CN111735624B - Double-sided meshing detector for transmission gear for lifting automobile window glass - Google Patents

Double-sided meshing detector for transmission gear for lifting automobile window glass Download PDF

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Publication number
CN111735624B
CN111735624B CN202010765821.XA CN202010765821A CN111735624B CN 111735624 B CN111735624 B CN 111735624B CN 202010765821 A CN202010765821 A CN 202010765821A CN 111735624 B CN111735624 B CN 111735624B
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gear
plate
motor
fixed
rubber head
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CN111735624A (en
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董祖琰
孙坤
朱叶锋
黄原
董祖瑾
金林枫
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Zhejiang Jiezhong Science & Technology Co ltd
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Zhejiang Jiezhong Science & Technology Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/021Gearings
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/14Measuring arrangements characterised by the use of optical techniques for measuring distance or clearance between spaced objects or spaced apertures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/025Test-benches with rotational drive means and loading means; Load or drive simulation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01SRADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
    • G01S17/00Systems using the reflection or reradiation of electromagnetic waves other than radio waves, e.g. lidar systems
    • G01S17/02Systems using the reflection of electromagnetic waves other than radio waves
    • G01S17/06Systems determining position data of a target
    • G01S17/08Systems determining position data of a target for measuring distance only

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Remote Sensing (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

The invention belongs to the technical field of gear meshing detection, and particularly relates to a transmission gear double-sided meshing detector for lifting automobile window glass, which comprises a bottom plate, wherein two rectangular plates and two push rod motors are fixed at the top end of the bottom plate; according to the invention, a large number of gears are connected in series, and the first motor is utilized to drive the standard gear and each gear to be detected to continuously detect, so that the detection efficiency is improved by multiple times, and a large amount of loading and unloading time is saved, thereby improving the detection efficiency of the gears.

Description

Double-sided meshing detector for transmission gear for lifting automobile window glass
Technical Field
The invention belongs to the technical field of gear meshing detection, and particularly relates to a double-side meshing detector for a transmission gear for lifting automobile window glass.
Background
The glass lifter is a lifting device for automobile door and window glass, and mainly comprises an electric glass lifter and a manual glass lifter.
At present, the lifting of the door and window glass of many cars is generally changed into a button type electric lifting mode, and an electric glass lifter is used.
The gear double-sided meshing instrument is a common tool for measuring gears, and the general principle of the gear double-sided meshing instrument is as follows: the measured gear and the high-precision measuring gear are meshed in a gapless double-sided mode, in the rotating process of a meshed gear pair, if machining errors exist in the measured gear or the surface of gear teeth is gouged or protruded, the center distance between the two gears changes, whether the machining quality of the measured gear is qualified or not is judged by measuring the change value, and the position of a problem gear is recorded.
Some technical schemes related to a gear double-sided meshing instrument also appear in the prior art, for example, a chinese patent with application number 2018114751108 discloses a gear measuring system based on double-sided meshing, which is an improvement on the basis of the existing gear rapid measuring system, and has compact structure and low cost, not only can realize rapid measurement of gears with various sizes, but also does not need to correct and compensate radial comprehensive deviation, can effectively simplify the calculation process of the radial comprehensive deviation, and is more beneficial to rapid measurement, but only can check one gear at a time, and also does not solve the problem of batch gear detection, and not only needs longer detection time for large-batch automobile gears, but also brings burden to working personnel.
Therefore, the invention provides the double-side meshing detector for the transmission gear for lifting the automobile window glass, which has the advantages that a large number of gears are connected in series, and a first motor is utilized to drive the standard gear and each gear to be detected to continuously detect, so that the detection efficiency is improved by multiple times, a large amount of loading and unloading time is saved, and the detection efficiency of the gears is improved.
