CN108889884A - The automatic forming integrated equipment of New energy automobile motor copper wire - Google Patents
The automatic forming integrated equipment of New energy automobile motor copper wire Download PDFInfo
- Publication number
- CN108889884A CN108889884A CN201810841457.3A CN201810841457A CN108889884A CN 108889884 A CN108889884 A CN 108889884A CN 201810841457 A CN201810841457 A CN 201810841457A CN 108889884 A CN108889884 A CN 108889884A
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- Prior art keywords
- copper wire
- shaft
- guide
- power
- plate
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 401
- 239000003973 paint Substances 0.000 claims abstract description 60
- 238000000465 moulding Methods 0.000 claims abstract description 46
- 238000005520 cutting process Methods 0.000 claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims description 120
- 230000001360 synchronised effect Effects 0.000 claims description 67
- 238000003825 pressing Methods 0.000 claims description 28
- 238000001125 extrusion Methods 0.000 claims description 16
- 238000005192 partition Methods 0.000 claims description 16
- 238000010008 shearing Methods 0.000 claims description 13
- 230000033001 locomotion Effects 0.000 claims description 12
- 230000008859 change Effects 0.000 claims description 11
- 238000009966 trimming Methods 0.000 claims description 11
- 238000003032 molecular docking Methods 0.000 claims description 9
- 239000003638 chemical reducing agent Substances 0.000 claims description 8
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 8
- 238000005452 bending Methods 0.000 claims description 7
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 230000003447 ipsilateral effect Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 42
- 229910052802 copper Inorganic materials 0.000 description 9
- 239000010949 copper Substances 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 238000007790 scraping Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000000007 visual effect Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 3
- 230000010355 oscillation Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241001416181 Axis axis Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F45/00—Wire-working in the manufacture of other particular articles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a kind of automatic forming integrated equipments of New energy automobile motor copper wire, including assembly sliding rail, assembly sliding rail one end is equipped with copper wire and rolls up unwinding device, the other end is equipped with copper wire molding machine, is successively arranged copper wire paint stripping device, copper wire traction device, copper wire cutting facility and copper wire automatic clamping device from left to right between copper wire volume unwinding device and copper wire molding machine.The equipment can unreel automatically copper wire, and uninterrupted conveying is realized by traction device, in the transmission process, it is advanced simultaneously by paint stripping device with copper wire, and stripping operation of the completion to copper wire during traveling, also pass through setting cutting facility after stripping operation, complete the cutting to copper wire, and copper wire is shipped for copper wire molding machine by automatic clamping device, complete forming operation, and in the aforesaid operations, paint stripping device, cutting facility and automatic clamping device are advanced with copper wire simultaneously, so that in uninterruptedly conveying copper wire, automatically complete stripping paint, it cuts and forms.
Description
Technical field
The present invention relates to copper wire field shaping techniques, more specifically, it relates to a kind of New energy automobile motor copper wire
Automatic forming integrated equipment.
Background technique
In process of production, stator, rotor of motor etc. separately produce motor that new-energy automobile uses etc., then group again
Dress forms complete motor.The winding of the stator of conventional motors is that copper wire is wrapped in stator slot, and for new-energy automobile
Flat copper wire cutting reshaping is usually made U-shaped connecting line, then U-shaped connecting line is inserted respectively by the heavy-duty motor etc. used
Enter in stator slot, the connector of U-shaped connecting line be respectively welded finally by bonding machine, thus formed complete stator around
Group.
The production of U-shaped connecting line is to be unreeled a continuous copper wire from being wrapped on copper wire spool, through it is subsequent cut,
Extrusion forming is fabricated to respective shapes, but existing equipment can't realize the automated production to this shape copper wire, whole
It is ineffective.Accordingly, the invention proposes a kind of automatic forming integrated equipments of New energy automobile motor copper wire.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art described above, a kind of New energy automobile motor copper wire is provided
Automatic forming integrated equipment, which can unreel automatically copper wire, and the uninterrupted conveying of copper wire is realized by traction device,
It in the transmission process, is advanced simultaneously by paint stripping device with copper wire, and completes the stripping operation to copper wire during traveling, stripping
The cutting to copper wire is also completed by setting cutting facility after paint operation, and the copper wire of section will be cut by automatic clamping device
Be shipped for copper wire molding machine, complete the forming operation to copper wire, and in the aforesaid operations, paint stripping device, cutting facility and
Automatic clamping device is advanced with copper wire simultaneously so that uninterruptedly conveying copper wire when, automatically complete stripping paint, cut and at
Type.
In order to solve the above technical problems, the object of the present invention is achieved like this：A kind of new energy according to the present invention
The automatic forming integrated equipment of electric motor of automobile copper wire, including assembly sliding rail, assembly sliding rail one end are equipped with copper wire volume and unreel dress
It sets, the other end is equipped with copper wire molding machine, successively sets from left to right between the copper wire volume unwinding device and copper wire molding machine
There are copper wire paint stripping device, copper wire traction device, copper wire cutting facility and copper wire automatic clamping device, copper wire paint stripping device bottom
Portion is equipped with assembly sliding block one, and assembly sliding block one is slidably connected on the assembly sliding rail, and copper wire paint stripping device bottom is also set
The linear motor for having control copper wire paint stripping device to slide on assembly sliding rail, the copper wire traction device are erected at assembly sliding rail
On, copper wire cutting facility bottom is equipped with assembly sliding block two, and assembly sliding block two is slidably connected on the assembly sliding rail, described
Copper wire cutting facility bottom is additionally provided with the linear motor two that control copper wire cutting facility slides on assembly sliding rail, and the copper wire is certainly
Dynamic clamping device bottom is equipped with assembly sliding block three, and assembly sliding block three is slidably connected on the assembly sliding rail, and the copper wire is automatic
Clamping device bottom is equipped with the linear motor three that control copper wire automatic clamping device slides on assembly sliding rail.
The present invention is further arranged to：The copper wire volume unwinding device includes feed mechanism, line shaft docking mechanism and opens
Power control mechanism；
Feed mechanism includes bottom plate, and bottom plate is equipped with two support columns disposed in parallel, is equipped with linear guide, straight line on support column
Rest pad is slidably connected on guide rail, rest pad upper side is rotatably connected to two groups of contour bearings, is equipped with support below bearing
Arm one, one one end of support arm and the rest pad are hinged, are hinged with support arm two on the other end, support arm two also with the support
Column articulated, the junction of the support arm one and support arm two is also hinged with push rod, and push rod is equipped with and is fixed in the support column
On cylinder；
Tension control mechanism includes the tension force axis being rotatably connected in support column, and tension force axis one end is equipped with swing arm, pendulum
Arm has bending front end, and bending front end is equipped with expansion tightening wheel, is equipped with affixed limit on the support columns above the swing arm rear end
Column one, the swing arm rear end lower section are equipped with affixed limited post two on the support columns, are equipped with above the tension force axis affixed
Connecting column on support column side, auxiliary line wheel is rotatably connected on connecting column, and auxiliary line wheel is set to the expansion tightening wheel
Support column is ipsilateral；
Line shaft docking mechanism includes the rotation axis for being rotatably connected in support column and being located at below tension force axis, and rotation axis is
Hollow shaft, be plugged in the rotation axis with the power inner shaft on rotation axis coaxial line, one end of power inner shaft is inserted with pin shaft
One, the rotation axis end offers the notch being adapted with pin shaft one, is connected with push rod on the other end of the power inner shaft
Two, push rod two is equipped with cylinder two, is arranged dynamic outer shaft in the power inner shaft, keyway, keyway are offered on power outer shaft
It is interior equipped with the pin shaft two that can be moved back and forth in the keyway, pin shaft two is plugged in the power inner shaft, the power outer shaft
It is equipped with synchronous pulley one, synchronous belt is connected on synchronous pulley one, synchronous pulley two, synchronous pulley is also connected on synchronous belt
Two are rotated by motor control.
The present invention is further arranged to：The front end of the push rod is equipped with connector, is abutted described in being fixed on connector
Limited block on support column.
By using above-mentioned technical proposal, play so that copper wire volume is under lifting state, connector is connected to limited block
On, and make the hinge joint and support arm one and support arm of the hinge joint of support arm one and rest pad, support arm two and support column
The hinge joint of two junctions, three-point shape is at a triangle, and when rest pad being prevented to be lifted, cylinder loses heart so that rest pad lands and leads
It causes copper wire volume to pound to fall, improves safety.
The present invention is further arranged to：The two supports intercolumniation is equipped with guide plate fixedly connected to the bottom plate, and guide plate includes
Left gib block, right gib block and it is solidly connected rear blend stop in left gib block and right gib block end；The left gib block, right guiding
Front end has chamfering.
By using above-mentioned technical proposal, prevents copper wire volume from rolling out from left gib block and right gib block rear end, play protection
The effect that copper wire scroll is fallen, it may have to the positioning action of rearward position, left gib block, right gib block, which are played, rolls up a left side to copper wire
The positioning action of right positions；The design of chamfering, so that left and right gib block forms an extension mouth, convenient for copper wire scroll to left guiding
Between item and right gib block.
Preferably, the left gib block, be equipped with directive wheel on right gib block, have the function of guiding and accessory drive,
Save part motive force.
Preferably, the bottom plate has slope surface front end, is inserted with the copper wire volume of shaft by being horizontally placed on ground, pushes copper
The coil of wire is pushed on bottom plate through slope surface front end, the setting of slope surface front end, is pushed convenient for copper wire volume.
Preferably, the bottom plate is equipped with Universal rotary hanging ring, convenient for lifting, since feed mechanism total quality is larger,
Mobile difficult, adding Universal rotary hanging ring facilitates transfer to feed mechanism.
The present invention is further arranged to：The power inner shaft is connect with push rod two by rod end spherical joint.
By using above-mentioned technical proposal, power inner shaft end and two end gapless of push rod and extremely smooth rotation are realized
Turn and pendulum motion.
Preferably, the tension force axis other end is equipped with angular transducer, the angle of oscillation for real-time monitoring swing arm
Degree, can be wired to signal receiving device, real-time reception and processing into shape to monitoring signals.
The present invention is further arranged to：Blob of viscose is equipped on the limited post one and limited post two；Prevent swing arm rear end wink
When the amplitude of oscillation it is excessive, cause swing arm rear end directly to hit limited post one and/or limited post two, play the role of bumper and absorbing shock；Institute
It states and is also connected with stiffening plate on limited post one and limited post two, stiffening plate upper and lower side is connected to limited post one and limited post two
On, prevent swing arm rear end multiple impact limited post one and limited post two so that limited post one between limited post two at a distance from increase.
Preferably, it is equipped with affixed shelves item on the support columns above the auxiliary line wheel, shelves item is added, and prevents copper wire disconnected
It is popped up from auxiliary line wheel when splitting, improves safety.
