CN111716058A - Welding auxiliary equipment for capacitor production and using method thereof - Google Patents
Welding auxiliary equipment for capacitor production and using method thereof Download PDFInfo
- Publication number
- CN111716058A CN111716058A CN202010575881.5A CN202010575881A CN111716058A CN 111716058 A CN111716058 A CN 111716058A CN 202010575881 A CN202010575881 A CN 202010575881A CN 111716058 A CN111716058 A CN 111716058A
- Authority
- CN
- China
- Prior art keywords
- plate
- mounting plate
- capacitor
- hydraulic cylinder
- hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 74
- 239000003990 capacitor Substances 0.000 title claims abstract description 69
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims description 11
- 230000033001 locomotion Effects 0.000 claims description 14
- 229920002379 silicone rubber Polymers 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 5
- 239000000741 silica gel Substances 0.000 claims description 5
- 229910002027 silica gel Inorganic materials 0.000 claims description 5
- 238000012790 confirmation Methods 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 5
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 238000007600 charging Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses welding auxiliary equipment for capacitor production, which comprises a support, wherein a first mounting frame is arranged on the support, a first slide rail and a second slide rail are fixed on the inner side of the first mounting frame, the first slide rail and the second slide rail are arranged in parallel, a first slide plate is arranged on the first slide rail and is in sliding connection with the first slide rail, a first mounting plate is arranged on the lower side of the first slide plate, a first hydraulic cylinder is arranged on the first mounting plate, a second mounting plate is fixed on a piston rod of the first hydraulic cylinder, two symmetrically arranged mounting grooves are arranged on the lower side of the second mounting plate, slide rods are arranged in the mounting grooves, a second slide plate is arranged on the second slide rail, two symmetrically arranged second hydraulic cylinders are arranged on the lower side of the second slide plate, and a third mounting plate is fixedly connected to a piston rod of the second hydraulic cylinder. The invention can directly return materials without manual work, does not need to worry about the temperature problem, directly returns materials and prepares for the next work, and greatly improves the working efficiency.
Description
Technical Field
The invention belongs to the technical field of capacitor production, and particularly relates to welding auxiliary equipment for capacitor production and a using method thereof.
Background
Two conductors which are close to each other, with a non-conductive insulating medium in between, constitute a capacitor. When a voltage is applied across the two plates of the capacitor, the capacitor stores charge. The capacitance of the capacitor is numerically equal to the ratio of the amount of charge on one conductive plate to the voltage between the two plates. The basic unit of capacitance of a capacitor is farad (F). In the circuit diagram, a capacitance element is generally denoted by a letter C, and a capacitor plays an important role in circuits such as tuning, bypassing, coupling, and filtering. The tuning circuit of the transistor radio is used as well as the coupling circuit, the bypass circuit and the like of the color television, and the capacitance (or capacitance) is a physical quantity representing the capacity of the capacitor for holding the charge. The capacitor is a static charge storage medium in physics, and the possibility of permanent existence of charge is a characteristic of the capacitor, so that the capacitor has wide application and is an indispensable electronic component in the fields of electronics and power. The circuit is mainly used for circuits of power supply filtering, signal coupling, resonance, filtering, compensation, charging and discharging, energy storage, direct current isolation and the like.
Lead wires are often required to be welded on the motor in production, so that the motor can be conveniently installed on various circuit boards, a spot welding device is generally adopted for operation in welding, and a capacitor and the corresponding lead wires are welded together through a welding head in welding.
Present condenser is when welding, often carries out welding operation one by one, does not have auxiliary device, wastes time and energy, and accomplish welding operation back at the condenser, still need wait for an end time and wait that the condenser cools off the back that finishes, withholds the condenser from the mould, greatly reduced the production efficiency of mill.
Disclosure of Invention
The invention aims to provide welding auxiliary equipment for capacitor production and a using method thereof, and mainly solves the problems that welding operation is often performed one by one when a capacitor is welded, time and labor are wasted, and after the capacitor is welded, the capacitor needs to be buckled out of a mold after a certain time is needed to wait for the capacitor to be cooled, so that the production efficiency of a factory is greatly reduced.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a condenser production is with welding auxiliary assembly, includes the support, is equipped with first installing frame and second installing frame on the support, is equipped with the third installing frame between two second installing frames, and the third installing frame upside is fixed with lays the board, lays the board and includes mounting panel and lower mounting panel, installs the picture peg on last mounting panel, installs the slot on the mounting panel down, and the picture peg corresponds the setting with the slot.