Disclosure of Invention
In order to make up for the defects of the prior art, the transmission gear double-side meshing detector for lifting the automobile window glass provided by the invention has the advantages that a large number of gears are connected in series, and a motor is utilized to drive the standard gear and each gear to be detected to continuously detect, so that the detection efficiency is improved by multiple times, a large amount of loading and unloading time is saved, and the detection efficiency of the gears is improved.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a double-side meshing detector for a transmission gear for lifting automobile window glass, which comprises a bottom plate, wherein two rectangular plates and two push rod motors are fixed at the top end of the bottom plate, a return spring is fixed at the top end of each push rod motor, a slide block is fixed at the top end of the return spring, a limiting rod is arranged between the two slide blocks, a slide groove is arranged at one side of each two adjacent rectangular plates, a pulley is arranged at one side of each slide block close to the corresponding slide groove, the pulley is tightly attached to the rectangular plates, a first motor is fixed at the top end of one slide block, a lead screw is fixed at the output shaft end of the first motor, a slide plate is in threaded connection with the surface of the lead screw, a limiting block is arranged at the bottom end of the slide plate, the limiting rod penetrates through the limiting block, the limiting rod and the limiting block are used for preventing the slide, a screw rod is rotatably arranged on the bracket, the output shaft end of the second motor is fixedly connected with the screw rod, one end of the screw rod, which is far away from the second motor, is in threaded connection with a nut which is used for locking the standard gear, a transverse plate is fixed on the side wall of the sliding plate, a through hole is arranged on the transverse plate, a vertical plate is movably arranged at the through hole, the top end of the bottom plate is provided with a guide groove, the vertical plate is movably arranged in the guide groove, the top end of the vertical plate is fixed with a laser ranging sensor, the laser ranging sensor is used for measuring the moving amount of the sliding plate, turntables are rotatably arranged on the sides, close to each other, of the two rectangular plates, more than two sleeves are arranged between the two turntables at equal intervals along the circumferential direction of the turntables, connecting rods are movably arranged on the two turntables corresponding to the sleeves, a controller is arranged on the rectangular plates and used for controlling the detector to work; when the gear meshing inspection device works, only one gear can be inspected at a time through the existing gear meshing inspection, the problem of batch gear detection is not solved, the gears need to be assembled and disassembled after each inspection, long detection time is needed for large batches of automobile gears, meanwhile, burden is brought to workers, and the gear meshing inspection device solves the problem; the invention is fixed on the workbench during inspection, so that the invention cannot be overturned during working; stringing the gear to be detected on the surface of the connecting rod, so that the detected gear is concentric with the connecting rod; then the standard gear is arranged on the screw rod, and the standard gear is rotationally arranged on the bracket by utilizing the nut; then setting parameters of the detection gear and the standard gear on the controller, so that the invention can automatically check according to the setting; during inspection, the first motor drives the screw rod to rotate so that the sliding plate moves along the length direction of the screw rod; the sliding plate moves to change the position of the standard gear on the bracket, and meanwhile, the push rod motor drives the sliding block to move up and down to change the standard position, so that the standard gear is meshed with the gear to be detected under the cooperation of the driving motor and the push rod motor; after the two are meshed, the second motor drives the screw rod to rotate, so that the standard gear rotates, and the gear to be detected synchronously rotates; if the gear to be detected is a non-standard gear, the standard gear is pressed downwards, so that the return spring is pressed to generate compression; the sliding plate is moved downwards in the process that the standard gear is pressed downwards, so that the transverse plate on the side wall of the sliding plate is moved downwards; the laser ranging sensor measures the distance between the transverse plate and the transverse plate, so that the change value of the center distance between the gear to be detected and the standard gear is measured, and a result of whether the gear to be detected meets the standard is obtained; after the detection of the gear to be detected on the single connecting rod is finished, the rotating disc is rotated to rotate the gear which is not detected to the lowest point position of the rotating disc, so that the next continuous detection is facilitated; according to the invention, a large number of gears are connected in series, and the first motor is utilized to drive the standard gear and each gear to be detected to continuously detect, so that the detection efficiency is improved by multiple times, and a large amount of loading and unloading time is saved, thereby improving the detection efficiency of the gears.
Preferably, a pressing plate is arranged on the side wall of the sliding plate, a clamping block is arranged on the rectangular plate far away from the first motor, a limiting spring is arranged between the clamping block and the rectangular plate, more than two limiting holes are equidistantly formed in the periphery of the rotating disc far away from the first motor, the clamping block is in clearance fit with the limiting holes, and a gear ring is arranged on the side wall of the rotating disc far away from the first motor; when the gear shifting mechanism works, the rotating disc rotates every time, the freedom of workers is limited, and meanwhile, the rotating disc is difficult to rotate due to uneven weight of the rotating disc when rotating, so that gear shifting is influenced; through the arrangement of the pressing plate, after the detection of the gear on the single connecting rod is completed, the driving motor drives the sliding plate to move continuously, so that the pressing plate on the sliding plate extrudes the fixture block, and the fixture block is separated from the limiting hole on the rotary table; when the fixture block is separated from the turntable, the standard gear is contacted and meshed with the outer ring of the turntable, and the second motor drives the standard gear to rotate, so that the turntable rotates by a set angle to complete the replacement of the detected gear and the undetected gear; the standard gear is gradually separated from the turntable in the process that the driving motor drives the sliding plate to move back, and meanwhile, the clamping block enters the limiting hole in the turntable again under the action of the limiting spring, so that the turntable is limited; the rotation of carousel is switched the automation through setting up of fixture block, can accomplish the detection of all gears on the carousel simultaneously to improve the efficiency that detects, also liberated staff's operating time.
