CN111693314A - Big data analysis based robot speed reducer fault detection system - Google Patents
Big data analysis based robot speed reducer fault detection system Download PDFInfo
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- CN111693314A CN111693314A CN202010616479.7A CN202010616479A CN111693314A CN 111693314 A CN111693314 A CN 111693314A CN 202010616479 A CN202010616479 A CN 202010616479A CN 111693314 A CN111693314 A CN 111693314A
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- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 123
- 238000001514 detection method Methods 0.000 title claims abstract description 66
- 238000007405 data analysis Methods 0.000 title claims abstract description 20
- 238000012545 processing Methods 0.000 claims abstract description 44
- 238000003860 storage Methods 0.000 claims abstract description 25
- 238000009434 installation Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005516 engineering process Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 238000004364 calculation method Methods 0.000 abstract description 4
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/008—Subject matter not provided for in other groups of this subclass by doing functionality tests
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N5/00—Details of television systems
- H04N5/76—Television signal recording
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04W—WIRELESS COMMUNICATION NETWORKS
- H04W4/00—Services specially adapted for wireless communication networks; Facilities therefor
- H04W4/30—Services specially adapted for particular environments, situations or purposes
- H04W4/38—Services specially adapted for particular environments, situations or purposes for collecting sensor information
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Abstract
The invention discloses a big data analysis-based robot speed reducer fault detection system, which comprises a speed reducer, a PC (personal computer) end, a detection end, a display end, an installation end, an identification end, a storage end and a processing end, wherein the display end is connected with the PC end; the speed reducer is connected with the PC end, the speed reducer is connected with the detection end through the installation end, the speed reducer is linearly connected with the display end, a rotating shaft is arranged on one side of the speed reducer, and an identification end is arranged on the side wall of the rotating shaft; the PC end is in linear connection with the detection end, the display end, the storage end and the processing end; the rotation speed of the rotation shaft of the speed reducer is effectively calculated through the detection and calculation of the detection end on the rotation shaft of the speed reducer, the rotation shaft is ensured to be in a normal operation state, and when the rotation shaft of the speed reducer is in an improper rotation speed state, the detection end can be used for carrying out alarm processing on the rotation shaft.
Description
Technical Field
The invention belongs to the technical field of detection systems, and particularly relates to a speed reducer fault detection system based on a big data analysis robot.
Background
Big data is the data set that can't catch with conventional software tool within a certain time horizon, management and processing, need new processing mode just can have stronger decision-making power, the massive of the discovery power and flow optimization ability of insights, high growth rate and diversified information asset, along with the development of science and technology, big data field also highly develops thereupon, current big data can carry out the analysis of limit value through intelligent robot, make big data analysis, use and survey after the screening more convenient, and based on big data analysis speed reducer, not only convenient to use, can further reduce the potential safety hazard simultaneously, but ensure that the speed reducer can safe handling.
The existing speed reducer has a certain problem when being used, because the speed reducer needs to decelerate an object in rotation, the speed reducer is required to be ensured to be in a normal operation state, otherwise, the rotating object can be fractured due to high rotating speed, collision and other conditions are caused, great potential safety hazards are caused, even the whole working system can be stopped, great economic loss is caused, the existing speed reducer is not provided with a fault detection system, the rotating speed of the speed reducer cannot be detected, the speed reducer cannot be closed and stopped in time, production and equipment accidents are caused, the problem of work progress is delayed, and therefore a fault detection system based on a big data analysis robot speed reducer is provided.
Disclosure of Invention
The invention aims to provide a robot speed reducer fault detection system based on big data analysis, which solves the problems that the existing speed reducer provided in the background art has certain problems in use, the speed reducer needs to decelerate a rotating object, so that the speed reducer needs to be ensured to be in a normal running state, otherwise, the rotating object is broken, collided and the like due to high rotating speed, so that great potential safety hazard is caused, even the whole working system is stopped, and great economic loss is caused, and the existing speed reducer does not detect a fault system, cannot detect the rotating speed of the speed reducer, cannot close and stop the speed reducer in time and the like.