The present invention is further arranged to：The copper wire paint stripping device includes bottom plate two, and two bottom surface of bottom plate is equipped with straight-line electric
Machine, two top surface of bottom plate are equipped with scraper mechanism, and scraper mechanism two sides are respectively equipped with a hold-down mechanism；
Scraper mechanism includes the side plate being arranged on two top surface of bottom plate, and screw rod is rotatably connected on side plate, and screw rod one end is arranged with
Synchronous belt two is additionally provided with motor one on synchronous belt two, and feed screw nut is additionally provided on the screw rod, and feed screw nut is equipped with movement
Platform, mobile station are equipped with the partition with through-hole, and partition side has perpendicular rail, slidably connects upper cutter head on perpendicular rail and cut
, it is equipped with blade one on upper cutter head and lower tool apron, is additionally provided with feed screw nut two, feed screw nut on the upper cutter head and lower tool apron
Two are equipped with Bidirectional-screw one, and Bidirectional-screw one is equipped with the motor two that is fixed on the partition, the partition other side have with
The vertical traverse rod of rail is erected, left tool apron and right tool apron is slidably connected on traverse rod, blade two, institute is equipped on left tool apron and right tool apron
It states and is additionally provided with feed screw nut three on left tool apron and right tool apron, feed screw nut three is equipped with Bidirectional-screw two, sets on Bidirectional-screw two
There is the motor three being fixed on the partition；
Hold-down mechanism includes the side support plate being arranged on two top surface of bottom plate, and side support plate is equipped with cylinder three, and cylinder three is stretched
Contracting end is equipped with briquetting, and copper wire delivery board is equipped with below briquetting, and copper wire delivery board is equipped with guide wheel group, and guide wheel group includes left and right
Two directive wheels two, directive wheel two are rotatably connected on the copper wire delivery board, and copper wire delivery board one end is equipped with upper pressure wheel,
Upper pressure wheel is set to above the copper wire delivery board, wherein the other end of a copper wire delivery board be equipped with it is secondary scrape paint block, it is secondary to scrape paint
The square hole between every group of directive wheel two is offered on block, sucking hood is covered on the square hole, and sucking hood, which has, takes out
Air port, suction opening give a negative pressure in sucking hood, the collection into shape to coat of paint is fallen for installing air extractor, such as exhaust fan
And it absorbs.
Preferably, pilot hole is offered on the copper wire delivery board, being slidably connected in pilot hole with the briquetting is one
The guide post of body, so that the guide post on briquetting moves up and down in pilot hole, position is fixed, and is not deviated.
The present invention is further arranged to：Gas circuit, gas are offered on the upper cutter head, lower tool apron, left tool apron and right tool apron
Road has air inlet and air outlet, and through-hole two is offered on the blade one and blade two, and through-hole two and the gas outlet connect
It is logical, a connect cover is covered on the upper cutter head and lower tool apron, left tool apron and right tool apron respectively, connect cover is equipped with and the company
The connecting tube being connected to inside cover is connect, offers copper wire through hole on the tube wall of connecting tube.
By using above-mentioned technical proposal, copper wire through hole is for the copper wire in conveying.Copper wire is by one He of blade
When blade two scrapes paint processing into shape, scrapings, that is, coat of paint can be accumulated in blade one and two front end of blade, scrapings can fall to connect cover
And it falls into connecting tube；The setting of gas circuit can also apply positive pressure by inlet charge, so that the scrapings of blade front end accumulation
It blows off in connect cover and connecting tube, completes the collection of coat of paint.
Preferably, visual windows are offered in the connect cover, visual windows are equipped with light-transmitting plate, scrape for intuitively observing
The collection situation of bits.
Preferably, the gas circuit is equipped with fabrication hole, blocking screw is equipped in fabrication hole, convenient for the processing of gas circuit.
The present invention is further arranged to：The copper wire traction device includes two fixed plates disposed in parallel, in fixed plate
It is rotatably connected to screw rod two, screw rod two is equipped with feed screw nut two, is fixedly connected with mobile station two, mobile station on feed screw nut two
Two are equipped with support frame, and support frame is equipped with cylinder four, and the telescopic rod of cylinder four is equipped with briquetting two, and briquetting two is located at the gas
Immediately below cylinder four, the one end of the screw rod two is additionally provided with synchronous pulley three, motor two, motor two is additionally provided in the fixed plate
Output shaft be equipped with synchronous pulley four, synchronous pulley four and the synchronous pulley three pass through synchronous belt two and are sequentially connected；It is described
Affixed copper wire delivery board two on the support frame is equipped with below briquetting two, copper wire delivery board two is equipped with guide wheel group two, guiding
Wheel group two includes two directive wheels three in left and right, and directive wheel three is rotatably connected on the copper wire delivery board two；The copper wire conveying
The two sides of plate two are equipped with pinch roller support, the upper pressure wheel two being rotatably connected to above the directive wheel three in pinch roller support；Institute
Two screw rods two are stated between two fixed plates, and on same axis.
By using above-mentioned technical proposal, by the way that two opposite traction mechanisms are arranged, each it are equipped with cylinder and carry out pair
The clamping action of copper wire in conveying, and by the alternating movement of mobile station below cylinder, and the alternating of cylinder is combined to clamp, it realizes
Being continuously conveyed for copper wire, does not stop in conveying, and hauling speed is fast；By the way that directive wheel is arranged on copper wire delivery board, play to conveying
The auxiliary transmission of middle copper wire and the effect of even running more facilitate the steady conveying of copper wire herein in connection with the upper pressure wheel of two sides.
The present invention is further arranged to：The copper wire cutting facility includes power mechanism and shear mechanism；
Power mechanism includes trimming pedestal, power motor, gear-box, and the gear-box is fixed on trimming pedestal, gear-box
In be equipped with hollow shaft, the middle gear being mounted in hollow shaft, upper shaft, the gear being mounted in upper shaft, lower rotary shaft, installation
Lower gear on lower rotary shaft, gear-box include front side board and back side panel, the both ends difference of hollow shaft, upper shaft and lower rotary shaft
It is rotatably mounted on front side board and back side panel by bearing, gear-box is exposed at the both ends of hollow shaft respectively, and copper wire is from hollow
The hollow parts of axis pass through, and hollow shaft is driven by power motor and rotated, and upper shaft and lower rotary shaft are solid respectively after back side panel
Surely eccentric shaft is connected, gear and lower gear are ratcheting with middle gear respectively, and the outside of back side panel is equipped with upper sliding guide block and downslide is led
The outside of block, back side panel is equipped with upright slide rail, and upper sliding guide block and downslide guide block can slide up and down be mounted on upright slide rail respectively
On, it is elliptical elliptical aperture that section is respectively equipped on upper sliding guide block and downslide guide block, and elliptical aperture is horizontally disposed, upper shaft connection
In eccentric shaft insertion in the elliptical aperture of sliding guide block, in the elliptical aperture of the eccentric shaft insertion downslide guide block of lower rotary shaft connection；
Shear mechanism includes upper shearing and lower shearing, and upper shearing includes upper mounting blocks, special-shaped cutter head and guide pad, special-shaped cutter
Head includes pressure head and the guide plate at left and right sides of pressure head, and pressure head is column structure, and the front and rear sides of pressure head are respectively equipped with V
Type groove, V-groove are connected to the lower end surface of pressure head, and the height of guide plate is greater than the height of pressure head, the upper surface of guide plate and pressure head
Upper surface flushes, and guide plate and pressure head are integrally formed, and guide pad is rectangular parallelepiped structure, and guide pad is equipped with through table on guide pad
The first hole in face and lower surface is connected separately on the front inner wall and rear side inner wall of first hole and to match with V-groove
Upper pointed rib, the tip lower end of upper pointed rib tilt separately down, and the upper end of special-shaped cutter head is fixed on the lower section of mounting blocks, different
The two sides of shape cutter head are respectively equipped with spring, and the upper end of spring is fixed on mounting blocks, and the upper end of spring is fixed on guide pad,
The lower shearing includes lower mounting blocks, lower die, and lower die is equipped with the second hole through lower die upper surface and lower end surface, and second
Pointed rib under matching with upper pointed rib is connected separately on the front inner wall and rear side inner wall of square hole, under pointed rib tip
Upper end is upturned respectively, and lower die is removably embedded in the upper end of lower mounting blocks, and special-shaped cutter head passes through first hole from top to bottom
It is inserted into second hole afterwards, the lower surface of guide pad is equipped with front support rib and rear support rib, divides on front support rib and rear support rib
It She You not be fixed on downslide guide block for the notch that copper wire passes through, lower mounting blocks, upper mounting blocks are fixed on sliding guide block.
The present invention is further arranged to：The support frame for being used to support copper wire, scissors are fixedly installed on the trimming pedestal
Mechanism is between support frame and gear-box.
Preferably, the power motor drives hollow shaft rotation by speed reducer.
Preferably, the dumping pit of connection second hole is equipped in the lower mounting blocks, the lower end of dumping pit is connected with discharge
Pipe.
The present invention is further arranged to：The copper wire automatic clamping device includes support device, clamping device and movement
Sliding rail；
Support device includes fixing seat, hollow square tube, adjustment seat, guide holder, and the hollow square tube is fixed on fixing seat vertically
On, adjustment seat includes the adjusting rod being vertically arranged, horizontally disposed connecting rod, and adjusting rod is inserted into empty from the upper end of hollow square tube
In heart square tube, one end of connecting rod is fixed on the upper end of adjusting rod, and the other end of connecting rod is fixedly connected with guide holder, on guide holder
End is equipped with the bracket for holding copper wire, is equipped with spring in hollow square tube, the lower end of spring is placed in fixing seat, the upper end of spring
Adjusting rod is withstood upwards, and hollow square tube is respectively arranged on the left side and the right side the strip hole being vertically arranged, the left and right sides point of adjusting rod
It is not fixed with straight pin, straight pin is respectively protruding into strip hole and can move up and down in strip hole, and adjusting rod stretches out empty
The side of heart square tube is equipped with camshaft bearing follower, and hollow square tube is equipped with the notch matched with camshaft bearing follower,
Notch is located at the lower section of camshaft bearing follower, and guide holder and camshaft bearing follower are located at the front and rear sides of adjusting rod,
Fixing seat is driven by driving device and is moved on shifting sledge, and the direction of shifting sledge and the length direction of copper wire are consistent；
Clamping device includes mounting base, the line slide rail being fixed in mounting base, the slide being mounted on line slide rail, installation
Two pneumatic clampers on slide, mounting base are mounted on the side of shifting sledge, and line slide rail is horizontally and perpendicularly to shifting sledge, sliding
Seat is moved on line slide rail by horizontal air cylinder, ship type plate is fixed on slide, the length direction of ship type plate is parallel to movement
Sliding rail, two pneumatic clampers are horizontal and towards shifting sledge, and pneumatic clamper includes upper clamping bar and lower clamping bar, and lower clamping bar is located at upper clamping bar
Underface, the both ends of ship type plate lower surface are respectively provided with cambered surface, and the height of cambered surface and the height of camshaft bearing follower match.
Preferably, the horizontal air cylinder, pneumatic clamper pass through solenoid valve control respectively, and solenoid valve is fixedly mounted in mounting base.
Preferably, limited post is equipped between the upper clamping bar and lower clamping bar, limited post is fixed on lower clamping bar, on upper clamping bar
Equipped with the through-hole passed freely through for limited post.
Preferably, the both ends of the bracket have flaring.
Preferably, the upper end of the hollow square tube is fixedly connected there are two baffle, and two baffles are located at adjusting rod
The left and right sides.
