency is improved, the labor intensity of workers is reduced, and the production automation degree of the paper tube 4 is improved.
Referring to fig. 2, the paper tube punching device on the production line of the embodiment is used for drilling the right end of the paper tube 4, and the fast discharging device 2 is higher than the drilling assembly 3 along the z-axis direction; the material receiving and discharging device 34 comprises a second V-shaped groove 341 and a second cylinder 342, and the second V-shaped groove 341 comprises a fixed material receiving plate 3411 and a movable material discharging plate 3412 which are hinged with each other; the bottom surface of the fixed material receiving plate 3411 is fixedly connected with the rack 1, the bottom surface of the movable material discharging plate 3412 is hinged with a piston rod of the second cylinder 342, the bottom of a cylinder sleeve of the second cylinder 342 is hinged with the rack 1, and the piston rod of the second cylinder 342 points to the bottom surface of the movable material discharging plate 3412 along the z-axis. Due to the fact that the second air cylinder 342 is adopted to control the movable discharging plate 3412 to rotate, the second V-shaped groove 341 can be unfolded and folded quickly, and the automation degree of the discharging process is high. .
The roller 261 is a universal wheel, the inclined track 251 is a spiral track, and the roller 261 is engaged with the inclined track 251 in a pincer-like manner. The movable plate 222 is stably and smoothly rotated with respect to the fixed plate 211.
Referring to fig. 3, the outer diameter of the inner sleeve 361 is matched with the inner diameter of the paper tube 4, and in combination with fig. 2, two sides of the inner sleeve 361 opposite to the drill bit 3512 are provided with avoiding holes 3611 for avoiding the drill bit 3512.
Referring to fig. 4, a receiving plate 28 is further included, and two sides of the receiving plate 28 extend to the upper side of the second V-shaped groove 341 and the lower side of the first V-shaped groove 21 along the y-axis direction.