In order to achieve the purpose, the invention provides the following technical scheme: the robot speed reducer fault detection system based on big data analysis comprises a speed reducer, a PC (personal computer) end, a detection end, a display end, an installation end, an identification end, a storage end and a processing end;
the speed reducer is connected with the PC end, the speed reducer is connected with the detection end through the installation end, the speed reducer is linearly connected with the display end, a rotating shaft is arranged on one side of the speed reducer, and an identification end is arranged on the side wall of the rotating shaft;
the PC end is in linear connection with the detection end, the display end, the storage end and the processing end;
the detection end is matched with the identification end for use, the detection end is connected with the storage end, and the detection end is connected with the processing end;
the PC end and the speed reducer are in data transmission through wireless communication technology or wired connection, and a user processes and records various data of the speed reducer;
the detection end comprises a photoelectric sensor and a CCD camera, the photoelectric sensor is used for receiving information of the identification end and converting the identification end into an electric signal or other information in a required form according to a certain rule to be output so as to meet the requirements of transmission, processing, storage, display, recording and control of the PC end, and the CCD camera is used for shooting a rotating shaft at one side of the speed reducer and shooting the number of rotating circles of the rotating shaft through the identification end;
the display end comprises a moving end and a display screen, the moving end can monitor the rotating speed of the rotating shaft at any time through wireless data, the display screen is positioned on one side of the speed reducer, and the rotating speed of the speed reducer can be observed through the display screen;
the mounting end is positioned between the speed reducer and the detection end, and is used for fixing the detection end on the speed reducer and enabling the detection end to be mounted at a position close to the rotating shaft;
the identification end comprises an identification label, an identification plate and an identification column, the identification end is positioned on the side wall of the rotating shaft, the length of the identification end is consistent with that of the rotating shaft, the color difference between the identification end and the rotating shaft is large, the photoelectric sensor can detect the identification end, the photoelectric sensor can record the number of rotation turns in the rotating shaft period through the identification end, and the rotating speed of the rotating shaft is calculated through the processing end.
The invention is further configured to: the storage end is used for storing the number of rotating turns of the rotating shaft, the rotating shaft data recorded by the photoelectric sensor and the CCD camera are transmitted to the storage end in a wireless mode, and the PC end can call the storage end to store the data at any time.
By adopting the technical scheme, the data of the speed reducer can be observed more conveniently, and the operation of the speed reducer is safer.
The invention is further configured to: when the set rotating speed value of the speed reducer is not consistent with the rotating speed value of the rotating shaft calculated by the processing end, the speed reducer breaks down; and when the set rotating speed value of the speed reducer is consistent with the rotating speed value of the rotating shaft calculated by the processing end, the speed reducer normally operates.
By adopting the technical scheme, when the tachometer breaks down, the tachometer can be timely discovered through the system.
The invention is further configured to: the detection end also comprises an alarm, and when the set rotating speed value of the speed reducer is not consistent with the rotating speed value of the rotating shaft calculated by the processing end, the alarm gives out alarm sound in a period and turns on an alarm lamp.
By adopting the technical scheme, the working personnel can be timely informed to stop the running of the speed reducer, so that the potential safety hazard is effectively reduced, and the speed reducer is safer to use.
The invention is further configured to: the alarm sounds for one alarm sound period of two seconds, and the alarm sound is a drop.
The invention is further configured to: the wireless data adopts a GPRS module, and the GPRS module is connected with the processing end through a USART.
The invention is further configured to: the processing end comprises a microcontroller STM32F103, and the microcontroller STM32F103 is electrically connected with the PC end.
The invention is further configured to: and when the processing end calculates the rotating speed value of the rotating shaft, the data are transmitted to the display end, and the current rotating speed value of the speed reducer can be directly observed through the display end.
The invention is further configured to: the display end is provided with a photoelectric sensor for detecting the image of the identification end, and the display end is also provided with a CCD camera for recording the image of the rotating shaft.