The present invention is further arranged to：The copper wire molding machine includes molding power mechanism, is connected to molding engine
Contoured squeeze mechanism on structure and the molding thread feeding mechanism being arranged in the Contoured squeeze mechanism；
Forming power mechanism includes mechanism platen, and speed reducer is installed on mechanism platen, and speed reducer has input terminal and output end,
It is connected with motor three on input terminal, there is power shaft on output end, be arranged with the power shaft simultaneously on power shaft
The power plate of rotation, an end face edge of power plate are equipped with power column, are arranged with oscillating bearing, the power plate on power column
Other end surface side be equipped with swing arm, swing arm be equipped with roller, the power plate, which is located on the end face of arm side, opens up face cam,
The roller slip is connected to grooved cam；It is also provided with swing arm on the mechanism platen and crosses perforation, swing arm is crossed perforation lower section and is equipped with
The rolling bearing units of mechanism platen lower end surface are fixed in, the swing arm lower end passes through swing arm and crosses perforation and be articulated with axis of usheing to seat
It holds；
Contoured squeeze mechanism includes squeezing platform, squeezes platform two sides and is equipped with side frame, rear frame is equipped between machine frame at two sides, described
It is vertically installed with side on side frame and erects rail, side erects and slidably connects side slide on rail, side guide pad is connected on side slide, side is led
Side guide groove is offered on block, and stripper plate one is slidably connected in the guide groove of side, extruding is slidably connected below stripper plate one
Plate two, the rear end of stripper plate two are connected with rear slider, rear slider be slidably connected at be vertically set on it is rear perpendicular on the rear frame
Rail, pressing arm one is hinged on the stripper plate one, and pressing arm one is equipped with pressing arm two, two upper end of pressing arm and the side machine
Frame is hinged, and lower end and the pressing arm one are hinged, and the junction of the pressing arm one and pressing arm two is also hinged with push-pull arm one,
Push-pull arm one is also hinged with the swing arm upper end, and cutter head fixed block is equipped with below the stripper plate two, and cutter head fixed block is equipped with V
Shape tabletting, the extrusion forming block being additionally provided on the rear frame below cutter head fixed block, on the leading flank of extrusion forming block
V-depression is offered, the lateral punch die being slidably connected on the extruding platform is equipped on front side of v-depression, is set on lateral punch die
There is push-pull arm two, push-pull arm two and the power are column articulated, and the die head of the transverse direction punch die is adapted with v-depression；
Molding thread feeding mechanism includes the quick change axis that lateral rotation is connected on the side frame, and quick change axis two sides are equipped with line sending circle
Disk, the one end of the quick change axis are additionally provided with synchronous pulley five, and the vertical plane of synchronous pulley five is equipped with synchronous pulley six, synchronous
It is connected with motor four on belt wheel six, is sequentially connected between the synchronous pulley five and synchronous pulley six by synchronous belt three, it is described to send
Circular array shows several chutes on the periphery of line disk, and chute includes input chute and output chute, and input is transported
It is equipped with the block being coated in the line sending disk side wall surface between slot and output chute, block and the side frame are affixed.
The present invention is further arranged to：Fixing seat is additionally provided on the mechanism platen, fixing seat is equipped with cam guide,
Cam guide is connected in the side wall surface of the power plate, and is rotated simultaneously with power plate.
By using above-mentioned technical proposal, during rotation due to power plate, it is at swing arm upper end and oscillating bearing
Power source output terminal, during pushing or pulling, the center of power plate easily deviates the axis of power shaft, influences to set
Standby operating, and adding for cam guide, play the role of auxiliary guiding, also having prevents the off-centring of power plate dynamic
The function of power shaft axis.
Preferably, eight of the quantity of the chute, and week of the angle annular array in the line sending disk at equal intervals
Bian Shang, the notch of adjacent two chute is towards at 45 degree.
In conclusion the invention has the advantages that：New energy automobile motor copper wire according to the present invention
Automatic forming integrated equipment rolls up unwinding device by the way that copper wire is arranged in assembly sliding rail front end, unreels, lead to for what is rolled up to copper wire
It crosses and copper wire molding machine is set in assembly sliding rail rear end, for carrying out forming operation to the copper wire for being cut into section, also pass through assembly
The copper wire traction device set up on sliding rail, completes the uninterrupted traction to copper wire, and copper wire traction device and copper wire roll up unwinding device
Between be slidably fitted with copper wire paint stripping device, for carrying out stripping paint to the copper wire in traveling, copper wire traction device and copper wire molding are filled
Copper wire cutting facility and copper wire automatic clamping device are slidably fitted between setting, copper wire cutting facility is used to copper wire being cut into section,
Copper wire automatic clamping device gives copper wire molding machine for pinching the copper wire for being cut into section；
Copper wire rolls up unwinding device, by moving the copper wire scroll for being inserted with shaft on bottom plate, push rod is pushed by cylinder, so that branch
Brace jacks up rest pad upwards, completes erecting for copper wire volume, unreels convenient for copper wire；The setting of two groups of contour bearings, convenient for inserting
The shaft rotation being located on copper wire volume；By the setting of limited block, when rest pad being prevented to be lifted, cylinder loses heart so that rest pad drops
It falls and causes copper wire volume to be pounded and fall；It gives push rod 21 thrust by two air inlet of cylinder, and is driven by a motor outer shaft in power and rotates,
So that power inner shaft plugs in rotation axis, rotation axis rotation is driven, realizes that copper wire volume unreels operation；Swing arm and the increasing of expansion tightening wheel
If playing the role of to the tension adjustment for transferring out copper wire；By the setting of angular transducer, can real-time monitoring swing arm angle of oscillation
Degree；
Tool apron and a left side up and down is arranged by the way that the mobile station being reciprocally moveable is arranged on bottom plate two in copper wire paint stripping device in mobile station
Right tool apron completes the stripping paint processing of four sides of copper wire；Bidirectional-screw rotation is driven by motor, realizes tool apron up and down or left and right
The opposite or opposite movement of tool apron, accurately controls the depth of cut, can also by a stripping operation, by motor control resolve into twice with
On the processing of stripping paint so that stripping paint better effect, cutting output is easy to control；By opening up gas circuit on tool apron, gas outlet is connected to blade
On through-hole two, and connect cover is set on gas outlet, gives inlet charge, scrapings can be blown down, be collected at gas outlet
In connect cover and connecting tube, the collection to scrapings is realized；By the setting of light-transmitting plate, convenient for observing the collection situation of scrapings；It is logical
Adding for fabrication hole is crossed, convenient for the processing of gas circuit；By the setting of directive wheel two, the guiding transmission to copper wire in conveying is played
Effect；By the setting of upper pressure wheel, prevent copper wire from upwarping；Paint block is scraped by offering the secondary of square hole, is played to residual on copper wire
The secondary cleaning of after-paint skin acts on；By the setting of sucking hood, for collecting the coat of paint fallen；
Copper wire traction device is each equipped with cylinder and carries out to copper wire in conveying by the way that two opposite traction mechanisms are arranged
Clamping action, and by the alternating movement of mobile station below cylinder, and the alternating of cylinder is combined to clamp, realize the continuous defeated of copper wire
It send, does not stop in conveying, hauling speed is fast；By the way that directive wheel is arranged on copper wire delivery board, the auxiliary to copper wire in conveying is played
The effect of transmission and even running more facilitates the steady conveying of copper wire herein in connection with the upper pressure wheel of two sides；
Copper wire cutting facility can shear the copper wire of certain length as needed, improve the trimming efficiency of copper wire, the length of copper wire
It is small to spend error, while cutting copper wire, additionally it is possible to which pointed required for being cut into the both ends of copper wire, the pointed end of copper wire is pressed
It is flat, facilitate the later period to weld, reduces the occupied space of plumb joint；
Copper wire automatic clamping device is matched by support device with for clamping device, can be quick by the copper wire cut, quasi-
True is transferred to next manufacturing procedure, ingenious in design, high degree of automation；
Copper wire molding machine opens up chute by annular array on line sending disk, so that copper wire can be continuously conveyed, improves copper wire
Addition efficiency, improve shaping speed；Dynamic column is set by being centrifuged on power plate side, the other side in grooved cam by sliding
Swing arm is set, the power source of power plate rotation is provided, so that there are two the outputs of power source during power plate rotates, and
It is on same power shaft, will not still generate error after operating for a long time, formed product effect is good；By push-pull arm one and
Corresponding slide assemblies realize moving up and down for stripper plate two, and V-arrangement tabletting is driven to move up and down, and complete copper wire in longitudinal side
Upward extrusion forming, and the back-and-forth motion through push-pull arm two and lateral punch die, transverse shear stress copper wire complete copper wire in lateral side
Upward extrusion forming, so that pressing mechanism, which has, to carry out extrusion forming simultaneously from vertical and horizontal both direction to copper wire
Function.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of copper wire volume unwinding device of the present invention；Fig. 2 is copper wire volume unwinding device installation copper of the present invention
The structural schematic diagram of coil of wire spool；Fig. 3 is the structural schematic diagram of copper wire volume unwinding device feed mechanism of the present invention；Fig. 4 is this hair
The structural schematic diagram of bright copper wire volume unwinding device tension control mechanism；Fig. 5 is the structural schematic diagram of Fig. 4 removal auxiliary line wheel；Fig. 6
It is the structural schematic diagram of angular transducer in tension control mechanism of the present invention；Fig. 7 is invention copper wire volume unwinding device
The structural schematic diagram of line shaft docking mechanism；Fig. 8 is the interior of invention copper wire volume unwinding device line shaft docking mechanism
Portion's structural schematic diagram；Fig. 9 is the structural schematic diagram of copper wire paint stripping device of the present invention；Figure 10 is that copper wire paint stripping device of the present invention is another
The structural schematic diagram at visual angle；Figure 11 is the structural schematic diagram of copper wire paint stripping device scraper mechanism of the present invention；Figure 12 is copper of the present invention
Line paint stripping device is used to embody the structural schematic diagram of left tool apron and right tool apron；Figure 13 is copper wire paint stripping device of the present invention for embodying
The structural schematic diagram of upper cutter head and lower tool apron；Figure 14 is the structural representation of copper wire paint stripping device of the present invention upper and lower, left and right tool apron
Figure；Figure 15 is the structural schematic diagram of the connect cover of copper wire paint stripping device scraper mechanism of the present invention；Figure 16 is copper wire stripping paint of the present invention
The structural schematic diagram of device hold-down mechanism；Figure 17 is the structural representation of copper wire paint stripping device hold-down mechanism removal sucking hood of the present invention
Figure；Figure 18 is the partial structure diagram of copper wire paint stripping device hold-down mechanism of the present invention；Figure 19 is copper wire traction device of the present invention
Structural schematic diagram；Figure 20 is copper wire traction device of the present invention for embodying synchronous pulley three, synchronous pulley four and synchronous belt two
Structural schematic diagram；Figure 21 is copper wire traction device of the present invention for embodying copper wire delivery board two, directive wheel three and pinch roller two
Structural schematic diagram；Figure 22 is the structural schematic diagram of copper wire cutting facility of the present invention；Figure 23 is copper wire cutting facility power of the present invention
The schematic diagram of internal structure of mechanism；Figure 24 is the internal structure signal of another angle of copper wire cutting facility power mechanism of the present invention
Figure；Figure 25 is the structural schematic diagram of copper wire cutting facility upper shaft of the present invention；Figure 26 is that cunning is led on copper wire cutting facility of the present invention
The structural schematic diagram of block；Figure 27 is the structural schematic diagram of copper wire cutting facility shear mechanism of the present invention；Figure 28 is copper wire of the present invention
The structural schematic diagram sheared on cutting facility；Figure 29 is the structural schematic diagram of copper wire cutting facility guide pad of the present invention；Figure 30 is
The structural schematic diagram of copper wire cutting facility abnormity cutter head of the present invention；Figure 31 is the structural representation of copper wire cutting facility lower die of the present invention
Figure；Figure 32 is the diagrammatic cross-section sheared under the present invention；Figure 33 is the structure of copper wire automatic clamping device clamping device of the present invention
Schematic diagram；Figure 34 is that copper wire automatic clamping device support device of the present invention and clamping device cooperate schematic diagram；Figure 35 is the present invention
The structural schematic diagram of copper wire automatic clamping device support device；Figure 36 is that copper wire automatic clamping device support device of the present invention is another
The structural schematic diagram of angle；Figure 37 is the structural schematic diagram of copper wire molding machine of the present invention；Figure 38 is copper wire molding dress of the present invention
It is set to the structural schematic diagram of type power mechanism；Figure 39 is that copper wire molding machine of the present invention is used to embody swing arm and geosynclinal convex wheel construction shows
It is intended to；Figure 40 is the structural schematic diagram of copper wire molding machine Contoured squeeze mechanism of the present invention；Figure 41 is copper wire molding dress of the present invention
It is set to the partial structure diagram of type pressing mechanism；Figure 42 is the structural schematic diagram of copper wire molding machine V-arrangement tabletting of the present invention；Figure
43 be the structural schematic diagram of copper wire molding machine extrusion forming block of the present invention；Figure 44 is copper wire molding machine transverse direction punch die of the present invention
Structural schematic diagram；Figure 45 is the structural schematic diagram that the copper wire molding machine present invention of the present invention forms thread feeding mechanism；Figure 46 is this
The structural schematic diagram of invention copper wire molding machine line sending disk；Figure 47 is overall structure diagram of the invention；Figure 48 is this hair
The structural schematic diagram of copper wire after the completion of bright molding.
