CN111781039A - Robot system appearance system - Google Patents
Robot system appearance system Download PDFInfo
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- CN111781039A CN111781039A CN202010556112.0A CN202010556112A CN111781039A CN 111781039 A CN111781039 A CN 111781039A CN 202010556112 A CN202010556112 A CN 202010556112A CN 111781039 A CN111781039 A CN 111781039A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/44—Sample treatment involving radiation, e.g. heat
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
- G01N2001/2866—Grinding or homogeneising
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
- G01N2001/2873—Cutting or cleaving
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
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- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention relates to the technical field of material analysis, in particular to a robot sample preparation system, wherein a track is configured as a sample preparation robot walking mechanism; a plurality of sample preparation robots are arranged on the track. The incoming material barrel conveying unit is arranged at one end of the track; the blanking barrel conveying unit is arranged at the other end of the track. The primary crushing and dividing unit, the secondary crushing and dividing unit, the drying box and the powder making unit are arranged on two sides of the track according to the sequence of the process flow; the sample storing and checking conveying roller is arranged on one side of the secondary crushing and dividing unit; and the weighing units are arranged on one side or two sides of the drying box, the sample storage and checking conveying roller and the discharging barrel conveying unit. According to the robot automatic sample preparation system provided by the invention, the sample is circulated among the sample preparation functional units through the sample preparation robot, and the sample preparation process is automatically completed through the sample preparation functional units, so that the sample preparation efficiency is improved, and the reliability of the system is improved.
Description
Technical Field
The invention relates to the technical field of material analysis, in particular to a robot sample preparation system.
Background
The sample preparation system for sample circulation by adopting the robot solves the problems to a certain extent. However, the robot is only used to replace the carrying and circulating equipment such as a lifter and a belt conveyor of the full-automatic sample preparation system, and the deep problems of the sample preparation system cannot be solved. There are several major problems:
firstly, the equipment operation efficiency is low, and the sample preparation requirement of large-scale ore enterprises is difficult to meet. A typical aluminum ore enterprise needs 800 cars of ore per day, 20-30 tons per car, two cars are combined into one sample, 400 samples are produced each day, and 30 samples are produced each hour according to 12-hour work. Therefore, a plurality of sample preparation systems need to be configured, a plurality of robots are configured to prepare samples, the number of devices is large, the cost is high, and the occupied space is large. Secondly, the mineral substances are complex components, and some have high hardness, such as coal gangue in coal. Some have high viscosity, such as lignite. The difference of minerals is large, the load fluctuation is large, and the failure rate of equipment is high. The assembly line type full-automatic sample preparation system is formed by connecting single equipment in series, the whole assembly line is easily interrupted due to the failure of the single equipment, and the normal service operation is influenced, so that the reliability of the whole set of equipment of the assembly line type full-automatic sample preparation system is very low. Although the robot is adopted for material transfer, the system structure of a production line type full-automatic sample preparation system is still adopted, one device breaks down, the whole system cannot work normally, the reliability is low, and the maintenance time is long. And thirdly, for related enterprises of mineral mining and chemical engineering, minerals are bulk commodities and the related money amount is huge. Different types of enterprises and different transaction modes often adopt various different supervision mechanisms to supervise samples, and the number of the samples and the quality of the reserved samples have certain enterprise characteristics. And a rigid assembly line type sample preparation system is adopted, so that the diversified service requirements are difficult to meet. Customizing a personalized sample preparation system for each enterprise is costly. The robot sample preparation system is still difficult to meet the requirements of various samples. For this reason, a completely new architecture needs to be built to solve the above-mentioned problems.
Disclosure of Invention
The invention aims at the technical problems that the sample preparation system in the prior art is low in operation efficiency and the whole system cannot work normally after one device fails.
