CN111640574A - Full-automatic magnetic ring inductance winding machine capable of winding long wire - Google Patents
Full-automatic magnetic ring inductance winding machine capable of winding long wire Download PDFInfo
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- CN111640574A CN111640574A CN202010643339.9A CN202010643339A CN111640574A CN 111640574 A CN111640574 A CN 111640574A CN 202010643339 A CN202010643339 A CN 202010643339A CN 111640574 A CN111640574 A CN 111640574A
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- 238000004804 winding Methods 0.000 title claims abstract description 81
- 230000007246 mechanism Effects 0.000 claims abstract description 134
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 13
- 238000013519 translation Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 30
- 229910052802 copper Inorganic materials 0.000 abstract description 14
- 239000010949 copper Substances 0.000 abstract description 14
- 230000006378 damage Effects 0.000 abstract description 2
- 238000009413 insulation Methods 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract description 2
- 208000027418 Wounds and injury Diseases 0.000 abstract 1
- 208000014674 injury Diseases 0.000 abstract 1
- 238000000034 method Methods 0.000 description 9
- 238000012545 processing Methods 0.000 description 8
- 230000009471 action Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a full-automatic magnetic ring inductor winding machine capable of winding long wires, which comprises a winding machine body, wherein the surface of the winding machine body is fixedly connected with a first wire hooking mechanism, a second wire hooking mechanism, a magnetic ring clamping mechanism, a first range increasing mechanism and a second range increasing mechanism respectively, and the first wire hooking mechanism, the second wire hooking mechanism, the first range increasing mechanism and the second range increasing mechanism are symmetrically distributed along a central line. This can wind full-automatic magnetic ring inductance coiling machine of long line, adopt the formula structure of lying violently, can realize that the copper line begins the mode of colluding the line from the centre, both sides collude the line about can, collude the line mechanism through increasing the journey, make the copper line increase one time length, increase the journey and collude the line structure and used the gyro wheel structure again and collude the line, sliding friction mode when colluding the line with the crochet hook has changed into the rolling friction mode, the injury to enameled copper wire enameled insulation layer has so significantly reduced, thereby the full-automatic line of colluding of magnetic ring inductance long line has been realized.
Description
Technical Field
The invention relates to the technical field of automatic winding processing, in particular to a full-automatic magnetic ring inductor winding machine capable of winding long wires.
Background
Common mode inductor, also called common mode choke, commonly used in the switching power supply of computer to filter common mode electromagnetic interference signals, in the design of the board card, the common mode inductor also plays the role of EMI filtering, used to inhibit the electromagnetic wave generated by high speed signal line from radiating and emitting outwards, the filter circuit of the common mode inductor, La and Lb are common mode inductance coils, these two coils are wound on the same iron core, the number of turns and the phase are the same, thus, when the normal current in the circuit flows through the common mode inductor, the current generates reverse magnetic field in the inductance coils wound in the same phase to cancel each other out, at this time, the normal signal current is mainly affected by the resistance of the coil, when the common mode current flows through the coil, because of the common mode current's isotropy, the same direction can be generated in the coil to increase the inductance of the coil, the coil is made to present high impedance, to generate strong damping effect, so as to attenuate the common, the purpose of filtering is achieved.
According to the patent number CN209561207U a coiling machine colludes line mechanism, can accomplish common mode inductance's course of working by the full automatization, nevertheless carry out violent friction with the copper line at last in-process, lead to the copper line to generate heat and produce deformation, can lead to drawing even fracture seriously even, lead to processing to produce the waste product, reduced the machining precision to need shut down and handle the magnetic ring, greatly reduced process velocity.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a full-automatic magnetic ring inductance winding machine capable of winding a long wire, which solves the problems that a copper wire generates deformation due to heating, is seriously elongated or even broken, generates waste products during processing, reduces the processing precision, needs to be stopped to process a magnetic ring, and greatly reduces the processing speed.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a can wind full-automatic magnetic ring inductance coiling machine of long line, includes the coiling machine body, the surface of coiling machine body is fixedly connected with respectively first collude line mechanism, second colludes line mechanism, magnetic ring fixture, first journey mechanism and the second of increasing increases the journey mechanism, first collude line mechanism, second collude line mechanism, first journey mechanism and second and increase the journey mechanism and all follow central line symmetric distribution, the top of coiling machine body just is located the top fixedly connected with that first colludes line mechanism and second increase the journey mechanism and send the line tangent line mechanism, the bottom of coiling machine body is fixedly connected with vibrations charging tray, pay-off charging mechanism and line turn-over mechanism respectively, send the line tangent line mechanism to include send line mount and transmission guide.