Preferably, an air cylinder and an air storage tank are arranged on the side wall of the support, an air pipe is arranged between the inner cavities of the air cylinder and the air storage tank, a sleeve is arranged at the top end of the air storage tank, a connecting pipe is arranged between the sleeve and the air storage tank, a piston is arranged at one end, close to the air storage tank, of the sleeve, a first electromagnetic valve is arranged at one end, far away from the air storage tank, of the sleeve, a nozzle is arranged at the outlet of the first electromagnetic valve, and the nozzle is used for; during work, unqualified gears are easy to find due to the fact that excessive gears are continuously detected, detection efficiency is delayed when the gears are stopped to be detected and marked, and workers need to wait at any time, so that labor cost is improved; the liquid capable of being marked is filled into the sleeve, so that the liquid is positioned between the piston and the first electromagnetic valve, and the air cylinder is extruded when the bracket moves to one side of the clamping block through the air cylinder, so that the air in the air cylinder is extruded into the air storage tank; when the gear is detected to be unqualified, the controller controls the first electromagnetic valve to be opened, so that the piston extrudes the marking liquid under the pressure action of the gas in the gas storage tank, and the marking liquid is sprayed to the unqualified gear from the spray head, and the marking of the gear is finished; the unqualified gears are automatically marked by spraying the marking liquid through the spray head, so that the detection efficiency is improved, and the manpower is saved, thereby ensuring the normal detection.
Preferably, a mounting plate is movably mounted at the top end of the support, a telescopic rod is arranged at the top end of the mounting plate, a hose is arranged between the telescopic rod and the air storage tank, a second electromagnetic valve is arranged at one end, located on the air storage tank, of the hose, a clamping seat is fixed at the top end of the telescopic rod, the top end of the clamping seat is of an arc-shaped structure, a limiting head is fixed at the center position of the top end of the clamping seat, and a rubber head is arranged at; when the standard gear is in contact with the to-be-detected bare, if the to-be-detected gear is in an incorrect position, the standard gear and the to-be-detected gear are easy to collide with each other, so that the standard gear and the to-be-detected gear are damaged; through the arrangement of the telescopic rod, after the detection is finished on the last standard gear pair to be detected, the controller controls the second electromagnetic valve to be opened, so that the gas in the gas storage tank enters the telescopic rod; the gas in the gas storage tank enables the telescopic rod to extend, so that the telescopic rod drives the clamping seat, the rubber head and the limiting head to move upwards; the rubber head is contacted with the gear to be detected in the moving process of the clamping seat, if the tooth groove of the gear to be detected is just opposite to the lower side, the rubber head enters the tooth groove, and the limiting head synchronously enters the tooth groove in the upward moving process of the limiting head, so that the position correction of the gear to be detected is completed; if the tooth grooves of the gear to be detected are not right below, the rubber head is contacted with the gear teeth of the gear so that the rubber head deforms and enters the tooth grooves on the two sides of the gear teeth, the rubber head continues to move after entering the tooth grooves so that the gear rotates, the tooth grooves move to the right below position, and when the limiting head just enters the tooth grooves, the positioning of the gear to be detected is completed; the gear is corrected through the limiting head and the rubber head, collision between the standard gear and the gear to be detected is avoided, and normal detection is guaranteed.
Preferably, the top end of the rubber head is provided with an anti-skid pad, the fixed part of the anti-skid pad and the rubber head is the middle part of the anti-skid pad, and two ends of the anti-skid pad are in a free state; when the gear correcting device works, the rubber head moves on the gear, if the rubber head is too smooth, the gear cannot rotate, so that the limiting head cannot enter a tooth groove, and the gear correcting is influenced; by arranging the anti-slip pad, the anti-slip pad is contacted with the gear in the moving process of the rubber head, so that the gear can smoothly rotate; after the gear rotates, in order to avoid overlarge rotation amplitude caused by continuous rotation, two ends of the non-slip mat are set to be in a free state, so that the non-slip mat is lifted up in the process of continuous rotation of the gear; the anti-slip pad forms a fold after being lifted, so that the continuous rotation of the gear is limited; the gear can only rotate a certain angle through the driving and the limiting of the non-slip mat, so that the gear can be ensured to rotate to a proper position.