The model of the photoelectric sensor is E3JK-R2S 3.
In conclusion, the beneficial effects of the invention are as follows:
through the setting of sense terminal and demonstration end, improved the functionality of speed reducer, through the detection and the calculation of sense terminal to the speed reducer rotation axis, the effectual rotational speed that calculates the speed reducer rotation axis ensures that the rotation axis is in normal running state, when the improper state of rotational speed appears in the speed reducer rotation axis, can report to the police through the sense terminal to it and handle in time of the staff of being convenient for discovery and processing.
Through the setting of installation end and sign end, further improved the practicality of sense terminal, use through the cooperation of installation end and sign end, can be so that sense terminal adaptation in a plurality of speed reducers, it is convenient to install and use simultaneously, easy operation rapidly, the reduction work degree of difficulty that can be very big for operating personnel can be rapidly with system installation and with the speed reducer adaptation, the cost is lower simultaneously, facilitate promotion and use.
Through the setting of storage end and processing end, can take notes and store the rotational speed of rotation axis, the accessible shows that the end observes and judges speed reducer cycle data, the record and the analysis of being convenient for, and shows that the end possesses alarm device, is in abnormal running state back when the speed reducer, and alarm device can send the abnormal sound, can in time inform the staff, has further reduced economic loss.
Drawings
FIG. 1 is a schematic view of the process of the present invention;
FIG. 2 is a schematic diagram of the connection of ports of the present invention;
fig. 3 is a schematic diagram of the connection process of the detection terminal according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 3, the present invention provides a technical solution: the robot speed reducer fault detection system based on big data analysis comprises a speed reducer, a PC end, a detection end, a display end, an installation end, a mark end, a storage end and a processing end, wherein the speed reducer is connected with the PC end, the speed reducer is connected with the detection end through the installation end, the speed reducer is linearly connected with the display end, a rotating shaft is arranged on one side of the speed reducer, the mark end is arranged on the side wall of the rotating shaft, the PC end is linearly connected with the detection end, the PC end is linearly connected with the display end, the PC end is linearly connected with the storage end, the PC end is connected with the processing end, the detection end is matched with the mark end for use, the detection end is connected with the storage end, and the detection end; the rotating speed of the rotating shaft of the speed reducer is effectively calculated through detection and calculation of the detecting end on the rotating shaft of the speed reducer, the rotating shaft is ensured to be in a normal running state, when the rotating shaft of the speed reducer is in an improper rotating speed state, alarm processing can be carried out on the rotating shaft through the detecting end, and workers can find and process the rotating shaft conveniently in time.
The PC end and the speed reducer are in data transmission through wireless communication technology or wired connection, and a user processes and records various data of the speed reducer, so that the user can timely detect and know the use state of the speed reducer through the system, the speed reducer is stopped and risks are avoided before the speed reducer breaks down, and potential safety hazards are greatly reduced;
the detection end comprises a photoelectric sensor and a CCD camera, the photoelectric sensor is used for receiving information of the identification end and converting the identification end into an electric signal or information output in other required forms according to a certain rule so as to meet the requirements of transmission, processing, storage, display, recording and control of the PC end, the CCD camera is used for shooting a rotating shaft on one side of the speed reducer, the rotating number of turns of the rotating shaft can be shot through the identification end, the detection end can be adapted to a plurality of speed reducers through the matching use of the installation end and the identification end, meanwhile, the installation and the use are convenient, the operation is simple and rapid, the work difficulty can be greatly reduced, an operator can rapidly install the system and adapt to the speed reducers, meanwhile, the cost is low, and the popularization and the use are convenient;
the display end comprises a mobile end and a display screen, the mobile end can monitor the rotating speed of the rotating shaft at any time through wireless data, the display screen is positioned on one side of the speed reducer, and the rotating speed of the speed reducer can be observed through the display screen;
the mounting end is positioned between the speed reducer and the detection end, is used for fixing the detection end on the speed reducer and enables the detection end to be mounted at a position close to the rotating shaft;
the identification end comprises an identification label, an identification plate and an identification column, the identification end is positioned on the side wall of the rotating shaft, the length of the identification end is consistent with that of the rotating shaft, the color difference between the identification end and the rotating shaft is large, the photoelectric sensor can detect the identification end, the photoelectric sensor can record the number of rotation turns in the period of the rotating shaft through the identification end, and the rotating speed of the rotating shaft is calculated through the processing end.