The air cushion is arranged between the upper mounting plate and the lower mounting plate, a group of first through holes are arranged on the air cushion, the lower mounting plate and the upper mounting plate are both provided with through pipe grooves, the two through pipe grooves are correspondingly arranged, and the air pump is arranged on the lower mounting plate.
A first slide rail and a second slide rail are fixed on the inner side of the first mounting frame, the first slide rail and the second slide rail are arranged in parallel, a first slide plate is installed on the first slide rail and is connected with the first slide rail in a sliding manner, a first mounting plate is installed on the lower side of the first slide plate, a first hydraulic cylinder is installed on the first mounting plate, a second mounting plate is fixed on a piston rod of the first hydraulic cylinder, two symmetrically-arranged mounting grooves are formed in the lower side of the second mounting plate, slide bars are installed in the mounting grooves, a second slide plate is arranged on the second slide rail, two symmetrically-arranged second hydraulic cylinders are arranged on the lower side of the second slide plate, a third mounting plate is fixedly connected on a piston rod of each second hydraulic cylinder, two symmetrically-arranged third hydraulic cylinders are fixed on the lower side of the third mounting plate, a corresponding slide bar is fixed on a piston rod of each third hydraulic cylinder, and a corresponding positioning plate, and each positioning plate is provided with a corresponding welding head.
Furthermore, the upper mounting plate is provided with a second through hole, the second through hole penetrates through the upper mounting plate and the lower mounting plate, the first through holes and the second through holes are arranged in a one-to-one correspondence mode, and the inner wall of each first through hole is provided with a group of fixed silica gel heads.
Further, the lower mounting plate downside uses a set of connecting rod to be fixed with and takes off the flitch, be equipped with a set of third through-hole on taking off the flitch, the third through-hole sets up with the second through-hole one-to-one, all be equipped with the push rod in every third through-hole, equal fixedly connected with push pedal in the upper end of every push rod, push pedal position circular plate, the diameter of push pedal is greater than the diameter of third through-hole and equals the second through-hole, the diameter of second through-hole is greater than first through-hole, the push pedal setting is in the second through-hole and rather than sliding connection, the push pedal below is.
Further, a box body is fixed below the second mounting frame, a tool box is fixedly connected to one side of the box body, a box door is hinged to one side of the tool box, a group of fire extinguisher fixing feet are arranged on the inner side of the box door, a cushion pad is arranged inside the tool box, a tool groove is arranged on one side of the tool box, a tool placing plate is slidably connected to the tool groove, a square groove is arranged on one side of the tool placing plate, two opposite bearing seats are arranged in the square groove, a fourth mounting plate is arranged between the two bearing seats, a group of tool placing pipes are arranged on the inner side of the fourth mounting plate, a limiting groove is further arranged on one side of the tool placing plate, the limiting groove is communicated with the square groove, a limiting plate is hinged to the limiting groove by using a pin shaft, the limiting plate is arc-shaped, the tool placing plate is arranged on the inner side of the limiting plate, a control, the control box is provided with a display and a control panel.
Furthermore, be equipped with the backup pad that two sets of symmetries set up on the first installing frame, the number of every backup pad of group is two, all is equipped with the lead screw between two corresponding backup pads, all is fixed with on one side of corresponding backup pad and is used for driving corresponding lead screw pivoted servo motor, is equipped with the slider on the lead screw, every slider all with corresponding lead screw threaded connection, every slider all fixes on corresponding first slide or second slide, first slide all is equipped with between two lead screws with the second slide.
The invention also provides a use method of the welding auxiliary equipment for producing the capacitor, which comprises the following specific operation steps:
the method comprises the following steps: when the device is used, the normal operation condition of each part is firstly confirmed, after the confirmation is finished, a capacitor which needs to be welded is inserted into the corresponding second through hole, after the capacitor is inserted, air is injected into the air cushion, and the silicon rubber head in the first through hole on the air cushion fixes the capacitor to prevent the capacitor from being stuck on a welding head during welding;
step two: after the capacitor is installed, the unidirectional movement of the first hydraulic cylinder and the second hydraulic cylinder is controlled through the matching between the lead screw and the sliding block, and the unidirectional movement of the welding head is completed through the second hydraulic cylinder, so that the welding head can perform welding operation on the capacitor in the second through hole at each position on the placing plate;
step three: after the welding is completed, the welding heads return to the standby position through mutual matching between the first hydraulic cylinder and the second hydraulic cylinder, air bleeding operation is performed on the air cushion, the extrusion force of the silicon rubber heads on the air cushion on the capacitor is lost, the capacitor in the second through hole is ejected out by using the material returning plate, and the capacitor is collected uniformly.