Preferably, the magnetic sheet is embedded in the bottom end of the non-slip mat, the rubber head is of a cavity structure, a cavity of the rubber head is communicated with a cavity of the telescopic rod, the magnetic block is embedded in a contact part of the rubber head and the bottom end of the non-slip mat, and the magnetic sheet is opposite to the magnetic block in magnetism; when the gear aligning device works, if the rubber head is too hard, the gear to be detected may be driven to rotate in the process that the rubber head is withdrawn from the tooth socket downwards, so that the accuracy of gear alignment is influenced; the rubber head is arranged to be of a cavity structure, so that the rubber head is softened in the process that the second electromagnetic valve controls the telescopic rod to deflate, and the influence degree of the rubber head on the gear in the process of withdrawing is reduced to the minimum; meanwhile, after the rubber head enters the adjacent tooth grooves, the anti-slip pad is opened under the action of the repulsive force of the magnetic block, so that the rotation of the gear is further limited by the anti-slip pad, and the gear can be correctly meshed.
The invention has the following beneficial effects:
1. according to the transmission gear double-side meshing detector for lifting of the automobile window glass, a large number of gears are connected in series, and the standard gear and each gear to be detected are driven by the first motor to be continuously detected, so that the detection efficiency is improved by multiple times, a large amount of loading and unloading time is saved, and the detection efficiency of the gears is improved.
2. According to the double-side meshing detector for the transmission gear for lifting the automobile window glass, the gear to be detected is corrected through the matching of the rubber head and the limiting head, so that the standard gear and the gear to be detected are correctly kernel-lined, and the expansion condition is avoided.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a three-dimensional view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic view of the working state of the present invention;
FIG. 4 is a schematic view showing the positional relationship between the rubber head and the gear to be detected;
in the figure: 1. a base plate; 2. a rectangular plate; 3. a push rod motor; 4. a return spring; 5. a slider; 6. a limiting rod; 7. a chute; 8. a first motor; 9. a screw rod; 10. a slide plate; 11. a limiting block; 12. a support; 13. a second motor; 14. a screw; 15. a nut; 16. a transverse plate; 17. a vertical plate; 18. a guide groove; 19. a laser ranging sensor; 20. a turntable; 21. mounting the cylinder; 22. a connecting rod; 23. pressing a plate; 24. a clamping block; 25. a limiting spring; 26. a limiting hole; 27. an air cylinder; 28. a gas storage tank; 29. a sleeve; 30. a spray head; 31. mounting a plate; 32. a telescopic rod; 34. a card holder; 35. a limiting head; 36. a rubber head; 37. a non-slip mat.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 4, the transmission gear double-sided engagement detector for lifting of the automobile window glass comprises a bottom plate 1, two rectangular plates 2 and two push rod motors 3 are fixed at the top end of the bottom plate 1, a return spring 4 is fixed at the top end of each push rod motor 3, a sliding block 5 is fixed at the top end of each return spring 4, a limit rod 6 is arranged between the two sliding blocks 5, a sliding groove 7 is arranged at one side, close to each other, of the two rectangular plates 2, a pulley is arranged at one side, close to the corresponding sliding groove 7, of each sliding block 5, the pulley is tightly attached to the corresponding rectangular plate 2, a first motor 8 is fixed at the top end of one sliding block 5, a lead screw 9 is fixed at an output shaft end of the first motor 8, a sliding plate 10 is connected to the surface of the lead screw 9 through a thread, a limit block 11 is arranged at the bottom, the limiting rod 6 and the limiting block 11 are used for preventing the sliding plate 10 from rotating, the top end of the sliding plate 10 is fixed with a support 12, a second motor 13 is fixed on the side wall of the support 12, a screw 14 is rotatably mounted on the support 12, the output shaft end of the second motor 13 is fixedly connected with the screw 14, one end, far away from the second motor 13, of the screw 14 is in threaded connection with a nut 15, the nut 15 is used for locking a standard gear, a transverse plate 16 is fixed on the side wall of the sliding plate 10, a through hole is formed in the transverse plate 16, a vertical plate 17 is movably mounted at the through hole, a guide groove 18 is formed in the top end of the bottom plate 1, the vertical plate 17 is movably mounted in the guide groove 18, a laser ranging sensor 19 is fixed at the top end of the vertical plate 17, the laser ranging sensor 19 is used for measuring the moving amount of the, more than two mounting cylinders 21 are arranged between the two turnplates 20 at equal intervals along the circumferential direction of the turnplates, connecting rods 22 are movably mounted between the two turnplates 