The surface of the transmission guide rail is fixedly connected with the surface of the wire feeding fixing frame, the bottom of the transmission guide rail is fixedly connected with the top of the winding machine body, the surface of the wire feeding fixing frame is fixedly connected with a coder, the surface of the wire feeding fixing frame is rotationally connected with a wire feeding wheel, the surface of the transmission guide rail is connected with a sliding frame in a sliding way, the sliding frame is driven by a driving cylinder, the inner cavity of the sliding frame is rotationally connected with a power wheel, the surface of the sliding frame is fixedly connected with a driving motor, the surface of the output shaft of the driving motor is rotationally connected with the inner cavity of the power wheel, the surface of the sliding frame is fixedly connected with a cutting cylinder, the first thread hooking mechanism and the second thread hooking mechanism both comprise thread hooking guide rails, the surfaces of the thread hooking guide rails are connected with thread hooking sliding blocks in a sliding manner, the fixed surface of colluding the line sliding block is connected with colludes the line needle, collude the line sliding block and pass through the power equipment drive.
Preferably, the magnetic ring clamping mechanism comprises a magnetic ring fixing frame, the top of the magnetic ring fixing frame is slidably connected with a clamping frame, the left side of the magnetic ring fixing frame is fixedly connected with a magnetic ring clamping and pushing cylinder, and the surface of a piston rod of the magnetic ring clamping and pushing cylinder is fixedly connected with one side of the clamping frame.
Preferably, the surface of the clamping frame is rotatably connected with two steering wheels, the steering wheels are driven by a driving mechanism, and the two magnetic ring fixing frames are symmetrically and uniformly distributed at the top of the winding machine body.
Preferably, first range mechanism and the second range mechanism that increases all include the extension track, the orbital surperficial sliding connection of extension has the extension carriage, the fixed surface of extension carriage is connected with the push cylinder, the bottom fixedly connected with of push cylinder piston rod and the surperficial sliding connection's of push cylinder alignment jig, the fixed surface of alignment jig is connected with adjusts the ejecting cylinder of pole, the fixed surface of adjusting the ejecting cylinder piston rod of pole is connected with the regulation pole.
Preferably, one end of the adjusting rod penetrates through and extends to the other side of the adjusting frame, and the surface of the adjusting rod is connected with the inner cavity of the adjusting frame in a sliding mode.
Preferably, the surface of the vibrating feeding disc is fixedly connected with a material conveying rail, and the surface of the material conveying rail is fixedly connected with an in-place sensor.
Preferably, the feeding and feeding mechanism comprises a magnetic ring jacking cylinder, a magnetic ring translation cylinder is fixedly connected to the top of a piston rod of the magnetic ring jacking cylinder, a second magnetic ring clamping cylinder is fixedly connected to the surface of the piston rod of the magnetic ring translation cylinder, and a magnetic ring overturning cylinder is fixedly connected to one side of the upper portion of the magnetic ring jacking cylinder.
Preferably, the surface of the piston rod of the magnetic ring overturning cylinder is fixedly connected with a first magnetic ring clamping cylinder through a connecting frame, the surface of the output block of the first magnetic ring clamping cylinder is fixedly connected with a magnetic ring feeding clamp, and a feeding hole movably connected with the surface of the magnetic ring feeding clamp is formed in the inner cavity of the winding machine body.
Preferably, the wire turning mechanism comprises a driving mechanism, a connecting frame is fixedly connected to the top of the driving mechanism, and a wire winding clamp is fixedly connected to the top of the connecting frame.
Preferably, the top of the wire winding clamp penetrates through the bottom of the winding machine body and extends to the upper side of the winding machine body, and the surface of the wire winding clamp is movably connected with the inner cavity of the winding machine body.