Specific embodiment
The present invention is further described with preferred embodiment with reference to the accompanying drawing.
Referring to shown in Fig. 1 to 48, a kind of automatic forming of New energy automobile motor copper wire involved in the present embodiment
Integrated equipment, including assembly sliding rail 406,406 one end of assembly sliding rail are equipped with copper wire and roll up unwinding device 10000, and the other end is equipped with copper
Line molding machine 60000 is successively set from left to right between the copper wire volume unwinding device 10000 and copper wire molding machine 60000
There are copper wire paint stripping device 20000, copper wire traction device 30000, copper wire cutting facility 40000 and copper wire automatic clamping device
50000,20000 bottom of copper wire paint stripping device is equipped with assembly sliding block 1, and assembly sliding block 1 is slidably connected at described
On assembly sliding rail 406,20000 bottom of copper wire paint stripping device is additionally provided with control copper wire paint stripping device 20000 in assembly sliding rail
The linear motor 112 slided on 406, the copper wire traction device 30000 are erected on assembly sliding rail 406, the copper wire trimming
40000 bottom of device is equipped with assembly sliding block 2 402, and assembly sliding block 2 402 is slidably connected on the assembly sliding rail 406, described
40000 bottom of copper wire cutting facility is additionally provided with the linear motor that control copper wire cutting facility 40000 slides on assembly sliding rail 406
2 403,50000 bottom of copper wire automatic clamping device is equipped with assembly sliding block 3 404, and assembly sliding block 3 404 is slidably connected at
On the assembly sliding rail 406,50000 bottom of copper wire automatic clamping device is equipped with control copper wire automatic clamping device 50000
The linear motor 3 405 slided on assembly sliding rail 406.
Copper wire is unreeled automatically from copper wire volume unwinding device 10000, and is realized by copper wire traction device 30000 to copper
The uninterrupted traction of line conveys, and in the transmission process, is advanced simultaneously by copper wire paint stripping device 20000 with copper wire, and advancing
The stripping operation to copper wire is completed in the process, is also passed through setting copper wire cutting facility 40000 after stripping operation, is completed to copper wire
It cuts, and the copper wire for being cut into section is shipped for copper wire molding machine 60000, completion pair by copper wire automatic clamping device 50000
The forming operation of copper wire, and in the aforesaid operations, copper wire paint stripping device 20000, copper wire cutting facility 40000 and copper wire are automatic
Clamping device 50000 is advanced with copper wire simultaneously so that uninterruptedly conveying copper wire when, automatically complete stripping paint, cut and at
Type.
Referring to shown in Fig. 1 to 8, a kind of automatic forming one of New energy automobile motor copper wire involved in the present embodiment
Body equipment, the copper wire volume unwinding device 10000 includes feed mechanism 1000, line shaft docking mechanism 2000 and tension control machine
Structure 3000；
Feed mechanism 1000 includes bottom plate 1, and bottom plate 1 is equipped with two support columns 2 disposed in parallel, is equipped with straight line on support column 2
Guide rail 3 slidably connects rest pad 4 in linear guide 3, and 4 upper side of rest pad is rotatably connected to two groups of contour bearings 5, axis
It holding 5 lower sections and is equipped with support arm 1, one 6 one end of support arm and the rest pad 4 are hinged, support arm 27 is hinged on the other end,
Support arm 27 is also hinged with the support column 2, and the junction of the support arm 1 and support arm 27 is also hinged with push rod 8, pushes away
Bar 8 is equipped with the cylinder 9 being fixed on the support column 2；In mechanism, firstly, the non-air inlet of cylinder 9, push rod 8, which is in, to be shunk
State, rest pad 4 are not lifted, and the copper wire spool for winding copper wire is horizontally placed on ground, then insertion turns in copper wire spool
Moving axis 41, and copper wire volume is pushed into upper plate 1 through external force, it is pushed between two support columns 2, so that 41 both ends of rotation axis are located at
Between two groups of contour bearings 5, give cylinder 9 air inlet, push rod 8 pushes out, and support arm 27 is turned out with support arm 1, causes
Make rest pad 4 along 3 upward sliding of linear guide, completes rest pad 4 and copper wire is rolled up to the operation lifted.
Tension control mechanism 2000 includes the tension force axis 21 being rotatably connected in support column 2, tension force axis 21 1
End is equipped with swing arm 22, and swing arm 22 has bending front end 221, and bending front end 221 is equipped with expansion tightening wheel 23, on 22 rear end of swing arm
Side is equipped with the limited post 1 being fixed on support column 2, is equipped with the limit being fixed on support column 2 below 22 rear end of swing arm
Column 2 25 is equipped with the connecting column 26 being fixed on 2 side of support column, the company of rotation on connecting column 26 above the tension force axis 21
It is connected to auxiliary line wheel 27, it is ipsilateral that auxiliary line wheel 27 is set to support column 2 with the expansion tightening wheel 23；In mechanism, firstly, by copper
The copper wire unreeled out on the coil of wire is successively pressed on auxiliary line wheel 27 and expansion tightening wheel 23, diameter reduction when being unreeled by copper wire volume,
The tension change of copper wire is unreeled out, so that driven swing is done in the bending front end 221 of swing arm 22 therewith, of copper wire is compensated with this
Power changes, so that the copper wire of transmission is relatively stable, expansion tightening wheel 23 also moves up and down therewith, and 22 rear end of swing arm is in limited post 1
It swings back and forth between limited post 2 25, completes unreeling for copper wire volume.
Line shaft docking mechanism 3000 includes the rotation for being rotatably connected in support column 2 and being located at 21 lower section of tension force axis
Axis 41, rotation axis 41 are hollow shaft, are plugged with and the power inner shaft 42 on 41 coaxial line of rotation axis, power in the rotation axis 41
One end of inner shaft 42 is inserted with pin shaft 1, and 41 end of rotation axis offers the notch 44 being adapted with pin shaft 1, institute
It states and is connected with push rod 2 45 on the other end of power inner shaft 42, push rod 2 45 is equipped with cylinder 2 46, in the power inner shaft 42
It is arranged dynamic outer shaft 47, keyway 48 is offered on power outer shaft 47, being equipped in keyway 48 can back and forth move in the keyway 48
Dynamic pin shaft 2 49, pin shaft 2 49 are plugged in the power inner shaft 42, and the power outer shaft 47 is equipped with synchronous pulley 1,
It is connected with synchronous belt 51 on synchronous pulley 1, synchronous pulley 2 52 is also connected on synchronous belt 51, synchronous pulley 2 52 passes through
The control rotation of motor 53；In mechanism, firstly, the non-air inlet of cylinder 2 46, push rod 2 45 are in contraction state, power inner shaft 42
Not connected with rotation axis 41, motor 53 does not operate, then the copper wire spool by the way that copper wire is completed in winding is placed into predeterminated position
It is inserted with rotation axis 41 in copper wire spool, and is in rotation axis 41 and power inner shaft 42 on same axis, gives cylinder two
46 air inlets, push rod 2 45 extend, so that power inner shaft 42 is mobile to 41 side of rotation axis, meanwhile, open motor 53, synchronous pulley
2 52 rotations, synchronized band 51 is driven so that synchronous pulley 1 rotates simultaneously, and power outer shaft 47 rotates, so that pin shaft 2 49 exists
It is moved in keyway 48, completes the rotation of power inner shaft 42 and to the movement of 41 side of rotation axis, power inner shaft 42 is plugged into rotation axis 41
On, pin shaft 1 is embedded in notch 44, completes docking.
Further, the front end of the push rod 8 is equipped with connector 10, abuts on connector 10 and is fixed in the support column
Limited block 11 on 2.
Further, the guide plate 12 being fixed on bottom plate 1 is equipped between two support column 2, guide plate 12 is led including a left side
To item 121, right gib block 122 and it is solidly connected rear blend stop 123 in 122 end of left gib block 121 and right gib block；It leads on the left side
There is chamfering 124 to item 121,122 front end of right gib block.
Further, the left gib block 121, be equipped with directive wheel 125 on right gib block 122.
Further, the bottom plate 1 has slope surface front end 13.
Further, the bottom plate 1 is equipped with Universal rotary hanging ring 14.
Further, the power inner shaft 42 is connect with push rod 2 45 by rod end spherical joint 55.
Further, 21 other end of tension force axis is equipped with angular transducer 28.
Further, blob of viscose 29 is equipped on the limited post 1 and limited post 2 25；The limited post 1 and limit
Stiffening plate 30 is also connected on the column 2 25 of position.
Further, the shelves item 31 being fixed on support column 2 is equipped with above the auxiliary line wheel 27.
Referring to shown in Fig. 9 to 18, a kind of automatic forming of New energy automobile motor copper wire involved in the present embodiment
Integrated equipment, the copper wire paint stripping device 20000 include bottom plate 2 61, and 2 61 bottom surface of bottom plate is equipped with linear motor 112, described
2 61 top surface of bottom plate is equipped with scraper mechanism 4000, and 4000 two sides of scraper mechanism are respectively equipped with a hold-down mechanism 5000；Bottom plate two
61 can be used for being mounted on assembly line, drive bottom plate 2 61 to move in a straight line on assembly line by linear motor 112；Compacting machine
Structure 5000 is used to be fixed the copper wire that conveying comes, and one section of copper wire both ends in conveying is compressed, and make hold-down mechanism
5000 advance forward with copper wire continuation, and what the scraper mechanism 4000 between two hold-down mechanisms 5000 was used to be compacted both ends
Copper wire scrapes paint operation, realizes in copper wire transmission process, operates into shape to paint of scraping local on copper wire.