20 corresponding to the mounting cylinders 21, and a controller is arranged on the rectangular plate 2 and used for controlling the detector to work; when the gear meshing inspection device works, only one gear can be inspected at a time through the existing gear meshing inspection, the problem of batch gear detection is not solved, the gears need to be assembled and disassembled after each inspection, long detection time is needed for large batches of automobile gears, meanwhile, burden is brought to workers, and the gear meshing inspection device solves the problem; the invention is fixed on the workbench during inspection, so that the invention cannot be overturned during working; then stringing the gear to be detected on the surface of the connecting rod 22 to ensure that the detected gear is concentric with the connecting rod 22; then the standard gear is arranged on the screw 14, and the standard gear is rotationally arranged on the bracket 12 by using the nut 15; then setting parameters of the detection gear and the standard gear on the controller, so that the invention can automatically check according to the setting; during inspection, the first motor 8 drives the screw rod 9 to rotate, so that the sliding plate 10 moves along the length direction of the screw rod 9; the sliding plate 10 moves to change the position of the standard gear on the bracket 12, and meanwhile, the push rod motor 3 drives the sliding block 5 to move up and down to change the standard position, so that the standard gear is meshed with the gear to be detected under the cooperation of the driving motor and the push rod motor 3; after the two are meshed, the second motor 13 drives the screw 14 to rotate, so that the standard gear rotates, and the gear to be detected synchronously rotates; if the gear to be detected is a non-standard gear, the standard gear is extruded downwards, so that the return spring 4 is pressed to generate compression; the slide plate 10 is moved downwards during the standard gear is pressed downwards, so that the transverse plate 16 on the side wall of the slide plate 10 is moved downwards; the laser distance measuring sensor 19 measures the distance between the transverse plate 16 and the transverse plate, so that the change value of the center distance between the gear to be detected and the standard gear is measured, and a result of whether the gear to be detected meets the standard is obtained; after the detection of the gear to be detected on the single connecting rod 22 is finished, the rotating disc 20 is rotated to rotate the gear which is not detected to the lowest point position of the rotating disc 20, so that the next continuous detection is facilitated; according to the invention, a large number of gears are connected in series, and the first motor 8 is utilized to drive the standard gear and each gear to be detected to continuously detect, so that the detection efficiency is improved by multiple times, and a large amount of loading and unloading time is saved, thereby improving the detection efficiency of the gears.
As a specific embodiment of the present invention, a pressing plate 23 is disposed on a side wall of the sliding plate 10, a clamping block 24 is disposed on the rectangular plate 2 far away from the first motor 8, a limiting spring 25 is disposed between the clamping block 24 and the rectangular plate 2, two or more limiting holes 26 are disposed at equal intervals along a circumferential direction of the rotating disc 20 far away from the first motor 8, the clamping block 24 and the limiting holes 26 are in clearance fit, and a gear ring is disposed on a side wall of the rotating disc 20 far away from the first motor 8; when the gear shifting device works, the freedom of workers can be limited by rotating the turntable 20 every time, and meanwhile, the rotation of the turntable 20 is difficult due to uneven weight of the turntable 20, so that the gear shifting is influenced; by arranging the pressing plate 23, after the detection of the gear on the single connecting rod 22 is completed, the driving motor drives the sliding plate 10 to move continuously, so that the pressing plate 23 on the sliding plate 10 extrudes the fixture block 24, and the fixture block 24 is separated from the limiting hole 26 on the rotary table 20; when the fixture block 24 is separated from the rotary table 20, the standard gear is contacted and meshed with the outer ring of the rotary table 20, and the second motor 13 drives the standard gear to rotate, so that the rotary table 20 rotates by a set angle, and the replacement of the detected gear and the undetected gear is completed; in the process that the driving motor drives the sliding plate 10 to move back, the standard gear is gradually separated from the turntable 20, and meanwhile, the fixture block 24 enters the limiting hole 26 on the turntable 20 again under the action of the limiting spring 25, so that the turntable 20 is limited; the rotation switching of the turntable 20 is automated through the arrangement of the fixture blocks 24, and the detection of all gears on the turntable 20 can be completed simultaneously, so that the detection efficiency is improved, and the working time of workers is also liberated.
