CN110459401A - A kind of fully automatic wire winding machine shielding inductance α winding mode - Google Patents
A kind of fully automatic wire winding machine shielding inductance α winding mode Download PDFInfo
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- CN110459401A CN110459401A CN201910683217.XA CN201910683217A CN110459401A CN 110459401 A CN110459401 A CN 110459401A CN 201910683217 A CN201910683217 A CN 201910683217A CN 110459401 A CN110459401 A CN 110459401A
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- 238000004804 winding Methods 0.000 title claims abstract description 94
- 230000007246 mechanism Effects 0.000 claims description 72
- 239000000463 material Substances 0.000 claims description 59
- 238000009966 trimming Methods 0.000 claims description 47
- 239000000725 suspension Substances 0.000 claims description 20
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 19
- 238000001035 drying Methods 0.000 claims description 16
- 230000003993 interaction Effects 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 4
- 230000001419 dependent effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 9
- 230000002950 deficient Effects 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 3
- 239000013307 optical fiber Substances 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 239000002131 composite material Substances 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 238000007373 indentation Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 210000003298 dental enamel Anatomy 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
- H01F41/092—Turrets; Turntables
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
This application discloses a kind of fully automatic wire winding machines for shielding inductance α winding mode, including device for disc, feeding device, feeding device, bobbin winder device and blanking device, device for disc includes clamping fixture seat and rotatable rotating circular disk, several clamping fixture seats are arranged along the circumferencial direction of rotating circular disk and are installed on a rotary disc, clamping fixture seat has fixture and the first tension disk, fixture reversely rotates between the first tension disk and fixture in clamping inductance core；Feeding device, bobbin winder device and blanking device are arranged around device for disc, and feeding device is used to transmit inductance core and screen the end face of inductance core, and feeding device is used for its loading fixture of inductance core；Bobbin winder device is for drawing enameled wire；Blanking device from fixture for removing the inductance core that coiling is completed.The fully automatic wire winding machine of the application, feed, feeding, coiling, the automation of blanking whole process, machining accuracy is high, reduces the fraction defective of shielding inductance coiling.
Description
Technical field
This application involves machining equipment technical field more particularly to it is a kind of shielding inductance α winding mode it is full-automatic
Coil winding machine.
Background technique
Currently, for the vehicle-mounted spooling equipment for shielding α winding mode on inductance, substantially manual sorting, feeding, then
Coiling is carried out with semiautomatic loading mechanism, last craft blanking, whole process the degree of automation is low, so as to cause such as labor intensive object
A series of problems, such as power, high fraction defective.
Summary of the invention
The application provides a kind of shielding inductance α around the fully automatic wire winding machine to mode, is able to solve the α of shielding inductance at present
Around the problem low to mode the degree of automation.
To achieve the goals above, the application uses following technical scheme:
It is a kind of shield inductance α winding mode fully automatic wire winding machine, including device for disc, feeding device, feeding device, around
Line apparatus and blanking device, device for disc include clamping fixture seat and rotatable rotating circular disk, several clamping fixture seats are along rotational circle
The circumferencial direction of disk is arranged and is installed on a rotary disc, and clamping fixture seat has fixture and the first tension disk, and fixture is in clamping inductance
Magnetic core, the first tension disk and fixture can be rotated relative to clamping fixture seat, and be reversely rotated between the first tension disk and fixture；Feeding
Device, bobbin winder device and blanking device are arranged around device for disc, and feeding device is connect with feeding device, and feeding device is for passing
It send inductance core and screens the end face of inductance core, feeding device is used to pick up the inductance core transmitted from feeding device simultaneously
It is loaded on fixture；Bobbin winder device has wire winding needle nozzle, and wire winding needle nozzle is for drawing enameled wire, and wire winding needle nozzle can be with first
Enameled wire is wrapped on the inductance core on fixture by tension disk cooperation；Blanking device is completed for removing from fixture
The inductance core of coiling.
It further, further include material choosing apparatus, material choosing apparatus is mounted between feeding device and feeding device；Feeding device
Including supply disk, horizontal conveying rail and vibrator, horizontal conveying rail one end is connect with supply disk, and the other end connects material choosing apparatus, vibration
Device is mounted on the bottom of supply disk and horizontal conveying rail；Material choosing apparatus is used to position the notch of inductance core.
Further, material choosing apparatus includes sorting support, sorting disk and positioning mechanism, and sorting disk and positioning mechanism are all installed
On sorting support, sorting disk is used to position the notch of inductance core for loading inductance core, positioning mechanism；Feeding device packet
Rotatable feeding suction nozzle rod is included, feeding suction nozzle rod is used to pick up the inductance core that notch positioning is completed on material separating disc, and
It is loaded on fixture.