(III) advantageous effects
The invention provides a full-automatic magnetic ring inductor winding machine capable of winding long wires. Compared with the prior art, the method has the following beneficial effects:
(1) the full-automatic inductance through magnetic ring winding machine capable of winding a multilayer long wire is characterized in that a first wire hooking mechanism, a second wire hooking mechanism, a magnetic ring clamping mechanism, a first range increasing mechanism and a second range increasing mechanism are fixedly connected to the surface of a winding machine body respectively, the first wire hooking mechanism, the second wire hooking mechanism, the first range increasing mechanism and the second range increasing mechanism are symmetrically distributed along a central line, a wire feeding and cutting mechanism is fixedly connected to the top of the winding machine body and is positioned at the top of the first wire hooking mechanism and the top of the second range increasing mechanism, a vibration feeding disc, a feeding mechanism and a wire turning mechanism are fixedly connected to the bottom of the winding machine body respectively, the wire feeding and cutting mechanism comprises a wire feeding fixing frame and a transmission guide rail, the surface of the transmission guide rail is fixedly connected with the surface of the wire feeding fixing frame, the bottom of the transmission guide rail is fixedly connected with the top of the winding machine body, and an encoder is fixedly connected to the surface, the surface of the wire feeding fixing frame is rotatably connected with a wire feeding wheel, the surface of the transmission guide rail is slidably connected with a sliding frame, the sliding frame is driven by a driving cylinder, the inner cavity of the sliding frame is rotatably connected with a power wheel, the surface of the sliding frame is fixedly connected with a driving motor, the surface of an output shaft of the driving motor is rotatably connected with the inner cavity of the power wheel, the surface of the sliding frame is fixedly connected with a cutting cylinder, the first wire hooking mechanism and the second wire hooking mechanism respectively comprise a wire hooking guide rail, the surface of the wire hooking guide rail is slidably connected with a wire hooking sliding block, the surface of the wire hooking sliding block is fixedly connected with a wire hooking needle, the wire hooking sliding block is driven by power equipment, the first range increasing mechanism and the second range increasing mechanism respectively comprise an extension track, the surface of the extension track is slidably connected with an extension sliding frame, the surface of the extension sliding frame, the fixed surface of alignment jig is connected with adjusts the ejecting cylinder of pole, the fixed surface who adjusts the ejecting cylinder piston rod of pole is connected with the regulation pole, collude line mechanism and twine the copper line through the regulation pole of two symmetric distributions, twine the copper line, make it folding, increase the one time stroke, follow the copper line through the extension sliding frame and carry out the displacement at the orbital surperficial slip of extension, the stroke of copper line has been prolonged, it carries out violent friction with the copper line to have effectively prevented colluding line mechanism, the condition that leads to the copper line to generate heat and produce deformation appears, the machining precision of coiling machine has been promoted.
(2) The full-automatic inductance magnet ring threading machine capable of winding a plurality of layers of long wires is characterized in that a material conveying track is fixedly connected to the surface of a vibration feeding disc, an in-place inductor is fixedly connected to the surface of the material conveying track, a feeding mechanism comprises a magnet ring jacking cylinder, a magnet ring translation cylinder is fixedly connected to the top of a piston rod of the magnet ring jacking cylinder, a second magnet ring clamping cylinder is fixedly connected to the surface of a piston rod of the magnet ring translation cylinder, a magnet ring overturning cylinder is fixedly connected to one side of the upper portion of the magnet ring jacking cylinder, a first magnet ring clamping cylinder is fixedly connected to the surface of a piston rod of the magnet ring overturning cylinder through a connecting frame, a magnet ring feeding clamp is fixedly connected to the surface of an output block of the first magnet ring clamping cylinder, a feeding hole movably connected to the surface of the magnet ring feeding clamp is formed in an inner cavity of a winding machine body, then the magnetic ring is turned over and reset, the magnetic ring feeding clamp is conveyed to the position below the feeding hole through the magnetic ring translation cylinder, then the magnetic ring jacking cylinder jacks up the magnetic ring to move the magnetic ring between the steering wheels, the magnetic ring clamping and pushing cylinder is started at the moment to drive the magnetic ring fixing frame to slide towards the middle, the magnetic ring is clamped through the steering wheels, the magnetic ring is fixed, the magnetic ring can be rapidly fed, and the processing speed is greatly increased.