As a specific embodiment of the present invention, an air cylinder 27 and an air storage tank 28 are arranged on the side wall of the bracket 12, an air pipe is arranged between the inner cavities of the air cylinder 27 and the air storage tank 28, a sleeve 29 is arranged at the top end of the air storage tank 28, a connecting pipe is arranged between the sleeve 29 and the air storage tank 28, a piston is arranged at one end of the sleeve 29 close to the air storage tank 28, a first electromagnetic valve is arranged at one end of the sleeve 29 far from the air storage tank 28, a spray head 30 is arranged at an outlet of the first electromagnetic valve, and the spray head 30 is used for spraying marking liquid in the; during work, unqualified gears are easy to find due to the fact that excessive gears are continuously detected, detection efficiency is delayed when the gears are stopped to be detected and marked, and workers need to wait at any time, so that labor cost is improved; a markable liquid is filled into the sleeve 29 so that the liquid is positioned between the piston and the solenoid valve I, and the gas in the gas cylinder 27 is squeezed into the gas storage tank 28 by arranging the gas cylinder 27 so that the gas cylinder 27 is squeezed when the bracket 12 moves to the side of the fixture block 24; when the gear is detected to be unqualified, the controller controls the first electromagnetic valve to be opened, so that the piston extrudes the marking liquid under the pressure of the gas in the gas storage tank 28, and the marking liquid is sprayed to the unqualified gear from the spray head 30, thereby completing the marking of the gear; the unqualified gears are automatically marked by the marking liquid sprayed by the spray head 30, so that the detection efficiency is improved, and the manpower is saved, thereby ensuring the normal detection.
As a specific embodiment of the present invention, a mounting plate 31 is movably mounted at the top end of the support 12, a telescopic rod 32 is disposed at the top end of the mounting plate 31, a hose is disposed between the telescopic rod 32 and the air storage tank 28, a second electromagnetic valve is disposed at one end of the hose located at the air storage tank 28, a clamping seat 34 is fixed at the top end of the telescopic rod 32, the top end of the clamping seat 34 is of an arc-shaped structure, a limiting head 35 is fixed at the center position of the top end of the clamping seat 34, and a rubber head 36 is disposed at the top end; when the standard gear is in contact with the to-be-detected bare, the standard gear and the to-be-detected gear are easy to collide if the to-be-detected gear is in an incorrect position due to different gear positions on the connecting rod 22 during operation, so that the standard gear and the to-be-detected gear are damaged; by arranging the telescopic rod 32, after the detection is finished on the last standard gear pair to be detected, the controller controls the second electromagnetic valve to be opened, so that the gas in the gas storage tank 28 enters the telescopic rod 32; the gas in the gas storage tank 28 extends the telescopic rod 32, so that the telescopic rod 32 drives the clamping seat 34, the rubber head 36 and the limiting head 35 to move upwards; the rubber head 36 is contacted with the gear to be detected in the moving process of the clamping seat 34, if the tooth groove of the gear to be detected is just opposite to the lower side, the rubber head 36 enters the tooth groove, and synchronously enters the tooth groove in the upward moving process of the limiting head 35, so that the position correction of the gear to be detected is completed; if the tooth grooves of the gear to be detected are not right below, the rubber head 36 is in contact with the gear teeth of the gear, so that the rubber head 36 deforms and enters the tooth grooves on the two sides of the gear teeth, the rubber head 36 continues to move after entering the tooth grooves, so that the gear rotates, the tooth grooves move to the right lower position, and when the limiting head 35 just enters the tooth grooves, the positioning of the gear to be detected is completed; the gear is corrected through the arrangement of the limiting head 35 and the rubber head 36, so that collision between the standard gear and the gear to be detected is avoided, and normal detection is guaranteed.
As a specific embodiment of the present invention, the top end of the rubber head 36 is provided with a non-slip mat 37, the fixed part of the non-slip mat 37 and the rubber head 36 is the middle part of the non-slip mat 37, and both ends of the non-slip mat 37 are in a free state; when the gear correcting device works, the rubber head 36 moves on the gear, if the rubber head is too smooth, the gear cannot rotate, so that the limiting head 35 cannot enter a tooth groove, and the gear correcting effect is further influenced; by arranging the anti-slip pad 37, the anti-slip pad 37 is in contact with the gear in the moving process of the rubber head 36, so that the gear can rotate smoothly; after the gear rotates, in order to avoid overlarge rotation amplitude caused by continuous rotation, two ends of the non-slip mat 37 are set to be in a free state, so that the non-slip mat 37 is lifted up in the process of continuous rotation of the gear; the anti-slip pad 37 is folded after being lifted, so that the continuous rotation of the gear is limited; the gears can only rotate a certain angle through the driving and the limiting of the anti-slip pads 37, so that the gears can be ensured to rotate to proper positions.