Scraper mechanism 4000 includes the side plate 62 being arranged on 2 61 top surface of bottom plate, is rotatably connected to screw rod on side plate 62
63,63 one end of screw rod is arranged with synchronous belt 2 64, and motor 1 is additionally provided on synchronous belt 2 64, is additionally provided with silk on the screw rod 63
Stem nut 66, feed screw nut 66 are equipped with mobile station 67, and mobile station 67 is equipped with the partition 68 with through-hole, 68 side of partition tool
There is perpendicular rail 69, slidably connects upper cutter head 70 and lower tool apron 71 on perpendicular rail 69, be equipped with blade on upper cutter head 70 and lower tool apron 71
One 72, feed screw nut 2 73 is additionally provided on the upper cutter head 70 and lower tool apron 71, feed screw nut 2 73 is equipped with Bidirectional-screw one
74, Bidirectional-screw 1 is equipped with the motor 2 75 being fixed on the partition 68；68 other side of partition has and perpendicular rail
69 vertical traverse rods（It is not shown in the figure）, left tool apron 77 and right tool apron 78, left tool apron 77 and right tool apron are slidably connected on traverse rod
It is equipped with blade 2 79 on 78, is additionally provided with feed screw nut 3 80 on the left tool apron 77 and right tool apron 78, on feed screw nut 3 80
Equipped with Bidirectional-screw 2 81, Bidirectional-screw 2 81 is equipped with the motor 3 82 being fixed on the partition 68.Pass through motor 1
Positive and negative rotation, synchronized band 2 64 is driven, so that screw rod 63 rotates, realizes the mobile station being fixedly mounted on feed screw nut 66
67 move back and forth on screw rod 63；And motor 2 75 and motor 3 82 are controlled simultaneously, motor 2 75 controls one 74 turns of Bidirectional-screw
Dynamic, when Bidirectional-screw 1 rotates clockwise, upper cutter head 70 and lower tool apron 71 are moved toward one another through feed screw nut 2 73, pass through every
The copper wire upper and lower position of through-hole is fixed on plate, and copper wire upper and lower end face is clamped by the blade 1 on upper cutter head 70 and lower tool apron 71,
Motor 3 82 controls Bidirectional-screw 2 81 and rotates, when Bidirectional-screw 2 81 rotates clockwise, 78 organizine of left tool apron 77 and right tool apron
Stem nut 3 80 moves toward one another, and the copper wire left-right position for passing through through-hole on partition is fixed, and copper wire or so end face is by left tool apron 77
It is clamped with the blade 2 79 on right tool apron 78, since mobile station 67 moves back and forth so that the blade 1 and knife being clamped on copper wire
Piece 2 79 strikes off the paint on four faces up and down of copper wire into shape, completes local stripping operation；Motor 2 75 and motor
3 82 control Bidirectional-screw 1 and Bidirectional-screw 2 811 again rotates backward, so that blade 1 and blade 2 79 unclamp copper
Line, after copper wire continues on through conveying certain distance, again to another location into shape stripping operation.Hold-down mechanism 5000 includes that setting exists
Side support plate 98 on 2 61 top surface of bottom plate, side support plate 98 are equipped with cylinder 3 99, and the telescopic end of cylinder 3 99 is equipped with briquetting
100, copper wire delivery board 101 is equipped with below briquetting 100, copper wire delivery board 101 is equipped with guide wheel group, and guide wheel group includes left and right
Two directive wheels 2 102, directive wheel 2 102 are rotatably connected on the copper wire delivery board 101, the copper wire delivery board 101 1
End is equipped with upper pressure wheel 104, and upper pressure wheel 104 is set to 101 top of copper wire delivery board, wherein a copper wire delivery board 101 is another
End be equipped with it is secondary scrape paint block 105, it is secondary to scrape the square hole offered between every group of directive wheel 2 102 on paint block 105
106, sucking hood 107 is covered on the square hole 106, sucking hood 107 has suction opening 108.
Further, pilot hole 109 is offered on the copper wire delivery board 101, is slidably connected in pilot hole 109 and institute
State the guide post 110 that briquetting 100 is integrated.
Further, gas circuit 85, gas are offered on the upper cutter head 70, lower tool apron 71, left tool apron 77 and right tool apron 78
Road 85 has air inlet 86 and gas outlet 87, offers through-hole 2 88, through-hole 2 88 on the blade 1 and blade 2 79
It is connected to the gas outlet 87, is covered with a company respectively on the upper cutter head 70 and lower tool apron 71, left tool apron 77 and right tool apron 78
Connect cover 89, connect cover 89 be equipped with the connecting tube 90 that is connected to inside the connect cover 89, offer on the tube wall of connecting tube 90
Copper wire through hole 91.
Further, visual windows 92 are offered in the connect cover 89, visual windows 92 are equipped with light-transmitting plate 93.
Further, the gas circuit 85 is equipped with fabrication hole 95, and blocking screw 96 is equipped in fabrication hole 95.
Referring to shown in Figure 19 to 21, a kind of automatic forming of New energy automobile motor copper wire involved in the present embodiment
Integrated equipment, the copper wire traction device 30000 include two fixed plates 130 disposed in parallel, are rotatablely connected in fixed plate 130
There is screw rod 2 131, screw rod 2 131 is equipped with feed screw nut 2 132, is fixedly connected with mobile station two on feed screw nut 2 132
133, mobile station 2 133 is equipped with support frame 134, and support frame 134 is equipped with cylinder 4 135, sets on the telescopic rod of cylinder 4 135
There is briquetting 2 136, briquetting 2 136 is located at immediately below the cylinder 4 135, and the one end of the screw rod 2 131 is additionally provided with synchronization
Belt wheel 3 137, motor 2 138 is additionally provided in the fixed plate 130, and the output shaft of motor 2 138 is equipped with synchronous pulley four
139, synchronous pulley 4 139 and the synchronous pulley 3 137 are sequentially connected by synchronous belt 2 140；2 136 lower section of briquetting
Equipped with the copper wire delivery board 2 141 being fixed on support frame 134, copper wire delivery board 2 141 is equipped with guide wheel group two, directive wheel
Group two includes two directive wheels 3 142 in left and right, and directive wheel 3 142 is rotatably connected on the copper wire delivery board 2 141；The copper
The two sides of line delivery board 2 141 are equipped with pinch roller support 143, are rotatably connected in pinch roller support 143 set on the directive wheel 3 142
The upper pressure wheel 2 144 of top；Two screw rod 2 131 is set between two fixed plates 130, and on same axis.
In the present apparatus, firstly, the copper wire in conveying can pass through support frame 134, and in 2 136 lower section of briquetting, and
The conveying direction of copper wire is identical as the axial direction of screw rod 2 131, and mobile station 2 133 is in the leftmost side of screw rod 2 131, at this point, giving
4 135 air inlet of a cylinder is given, the briquetting 2 136 on 4 135 telescopic rod of cylinder moves downward, and the copper wire in conveying is compressed, fortune
The motor 2 138 of row 4 135 lower section of side cylinder, the biography of synchronized belt wheel 4 139, synchronous pulley 3 137 and synchronous belt 2 140
Dynamic, so that screw rod 2 131 rotates, the cylinder 4 135 for compressing copper wire pulls copper wire, gives copper wire one tractive force, by copper wire from
The left side of one screw rod 2 131 is pulled to the right side of screw rod 2 131, and when traction to right positions, cylinder 4 135 is deflated, briquetting 2 136
Copper wire is unclamped, control motor 138 rotates backward, and screw rod 2 131 also rotates backward simultaneously, and cylinder 4 135 is restored to initial position,
At this point, giving another 4 135 air inlet of cylinder, the briquetting 2 136 on 4 135 telescopic rod of cylinder is moved downward, by the copper in conveying
Line compresses, and repeats same operation, to after the completion of side-lining, is further continued for the traction of other side cylinder 4 135, is alternately drawn with this,
Realize being continuously conveyed for copper wire.
Referring to fig. 2 shown in 2 to 32, a kind of automatic forming of New energy automobile motor copper wire involved in the present embodiment
Integrated equipment, the copper wire cutting facility 40000 includes power mechanism and shear mechanism；
Such as Figure 22-26, power mechanism includes trimming pedestal 303, power motor 304, gear-box 305, and the gear-box 305 is solid
It is scheduled on trimming pedestal 303, hollow shaft 306, the middle gear 307 being mounted in hollow shaft 306, upper turn is equipped in gear-box 305
Axis 308, the gear 309 being mounted in upper shaft 308, lower rotary shaft 310, the lower gear 311 being mounted on lower rotary shaft 310, tooth
Roller box 305 includes front side board 317 and back side panel 312, and the both ends of hollow shaft 306, upper shaft 308 and lower rotary shaft 310 lead to respectively
It crosses bearing to be rotatably mounted on front side board and back side panel 312, gear-box 305, copper wire are exposed in the both ends of hollow shaft 306 respectively
It is passed through from the hollow parts of hollow shaft 306, hollow shaft 306 passes through the driving rotation of power motor 304, upper shaft 308 and lower rotary shaft
310 are respectively fixedly connected with eccentric shaft 314 after back side panel 312, and upper shaft 308 is identical with 310 structure of lower rotary shaft, gear
309 is identical with 311 structure of lower gear, and gear 309 and lower gear 311 are ratcheting with middle gear 307 respectively, outside back side panel 312
Side is equipped with upper sliding guide block 315 and downslide guide block 316, and upper sliding guide block 315 is identical with 316 structure of downslide guide block, outside back side panel 312
Side is equipped with upright slide rail 318, and upper sliding guide block 315 and downslide guide block 316 can slide up and down be mounted on upright slide rail 318 respectively
On, it is elliptical elliptical aperture 319, the long axis water of elliptical aperture 319 that section is respectively equipped on upper sliding guide block 315 and downslide guide block 316
It is flat, in the insertion of eccentric shaft 314 that upper shaft 308 connects in the elliptical aperture 319 of sliding guide block 315, the eccentric shaft of the connection of lower rotary shaft 310
In the elliptical aperture 319 of 314 insertion downslide guide blocks 316；
Such as Figure 27-32, the shear mechanism includes upper shearing and lower shearing, and upper shearing includes upper mounting blocks 330, special-shaped cutter
First 331 and guide pad 332, special-shaped cutter head 331 includes pressure head 333 and the guide plate 334 positioned at 333 left and right sides of pressure head, pressure
First 333 be column structure, and the front and rear sides of pressure head 333 are respectively equipped with V-groove 335, and V-groove 335 is connected to the lower end of pressure head 333
Face, the height of guide plate 334 are greater than the height of pressure head 333, and the upper surface of guide plate 334 flushes with the upper surface of pressure head 333, leads
Be integrally formed to plate 334 and pressure head 333, guide pad is rectangular parallelepiped structure, guide pad 332 be equipped with through guide pad upper surface and
The first hole 336 of lower surface, is connected separately on the front inner wall 337 and rear side inner wall 338 of first hole 336 and V-groove
The 335 upper pointed ribs 339 to match, 340 lower end of tip of upper pointed rib 339 tilt separately down, the upper end of special-shaped cutter head 331
It is fixed on the lower section of mounting blocks 330, the two sides of special-shaped cutter head 331 are respectively equipped with spring 340, and the upper end of spring 340 is fixed on
On upper mounting blocks 330, the lower end of spring 340 is fixed on guide pad 332, and the lower shearing includes lower mounting blocks 341, lower die
342, lower die 342 is equipped with the second hole 343 through 342 upper surface of lower die and lower end surface, the front inner wall of second hole 343
344 and rear side inner wall 345 on be connected separately with match with upper pointed rib 339 under pointed rib 346, under pointed rib 346 point
347 upper end of portion is upturned respectively, and lower die 342 is removably embedded in the upper end of lower mounting blocks 341, and special-shaped cutter head 331 is from upper past
Under be inserted into second hole 343 after first hole 336, the lower surface of guide pad 332 is equipped with front support rib 348 and rear support
The notch 351 passed through for copper wire is respectively equipped on rib 349, front support rib 348 and rear support rib 349.Lower mounting blocks 341 are fixed on
On downslide guide block 316, upper mounting blocks 330 are fixed on sliding guide block 315.