(3) The full-automatic magnetic ring inductance winding machine capable of winding long wires adopts a horizontal structure, can realize the mode that copper wires start to hook wires from the middle, can hook wires on the left side and the right side, can increase the length of the copper wires by one time, simultaneously uses a range-extending wire hooking mechanism, uses a roller structure to hook wires, changes a sliding friction mode when hooking the wires by using a crochet hook into a rolling friction mode, greatly reduces the damage to an enameled copper wire enameled insulation layer, realizes the full-automatic wire hooking of the long wires of the magnetic ring inductance, and can only be used for the full-automatic wire hooking of the enameled copper wires with the length below 1.6 meters in the existing full-automatic wire hooking (winding) mode, thereby completely solving the wire hooking problem of the enameled copper wires with the length of more than 1.6 meters.
Drawings
FIG. 1 is a schematic top perspective view of the present invention;
FIG. 2 is a side perspective view of the present invention;
FIG. 3 is a perspective view of the rear view of the present invention;
FIG. 4 is a perspective view of the present invention from a bottom perspective;
FIG. 5 is an enlarged view of a portion of the structure of FIG. 1 at A in accordance with the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 1 at B according to the present invention;
FIG. 7 is an enlarged view of a portion of the structure of FIG. 1 at C;
FIG. 8 is an enlarged view of a portion of the structure of FIG. 2;
FIG. 9 is an enlarged view of a portion of the structure of FIG. 2 at E in accordance with the present invention;
FIG. 10 is an enlarged view of a portion of FIG. 3 at F in accordance with the present invention;
FIG. 11 is a reference view of the double-sided bearded needle extended range state of the invention;
fig. 12 is a schematic perspective view of the feeding mechanism of the present invention.
In the figure, 1-a winding machine body, 2-a wire feeding and cutting mechanism, 3-1-a first wire hooking mechanism, 3-2-a second wire hooking mechanism, 4-a magnetic ring clamping mechanism, 5-1-a first range increasing mechanism, 5-2-a second range increasing mechanism, 6-a vibration feeding disc, 7-a feeding mechanism, 8-a wire turning mechanism, 21-a wire feeding fixed frame, 22-a transmission guide rail, 23-a cutting cylinder, 24-an encoder, 25-a wire feeding wheel, 26-a sliding frame, 27-a power wheel, 28-a driving motor, 29-a driving cylinder, 31-a wire hooking guide rail, 32-a wire hooking sliding block, 33-a wire hooking needle, 41-a magnetic ring fixed frame, 42-a clamping frame, 43-a magnetic ring clamping and pushing cylinder, 44-steering wheel, 51-extension track, 52-extension sliding frame, 53-pushing cylinder, 54-adjusting frame, 55-adjusting rod ejection cylinder, 56-adjusting rod, 61-material conveying track, 71-magnetic ring jacking cylinder, 72-magnetic ring translation cylinder, 73-second magnetic ring clamping cylinder, 74-first magnetic ring clamping cylinder, 75-magnetic ring overturning cylinder, 76-magnetic ring feeding clamp, 81-driving mechanism, 82-connecting frame, 83-winding clamp 84-magnetic ring ejection cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-12, an embodiment of the present invention provides a technical solution: a full-automatic magnetic ring inductance winding machine capable of winding long wires comprises a winding machine body 1, wherein the surface of the winding machine body 1 is fixedly connected with a first wire hooking mechanism 3-1, a second wire hooking mechanism 3-2, a magnetic ring clamping mechanism 4, a first range increasing mechanism 5-1 and a second range increasing mechanism 5-2 respectively, the first wire hooking mechanism 3-1, the second wire hooking mechanism 3-2, the first range increasing mechanism 5-1 and the second range increasing mechanism 5-2 are symmetrically distributed along a central line, the top of the winding machine body 1 is fixedly connected with a wire feeding and cutting mechanism 2 at the tops of the first wire hooking mechanism 3-1 and the second range increasing mechanism 5-2, the bottom of the winding machine body 1 is fixedly connected with a vibrating feeding disk 6, a feeding mechanism 7 and a wire turning mechanism 8 respectively, the wire feeding and cutting mechanism 2 comprises a wire feeding fixing frame 21 and a transmission guide rail 22, the surface of a transmission guide rail 22 is fixedly connected with the surface of a wire feeding fixing frame 21, the bottom of the transmission guide rail 22 is fixedly connected with the top of a winding machine body 1, the surface of the wire feeding fixing frame 21 is fixedly connected with an encoder 24, the surface of the wire feeding fixing frame 21 is rotatably connected with a wire feeding wheel 25, the surface of the transmission guide rail 22 is slidably connected with a sliding frame 26, the sliding frame 26 is driven by a driving cylinder 29, the inner cavity of the sliding frame 26 is rotatably connected with a power wheel 27, the surface of the sliding frame 26 is fixedly connected with a driving motor 28, the surface of an output