The invention has the beneficial effects that:
1. lay the board through setting up, lay the board and include mounting panel and lower mounting panel, be equipped with the air cushion between last mounting panel and lower mounting panel, be equipped with a set of first through-hole on the air cushion, be equipped with the second through-hole on going up the mounting panel, the second through-hole runs through mounting panel and lower mounting panel, first through-hole and second through-hole one-to-one set up, every first through-hole inner wall all is equipped with a set of fixed silica gel head, when can making the condenser peg graft and fix in the second through-hole, towards the air cushion in the gas washing can obtain better fixed effect, prevent that the condenser from gluing on the welding head when welding.
2. The unilateral movement of the first hydraulic cylinder and the second hydraulic cylinder is controlled through the cooperation between the lead screw and the sliding block, and the unilateral movement of the welding head is completed through the second hydraulic cylinder, so that the welding head can perform welding operation on capacitors in the second through holes of all positions on the laying plate, the moving direction of the ball lead screw is perpendicular to that of the second hydraulic cylinder, the welding head can reach any position on the laying plate and complete welding, after the welding is completed, the stripper plate is upwards pushed, the stripper plate pushes the push plate to withdraw the capacitors in the second through holes to complete the stripping, and the manual stripping is not directly used, so that the temperature can be avoided, the direct stripping and the preparation of the next work are directly carried out, the working efficiency is greatly improved, the tool box is arranged, and emergency tools such as common tools and fire extinguishers can be placed.
Drawings
The invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic diagram of the basic structure of the present invention.
Figure 2 is a cross-sectional view of the air mattress.
Fig. 3 is a schematic diagram of the basic structure of the tool box.
Fig. 4 is a cross-sectional view of the tool box.
Figure 5 is a schematic view of the basic structure of the present invention when installed in use.
Fig. 6 is a front view of fig. 5.
Fig. 7 is a schematic view of the positional relationship of the third hydraulic cylinder to the horn.
In the figure: 1. a support; 2. a first mounting frame; 3. a first slide rail; 4. a second slide rail; 5. a first slide plate; 6. a first mounting plate; 7. a first hydraulic cylinder; 8. a second mounting plate; 9. mounting grooves; 10. a slide bar; 11. a second slide plate; 12. a second hydraulic cylinder; 13. a third mounting plate; 14. a third hydraulic cylinder; 15. positioning a plate; 16. a welding head; 17. a second mounting frame; 18. a third mounting frame; 19. a material returning plate; 20. a mounting plate; 201. an upper mounting plate; 202. a lower mounting plate; 205. a second through hole; 21. an air cushion; 211. a first through hole; 212. a silica gel head; 213. a pipe through groove; 214. an air pump; 22. a connecting rod; 23. a material removing plate; 24. a third through hole; 25. a push rod; 26. pushing the plate; 29. a control box; 32. a support plate; 33. a servo motor; 34. a lead screw; 35. a slider; 36. a box body; 371. a tool box; 372. a box door; 373. a fire extinguisher fixing foot; 374. a cushion pad; 375. a tool slot; 376. a tool placement plate; 377. a square groove; 378. a limiting groove; 379. a limiting plate; 3710. a bearing seat; 3711. a fourth mounting plate; 3712. a tool placement tube; 38. a display; 39. a control panel; 40. an alarm lamp.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-7, a welding auxiliary device for capacitor production includes a support 1, a first mounting frame 2 and a second mounting frame 17 are arranged on the support 1, a third mounting frame 18 is arranged between the two second mounting frames 17, a mounting plate 20 is fixed on the upper side of the third mounting frame 18, the mounting plate 20 includes an upper mounting plate 201 and a lower mounting plate 202, an insert plate is mounted on the upper mounting plate 201, a slot is mounted on the lower mounting plate 202, and the insert plate and the slot are arranged correspondingly.