Further, the support frame 320 for being used to support copper wire is fixedly installed on trimming pedestal 303, shear mechanism is located at
Between support frame 320 and gear-box 305.
Further, power motor 304 drives hollow shaft 306 to rotate by speed reducer 321.
Further, the dumping pit 352 of connection second hole 343, the lower end of dumping pit 352 are equipped in lower mounting blocks 341
It is connected with drainage conduit 353.
The working principle of copper wire cutting facility 40000 is as follows：Copper wire passes through between guide pad and lower die, while being located at two
Between a guide plate.Power motor drives gear and lower gear to rotate synchronously by hollow shaft middle gear, two eccentric shaft public affairs
Turn, two eccentric shafts drive sliding guide block and downslide guide block to move on upright slide rail by elliptical aperture respectively, when upper sliding guide block
When moving down, downslide guide block is moved up, and drives shear pushing respectively, push up in lower shearing, in pressure head and second hole
Under pointed rib match, copper wire is cut into required tip, tilting of the tilting under on pointed rib on upper pointed rib matches
It closes, copper wire pointed portion is flattened by certain angle.The leftover pieces shear off are discharged from the drainage conduit on lower mounting blocks.Due to
Motor speed is certain, and middle gear drives the revolving speed of gear and lower gear certain, and the trimming of upper cutter head and lower cutter head is certain, thus
The copper wire segment length for ensuring to be cut into is equal.By controlling motor speed, the length of adjustable copper wire segment.
Referring to shown in Figure 33 to 36, a kind of automatic forming of New energy automobile motor copper wire involved in the present embodiment
Integrated equipment, the copper wire automatic clamping device 50000 include support device, clamping device and shifting sledge；
The support device includes fixing seat 360, hollow square tube 361, adjustment seat, guide holder 363, the hollow square tube 361
It is fixed in fixing seat 360 vertically, adjustment seat includes the adjusting rod 362 being vertically arranged, horizontally disposed connecting rod 364, is adjusted
Pole 362 is inserted into hollow square tube 361 from the upper end of hollow square tube 361, and one end of connecting rod 364 is fixed on adjusting rod 362
Upper end, the other end of connecting rod 364 are fixedly connected with guide holder 363, and 363 upper end of guide holder is equipped with the bracket for holding copper wire
365, spring is equipped in hollow square tube 361, the lower end of spring is placed in fixing seat 360, and adjusting rod is withstood in the upper end of spring upwards
362, hollow square tube 361 is respectively arranged on the left side and the right side the strip hole 366 being vertically arranged, the left and right sides difference of adjusting rod 362
It is fixed with straight pin 367, straight pin 367 is respectively protruding into strip hole 366 and can move up and down in strip hole 366, adjusts
The side that pole 362 stretches out hollow square tube 361 is equipped with camshaft bearing follower 368, and hollow square tube 361 is equipped with and camshaft
The notch 369 that follower 368 matches is held, notch 369 is located at the lower section of camshaft bearing follower 368, guide holder 363 and cam
Bearing follower 368 is located at the front and rear sides of adjusting rod 362.Fixing seat 360 is driven by driving device in shifting sledge
Upper movement, the direction of shifting sledge and the length direction of copper wire are consistent；
The clamping device includes mounting base 371, the line slide rail being fixed in mounting base 371 372, is mounted on line slide rail
Slide 373 on 372, two pneumatic clampers 374 being mounted on slide 373, mounting base 371 are mounted on the side of shifting sledge, directly
Line sliding rail 372 is horizontally and perpendicularly to shifting sledge, and slide 373 is moved on line slide rail 372 by horizontal air cylinder 375, slide
Ship type plate 376 is fixed on 373, the length direction of ship type plate 376 is parallel to shifting sledge, and ship type plate 376 is located under pneumatic clamper 374
Side, two pneumatic clampers 374 are horizontal and towards shifting sledge, and pneumatic clamper 374 includes upper clamping bar 377 and lower clamping bar 378, lower clamping bar
378 are located at the underface of upper clamping bar 377, when camshaft bearing follower 368 is not pushed by ship type plate 376, the upper table of lower clamping bar 378
Face and the bottom surface of bracket 365 are contour, and the both ends of 376 lower surface of ship type plate are respectively provided with cambered surface 379, the height of cambered surface 379 with it is convex
The height of wheel bearing follower 368 matches.
Further, the horizontal air cylinder 375, pneumatic clamper 374 are controlled by solenoid valve 380 respectively, the fixed peace of solenoid valve 380
In mounting base 371, solenoid valve 380 and the horizontal air cylinder 375, pneumatic clamper 374 that are controlled are close, reduce the response time, improve
Control precision.
Further, limited post 381 is equipped between the upper clamping bar 377 and lower clamping bar 378, limited post 381 is fixed on down
On clamping bar 378, upper clamping bar 377 is equipped with the through-hole 382 passed freely through for limited post 381.
Further, the both ends of the bracket 365 have flaring 369.
Further, the upper end of the hollow square tube 361 is fixedly connected there are two baffle 370, and two baffles 370 distinguish position
In the left and right sides of adjusting rod 362.
The working principle of copper wire automatic clamping device 50000 is as follows：Support device gives the copper wire cut offer to support
It crosses, clamps copper wire for clamping device and shifted.Bracket on support device guide holder holds the copper wire cut, driving device
Driving fixing seat drives copper wire to move on shifting sledge, when copper wire is located in two pneumatic clampers of clamping device, camshaft bearing
Follower is moved to the lower section of ship type plate, and camshaft bearing follower slowly declines under the cambered surface effect of ship type plate lower surface, adjusts
Pole decline, to reduce the height of bracket, copper wire is completely disposed in two pneumatic clampers, and pneumatic clamper firmly grasps copper wire, horizontal air cylinder control
Slide moves on line slide rail, to realize the transfer of copper wire.
Referring to shown in Figure 37 to 46, a kind of automatic forming of New energy automobile motor copper wire involved in the present embodiment
Integrated equipment, the copper wire molding machine 60000 include molding power mechanism 6000, are connected on molding power mechanism 6000
Contoured squeeze mechanism 7000 and the molding thread feeding mechanism 8000 being arranged in the Contoured squeeze mechanism 7000, Contoured squeeze mechanism
7000 have longitudinal pressed end, connect push-pull arm 1 in longitudinal pressed end, it also has transverse shear stress end, transverse shear stress end
Upper connection push-pull arm 2 204, and the tool of power mechanism 6000 is formed there are two power source output terminal, one is 159 upper end of swing arm
Power source output terminal, it provides power for push-pull arm 1, another is 157 end of power column, it is provided for push-pull arm 2 204
Power, and form thread feeding mechanism 8000 copper wire of extrusion forming is continual one by one to be transported to Contoured squeeze mechanism by will need
On 7000；
Such as Figure 38-39, forming power mechanism 6000 includes mechanism platen 150, is installed with speed reducer 151 on mechanism platen 150, subtracts
Fast machine 151 has input terminal 152 and output end 153, and motor 3 154 is connected on input terminal 152, is had on output end 153 dynamic
Power shaft 155 is arranged with the power plate 156 rotated simultaneously with the power shaft 155 on power shaft 155, power plate 156
One end face edge is equipped with power column 157, is arranged with oscillating bearing 158, the other end of the power plate 156 on power column 157
Surface side is equipped with swing arm 159, and swing arm 159 is equipped with roller 160, and the power plate 156, which is located on the end face of 159 side of swing arm, to be offered
Grooved cam 161, the roller 160 are slidably connected to grooved cam 161；Swing arm, which is also provided with, on the mechanism platen 150 crosses perforation
162, swing arm crosses 162 lower section of perforation and is equipped with the rolling bearing units 163 for being fixed in 150 lower end surface of mechanism platen, the swing arm 159
Lower end passes through swing arm and crosses perforation 162 and be articulated with rolling bearing units 163；
Further, fixing seat 164 is additionally provided on the mechanism platen 150, fixing seat 164 is equipped with cam guide 165, convex
Wheel guider 165 is connected in the side wall surface of the power plate 156, and is rotated simultaneously with power plate 156.
In the molding power mechanism 6000, gives motor 3 154 and be powered and operate, be driven through speed reducer 151, power turns
Axis 155 rotates, and takes power plate 156 and rotates simultaneously, drives power column 157 around 156 center rotating of power plate, and oscillating bearing 158 is used
In connection push-pull arm, i.e. the first power source output terminal, in 156 rotation process of power plate, grooved cam 161 can also rotate simultaneously,
And roller 160 is embedded and is slided in grooved cam 161, roller 160 is arranged on again in swing arm 159, so that before swing arm 159 is done
Swing afterwards, 159 lower end of swing arm are hinged on rolling bearing units 163, facilitate the rotation of 159 lower sustainer of swing arm, 159 upper end of swing arm
It is also used for connection push-pull arm, i.e. the second power source output terminal realizes single-ended power source input, the function of both-end power source output.
Such as Figure 37-44, Contoured squeeze mechanism 7000 includes squeezing platform 186, squeezes 186 two sides of platform and is equipped with side frame
168, it is equipped with rear frame 187 between machine frame at two sides 168, side is vertically installed on the side frame 168 and erects rail 188, side is erected on rail 188
Side slide 189 is slidably connected, side guide pad 190 is connected on side slide 189, side guide groove is offered on side guide pad 190
191, stripper plate 1 is slidably connected in side guide groove 191, one 192 lower section of stripper plate slidably connects stripper plate 2 193,
The rear end of stripper plate 2 193 is connected with rear slider 194, and rear slider 194, which is slidably connected at, to be vertically set on the rear frame 187
Rear perpendicular rail 195, pressing arm 1 is hinged on the stripper plate 1, pressing arm 1 is equipped with pressing arm 2 197,
2 197 upper end of pressing arm and the side frame 168 are hinged, and lower end and the pressing arm 1 are hinged, the pressing arm 1
It is also hinged with push-pull arm 1 with the junction of pressing arm 2 197, push-pull arm 1 is also hinged with 159 upper end of swing arm,
2 193 lower section of stripper plate is equipped with cutter head fixed block 199, and cutter head fixed block 199 is equipped with V-arrangement tabletting 200, the rear frame
It is additionally provided with the extrusion forming block 201 positioned at 199 lower section of cutter head fixed block on 187, is offered on the leading flank of extrusion forming block 201
V-depression 202 is equipped with the lateral punch die 203 being slidably connected on the extruding platform 186 on front side of v-depression 202, laterally rushes
Mould 203 is equipped with push-pull arm 2 204, and push-pull arm 2 204 and the power column 157 are hinged, the die head of the transverse direction punch die 203 with
V-depression 202 is adapted；
In the Contoured squeeze mechanism 7000, firstly, by unformed copper wire（Linearly）It is placed into rushing for lateral punch die 203
On head, push-pull arm 2 204 is pushed, lateral punch die 203 is mobile to 201 side of extrusion forming block, and copper wire is pushed through extrusion forming block
In 201 v-depression 202, the shape similar with 203 first half of lateral punch die is formed, then pushing push-pull arm 1, pushed away
One 198 front end of torque arm is moved between pressing arm 1 and pressing arm 2 197, due to 2 197 upper end of pressing arm and side frame 168
Hingedly, it so that pressing arm 1 is forced to move down, takes stripper plate 1 and stripper plate 2 193 moves downward, stripper plate two
193 are slided on rear perpendicular rail 195 by rear slider 194, during moving downward due to pressing arm 2 197, also create cross
To displacement, so that stripper plate 1 is slided in the side guide groove 191 of side guide pad 190, and erects in side and slided on rail 188, complete
Cutter head fixed block 199 moves downward, and the V-arrangement tabletting 200 on cutter head fixed block 199 is from top to bottom after extruded transverse shear stress
Copper wire, thus, complete the extrusion forming operation simultaneously from longitudinal and transverse direction both direction to copper wire；Above-mentioned promotion push-pull arm two
204 power source comes from the first power source output terminal（I.e. at oscillating bearing 158）, the power source of above-mentioned promotion push-pull arm 1
From the second power source output terminal（That is 159 upper end of swing arm）.