shaft of the driving motor 28 is rotatably connected with the inner cavity of the power wheel 27, the surface of the sliding frame 26 is fixedly connected with a cutting cylinder 23, the wire is fed by a wire feeding and cutting mechanism 2, the length of a copper wire is calculated by the encoder 24, the copper wire is cut by the cutting, then the sliding frame 26 is driven by the driving cylinder 29 to slide on the transmission guide rail 22 to draw out the copper wire, the wire feeding is rapid, the copper wire can be efficiently matched with the subsequent procedures, the integral operation is convenient, the first wire hooking mechanism 3-1 and the second wire hooking mechanism 3-2 both comprise a wire hooking guide rail 31 comprising a wire hooking guide rail 31, the surface of the wire hooking guide rail 31 is slidably connected with a wire hooking sliding block 32, the surface of the wire hooking sliding block 32 is fixedly connected with a wire hooking needle 33, the wire hooking sliding block 32 is driven by power equipment, the magnetic ring clamping mechanism 4 comprises a magnetic ring fixing frame 41, the top of the magnetic ring fixing frame 41 is slidably connected with a clamping frame 42, the left side of the magnetic ring fixing frame 41 is fixedly connected with a magnetic ring clamping and pushing cylinder 43, the surface of the piston rod of the magnetic ring clamping and pushing cylinder 43 is fixedly connected with one side of the clamping frame 42, the surface of the clamping frame, the two magnetic ring fixing frames 41 are symmetrically and uniformly distributed at the top of the winding machine body 1, the first range-extending mechanism 5-1 and the second range-extending mechanism 5-2 both comprise an extension track 51 comprising an extension track 51, the surface of the extension track 51 is slidably connected with an extension sliding frame 52, the surface of the extension sliding frame 52 is fixedly connected with a pushing cylinder 53, the bottom end of a piston rod of the pushing cylinder 53 is fixedly connected with an adjusting frame 54 which is slidably connected with the surface of the pushing cylinder 53, the surface of the adjusting frame 54 is fixedly connected with an adjusting rod ejection cylinder 55, the surface of the piston rod of the adjusting rod ejection cylinder 55 is fixedly connected with an adjusting rod 56, one end of the adjusting rod 56 penetrates through and extends to the other side of the adjusting frame 54, the surface of the adjusting rod 56 is slidably connected with the inner cavity of the adjusting frame 54, a copper wire is hooked by the adjusting, the copper wire winding machine is folded, the stroke is doubled, the copper wire is displaced along with the copper wire by the sliding of the extension sliding frame 52 on the surface of the extension track 51, the stroke of the copper wire is extended, the situation that the copper wire is heated and deformed due to severe friction between the wire hooking mechanism 3 and the copper wire is effectively prevented, the processing quality of the winding machine is increased, the surface of the vibration feeding tray 6 is fixedly connected with a material conveying track 61, the surface of the material conveying track 61 is fixedly connected with an in-place inductor, the material feeding mechanism 7 comprises a magnetic ring jacking cylinder 71, the top of a piston rod of the magnetic ring jacking cylinder 71 is fixedly connected with a magnetic ring translation cylinder 72, the surface of a piston rod of the magnetic ring translation cylinder 72 is fixedly connected with a second magnetic ring clamping cylinder 73, one side of the upper part of the magnetic ring jacking cylinder 71 is fixedly connected with a magnetic ring overturning cylinder 75, and, the surface of the output block of the first magnetic ring clamping cylinder 74 is fixedly connected with a magnetic ring feeding clamp 76, the inner cavity of the winding machine body 1 is provided with a feeding hole movably connected with the surface of the magnetic ring feeding clamp 76, the wire overturning mechanism 8 comprises a driving mechanism 81, the top of the driving mechanism 81 is fixedly connected with a connecting frame 82, the top of the connecting frame 82 is fixedly connected with a winding clamp 83, the top of the winding clamp 83 penetrates through the bottom of the winding machine body 1 and extends to the upper part of the winding machine body 1, the surface of the winding clamp 83 is movably connected with the inner cavity of the winding machine body 1, the magnetic ring feeding clamp 76 is overturned under the driving of the magnetic ring overturning cylinder 75 to clamp the magnetic ring and then overturns to reset, at the moment, the magnetic ring feeding clamp 76 is conveyed to the lower part of the feeding hole through the magnetic ring translation cylinder 72, then the magnetic ring jacking cylinder 71 jacks up the magnetic ring to move the magnetic, the magnetic ring fixing frame 41 is driven to slide towards the middle, the magnetic ring is clamped through the steering wheel 44 and fixed, the magnetic ring can be rapidly loaded, and the processing speed is greatly increased.