Further, the storage end is used for storing the number of rotation turns of the rotating shaft, the rotating shaft data recorded by the photoelectric sensor and the CCD camera are transmitted to the storage end in a wireless mode, and the PC end can call the storage end to store data at any time.
Furthermore, when the set rotating speed value of the speed reducer does not accord with the rotating speed value of the rotating shaft calculated by the processing end, the speed reducer breaks down; and when the set rotating speed value of the speed reducer is consistent with the rotating speed value of the rotating shaft calculated by the processing end, the speed reducer normally operates.
Furthermore, the detection end also comprises an alarm, and when the set rotating speed value of the speed reducer is not consistent with the rotating speed value of the rotating shaft calculated by the processing end, the alarm gives out alarm sound in a period and turns on an alarm lamp.
Further, the alarm sounds for one alarm sound period of two seconds, and the alarm sound is a droplet.
Furthermore, the wireless data adopts a GPRS module, and the GPRS module is connected with the processing end through a USART.
Further, the processing end comprises a microcontroller STM32F103, and the microcontroller STM32F103 is electrically connected with the PC end.
Furthermore, when the processing end calculates the rotating speed value of the rotating shaft, the data are transmitted to the display end, and the current rotating speed value of the speed reducer can be directly observed through the display end.
Furthermore, the display end is provided with a photoelectric sensor for detecting the image of the identification end, and the display end is also provided with a CCD camera for recording the image of the rotating shaft.
Furthermore, the model of the photoelectric sensor is E3JK-R2S 3.
The scheme has the following working processes: firstly, a detection end is fixed on one side of a speed reducer through a mounting end, so that a photoelectric sensor on the detection end and a CCD camera can detect and shoot a rotating shaft, then the photoelectric sensor and the CCD camera are sequentially and electrically connected with a processing end, a storage end, a PC end and a display end, the photoelectric sensor can accurately sense a mark end positioned on the rotating shaft, the rotating speed of the rotating shaft can be calculated through the times of sensing the mark end by the photoelectric sensor within a certain time, when the set rotating speed value of the speed reducer is not consistent with the rotating speed value of the rotating shaft calculated by the processing end, the speed reducer breaks down, an alarm sound is given out within the period of an alarm, an alarm lamp is turned on, the period of the alarm sound given out by the alarm is once every two seconds, and the alarm sound; when the set rotating speed value of the speed reducer is consistent with the rotating speed value of the rotating shaft calculated by the processing end, the speed reducer normally operates, the rotating speed of the rotating shaft of the speed reducer is effectively calculated through detection and calculation of the detecting end on the rotating shaft of the speed reducer, the rotating shaft is ensured to be in a normal operating state, and when the rotating shaft of the speed reducer is in an improper rotating speed state, alarm processing can be performed on the rotating shaft of the speed reducer through the detecting end, so that workers can find and process the rotating shaft in time.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description is only for the purpose of illustrating the technical solutions of the present invention and not for the purpose of limiting the same, and other modifications or equivalent substitutions made by those skilled in the art to the technical solutions of the present invention should be covered within the scope of the claims of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. Based on big data analysis machine people speed reducer fault detection system, its characterized in that: the device comprises a speed reducer, a PC (personal computer) end, a detection end, a display end, an installation end, an identification end, a storage end and a processing end;
the speed reducer is connected with the PC end, the speed reducer is connected with the detection end through the installation end, the speed reducer is linearly connected with the display end, a rotating shaft is arranged on one side of the speed reducer, and an identification end is arranged on the side wall of the rotating shaft;
the PC end is in linear connection with the detection end, the display end, the storage end and the processing end;
the detection end is matched with the identification end for use, the detection end is connected with the storage end, and the detection end is connected with the processing end;