Such as Figure 45-46, forming thread feeding mechanism 8000 includes that lateral rotation is connected to the quick change axis on the side frame 168
169,169 two sides of quick change axis are equipped with line sending disk 170, and the one end of the quick change axis 169 is additionally provided with synchronous pulley 5 171, together
The vertical plane for walking belt wheel 5 171 is equipped with synchronous pulley 6 172, and motor 4 173 is connected on synchronous pulley 6 172, described same
It walks and is sequentially connected between belt wheel 5 171 and synchronous pulley 6 172 by synchronous belt 3 174, ring on the periphery of the line sending disk 170
Shape array has several chutes 175, and chute 175 includes input chute 176 and output chute 177, inputs chute 176
The block 178 being coated in 170 side wall surface of line sending disk, block 178 and the side are equipped between output chute 177
Rack 168 is affixed.
Further, eight of the quantity of the chute 175, and at equal intervals angle annular array in the line sending disk
On 170 periphery, the notch of adjacent two chute 175 is towards at 45 degree.
In the molding thread feeding mechanism 8000, by by unformed copper wire（Linearly）It is placed into line sending disk one by one
In 170 input chute 176（The both ends of i.e. unformed copper wire are erected at the defeated of the line sending disk 170 at 169 both ends of quick change axis
Enter in chute 176）, at this point, motor 4 173 is in operating state, synchronized band 3 174 is driven so that line sending disk 170 to
178 side of block rotation, input chute 176 in copper wire, through rotation be sent to output chute 177, and from output chute
It drops out, is entered in subsequent processing step in 177（That is falling unformed copper wire to the punch head of lateral punch die 203）,
And during rotation, unformed copper wire is uninterruptedly added in the input chute 176 of line sending disk 170, block 178
Setting, the copper wire for preventing input chute 176 and exporting in the chute 175 between chute 177 are fallen out.
Referring to shown in Figure 37 to 46, the copper wire molding machine 60000 by unformed copper wire from input chute 176 send to
Chute 177 is exported, then is fallen from output chute 177 to the formed punch of lateral punch die 203, lateral punch die 203 is through power plate 156
On power column 157 push copper wire so that copper wire is extruded on extrusion forming block 201 by lateral punch die 203, complete transverse shear stress at
Type operation；It is moved again by the swing arm 159 on molding power mechanism 6000, gives push-pull arm one 198 one power, be accordingly driven
Mechanism squeezes the copper wire after completing one-pass molding so that V-arrangement tabletting 200 moves downward from top to bottom, and completes longitudinal be squeezed into
Type operation, is recycled with this.
The present invention by assembly sliding rail front end be arranged copper wire roll up unwinding device, unreeled for what is rolled up to copper wire, by
Copper wire molding machine is arranged in assembly sliding rail rear end, for carrying out forming operation to the copper wire for being cut into section, also passes through assembly sliding rail
The copper wire traction device of upper erection completes the uninterrupted traction to copper wire, sliding between copper wire traction device and copper wire volume unwinding device
It is dynamic that copper wire paint stripping device is installed, for carrying out stripping paint to the copper wire in traveling, between copper wire traction device and copper wire molding machine
It is slidably fitted with copper wire cutting facility and copper wire automatic clamping device, copper wire cutting facility is used to copper wire being cut into section, copper wire
Automatic clamping device gives copper wire molding machine for pinching the copper wire for being cut into section.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without
It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be within the scope of protection determined by the claims.
Claims (8)
1. the automatic forming integrated equipment of New energy automobile motor copper wire, it is characterised in that：Including assembly sliding rail, assembly is sliding
Rail one end is equipped with copper wire and rolls up unwinding device, and the other end is equipped with copper wire molding machine, and the copper wire volume unwinding device and copper wire form
Copper wire paint stripping device, copper wire traction device, copper wire cutting facility and copper wire are successively arranged between device from left to right to clamp automatically
Device, copper wire paint stripping device bottom are equipped with assembly sliding block one, and assembly sliding block one is slidably connected on the assembly sliding rail, institute
It states copper wire paint stripping device bottom and is additionally provided with the linear motor that control copper wire paint stripping device is slided on assembly sliding rail, the copper wire is led
Leading-in device is erected on assembly sliding rail, and copper wire cutting facility bottom is equipped with assembly sliding block two, and assembly sliding block two is slidably connected
On the assembly sliding rail, copper wire cutting facility bottom is additionally provided with what control copper wire cutting facility slided on assembly sliding rail
Linear motor two, copper wire automatic clamping device bottom are equipped with assembly sliding block three, and assembly sliding block three is slidably connected at described total
At on sliding rail, copper wire automatic clamping device bottom is slided on assembly sliding rail straight equipped with control copper wire automatic clamping device
Line motor three.
2. the automatic forming integrated equipment of New energy automobile motor copper wire according to claim 1, it is characterised in that：
The copper wire volume unwinding device includes feed mechanism, line shaft docking mechanism and tension control mechanism；
Feed mechanism includes bottom plate, and bottom plate is equipped with two support columns disposed in parallel, is equipped with linear guide, straight line on support column
Rest pad is slidably connected on guide rail, rest pad upper side is rotatably connected to two groups of contour bearings, is equipped with support below bearing
Arm one, one one end of support arm and the rest pad are hinged, are hinged with support arm two on the other end, support arm two also with the support
Column articulated, the junction of the support arm one and support arm two is also hinged with push rod, and push rod is equipped with and is fixed in the support column
On cylinder；
Tension control mechanism includes the tension force axis being rotatably connected in support column, and tension force axis one end is equipped with swing arm, pendulum
Arm has bending front end, and bending front end is equipped with expansion tightening wheel, is equipped with affixed limit on the support columns above the swing arm rear end
Column one, the swing arm rear end lower section are equipped with affixed limited post two on the support columns, are equipped with above the tension force axis affixed
Connecting column on support column side, auxiliary line wheel is rotatably connected on connecting column, and auxiliary line wheel is set to the expansion tightening wheel
Support column is ipsilateral；
Line shaft docking mechanism includes the rotation axis for being rotatably connected in support column and being located at below tension force axis, and rotation axis is
Hollow shaft, be plugged in the rotation axis with the power inner shaft on rotation axis coaxial line, one end of power inner shaft is inserted with pin shaft
One, the rotation axis end offers the notch being adapted with pin shaft one, is connected with push rod on the other end of the power inner shaft
Two, push rod two is equipped with cylinder two, is arranged dynamic outer shaft in the power inner shaft, keyway, keyway are offered on power outer shaft
It is interior equipped with the pin shaft two that can be moved back and forth in the keyway, pin shaft two is plugged in the power inner shaft, the power outer shaft
It is equipped with synchronous pulley one, synchronous belt is connected on synchronous pulley one, synchronous pulley two, synchronous pulley is also connected on synchronous belt
Two are rotated by motor control.
3. the automatic forming integrated equipment of New energy automobile motor copper wire according to claim 1, it is characterised in that：
The copper wire paint stripping device includes bottom plate two, and two bottom surface of bottom plate is equipped with linear motor, and two top surface of bottom plate is equipped with scraper
Mechanism, scraper mechanism two sides are respectively equipped with a hold-down mechanism；
Scraper mechanism includes the side plate being arranged on two top surface of bottom plate, and screw rod is rotatably connected on side plate, and screw rod one end is arranged with
Synchronous belt two is additionally provided with motor one on synchronous belt two, and feed screw nut is additionally provided on the screw rod, and feed screw nut is equipped with movement
Platform, mobile station are equipped with the partition with through-hole, and partition side has perpendicular rail, slidably connects upper cutter head on perpendicular rail and cut
, it is equipped with blade one on upper cutter head and lower tool apron, is additionally provided with feed screw nut two, feed screw nut on the upper cutter head and lower tool apron
Two are equipped with Bidirectional-screw one, and Bidirectional-screw one is equipped with the motor two that is fixed on the partition, the partition other side have with
The vertical traverse rod of rail is erected, left tool apron and right tool apron is slidably connected on traverse rod, blade two, institute is equipped on left tool apron and right tool apron
It states and is additionally provided with feed screw nut three on left tool apron and right tool apron, feed screw nut three is equipped with Bidirectional-screw two, sets on Bidirectional-screw two
There is the motor three being fixed on the partition；
Hold-down mechanism includes the side support plate being arranged on two top surface of bottom plate, and side support plate is equipped with cylinder three, and cylinder three is stretched
Contracting end is equipped with briquetting, and copper wire delivery board is equipped with below briquetting, and copper wire delivery board is equipped with guide wheel group, and guide wheel group includes left and right
Two directive wheels two, directive wheel two are rotatably connected on the copper wire delivery board, and copper wire delivery board one end is equipped with upper pressure wheel,
Upper pressure wheel is set to above the copper wire delivery board, wherein the other end of a copper wire delivery board be equipped with it is secondary scrape paint block, it is secondary to scrape paint
The square hole between every group of directive wheel two is offered on block, sucking hood is covered on the square hole, and sucking hood, which has, takes out
Air port.
4. the automatic forming integrated equipment of New energy automobile motor copper wire according to claim 3, it is characterised in that：
Gas circuit is offered on the upper cutter head, lower tool apron, left tool apron and right tool apron, gas circuit has air inlet and air outlet, the knife
Through-hole two is offered on piece one and blade two, through-hole two is connected to the gas outlet, the upper cutter head and lower tool apron, left tool apron
Be covered with a connect cover on right tool apron respectively, connect cover is equipped with the connecting tube being connected to inside the connect cover, connecting tube
Tube wall on offer copper wire through hole.
5. the automatic forming integrated equipment of New energy automobile motor copper wire according to claim 1, it is characterised in that：
The copper wire traction device includes two fixed plates disposed in parallel, is rotatably connected to screw rod two in fixed plate, sets on screw rod two
There is feed screw nut two, mobile station two is fixedly connected on feed screw nut two, mobile station two is equipped with support frame, and support frame is equipped with
Cylinder four, the telescopic rod of cylinder four are equipped with briquetting two, and briquetting two is located at immediately below the cylinder four, one end of the screw rod two
Portion is additionally provided with synchronous pulley three, and motor two is additionally provided in the fixed plate, and the output shaft of motor two is equipped with synchronous pulley four, together
Step belt wheel four is sequentially connected with the synchronous pulley three by synchronous belt two；Below the briquetting two be equipped with it is affixed on the support frame
Copper wire delivery board two, copper wire delivery board two be equipped with guide wheel group two, guide wheel group two include left and right two directive wheels three, lead
It is rotatably connected on the copper wire delivery board two to wheel three；The two sides of the copper wire delivery board two are equipped with pinch roller support, pinch roller branch
The upper pressure wheel two being rotatably connected on frame above the directive wheel three；Two screw rod two is set between two fixed plates, and
On same axis.