When in use, the magnetic ring is loaded by vibrating the loading tray 6, the magnetic ring is conveyed to a discharge inductor in the conveying track 61, the magnetic ring is pushed to a designated position by the magnetic ring ejection cylinder 84, the magnetic ring is clamped by the magnetic ring loading clamp 76 and overturned by 90 degrees under the drive of the magnetic ring overturning cylinder 75, the second magnetic ring clamping cylinder 73 is ejected to clamp the magnetic ring, then the magnetic ring overturning cylinder 75 is overturned by 90 degrees for resetting, at the same time, the magnetic ring loading clamp 76 is conveyed to the lower part of a loading port by the magnetic ring translation cylinder 72, then the magnetic ring is jacked up by the magnetic ring jacking cylinder 71, the magnetic ring moves between the steering wheels 44, at the same time, the magnetic ring clamping and pushing cylinder 43 is started to drive the magnetic ring fixing frame 41 to slide towards the middle, the magnetic ring is clamped by the steering wheels 44, then the carriage 26 is driven by the driving cylinder 29 to slide on the transmission guide rail 22, the length of the sent wire is a specified size, then the driving cylinder 29 drives the sliding frame 26 to slide on the transmission guide rail 22, return to reset, then the driving mechanism 81 drives the wire overturning clamp 83 to clamp and overturn the wire sent out to the other side of the magnetic ring, then the wire is hooked by the wire hooking needle 33 on the surface of the wire hooking sliding block 32 sliding on the wire hooking guide rail 31, then the wire overturning clamp 83 is driven to loosen, the wire hooking needle carries out short-distance wire pulling, then the forward pushing cylinder 56 on the surface of the first range increasing mechanism 5-1 extends out to exceed the distance of the copper wire, the cylinder 53 moves upwards or downwards to avoid the position of the wire hooking needle, the first range increasing mechanism 5-1 drives the long sliding frame 52 to slide on the surface of the extension track 51 through the motor to pull the wire head out from the other end of the magnetic ring, then the driving wire overturning clamp 83 is driven by the driving mechanism 81 to clamp and overturn the wire pulled out to the other, then the crochet hook of the first thread hooking mechanism 3-1 is inserted into the magnetic ring, then the thread clamped by the thread clamping mechanism is pulled out from one end of the magnetic ring through the through hole of the magnetic ring, so as to realize the circular action, the first thread is wound, then when the winding starts to wind another thread, firstly the driving mechanism 81 drives the wire overturning clamp 83 to clamp and overturn the thread at the left side of the magnetic ring to the right, then the 3-2-second thread hooking mechanism hooks the thread, the thread is hooked by the thread hooking needle 33 on the surface of the thread hooking sliding block 32 sliding on the thread hooking guide rail 31, then the wire overturning clamp 83 is driven to loosen, the crochet hook carries out short-distance thread pulling, then the forward pushing cylinder 56 on the surface of the first stroke increasing mechanism 5-2 stretches out of the distance beyond the copper wire, the end part of the last thread is pulled again by the second stroke increasing mechanism 5-2, and then the wire overturning clamp 83 is driven by the driving mechanism 81, the first stroke increasing mechanism 5-1, the first wire hooking mechanism 3-1, the second stroke increasing mechanism 5-2 and the second wire hooking mechanism 3-2 have the same winding action, so that the overturning winding in different directions is realized, and the full-automatic long wire winding of the magnetic ring inductor is realized.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a can wind full-automatic magnetic ring inductance coiling machine of long line, includes coiling machine body (1), its characterized in that: the surface of the winding machine body (1) is fixedly connected with a first wire hooking mechanism (3-1), a second wire hooking mechanism (3-2), a magnetic ring clamping mechanism (4), a first range increasing mechanism (5-1) and a second range increasing mechanism (5-2) respectively, the first wire hooking mechanism (3-1), the second wire hooking mechanism (3-2), the first range increasing mechanism (5-1) and the second range increasing mechanism (5-2) are symmetrically distributed along a central line, the top of the winding machine body (1) and the tops of the first wire hooking mechanism (3-1) and the second range increasing mechanism (5-2) are fixedly connected with a wire feeding and cutting mechanism (2), the bottom of the winding machine body (1) is fixedly connected with a vibration feeding disc (6), a feeding mechanism (7) and a wire turning mechanism (8) respectively, the wire feeding and cutting mechanism (2) comprises a wire feeding fixing frame (21) and a transmission guide rail (22);