An air cushion 21 is arranged between the upper mounting plate 201 and the lower mounting plate 202, a group of first through holes 211 are arranged on the air cushion 21, through pipe grooves 213 are arranged on the lower mounting plate 202 and the upper mounting plate 201, the two through pipe grooves 213 are correspondingly arranged, and an air pump 214 is arranged on the lower mounting plate 202.
A first slide rail 3 and a second slide rail 4 are fixed on the inner side of the first mounting frame 2, the first slide rail 3 and the second slide rail 4 are arranged in parallel, a first slide plate 5 is installed on the first slide rail 3, the first slide plate 5 is connected with the first slide rail 3 in a sliding manner, a first mounting plate 6 is installed on the lower side of the first slide plate 5, a first hydraulic cylinder 7 is installed on the first mounting plate 6, a second mounting plate 8 is fixed on a piston rod of the first hydraulic cylinder 7, two symmetrically-arranged mounting grooves 9 are arranged on the lower side of the second mounting plate 8, a slide rod 10 is installed in the mounting groove 9, a second slide plate 11 is arranged on the second slide rail 4, two symmetrically-arranged second hydraulic cylinders 12 are arranged on the lower side of the second slide plate 11, a third mounting plate 13 is fixedly connected on a piston rod of the second hydraulic cylinder 12, two symmetrically-arranged third hydraulic cylinders 14 are fixed on the lower side of the third mounting plate 13, and a corresponding slide rod 10 is fixed on a, on the slide bar 10, respective positioning plates 15 are mounted, on each positioning plate 15 a respective welding head 16 is provided.
The upper mounting plate 201 is provided with a second through hole 205, the second through hole 205 penetrates through the upper mounting plate 201 and the lower mounting plate 202, the first through holes 211 and the second through holes 205 are arranged in a one-to-one correspondence manner, and the inner wall of each first through hole 211 is provided with a group of fixed silica gel heads 212.
The lower side of the lower mounting plate 202 is fixed with a stripper plate 23 by a group of connecting rods 22, the stripper plate 23 is provided with a group of third through holes 24, the third through holes 24 are in one-to-one correspondence with the second through holes 205, each third through hole 24 is internally provided with a push rod 25, the upper end of each push rod 25 is fixedly connected with a push plate 26, the push plate 26 is a circular plate, the diameter of the push plate 26 is larger than that of the third through holes 24 and equal to that of the second through holes 205, the diameter of the second through holes 205 is larger than that of the first through holes 211, the push plate 26 is arranged in the second through holes 205 and is in sliding connection with the second through holes 205, and a stripper plate.
A box body 36 is fixed below the second mounting frame 17, a tool box 371 is fixedly connected to one side of the box body 36, a box door 372 is hinged to one side of the tool box 371, a group of fire extinguisher fixing feet 373 is arranged on the inner side of the box door 372, a cushion 374 is installed inside the tool box 371, a tool groove 375 is arranged on one side of the tool box 371, a tool placing plate 376 is connected in the tool groove 375 in a sliding manner, a square groove 377 is arranged on one side of the tool placing plate 376, two opposite bearing seats 3710 are arranged in the square groove 377, a fourth mounting plate 3711 is arranged between the two bearing seats 3710, a group of tool placing pipes 3712 is arranged on the inner side of the fourth mounting plate 3711, a limit groove 378 is also arranged on one side of the tool placing plate 376, the limit groove 378 is communicated with the square groove 377, a limit plate 379 is hinged in the limit groove 378 by using a pin shaft, the limit plate 379 is in a circular arc shape, at toolbox 371 top fixedly connected with control box 29, be equipped with alarm lamp 40 on control box 29, be equipped with display 38 and control panel 39 on the control box 29, when needing to repair the butt welder, pull out the instrument and place board 376, open fourth mounting panel 3711, it is spacing to fourth mounting panel 3711 under the condition of limiting plate 379, alright take away with the instrument of placing in the pipe 3712 to the instrument, treat to use and insert again after the completion in the pipe 3712 is placed to the instrument, at this moment directly place board 376 towards the direction pushing tool of toolbox 371, under the extrusion of limiting plate 379, the instrument is placed in board 376 alright automatic entering square groove 377.