Further, bobbin winder device includes winding mechanism and open tension device mechanism, and winding mechanism is close to rotating circular disk
One end is equipped with rotatable wire winding needle nozzle, is equipped with tensioner in one end far from rotating circular disk；Open tension device mechanism be mounted on around
The lower section of line mechanism, is also equipped with the second tension disk on clamping fixture seat, and open tension device mechanism is for opening the first tension disk and/or the
Two tension disks.
Further, blanking device includes blanking support, suspension plate sliding rail, suspension plate and blanking suction nozzle rod, and suspension plate is sliding
The top of blanking support is arranged in rail, and one end movement of suspension plate is suspended on suspension plate sliding rail, and the other end is hanging and is equipped with
Blanking suction nozzle rod, blanking suction nozzle rod is for unloading the inductance core that coiling is completed.
Further, fully automatic wire winding machine further includes pendulum material device, and pendulum material device includes pendulum material sliding rail, pendulum material platform and pendulum
Expect that motor, pendulum material platform are slidably connected with pendulum material sliding rail, pendulum material motor can drive pendulum material platform mobile.
Fully automatic wire winding machine further includes trimming thread ends device and trimming growth device, and trimming thread ends device is close to bobbin winder device, trimming
Head device has simple shear knife, and simple shear knife is used to cut the end of a thread of the enameled wire on inductance core；Trimming growth device is filled close to blanking
It sets, trimming growth device has double shear knife, and double shear knife is used to cut the extra wire length for the enameled wire being around on inductance core；Double shear knife
Lower section scrap wire bucket is installed.
Further, device for disc further includes support platform, Cam splitter and disc motor, and Cam splitter enters power
The force-output shaft of axis connection disc motor, Cam splitter is connected to the bottom end of rotating circular disk；Support platform is fixed by support column
In the top of rotating circular disk, it is equipped with that the first fixture opens clamp mechanism, the second fixture opens clamp mechanism, fixture engine in support platform
Structure, spray alcohol mechanism and Jia Fei money mechanism.
Fully automatic wire winding machine further includes drying unit, and drying unit is mounted between trimming thread ends device and trimming growth device,
Drying unit is located at the lower section of spray alcohol mechanism.
Fully automatic wire winding machine further includes human-computer interaction device, and human-computer interaction device is related for inputting dependent instruction or output
Information.
The beneficial effect of the application is:
The fully automatic wire winding machine of the application, feed, feeding, coiling, the automation of blanking whole process；And Full-automatic coiling
Machining accuracy is high, reduces the fraction defective of shielding inductance coiling, greatly increases the production efficiency.
Detailed description of the invention
Fig. 1 is a kind of top view of fully automatic wire winding machine for shielding inductance α winding mode；
Fig. 2 is a kind of perspective view of fully automatic wire winding machine for shielding inductance α winding mode；
Fig. 3 is the structural schematic diagram of device for disc；
Fig. 4 is the explosive view of device for disc；
Fig. 5 is the structural schematic diagram of feeding device, material choosing apparatus and feeding device；
Fig. 6 is the structural schematic diagram of material choosing apparatus；
Fig. 7 is the explosive view of material choosing apparatus；
Fig. 8 is the structural schematic diagram of bobbin winder device, fixture power mechanism；
Fig. 9 is the structural schematic diagram of bobbin winder device, fixture power mechanism；
Figure 10 is the structural schematic diagram that blanking device, pendulum material device and the second fixture open clamp mechanism；
Figure 11 is trimming growth device, drying unit, spray alcohol mechanism and the structural schematic diagram for pressing from both sides scrap wire mechanism；
Figure 12 is the structural schematic diagram of human-computer interaction device；
Figure 13 is the work flow diagram of fully automatic wire winding machine.
Specific embodiment
The application is described in further detail below by specific embodiment combination attached drawing.
As shown in figs. 1-12, a kind of fully automatic wire winding machine shielding inductance α winding mode comprising device for disc 1, feed
Device 2, feeding device 3, bobbin winder device 4 and blanking device 5.As shown in Figure 3,4, device for disc 1 includes clamping fixture seat 11 and can revolve
The rotating circular disk 12 turned, several clamping fixture seats 11 are evenly distributed along the circumferencial direction of rotating circular disk 12 and are mounted on rotating circular disk
Clamping fixture seat 11 can be driven to rotate on 12, thus when the rotation of rotating circular disk 12, there are 8 clamping fixture seats in present embodiment.Clamping fixture seat
11 front end has fixture 111 and the first tension disk 112, and fixture 111 is in the inductance core for clamping shielding inductance, the first tension disk
112 rely on tensioned power wire gripper.The rear end of clamping fixture seat 11 has clamping fixture seat gear set 113, clamping fixture seat gear set 113
Middle different gear has been separately connected fixture 111 and the first tension disk 112, therefore the first tension disk 112 and fixture 111
It rotates relative to clamping fixture seat 11, and is reversely rotated between the first tension disk 112 and fixture 111, so as to for shielding inductance
Inductance core formed α pattern method for winding.