the surface of transmission guide rail (22) and the fixed surface that send line mount (21) are connected, the bottom of transmission guide rail (22) and the top fixed connection of coiling machine body (1), the fixed surface that sends line mount (21) is connected with encoder (24), the surface that sends line mount (21) rotates and is connected with wire feeding wheel (25), the sliding surface connection of transmission guide rail (22) has carriage (26), carriage (26) are through driving actuating cylinder (29) drive, the inner chamber of carriage (26) rotates and is connected with power wheel (27), the fixed surface of carriage (26) is connected with driving motor (28), the surface of driving motor (28) output shaft rotates with the inner chamber of power wheel (27) and is connected, the fixed surface of carriage (26) is connected with cuts off actuating cylinder (23), first line mechanism (3-1) that colludes and second line colludes mechanism (3-2) all include the guide rail that colludes (31) The surface of the thread hooking guide rail (31) is connected with a thread hooking sliding block (32) in a sliding mode, the surface of the thread hooking sliding block (32) is fixedly connected with a thread hooking needle (33), and the thread hooking sliding block (32) is driven by power equipment.
2. The full-automatic magnetic ring inductor winding machine capable of winding long wires according to claim 1, characterized in that: the magnetic ring clamping mechanism (4) comprises a magnetic ring fixing frame (41), the top of the magnetic ring fixing frame (41) is slidably connected with a clamping frame (42), the left side of the magnetic ring fixing frame (41) is fixedly connected with a magnetic ring clamping and pushing cylinder (43), and the surface of a piston rod of the magnetic ring clamping and pushing cylinder (43) is fixedly connected with one side of the clamping frame (42).
3. The full-automatic magnetic ring inductor winding machine capable of winding long wires according to claim 2, characterized in that: the surface of the clamping frame (42) is rotatably connected with two steering wheels (44), the steering wheels (44) are driven by a driving mechanism, and the two magnetic ring fixing frames (41) are symmetrically and uniformly distributed at the top of the winding machine body (1).
4. The full-automatic magnetic ring inductor winding machine capable of winding long wires according to claim 1, characterized in that: first increase journey mechanism (5-1) and second increase journey mechanism (5-2) and all include extension track (51), the surperficial sliding connection of extension track (51) has extension carriage (52), the fixed surface of extension carriage (52) is connected with push cylinder (53), the bottom fixedly connected with of push cylinder (53) piston rod and push cylinder (53) surperficial sliding connection's alignment jig (54), the fixed surface of alignment jig (54) is connected with adjusts pole ejecting cylinder (55), the fixed surface of adjusting pole ejecting cylinder (55) piston rod is connected with adjusts pole (56).
5. The machine as claimed in claim 4, wherein the machine comprises: one end of the adjusting rod (56) penetrates through and extends to the other side of the adjusting frame (54), and the surface of the adjusting rod (56) is connected with the inner cavity of the adjusting frame (54) in a sliding mode.
6. The full-automatic magnetic ring inductor winding machine capable of winding long wires according to claim 1, characterized in that: the material conveying device is characterized in that the surface of the vibrating feeding disc (6) is fixedly connected with a material conveying rail (61), and the surface of the material conveying rail (61) is fixedly connected with an in-place sensor.
7. The full-automatic magnetic ring inductor winding machine capable of winding long wires according to claim 1, characterized in that: the feeding and feeding mechanism (7) comprises a magnetic ring jacking cylinder (71), a magnetic ring translation cylinder (72) is fixedly connected to the top of a piston rod of the magnetic ring jacking cylinder (71), a second magnetic ring clamping cylinder (73) is fixedly connected to the surface of the piston rod of the magnetic ring translation cylinder (72), and a magnetic ring overturning cylinder (75) is fixedly connected to one side of the upper portion of the magnetic ring jacking cylinder (71).