The first mounting frame 2 is provided with two groups of symmetrically arranged support plates 32, the number of each group of support plates 32 is two, a screw 34 is arranged between the two corresponding support plates 32, one side of each corresponding support plate 32 is fixedly provided with a servo motor 33 for driving the corresponding screw 34 to rotate, a slide block 35 is arranged on each screw 34, each slide block 35 is in threaded connection with the corresponding screw 34, each slide block 35 is fixedly arranged on the corresponding first sliding plate 5 or second sliding plate 11, each first sliding plate 5 and the second sliding plate 11 are provided with two screws 34, and the ball screw is adopted because the ball screw is the most frequently used transmission element on tool machinery and precision machinery, and has the main function of converting rotary motion into linear motion, and has the characteristics of high precision, reversibility and high efficiency. Since the ball screw having a small frictional resistance is widely used in various industrial equipment and precision instruments, the welding position of the welding head 16 can be confirmed more precisely using the ball screw.
A use method of welding auxiliary equipment for capacitor production comprises the following specific operation steps of spot welding equipment:
the method comprises the following steps: when in use, the normal operation condition of each part is firstly confirmed, after the confirmation is finished, the capacitor to be welded is inserted into the corresponding second through hole 205, after the insertion, air is injected into the air cushion 21, and the silicon rubber head 212 in the first through hole 211 on the air cushion 21 fixes the capacitor to prevent the capacitor from being stuck on the welding head 16 during welding;
step two: after the capacitor is installed, the unidirectional movement of the first hydraulic cylinder 7 and the second hydraulic cylinder 12 is controlled through the matching between the screw rod 34 and the slide block 35, and the unidirectional movement of the welding head 16 is completed through the second hydraulic cylinder 12, so that the welding head 16 can perform welding operation on the capacitor in the second through hole 205 at each position on the mounting plate 20;
step three: after the welding is completed, the welding head 16 returns to the standby position through the mutual cooperation between the first hydraulic cylinder 7 and the second hydraulic cylinder 12, the air-bleeding operation is performed on the air cushion 21, the silicone head 212 on the air cushion 21 loses the extrusion force on the capacitor, and the stripper plate 19 is used for ejecting out the capacitor in the second through hole 205 and uniformly collecting the capacitor.
The use principle is as follows: the normal operation of each component is firstly confirmed, after the confirmation, the capacitor to be welded is inserted into the corresponding second through hole 205, after the insertion, the air is injected into the air cushion 21, and the silicon rubber head 212 in the first through hole 211 on the air cushion 21 fixes the capacitor to prevent the capacitor from being stuck on the welding head 16 when welding is carried out.
After the capacitor is installed, the unidirectional movement of the first hydraulic cylinder 7 and the second hydraulic cylinder 12 is controlled through the matching between the screw 34 and the slide block 35, the unidirectional movement of the welding head 16 is completed through the second hydraulic cylinder 12, the movement direction of the ball screw is perpendicular to the movement direction of the second hydraulic cylinder 12, so that the welding head 16 can reach any position on the mounting plate 20 and complete welding, the welding position of the welding head 16 can be more accurately confirmed by using the ball screw, the second hydraulic cylinder 12 stretches after the first hydraulic cylinder 7 stretches, the first hydraulic cylinder 7 contracts after the second hydraulic cylinder 12 contracts, the slide bar 10 and the second mounting plate 8 can be effectively prevented from being damaged due to collision, when the capacitor is used, the screw 34 is firstly controlled by the servo motor 33 to rotate, so that the first hydraulic cylinder 7 and the second hydraulic cylinder 12 reach a designated position, the first hydraulic cylinder 7 stretches, after the first hydraulic cylinder 7 reaches a position, the second hydraulic cylinder 12 stretches, and after the first hydraulic cylinder reaches a designated position, the third hydraulic cylinder 14 stretches, so that the welding head 16 reaches the position right above the capacitor to be welded, the first hydraulic cylinder 7 stretches again to control the welding head 16 to complete welding with the capacitor to be welded, in the process, as the depth of the mounting groove 9 is enough, the first hydraulic cylinder 7 cannot generate the condition that the second mounting plate 8 collides with the slide bar 10 when stretching, and therefore the welding head 16 can weld the capacitor in the second through hole 205 at each position on the mounting plate 20.