The technical scheme for solving the technical problems is as follows:
a robotic sample preparation system, comprising:
a track configured as a sampling robot walking mechanism; the rail is provided with a plurality of sample making robots, and the sample making robots are used for driving containers filled with materials to flow among the functional units;
the incoming material barrel conveying unit is arranged at one end of the track and used for conveying incoming material barrels;
the blanking barrel conveying unit is arranged at the other end of the track and used for conveying the blanking barrel;
the primary crushing and dividing unit, the secondary crushing and dividing unit, the drying box and the powder making unit are arranged on two sides of the track and are arranged according to the process flow sequence;
the sample storing and checking conveying roller is arranged on one side of the secondary crushing and dividing unit; and
and the weighing units are arranged on one side or two sides of the drying box, the sample storage and checking conveying roller and the discharging barrel conveying unit.
In its preferred scheme, coming storage bucket conveyor unit includes:
the first feeding barrel conveying line is used for conveying feeding barrels filled with materials; and
and the second material receiving barrel conveying line is used for conveying the material receiving barrels which are not filled with materials.
In the preferable scheme, the first feeding barrel conveying line is a conveying belt or a conveying chain plate, and the second feeding barrel conveying line is a conveying belt or a conveying chain plate.
In the preferred scheme, two groups of primary crushing and dividing units are arranged on one side of the feeding barrel conveying unit, and are symmetrically arranged on two sides of the track; the two groups of secondary crushing and dividing units are symmetrically arranged on two sides of the track.
In the preferred scheme, the first-stage crushing and dividing unit and the second-stage crushing and dividing unit respectively comprise a crusher and a divider;
the crusher adopts a jaw crusher, a hammer crusher or a double-roller crusher;
the divider adopts a rotary chute constant-mass divider or a rotary slot constant-mass divider, and one or more samples are reserved in the divider.
In the preferred scheme, the two groups of drying boxes are symmetrically arranged on two sides of the track;
the drying oven is a baking oven or an air-permeable drying oven.
In the preferred scheme, the powder process units are two groups, and the two groups of powder process units are symmetrically arranged on two sides of the track.
In the preferred scheme, the milling unit is a grinding bowl milling machine or a cutting milling machine.
In its preferred scheme, unloading bucket conveyor unit includes:
the first discharging barrel conveying line is used for conveying a discharging barrel filled with materials; and
and the second material barrel conveying line is used for conveying the blanking barrels which are not filled with materials.
In the preferable scheme, the first discharging barrel conveying line is a conveying belt or a conveying chain plate, and the second discharging barrel conveying line is a conveying belt or a conveying chain plate.
The robot sample preparation system provided by the embodiment of the invention at least has the following beneficial effects or advantages:
according to the robot sample preparation system provided by the embodiment of the invention, the plurality of sample preparation robots are arranged on the track, and the sample preparation robots are used for driving the containers filled with materials to flow among the functional units. Orbital one end is provided with the storage bucket conveying unit that comes, and orbital other end is provided with storage bucket conveying unit. A primary crushing and dividing unit, a secondary crushing and dividing unit, a drying box and a powder making unit are arranged on two sides of the track according to the sequence of the process flow; a sample storage and checking conveying roller is arranged on one side of the secondary crushing and dividing unit; and weighing units are arranged on one side or two sides of the drying box, the sample storing and checking conveying roller and the discharging barrel conveying unit. According to the robot automatic sample preparation system provided by the embodiment of the invention, the sample is circulated among the sample preparation functional units through the sample preparation robot, and the sample preparation process is automatically completed through the sample preparation functional units, so that the sample preparation efficiency is improved, and the reliability of the system is improved. The robot sample preparation system provided by the embodiment of the invention is simultaneously provided with a plurality of sample preparation functional units in parallel, each sample preparation unit can independently complete one or more sample preparation functions, and the sample preparation efficiency of the whole system is high. Meanwhile, the system can be flexibly configured, has strong expansibility and adaptability, can meet the requirements of different sample preparation, and can adjust the relative position of the layout among the modules according to the actual situation on site. The robot sample preparation system provided by the embodiment of the invention can realize redundant backup by parallelly configuring a plurality of sample preparation functional units, thereby greatly improving the reliability of equipment.