As a specific embodiment of the present invention, a magnetic sheet is embedded in the bottom end of the non-slip mat 37, the rubber head 36 is in a cavity structure, the cavity of the rubber head 36 is communicated with the cavity of the telescopic rod 32, a magnetic block is embedded in the contact portion of the rubber head 36 and the bottom end of the non-slip mat 37, and the magnetic sheet and the magnetic block have opposite magnetism; when the gear aligning device works, if the rubber head 36 is too hard, the gear to be detected may be driven to rotate in the process that the rubber head 36 is withdrawn from the tooth groove downwards, so that the accuracy of gear aligning is influenced; by arranging the rubber head 36 into a cavity structure, the rubber head 36 is softened in the process of controlling the air release of the telescopic rod 32 by the second electromagnetic valve, so that the influence degree of the rubber head 36 on the gear in the process of exiting is reduced to the minimum; meanwhile, after the rubber head 36 enters the adjacent tooth grooves, the anti-slip pad 37 is opened under the action of the repulsive force of the magnetic blocks, so that the rotation of the gear is further limited by the anti-slip pad 37, and the gear can be correctly meshed.
When the gear meshing inspection device works, only one gear can be inspected at a time through the existing gear meshing inspection, the problem of batch gear detection is not solved, the gears need to be assembled and disassembled after each inspection, long detection time is needed for large batches of automobile gears, meanwhile, burden is brought to workers, and the gear meshing inspection device solves the problem; the invention is fixed on the workbench during inspection, so as to ensure the invention
The utility model can not be overturned when in work; then stringing the gear to be detected on the surface of the connecting rod 22 to ensure that the detected gear is concentric with the connecting rod 22; then the standard gear is arranged on the screw 14, and the standard gear is rotationally arranged on the bracket 12 by using the nut 15; then setting parameters of the detection gear and the standard gear on the controller, so that the invention can automatically check according to the setting; during inspection, the first motor 8 drives the screw rod 9 to rotate, so that the sliding plate 10 moves along the length direction of the screw rod 9; the sliding plate 10 moves to change the position of the standard gear on the bracket 12, and meanwhile, the push rod motor 3 drives the sliding block 5 to move up and down to change the standard position, so that the standard gear is meshed with the gear to be detected under the cooperation of the driving motor and the push rod motor 3; after the two are meshed, the second motor 13 drives the screw 14 to rotate, so that the standard gear rotates, and the gear to be detected synchronously rotates; if the gear to be detected is a non-standard gear, the standard gear is extruded downwards, so that the return spring 4 is pressed to generate compression; the slide plate 10 is moved downwards during the standard gear is pressed downwards, so that the transverse plate 16 on the side wall of the slide plate 10 is moved downwards; the laser distance measuring sensor 19 measures the distance between the transverse plate 16 and the transverse plate, so that the change value of the center distance between the gear to be detected and the standard gear is measured, and a result of whether the gear to be detected meets the standard is obtained; after the detection of the gear to be detected on the single connecting rod 22 is finished, the rotating disc 20 is rotated to rotate the gear which is not detected to the lowest point position of the rotating disc 20, so that the next continuous detection is facilitated; according to the invention, a large number of gears are connected in series, and the first motor 8 is utilized to drive the standard gear and each gear to be detected to continuously detect, so that the detection efficiency is improved by multiple times, and a large amount of loading and unloading time is saved, thereby improving the detection efficiency of the gears.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. The utility model provides a two-sided meshing detector of transmission gear for automobile window glass goes up and down which characterized in that: comprises a bottom plate (1), two rectangular plates (2) and two push rod motors (3) are fixed at the top end of the bottom plate (1), a reset spring (4) is fixed at the top end of each push rod motor (3), a sliding block (5) is fixed at the top end of each reset spring (4), a limiting rod (6) is arranged between the two sliding blocks (5), a sliding groove (7) is arranged at one side of each rectangular plate (2) close to each other, a pulley is arranged at one side of each sliding block (5) close to the corresponding sliding groove (7), the pulley is tightly attached to the rectangular plates (2), a first motor (8) is fixed at the top end of one sliding block (5), a lead screw (9) is fixed at the output shaft end of the first motor (8), a sliding plate (10) is connected to the surface thread of the lead screw (9), a limiting block (11) is arranged at the bottom end of the sliding plate (10), and the limiting rod, the limiting rod (6) and the limiting block (11) are used for preventing the sliding plate (10) from rotating, the top end of the sliding plate (10) is fixed with a support (12), a second motor (13) is fixed on the side wall of the support (12), a screw rod (14) is installed on the support (12) in a rotating mode, the output shaft end of the second motor (13) is fixedly connected with the screw rod (14), a nut (15) is connected to one end of the screw rod (14), which is far away from the second motor (13), the nut (15) is used for locking a standard gear, a transverse plate (16) is fixed on the side wall of the sliding plate (10), a through hole is formed in the transverse plate (16), a vertical plate (17) is movably installed at the position of the through hole, a guide groove (18) is formed in the top end of the bottom plate (1), the vertical plate (17) is movably installed in the guide groove (18), laser range finding sensor (19) are used for measuring the amount of movement of slide (10), two one side that rectangular plate (2) are close to each other all rotates and installs carousel (20), two be equipped with installation section of thick bamboo (21) more than two along its circumference equidistance between carousel (20), two movable mounting has connecting rod (22) between corresponding installation section of thick bamboo (21) on carousel (20), be equipped with the controller on rectangular plate (2), the controller is used for controlling the detector work.
2. The double-sided engagement detector for the transmission gear for lifting the automobile window glass according to claim 1, characterized in that: be equipped with clamp plate (23) on slide (10) lateral wall, keep away from a motor (8) be equipped with fixture block (24) on rectangular plate (2), be equipped with spacing spring (25) between fixture block (24) and rectangular plate (2), keep away from a motor (8) carousel (20) are equipped with spacing hole (26) more than two along its circumference equidistance, and fixture block (24) are clearance fit with spacing hole (26), keep away from a motor (8) carousel (20) lateral wall is equipped with the ring gear.
3. The double-sided engagement detector for the transmission gear for lifting the automobile window glass according to claim 2, characterized in that: be equipped with inflator (27) and gas holder (28) on support (12) lateral wall, be equipped with the trachea between the inner chamber of inflator (27) and gas holder (28), gas holder (28) top is equipped with sleeve (29), be equipped with the connecting pipe between sleeve (29) and gas holder (28), the one end that sleeve (29) are close to gas holder (28) is equipped with the piston, the one end that gas holder (28) were kept away from in sleeve (29) is equipped with the solenoid valve No. one, the exit of solenoid valve No. one is equipped with shower nozzle (30), shower nozzle (30) are arranged in the mark liquid of blowout sleeve (29) inner chamber.
4. The double-sided engagement detector for the transmission gear for lifting the automobile window glass according to claim 3, characterized in that: support (12) top movable mounting has mounting panel (31), mounting panel (31) top is equipped with telescopic link (32), be equipped with the hose between telescopic link (32) and gas holder (28), the one end that the hose is located gas holder (28) is equipped with No. two solenoid valves, telescopic link (32) top is fixed with cassette (34), cassette (34) top is circular-arc structure, cassette (34) top central point puts and is fixed with spacing head (35), spacing head (35) top is equipped with rubber head (36).
5. The double-sided engagement detector for the transmission gear for lifting the automobile window glass according to claim 4, characterized in that: the rubber head (36) top is equipped with non-slip mat (37), non-slip mat (37) and rubber head (36) fixed part are the middle part of non-slip mat (37), the both ends of non-slip mat (37) are free state.
6. The double-sided engagement detector for the transmission gear for lifting the automobile window glass according to claim 5, characterized in that: the bottom of slipmat (37) is embedded to have the magnetic sheet, rubber head (36) are the cavity structure, the cavity of rubber head (36) and the cavity intercommunication of telescopic link (32), rubber head (36) and slipmat (37) bottom contact part inlays and has the magnetic path, and the magnetic sheet is opposite with the magnetic path magnetism.
CN202010765821.XA 2020-08-03 2020-08-03 Double-sided meshing detector for transmission gear for lifting automobile window glass Active CN111735624B (en)

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CN114803294B (en) * 2022-05-06 2023-09-26 南通巨大机械制造有限公司 Gear assembly line is with last unloading structure that has quality testing

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Denomination of invention: A double-sided meshing detector of transmission gear for car window glass lifting

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