After the welding is completed, the welding head 16 returns to the standby position through the mutual matching between the first hydraulic cylinder 7 and the second hydraulic cylinder 12, the air cushion 21 is deflated, the silicone head 212 on the air cushion 21 loses the extrusion force on the capacitor, the stripper plate 19 is used for ejecting the capacitor in the second through hole 205, the stripper plate 19 is lifted upwards, the stripper plate 19 pushes the push plate 26 upwards, the welded capacitor in the second through hole 205 is ejected, and the capacitors are collected uniformly.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
Claims (8)
1. The utility model provides a condenser production is with welding auxiliary assembly, a serial communication port, which comprises a bracket (1), be equipped with first installing frame (2) and second installing frame (17) on support (1), be equipped with third installing frame (18) between two second installing frames (17), third installing frame (18) upside is fixed with lays board (20), lay board (20) including last mounting panel (201) and lower mounting panel (202), install the picture peg on last mounting panel (201), install the slot under on mounting panel (202), the picture peg corresponds the setting with the slot.
2. The welding auxiliary device for capacitor production as claimed in claim 1, wherein an air cushion (21) is arranged between the upper mounting plate (201) and the lower mounting plate (202), a set of first through holes (211) is arranged on the air cushion (21), a through pipe groove (213) is arranged on each of the lower mounting plate (202) and the upper mounting plate (201), two through pipe grooves (213) are correspondingly arranged, and an air pump (214) is arranged on the lower mounting plate (202).
3. The welding auxiliary device for capacitor production according to claim 1, wherein a first slide rail (3) and a second slide rail (4) are fixed on the inner side of the first mounting frame (2), the first slide rail (3) and the second slide rail (4) are arranged in parallel, a first sliding plate (5) is mounted on the first slide rail (3), the first sliding plate (5) is connected with the first slide rail (3) in a sliding manner, a first mounting plate (6) is mounted on the lower side of the first sliding plate (5), a first hydraulic cylinder (7) is mounted on the first mounting plate (6), a second mounting plate (8) is fixed on a piston rod of the first hydraulic cylinder (7), two symmetrically arranged mounting grooves (9) are arranged on the lower side of the second mounting plate (8), a slide bar (10) is mounted in the mounting grooves (9), a second sliding plate (11) is arranged on the second slide rail (4), two symmetrically arranged second hydraulic cylinders (12) are arranged on the lower side of the second sliding plate (11), the piston rod of the second hydraulic cylinder (12) is fixedly connected with a third mounting plate (13), two symmetrically arranged third hydraulic cylinders (14) are fixed on the lower side of the third mounting plate (13), a corresponding sliding rod (10) is fixed on the piston rod of each third hydraulic cylinder (14), corresponding positioning plates (15) are installed on the sliding rods (10), and corresponding welding heads (16) are arranged on each positioning plate (15).
4. The welding auxiliary equipment for capacitor production as claimed in claim 3, wherein the upper mounting plate (201) is provided with second through holes (205), the second through holes (205) penetrate through the upper mounting plate (201) and the lower mounting plate (202), the first through holes (211) and the second through holes (205) are arranged in a one-to-one correspondence manner, and the inner wall of each first through hole (211) is provided with a group of fixed silica gel heads (212).
5. The welding auxiliary device for capacitor production according to claim 4, wherein a stripper plate (23) is fixed to the lower side of the lower mounting plate (202) by using a group of connecting rods (22), a group of third through holes (24) are formed in the stripper plate (23), the third through holes (24) and the second through holes (205) are arranged in a one-to-one correspondence manner, a push rod (25) is arranged in each third through hole (24), a push plate (26) is fixedly connected to the upper end of each push rod (25), the push plate (26) is a circular plate, the diameter of the push plate (26) is larger than that of the third through hole (24) and equal to that of the second through hole (205), the diameter of the second through hole (205) is larger than that of the first through hole (211), the push plate (26) is arranged in the second through hole (205) and is slidably connected with the second through hole, and a stripper plate (19) is fixed below the push plate (26.
6. The welding auxiliary device for capacitor production as claimed in claim 1, wherein a box body (36) is fixed below the second mounting frame (17), a tool box (371) is fixedly connected to one side of the box body (36), a box door (372) is hinged to one side of the tool box (371), a group of fire extinguisher fixing feet (373) is arranged inside the box door (372), a cushion pad (374) is installed inside the tool box (371), a tool groove (375) is arranged on one side of the tool box (371), a tool placing plate (376) is connected in the tool groove (375) in a sliding manner, a square groove (377) is arranged on one side of the tool placing plate (376), two opposite bearing seats (3710) are arranged in the square groove (377), a fourth mounting plate (3711) is arranged between the two bearing seats (3710), a group of tool placing tubes (3712) is arranged inside the fourth mounting plate (3711), place one side that board (376) was equipped with square groove (377) at the instrument and still be equipped with spacing groove (378), spacing groove (378) and square groove (377) intercommunication set up, it has limiting plate (379) to articulate to use the round pin axle in spacing groove (378), limiting plate (379) position circular arc, instrument is placed board (376) and is set up at limiting plate (379) inboardly, fixedly connected with control box (29) in toolbox (371) top, be equipped with alarm lamp (40) on control box (29), be equipped with display (38) and control panel (39) on control box (29).