Drawings
Fig. 1 is a schematic structural diagram of a robot sample preparation system according to an embodiment of the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
the method comprises the following steps of 1-a track, 2-a sample preparation robot, 3-an incoming material barrel conveying unit, 4-a discharging barrel conveying unit, 5-a primary crushing and dividing unit, 6-a secondary crushing and dividing unit, 7-a weighing unit, 8-a drying box, 9-a powder preparation unit and 10-a sample storage and conveying roller.
Detailed Description
The embodiment of the invention aims at the technical problems that the sample preparation system in the prior art is low in operation efficiency and the whole system cannot work normally after one device fails.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, an embodiment of the present invention provides a robot sample preparation system, including: the device comprises a track 1 configured as a running mechanism of a sample preparation robot 2, an incoming material barrel conveying unit 3, an outgoing material barrel conveying unit 4, a sample storage and inspection conveying roller 10, a primary crushing and dividing unit 5, a secondary crushing and dividing unit 6, a drying box 8, a powder preparation unit 9 and a weighing unit 7. The sample preparation process comprises the following steps: the method comprises the following steps of incoming material taking, primary crushing and splitting, secondary crushing and splitting, weighing, sample preparation, blanking and sampling and the like. Specifically, the method comprises the following steps:
the track 1 adopts a double-line track 1 arranged in parallel. A plurality of sample preparation robots 2 are arranged on the track 1, and the sample preparation robots 2 are used for driving containers filled with materials to flow among the functional units; the number of the sample preparation robots 2 is determined according to the situation of the field, and in the embodiment, two sample preparation robots are arranged, and the sample preparation robots 2 are jointly controlled by a control system.
The incoming material barrel conveying unit 3 is arranged at one end of the track 1 and used for conveying incoming material barrels. Specifically, the incoming bucket conveying unit 3 includes: the first feeding barrel conveying line is used for conveying feeding barrels filled with materials, and the second feeding barrel conveying line is used for conveying feeding barrels not filled with materials; the first feeding barrel conveying line and the second feeding barrel conveying line are arranged in parallel; a plurality of incoming material barrels filled with materials can be placed on the first incoming material barrel conveying line, and a plurality of incoming material barrels (empty barrels) not filled with materials can be placed on the second incoming material barrel conveying line. In this embodiment, first storage bucket transfer chain that comes can adopt transmission structure such as conveyor belt or transport link joint, and the second storage bucket transfer chain that comes also can adopt transmission structure such as conveyor belt or transport link joint.
The discharging barrel conveying unit 4 is arranged at the other end of the track 1 and is used for conveying the discharging barrel. Specifically, the feed bucket conveying unit 4 includes: the first discharging barrel conveying line is used for conveying the discharging barrels filled with materials, and the second discharging barrel conveying line is used for conveying the discharging barrels not filled with materials; the first discharging barrel conveying line and the second discharging barrel conveying line are arranged in parallel; a plurality of discharging barrels filled with materials can be placed on the first discharging barrel conveying line, and a plurality of discharging barrels (empty barrels) not filled with materials can be placed on the second discharging barrel conveying line. In this embodiment, first feed cylinder transfer chain can adopt transmission structure such as conveyor belt or transport link joint, and the second comes the storage bucket transfer chain to adopt transmission structure such as conveyor belt or transport link joint.