6. the automatic forming integrated equipment of New energy automobile motor copper wire according to claim 1, it is characterised in that：
The copper wire cutting facility includes power mechanism and shear mechanism；
Power mechanism includes trimming pedestal, power motor, gear-box, and the gear-box is fixed on trimming pedestal, gear-box
In be equipped with hollow shaft, the middle gear being mounted in hollow shaft, upper shaft, the gear being mounted in upper shaft, lower rotary shaft, installation
Lower gear on lower rotary shaft, gear-box include front side board and back side panel, the both ends difference of hollow shaft, upper shaft and lower rotary shaft
It is rotatably mounted on front side board and back side panel by bearing, gear-box is exposed at the both ends of hollow shaft respectively, and copper wire is from hollow
The hollow parts of axis pass through, and hollow shaft is driven by power motor and rotated, and upper shaft and lower rotary shaft are solid respectively after back side panel
Surely eccentric shaft is connected, gear and lower gear are ratcheting with middle gear respectively, and the outside of back side panel is equipped with upper sliding guide block and downslide is led
The outside of block, back side panel is equipped with upright slide rail, and upper sliding guide block and downslide guide block can slide up and down be mounted on upright slide rail respectively
On, it is elliptical elliptical aperture that section is respectively equipped on upper sliding guide block and downslide guide block, and elliptical aperture is horizontally disposed, upper shaft connection
In eccentric shaft insertion in the elliptical aperture of sliding guide block, in the elliptical aperture of the eccentric shaft insertion downslide guide block of lower rotary shaft connection；
Shear mechanism includes upper shearing and lower shearing, and upper shearing includes upper mounting blocks, special-shaped cutter head and guide pad, special-shaped cutter
Head includes pressure head and the guide plate at left and right sides of pressure head, and pressure head is column structure, and the front and rear sides of pressure head are respectively equipped with V
Type groove, V-groove are connected to the lower end surface of pressure head, and the height of guide plate is greater than the height of pressure head, the upper surface of guide plate and pressure head
Upper surface flushes, and guide plate and pressure head are integrally formed, and guide pad is rectangular parallelepiped structure, and guide pad is equipped with through table on guide pad
The first hole in face and lower surface is connected separately on the front inner wall and rear side inner wall of first hole and to match with V-groove
Upper pointed rib, the tip lower end of upper pointed rib tilt separately down, and the upper end of special-shaped cutter head is fixed on the lower section of mounting blocks, different
The two sides of shape cutter head are respectively equipped with spring, and the upper end of spring is fixed on mounting blocks, and the upper end of spring is fixed on guide pad,
The lower shearing includes lower mounting blocks, lower die, and lower die is equipped with the second hole through lower die upper surface and lower end surface, and second
Pointed rib under matching with upper pointed rib is connected separately on the front inner wall and rear side inner wall of square hole, under pointed rib tip
Upper end is upturned respectively, and lower die is removably embedded in the upper end of lower mounting blocks, and special-shaped cutter head passes through first hole from top to bottom
It is inserted into second hole afterwards, the lower surface of guide pad is equipped with front support rib and rear support rib, divides on front support rib and rear support rib
It She You not be fixed on downslide guide block for the notch that copper wire passes through, lower mounting blocks, upper mounting blocks are fixed on sliding guide block.
7. the automatic forming integrated equipment of New energy automobile motor copper wire according to claim 1, it is characterised in that：
The copper wire automatic clamping device includes support device, clamping device and shifting sledge；
Support device includes fixing seat, hollow square tube, adjustment seat, guide holder, and the hollow square tube is fixed on fixing seat vertically
On, adjustment seat includes the adjusting rod being vertically arranged, horizontally disposed connecting rod, and adjusting rod is inserted into empty from the upper end of hollow square tube
In heart square tube, one end of connecting rod is fixed on the upper end of adjusting rod, and the other end of connecting rod is fixedly connected with guide holder, on guide holder
End is equipped with the bracket for holding copper wire, is equipped with spring in hollow square tube, the lower end of spring is placed in fixing seat, the upper end of spring
Adjusting rod is withstood upwards, and hollow square tube is respectively arranged on the left side and the right side the strip hole being vertically arranged, the left and right sides point of adjusting rod
It is not fixed with straight pin, straight pin is respectively protruding into strip hole and can move up and down in strip hole, and adjusting rod stretches out empty
The side of heart square tube is equipped with camshaft bearing follower, and hollow square tube is equipped with the notch matched with camshaft bearing follower,
Notch is located at the lower section of camshaft bearing follower, and guide holder and camshaft bearing follower are located at the front and rear sides of adjusting rod,
Fixing seat is driven by driving device and is moved on shifting sledge, and the direction of shifting sledge and the length direction of copper wire are consistent；
Clamping device includes mounting base, the line slide rail being fixed in mounting base, the slide being mounted on line slide rail, installation
Two pneumatic clampers on slide, mounting base are mounted on the side of shifting sledge, and line slide rail is horizontally and perpendicularly to shifting sledge, sliding
Seat is moved on line slide rail by horizontal air cylinder, ship type plate is fixed on slide, the length direction of ship type plate is parallel to movement
Sliding rail, two pneumatic clampers are horizontal and towards shifting sledge, and pneumatic clamper includes upper clamping bar and lower clamping bar, and lower clamping bar is located at upper clamping bar
Underface, the both ends of ship type plate lower surface are respectively provided with cambered surface, and the height of cambered surface and the height of camshaft bearing follower match.
8. the automatic forming integrated equipment of New energy automobile motor copper wire according to claim 1, it is characterised in that：
The copper wire molding machine includes forming power mechanism, the Contoured squeeze mechanism being connected on molding power mechanism and being arranged in institute
State the molding thread feeding mechanism in Contoured squeeze mechanism；
Forming power mechanism includes mechanism platen, and speed reducer is installed on mechanism platen, and speed reducer has input terminal and output end,
It is connected with motor three on input terminal, there is power shaft on output end, be arranged with the power shaft simultaneously on power shaft
The power plate of rotation, an end face edge of power plate are equipped with power column, are arranged with oscillating bearing, the power plate on power column
Other end surface side be equipped with swing arm, swing arm be equipped with roller, the power plate, which is located on the end face of arm side, opens up face cam,
The roller slip is connected to grooved cam；It is also provided with swing arm on the mechanism platen and crosses perforation, swing arm is crossed perforation lower section and is equipped with
The rolling bearing units of mechanism platen lower end surface are fixed in, the swing arm lower end passes through swing arm and crosses perforation and be articulated with axis of usheing to seat
It holds；
Contoured squeeze mechanism includes squeezing platform, squeezes platform two sides and is equipped with side frame, rear frame is equipped between machine frame at two sides, described
It is vertically installed with side on side frame and erects rail, side erects and slidably connects side slide on rail, side guide pad is connected on side slide, side is led
Side guide groove is offered on block, and stripper plate one is slidably connected in the guide groove of side, extruding is slidably connected below stripper plate one
Plate two, the rear end of stripper plate two are connected with rear slider, rear slider be slidably connected at be vertically set on it is rear perpendicular on the rear frame
Rail, pressing arm one is hinged on the stripper plate one, and pressing arm one is equipped with pressing arm two, two upper end of pressing arm and the side machine
Frame is hinged, and lower end and the pressing arm one are hinged, and the junction of the pressing arm one and pressing arm two is also hinged with push-pull arm one,
Push-pull arm one is also hinged with the swing arm upper end, and cutter head fixed block is equipped with below the stripper plate two, and cutter head fixed block is equipped with V
Shape tabletting, the extrusion forming block being additionally provided on the rear frame below cutter head fixed block, on the leading flank of extrusion forming block
V-depression is offered, the lateral punch die being slidably connected on the extruding platform is equipped on front side of v-depression, is set on lateral punch die
There is push-pull arm two, push-pull arm two and the power are column articulated, and the die head of the transverse direction punch die is adapted with v-depression；
Molding thread feeding mechanism includes the quick change axis that lateral rotation is connected on the side frame, and quick change axis two sides are equipped with line sending circle
Disk, the one end of the quick change axis are additionally provided with synchronous pulley five, and the vertical plane of synchronous pulley five is equipped with synchronous pulley six, synchronous
It is connected with motor four on belt wheel six, is sequentially connected between the synchronous pulley five and synchronous pulley six by synchronous belt three, it is described to send
Circular array shows several chutes on the periphery of line disk, and chute includes input chute and output chute, and input is transported
It is equipped with the block being coated in the line sending disk side wall surface between slot and output chute, block and the side frame are affixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810841457.3A CN108889884B (en) | 2018-07-27 | 2018-07-27 | Automatic forming integrated equipment of copper wire for new energy automobile motor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810841457.3A CN108889884B (en) | 2018-07-27 | 2018-07-27 | Automatic forming integrated equipment of copper wire for new energy automobile motor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108889884A true CN108889884A (en) | 2018-11-27 |
| CN108889884B CN108889884B (en) | 2023-11-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810841457.3A Active CN108889884B (en) | 2018-07-27 | 2018-07-27 | Automatic forming integrated equipment of copper wire for new energy automobile motor |
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| CN109591037A (en) * | 2019-01-21 | 2019-04-09 | 巨力自动化设备（浙江）有限公司 | A kind of crawl structure applied to plug wire machine |
| CN110860578A (en) * | 2019-11-07 | 2020-03-06 | 巨力自动化设备（浙江）有限公司 | Multi-station intelligent copper wire forming integrated device |
| CN111403111A (en) * | 2020-03-26 | 2020-07-10 | 庄阳 | Enameled wire production equipment |
| CN113996723A (en) * | 2021-10-13 | 2022-02-01 | 巨力自动化设备（浙江）有限公司 | New energy motor copper wire three-step forming equipment and three-step forming process |
| CN116599307A (en) * | 2023-05-12 | 2023-08-15 | 跃科智能制造(无锡)有限公司 | Flat wire motor stator copper wire former |
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| CN109591037A (en) * | 2019-01-21 | 2019-04-09 | 巨力自动化设备（浙江）有限公司 | A kind of crawl structure applied to plug wire machine |
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| CN110860578A (en) * | 2019-11-07 | 2020-03-06 | 巨力自动化设备（浙江）有限公司 | Multi-station intelligent copper wire forming integrated device |
| CN111403111A (en) * | 2020-03-26 | 2020-07-10 | 庄阳 | Enameled wire production equipment |
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| CN113996723B (en) * | 2021-10-13 | 2023-03-07 | 巨力自动化设备（浙江）有限公司 | New energy motor copper wire three-step forming equipment and three-step forming process |
| CN116599307A (en) * | 2023-05-12 | 2023-08-15 | 跃科智能制造(无锡)有限公司 | Flat wire motor stator copper wire former |
| CN116599307B (en) * | 2023-05-12 | 2024-02-09 | 跃科智能制造(无锡)有限公司 | Flat wire motor stator copper wire former |
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