7. The welding auxiliary equipment for capacitor production according to claim 1, wherein two sets of symmetrically arranged support plates (32) are arranged on the first mounting frame (2), the number of each set of support plates (32) is two, a screw (34) is arranged between two corresponding support plates (32), a servo motor (33) for driving the corresponding screw (34) to rotate is fixed on one side of each corresponding support plate (32), a sliding block (35) is arranged on each screw (34), each sliding block (35) is in threaded connection with the corresponding screw (34), each sliding block (35) is fixed on the corresponding first sliding plate (5) or second sliding plate (11), and two screws (34) are arranged between the first sliding plate (5) and the second sliding plate (11).
8. A use method of welding auxiliary equipment for capacitor production is characterized by comprising the following specific operation steps:
the method comprises the following steps: when the device is used, the normal operation condition of each part is firstly confirmed, after the confirmation is finished, a capacitor required to be welded is inserted into the corresponding second through hole (205), air is filled into the air cushion (21) after the insertion, and the silicon rubber head (212) in the first through hole (211) on the air cushion (21) fixes the capacitor to prevent the capacitor from being stuck on the welding head (16) during welding;
step two: after the capacitor is installed, the unidirectional movement of the first hydraulic cylinder (7) and the second hydraulic cylinder (12) is controlled through the matching between the lead screw (34) and the sliding block (35), and the unidirectional movement of the welding head (16) is completed through the second hydraulic cylinder (12), so that the welding head (16) can perform welding operation on the capacitor in the second through hole (205) at each position on the placing plate (20);
step three: after welding is finished, the welding head (16) returns to a standby position through mutual matching between the first hydraulic cylinder (7) and the second hydraulic cylinder (12), air is discharged from the air cushion (21), the silicon rubber head (212) on the air cushion (21) loses the extrusion force on the capacitor, and the capacitor in the second through hole (205) is ejected out by using the stripper plate (19) and is collected uniformly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010575881.5A CN111716058A (en) | 2020-06-22 | 2020-06-22 | Welding auxiliary equipment for capacitor production and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010575881.5A CN111716058A (en) | 2020-06-22 | 2020-06-22 | Welding auxiliary equipment for capacitor production and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111716058A true CN111716058A (en) | 2020-09-29 |
Family
ID=72568129
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010575881.5A Pending CN111716058A (en) | 2020-06-22 | 2020-06-22 | Welding auxiliary equipment for capacitor production and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111716058A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117066799A (en) * | 2023-10-12 | 2023-11-17 | 南通新联电子有限公司 | Welding equipment with positioning structure |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009007339A1 (en) * | 2009-02-04 | 2010-08-05 | Robert Bosch Gmbh | Spot-welding gun comprises a first electrode and a second electrode, which cooperates in a welding process with the first electrode, and a power source for producing a power flowing over the electrode |
| CN102717217A (en) * | 2012-06-26 | 2012-10-10 | 无锡汉神电气有限公司 | Ejecting device of multipoint annular welder |
| CN103008864A (en) * | 2012-12-22 | 2013-04-03 | 淄博国利新电源科技有限公司 | Straight-line type spot welding machine of capacitor battery |
| CN203679481U (en) * | 2013-12-17 | 2014-07-02 | 天津力神电池股份有限公司 | Capacitor module wave soldering clamp |
| CN105690155A (en) * | 2016-03-31 | 2016-06-22 | 苏州市合叶精密机械有限公司 | Flexible clamp |
| CN105729181A (en) * | 2016-03-31 | 2016-07-06 | 苏州市合叶精密机械有限公司 | Flexible fixture applicable to workpieces with irregular shapes |