the PC end and the speed reducer are in data transmission through wireless communication technology or wired connection, and a user processes and records various data of the speed reducer;
the detection end comprises a photoelectric sensor and a CCD camera, the photoelectric sensor is used for receiving information of the identification end and converting the identification end into an electric signal or other information in a required form according to a certain rule to be output so as to meet the requirements of transmission, processing, storage, display, recording and control of the PC end, and the CCD camera is used for shooting a rotating shaft at one side of the speed reducer and shooting the number of rotating circles of the rotating shaft through the identification end;
the display end comprises a moving end and a display screen, the moving end can monitor the rotating speed of the rotating shaft at any time through wireless data, the display screen is positioned on one side of the speed reducer, and the rotating speed of the speed reducer can be observed through the display screen;
the mounting end is positioned between the speed reducer and the detection end, and is used for fixing the detection end on the speed reducer and enabling the detection end to be mounted at a position close to the rotating shaft;
the identification end comprises an identification label, an identification plate and an identification column, the identification end is positioned on the side wall of the rotating shaft, the length of the identification end is consistent with that of the rotating shaft, the color difference between the identification end and the rotating shaft is large, the photoelectric sensor can detect the identification end, the photoelectric sensor can record the number of rotation turns in the rotating shaft period through the identification end, and the rotating speed of the rotating shaft is calculated through the processing end.
2. The big data analysis robot speed reducer fault detection system of claim 1, wherein: the storage end is used for storing the number of rotating turns of the rotating shaft, the rotating shaft data recorded by the photoelectric sensor and the CCD camera are transmitted to the storage end in a wireless mode, and the PC end can call the storage end to store the data at any time.
3. The big data analysis robot speed reducer fault detection system of claim 1, wherein: when the set rotating speed value of the speed reducer is not consistent with the rotating speed value of the rotating shaft calculated by the processing end, the speed reducer breaks down; and when the set rotating speed value of the speed reducer is consistent with the rotating speed value of the rotating shaft calculated by the processing end, the speed reducer normally operates.
4. The big data analysis robot speed reducer fault detection system of claim 3, wherein: the detection end also comprises an alarm, and when the set rotating speed value of the speed reducer is not consistent with the rotating speed value of the rotating shaft calculated by the processing end, the alarm gives out alarm sound in a period and turns on an alarm lamp.
5. The big data analysis robot speed reducer fault detection system of claim 4, wherein: the alarm sounds for one alarm sound period of two seconds, and the alarm sound is a drop.
6. The big data analysis robot speed reducer fault detection system of claim 1, wherein: the wireless data adopts a GPRS module, and the GPRS module is connected with the processing end through a USART.
7. The big data analysis robot speed reducer fault detection system of claim 1, wherein: the processing end comprises a microcontroller STM32F103, and the microcontroller STM32F103 is electrically connected with the PC end.
8. The big data analysis robot speed reducer fault detection system of claim 3, wherein: and when the processing end calculates the rotating speed value of the rotating shaft, the data are transmitted to the display end, and the current rotating speed value of the speed reducer can be directly observed through the display end.
9. The big data analysis robot speed reducer fault detection system of claim 2, wherein: the display end is provided with a photoelectric sensor for detecting the image of the identification end, and the display end is also provided with a CCD camera for recording the image of the rotating shaft.
10. The big data analysis robot speed reducer fault detection system of claim 1, wherein: the model of the photoelectric sensor is E3JK-R2S 3.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010616479.7A CN111693314A (en) | 2020-07-01 | 2020-07-01 | Big data analysis based robot speed reducer fault detection system |
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| CN202010616479.7A CN111693314A (en) | 2020-07-01 | 2020-07-01 | Big data analysis based robot speed reducer fault detection system |
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