The primary crushing and dividing unit 5, the secondary crushing and dividing unit 6, the drying box 8 and the powder making unit 9 are arranged on two sides of the track 1 and are arranged in sequence according to the process flow. One side of the incoming material barrel conveying unit 3 is provided with two groups of one-level crushing and dividing units 5, and the two groups of one-level crushing and dividing units 5 are symmetrically arranged on two sides of the track 1. The two groups of secondary crushing and dividing units 6 are symmetrically arranged at two sides of the track 1 and are used for crushing the materials crushed by the primary crushing and dividing unit 5 to smaller granularity; the first-stage crushing and dividing unit 5 and the second-stage crushing and dividing unit 6 respectively comprise a crusher and a divider; the crusher adopts a jaw crusher, a hammer crusher or a double-roller crusher; the divider adopts a rotary slide pipe constant-mass divider or a rotary slot constant-mass divider, and one or more samples are reserved in the divider. The sample storing and checking conveying roller 10 is arranged on one side of the secondary crushing and dividing unit 6, the sample storing and checking conveying roller 10 is arranged in the middle of the sample preparation line and consists of two conveying rollers, one conveying roller is used for storing and checking sample conveying and waiting in line, and the other conveying roller is used for preparing a powder sample empty disc; the conveying roller can be replaced by a conveying mode such as a conveying belt, a conveying chain plate and the like. The two groups of drying boxes 8 are symmetrically arranged at two sides of the track 1; the drying oven 8 is a baking oven or an air-permeable drying oven 8. The two groups of the powder making units 9 are symmetrically arranged at two sides of the track 1; the milling unit 9 is a milling bowl mill or a cutting mill.
The weighing unit 7 is arranged on one side or two sides of the drying box 8, the sample storage and checking conveying roller 10 and the blanking barrel conveying unit 4. The weighing unit 7 consists of a plurality of weighing modules, adopts the same structural form and installation mode, and is arranged on the upper side and the lower side of the robot in parallel; the weighing unit 7 adopts a high-precision electronic scale, and the precision and the measuring range of the electronic scale meet the requirement of sample measurement.
The robot sample preparation system provided by the embodiment of the invention at least has the following beneficial effects or advantages:
according to the robot sample preparation system provided by the embodiment of the invention, the plurality of sample preparation robots are arranged on the track, and the sample preparation robots are used for driving the containers filled with materials to flow among the functional units. Orbital one end is provided with the storage bucket conveying unit that comes, and orbital other end is provided with storage bucket conveying unit. A primary crushing and dividing unit, a secondary crushing and dividing unit, a drying box and a powder making unit are arranged on two sides of the track according to the sequence of the process flow; a sample storage and checking conveying roller is arranged on one side of the secondary crushing and dividing unit; and weighing units are arranged on one side or two sides of the drying box, the sample storing and checking conveying roller and the discharging barrel conveying unit. According to the robot automatic sample preparation system provided by the embodiment of the invention, the sample is circulated among the sample preparation functional units through the sample preparation robot, and the sample preparation process is automatically completed through the sample preparation functional units, so that the sample preparation efficiency is improved, and the reliability of the system is improved. The robot sample preparation system provided by the embodiment of the invention is simultaneously provided with a plurality of sample preparation functional units in parallel, each sample preparation unit can independently complete one or more sample preparation functions, and the sample preparation efficiency of the whole system is high. Meanwhile, the system can be flexibly configured, has strong expansibility and adaptability, can meet the requirements of different sample preparation, and can adjust the relative position of the layout among the modules according to the actual situation on site. The robot sample preparation system provided by the embodiment of the invention can realize redundant backup by parallelly configuring a plurality of sample preparation functional units, thereby greatly improving the reliability of equipment.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. A robotic sample preparation system, comprising: the device comprises a track (1), a sample preparation robot (2), an incoming material barrel conveying unit (3), a discharging barrel conveying unit (4), a primary crushing and dividing unit (5), a secondary crushing and dividing unit (6), a weighing unit (7), a drying box (8), a powder preparation unit (9) and a sample storage and checking conveying roller (10);
the track (1) is configured as a running gear of a sample preparation robot (2); the rail (1) is provided with a plurality of sample preparation robots (2), and the sample preparation robots (2) are used for driving containers filled with materials to flow among the functional units;
the feeding barrel conveying unit (3) is arranged at one end of the track (1); the blanking barrel conveying unit (4) is arranged at the other end of the track (1);
a primary crushing and dividing unit (5), a secondary crushing and dividing unit (6), a drying box (8) and a powder making unit (9) are arranged on two sides of the track (1) in sequence according to the process flow;
the sample storing and checking conveying roller (10) is arranged on one side of the secondary crushing and dividing unit (6);
the weighing unit (7) is arranged on one side or two sides of the drying box (8), the sample storing and checking conveying roller (10) and the discharging barrel conveying unit (4).