| CN207077091U (en) * | 2017-07-11 | 2018-03-09 | 四川一宇钢结构工程有限公司 | A kind of stitch welding machine based on PLC precise positionings |
| CN108655643A (en) * | 2018-05-23 | 2018-10-16 | 中国电子科技集团公司第四十研究所 | A kind of coaxial capacitance filter precision positioning welding fixture and its application method |
| CN208469050U (en) * | 2018-07-04 | 2019-02-05 | 惠州市东一智能装备有限公司 | A kind of accurately diaphragm contraposition fixed mechanism |
-
2020
- 2020-06-22 CN CN202010575881.5A patent/CN111716058A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009007339A1 (en) * | 2009-02-04 | 2010-08-05 | Robert Bosch Gmbh | Spot-welding gun comprises a first electrode and a second electrode, which cooperates in a welding process with the first electrode, and a power source for producing a power flowing over the electrode |
| CN102717217A (en) * | 2012-06-26 | 2012-10-10 | 无锡汉神电气有限公司 | Ejecting device of multipoint annular welder |
| CN103008864A (en) * | 2012-12-22 | 2013-04-03 | 淄博国利新电源科技有限公司 | Straight-line type spot welding machine of capacitor battery |
| CN203679481U (en) * | 2013-12-17 | 2014-07-02 | 天津力神电池股份有限公司 | Capacitor module wave soldering clamp |
| CN105690155A (en) * | 2016-03-31 | 2016-06-22 | 苏州市合叶精密机械有限公司 | Flexible clamp |
| CN105729181A (en) * | 2016-03-31 | 2016-07-06 | 苏州市合叶精密机械有限公司 | Flexible fixture applicable to workpieces with irregular shapes |
| CN207077091U (en) * | 2017-07-11 | 2018-03-09 | 四川一宇钢结构工程有限公司 | A kind of stitch welding machine based on PLC precise positionings |
| CN108655643A (en) * | 2018-05-23 | 2018-10-16 | 中国电子科技集团公司第四十研究所 | A kind of coaxial capacitance filter precision positioning welding fixture and its application method |
| CN208469050U (en) * | 2018-07-04 | 2019-02-05 | 惠州市东一智能装备有限公司 | A kind of accurately diaphragm contraposition fixed mechanism |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117066799A (en) * | 2023-10-12 | 2023-11-17 | 南通新联电子有限公司 | Welding equipment with positioning structure |
| CN117066799B (en) * | 2023-10-12 | 2023-12-29 | 南通新联电子有限公司 | Welding equipment with positioning structure |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111716058A (en) | Welding auxiliary equipment for capacitor production and using method thereof | |
| CN213225015U (en) | Semi-automatic assembly device for nozzle ball | |
| CN212240740U (en) | Printed circuit board tooling clamp | |
| CN211278698U (en) | Quick drilling device is used in processing of PCB board | |
| CN210754754U (en) | Horizontal pipe expander | |
| CN210052803U (en) | Quick change electricity core tool | |
| CN112404952A (en) | Conductor spacer assembly quality of electric power fitting production | |
| CN111640591B (en) | Spot welding equipment for capacitor production and use method thereof | |
| CN214926242U (en) | Multi-angle centre gripping working of plastics mould processing equipment | |
| CN219842131U (en) | Miniature linear guide rail operation safety and life-span test equipment | |
| CN220190218U (en) | Adjustable power distribution cabinet | |
| CN214352950U (en) | Hollow plastic plate perforating machine | |
| CN216264518U (en) | Electric automobile fills electric pile controller casing pressfitting equipment | |
| CN220161357U (en) | Workpiece clamping structure | |
| CN219124075U (en) | Motor stator assembling equipment | |
| CN219855545U (en) | VR glasses shaping graphite mold | |
| CN216768257U (en) | Ball screw positioning device | |
| CN220773109U (en) | Automatic plug-in mechanism | |
| CN219124433U (en) | Double-sided circuit board convenient to dismouting is maintained | |
| CN217820580U (en) | Transformer substation meter state detection device based on deep learning | |
| CN216622652U (en) | Detection device is used in connector production | |
| CN215320216U (en) | High-precision radiating fin processing die | |
| CN218657554U (en) | Welding device with multipoint positioning function for processing electronic components | |
| CN221149880U (en) | Switch device | |
| CN220691042U (en) | Insulation and voltage-resistant test seat for packaged product |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200929 |
|
| WD01 | Invention patent application deemed withdrawn after publication |