As shown in Figure 1, feeding device 3, bobbin winder device 4 and blanking device 5 are all arranged around rotating circular disk 12 respectively,
And feeding device 2 is connect close to feeding device 3 and with feeding device 3, feeding device 2 first filters out the end face of inductance core, so
Send inductance core to feeding device 3 again afterwards, feeding device 3 picks up inductance core and is loaded into the fixture of clamping fixture seat 11
On 111.Bobbin winder device 4 has wire winding needle nozzle 411, which is hard alloy needle mouth.Enameled wire can be placed in around traditional thread binding
It sets on 4, wire winding needle nozzle 411 is drawn on enameled wire to clamping fixture seat 11, and wire winding needle nozzle 411 can be with the first tension disk 112 and fixture 111
Enameled wire is wrapped on inductance core by cooperation.After the completion of coiling, blanking device 5 can remove inductance core from fixture 111
Coiling finished product.
In present embodiment, fully automatic wire winding machine is mounted on a load-bearing plate, and it is flat that device for disc 1 further comprises support
Platform 13, support column 13a, Cam splitter 14 and disc motor 15, the inputting shaft clutch disk motor 15 of Cam splitter 14 are convex
The force-output shaft of wheel divider 14 is connect with the bottom end of rotating circular disk 12, therefore starts disc motor 15, and Cam splitter 14 can band
Dynamic rotating circular disk 12 rotates.There is through-hole, the bottom end of support column 13a passes through the through-hole of rotating circular disk 12 at 12 center of rotating circular disk
It is fixed on the casing of Cam splitter 14, the top of support column 13a is equipped with support platform 13, so that support platform
13 are located at the top of rotating circular disk 12, and support platform 13 is not able to rotate, and rotating circular disk 12 can be rotated relative to support platform 13.
The side end of support platform 13 is equipped with that the first fixture opens clamp mechanism 131, the second fixture opens clamp mechanism 132, fixture engine
Structure 133, spray alcohol mechanism 134 and Jia Fei money mechanism 135.
Fully automatic wire winding machine further includes material choosing apparatus 6, as shown in figure 5, material choosing apparatus 6 is mounted on feeding device 2 and feeding
Between device 3.As shown in Figure 6,7, material choosing apparatus 6 includes sorting support 61, sorting disk 62 and positioning mechanism, 62 He of sorting disk
Positioning mechanism is all mounted on sorting support 61, and sorting disk 62 is for carrying inductance core, and positioning mechanism is for positioning inductance magnetic
The notch of core, inductance core is I-type magnetic core in present embodiment, has corresponding notch, and the indentation, there has positioning mark
Note.The bottom of sorting disk 62 is connected with sorting coil motor 621, and sorting coil motor 621 can drive sorting disk 62 to rotate.Sorting disk 62
Edge there are several location holes 622, each location hole 622 can accommodate an inductance core.As shown in fig. 6, this implementation
In mode, 4 location holes are evenly arranged in the edge of sorting disk 62, and the every rotation of sorting coil motor 621 is primary, and 622 turns of location hole
It is 90 ° dynamic.As shown in fig. 7, positioning mechanism includes liftout suction nozzle rod 63 and positioning optical fiber 64, positioning optical fiber 64 is reflection-type optical fiber,
It can identify the telltale mark of indentation, there on inductance core.Positioning optical fiber 64 is mounted on the top of sorting disk 62；Liftout suction nozzle rod
The lower section of 63 installation sorting disks 62, and it is located at the underface of positioning optical fiber 64.The bottom end of liftout suction nozzle rod 63 is true for connecting
Empty generator, top is for jacking up inductance core, since the effect inductance core of vacuum generator is close to liftout suction nozzle rod
63 top, thus inductance core during liftout 63 raising and lowering of suction nozzle rod without departing from liftout suction nozzle rod 63.Liftout
Suction nozzle rod 63 can be moved up and down by upright slide rail 633 along sorting support 61, be elected to charging tray 62 and rotated, one of positioning
When hole 622 goes to the lower section of positioning optical fiber 64, the pause rotation of sorting disk 62, liftout suction nozzle rod 63 jacks up inductance magnetic upwards at this time
Core makes it close to positioning optical fiber 64；Furthermore material choosing apparatus further includes liftout suction nozzle rod motor 631, which passes through synchronous belt 632
And liftout suction nozzle rod 63 is driven to rotate, and after liftout suction nozzle rod 63 jacks up inductance core, liftout suction nozzle rod 63 and inductance core one
Rotation is played, positioning optical fiber 64 is allowed to position the notch of inductance core.