8. The machine as claimed in claim 7, wherein the machine comprises: the surface of a piston rod of the magnetic ring overturning cylinder (75) is fixedly connected with a first magnetic ring clamping cylinder (74) through a connecting frame, the surface of an output block of the first magnetic ring clamping cylinder (74) is fixedly connected with a magnetic ring feeding clamp (76), and a feeding hole movably connected with the surface of the magnetic ring feeding clamp (76) is formed in an inner cavity of the winding machine body (1).
9. The full-automatic magnetic ring inductor winding machine capable of winding long wires according to claim 1, characterized in that: the wire turning mechanism (8) comprises a driving mechanism (81), the top of the driving mechanism (81) is fixedly connected with a connecting frame (82), and the top of the connecting frame (82) is fixedly connected with a wire winding clamp (83).
10. The machine as claimed in claim 9, wherein the machine comprises: the top of the wire winding clamp (83) penetrates through the bottom of the winding machine body (1) and extends to the upper side of the winding machine body (1), and the surface of the wire winding clamp (83) is movably connected with the inner cavity of the winding machine body (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010643339.9A CN111640574B (en) | 2020-07-07 | Full-automatic magnetic ring inductance winding machine capable of winding long wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010643339.9A CN111640574B (en) | 2020-07-07 | Full-automatic magnetic ring inductance winding machine capable of winding long wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111640574A true CN111640574A (en) | 2020-09-08 |
| CN111640574B CN111640574B (en) | 2024-08-02 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112700962A (en) * | 2020-12-18 | 2021-04-23 | 珠海市欧科锐智能装备有限公司 | Thread hooking device and automatic thread hooking machine |
| CN113674990A (en) * | 2021-08-27 | 2021-11-19 | 中山市科彼特自动化设备有限公司 | Winding device for hook needle type inductance winding machine |
| CN113782338A (en) * | 2021-09-13 | 2021-12-10 | 广东成蔚电子科技有限公司 | Coil winding method of winding machine with upper and lower crochet hooks |
| CN114914082A (en) * | 2022-06-30 | 2022-08-16 | 中山展晖电子设备有限公司 | Common mode winding method multi-thread-head magnetic ring winding machine |
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| CN206516484U (en) * | 2017-02-09 | 2017-09-22 | 郝琼 | A kind of inductance coil automatic coil winding machine |
| CN109712805A (en) * | 2017-10-26 | 2019-05-03 | 珠海智新自动化科技有限公司 | Full-automatic magnetic toroid winding machine and its method for winding |
| CN212209216U (en) * | 2020-07-07 | 2020-12-22 | 黄日元 | Full-automatic magnetic ring inductance winding machine capable of winding long wire |
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| CN105304320A (en) * | 2015-10-21 | 2016-02-03 | 深圳市有钢机电设备有限公司 | Coil winding machine, wireless charging coil and manufacturing technology thereof |
| CN206516484U (en) * | 2017-02-09 | 2017-09-22 | 郝琼 | A kind of inductance coil automatic coil winding machine |
| CN109712805A (en) * | 2017-10-26 | 2019-05-03 | 珠海智新自动化科技有限公司 | Full-automatic magnetic toroid winding machine and its method for winding |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112700962A (en) * | 2020-12-18 | 2021-04-23 | 珠海市欧科锐智能装备有限公司 | Thread hooking device and automatic thread hooking machine |
| CN113674990A (en) * | 2021-08-27 | 2021-11-19 | 中山市科彼特自动化设备有限公司 | Winding device for hook needle type inductance winding machine |
| CN113782338A (en) * | 2021-09-13 | 2021-12-10 | 广东成蔚电子科技有限公司 | Coil winding method of winding machine with upper and lower crochet hooks |
| CN113782338B (en) * | 2021-09-13 | 2022-04-19 | 广东成蔚电子科技有限公司 | Coil winding method of winding machine with upper and lower crochet hooks |
| CN114914082A (en) * | 2022-06-30 | 2022-08-16 | 中山展晖电子设备有限公司 | Common mode winding method multi-thread-head magnetic ring winding machine |
| CN114914082B (en) * | 2022-06-30 | 2024-03-08 | 中山展晖电子设备有限公司 | Common mode winding method multi-wire head magnetic ring winding machine |
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