2. The robotic sample preparation system according to claim 1, wherein said incoming bucket conveyor unit (3) comprises:
the first feeding barrel conveying line is used for conveying feeding barrels filled with materials; and
and the second material receiving barrel conveying line is used for conveying the material receiving barrels which are not filled with materials.
3. The robotic sample preparation system according to claim 2, wherein the first incoming ladle conveying line is a conveyor belt or a conveyor link plate, and the second incoming ladle conveying line is a conveyor belt or a conveyor link plate.
4. The robot sample preparation system according to claim 1, wherein one side of the feed barrel conveying unit (3) is provided with two groups of first-stage crushing and dividing units (5), and the two groups of first-stage crushing and dividing units (5) are symmetrically arranged on two sides of the track (1); two groups of secondary crushing and dividing units (6) are symmetrically arranged on two sides of the track (1).
5. The robotic sample preparation system according to claim 1, wherein said primary (5) and secondary (6) crushing and reduction units comprise a crusher and a reducer, respectively;
the crusher adopts a jaw crusher, a hammer crusher or a double-roller crusher;
the divider adopts a rotary chute constant-mass divider or a rotary slot constant-mass divider, and one or more samples are reserved in the divider.
6. The robotic sample preparation system according to claim 1, wherein said drying ovens (8) are in two groups, two groups of drying ovens (8) being symmetrically arranged on both sides of said track (1);
the drying box (8) is a baking box or an air-permeable drying box (8).
7. The robotic sample preparation system according to claim 1, wherein said milling units (9) are in two groups, two groups of milling units (9) being symmetrically arranged on both sides of said track (1).
8. The robotic system as claimed in claim 1 or 7, wherein the milling unit (9) is a bowl mill or a cutting mill.
9. The robotic sample preparation system according to claim 1, wherein said lower bucket transport unit (4) comprises:
the first discharging barrel conveying line is used for conveying a discharging barrel filled with materials; and
and the second material barrel conveying line is used for conveying the blanking barrels which are not filled with materials.
10. The robotic sample preparation system according to claim 9, wherein the first lower barrel conveyor line is a conveyor belt or a conveyor chain plate, and the second lower barrel conveyor line is a conveyor belt or a conveyor chain plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010556112.0A CN111781039A (en) | 2020-06-17 | 2020-06-17 | Robot system appearance system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010556112.0A CN111781039A (en) | 2020-06-17 | 2020-06-17 | Robot system appearance system |
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| CN111781039A true CN111781039A (en) | 2020-10-16 |
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| CN202010556112.0A Pending CN111781039A (en) | 2020-06-17 | 2020-06-17 | Robot system appearance system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113008595A (en) * | 2021-02-26 | 2021-06-22 | 中冶东方工程技术有限公司 | Robot comprehensive sampling and sample preparation system and method in metallurgical industry |
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| CN110082172A (en) * | 2019-04-09 | 2019-08-02 | 湖南三德科技股份有限公司 | A kind of robot automatic sample-making system |
| CN110082175A (en) * | 2019-04-09 | 2019-08-02 | 湖南三德科技股份有限公司 | A kind of robot sample-preparing system |
| CN110286013A (en) * | 2019-07-02 | 2019-09-27 | 湖南中南智能工业技术有限公司 | A kind of sample-preparing system and method for making sample |
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2020
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| CN205228901U (en) * | 2015-10-30 | 2016-05-11 | 赛摩电气股份有限公司 | Automatic system appearance system of robot |
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| CN109738255A (en) * | 2019-02-26 | 2019-05-10 | 安徽美诺福科技有限公司 | A kind of raw material sample-preparing system |
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