Feeding device 2, as shown in Figure 5 comprising supply disk 21, horizontal conveying rail 22 and vibrator 23, horizontal conveying rail 22 1
End is connect with supply disk 21, and the other end connects material choosing apparatus 6, and vibrator 23 is mounted on the bottom of supply disk 21 and horizontal conveying rail 22
Portion.In present embodiment, supply disk 21 is round supply disk, can accommodate multiple inductance magnetic to coiling inside round supply disk
Core.Horizontal conveying rail 22 is linear type track, and operator can pour into the inductance core to coiling in supply disk 21, vibrator 23
The end face of inductance core is filtered out after high-frequency vibration, then is transmitted in the sorting disk 62 of material choosing apparatus 6 by horizontal conveying rail 22.
Feeding device 3, as shown in Figure 5 comprising feeding support 31, duplex cylinder 32, feeding motor 33 and feeding suction nozzle
Bar 34.Feeding motor 33 is mounted on feeding support 31, and feeding suction nozzle rod 34 is connect by duplex cylinder 32 with feeding motor 33,
Feeding motor 33 can drive feeding suction nozzle rod 34 to rotate.One end of feeding suction nozzle rod 34 is for connecting vacuum generator, the other end
With silicon rubber suction cup, which is used to draw the inductance core that notch positioning is completed on sorting disk 62.Feeding suction nozzle
After bar 34 rotates, the inductance core of absorption is packed on the fixture 111 of clamping fixture seat 11.Support platform 13 is close to feeding device 3
End the first fixture that can be moved down be installed open clamp mechanism 131, inductance core is encased in fixture in feeding device 3
Before 111, the first fixture opens clamp mechanism 131 and opens fixture 111.
As shown in Figure 8,9, bobbin winder device 4 includes the open tension device of winding mechanism 41 and 42 mechanism.Winding mechanism is close to rotation
Turn disk 12 one end be equipped with rotatable wire winding needle nozzle 411, far from rotating circular disk 12 one end be equipped with enameled wire installation position,
Tensioner, winding displacement motor and composite conductor wheel 412.Enameled wire can be placed in enameled wire installation position, and winding displacement motor is by enameled wire
It draws, enameled wire is simultaneously connected on the wire winding needle nozzle 411 of hollow structure by tensioner, composite conductor wheel 412.Bobbin winder device
Further include coiling electric motor 413, drives wire winding needle nozzle 411 to rotate by coiling electric motor 413.
Open tension device mechanism 42 is mounted under winding mechanism 41 between rotating circular disk 12 and winding mechanism 41
Side.As shown in figure 9, open tension device mechanism 42 has open tension device support 421, transversal stretching cylinder 422, front panel 423, two
Longitudinal extension cylinder 424 and two clamping jaws 425 that burst at the seams, transversal stretching cylinder 422 are mounted on open tension device support 421, horizontal
Front panel 423 is connected to telescopic cylinder 422, and front panel 423 can be driven mobile to the direction of clamping fixture seat 11, front panel 423
Front end is vertically-mounted there are two longitudinal extension cylinder 424, has been respectively mounted and has burst at the seams at the end plate at two 424 tops of longitudinal extension cylinders
Clamping jaw 425.Longitudinal extension cylinder 424 is duplex cylinder in present embodiment, and duplex cylinder drives the clamping jaw 425 that bursts at the seams to stretch above and below
Contracting.It is also equipped with the second tension disk 114 on clamping fixture seat 11, open tension device mechanism 42 is for opening the first tension disk 112 and/or the
Two tension disks 114.
Support platform 13 is equipped with fixture power mechanism 133 in the end close to bobbin winder device, as shown in figure 8, fixture is dynamic
Force mechanisms 133 are slidably connected with support platform 13 in longitudinal direction by sliding block, thus fixture power mechanism 133 can be relative to
Support platform 13 moves up and down.Fixture power mechanism 133 include power motor 133a and power gear group 133b, need around
When line, fixture power mechanism 133 moves down and moves closer to clamping fixture seat 11, the power gear group of fixture power mechanism 133
133b is engaged with the clamping fixture seat gear set 113 of clamping fixture seat 11, and power motor 133a drives power gear group 133b rotation, clamping fixture seat
Gear set 113 also and then rotates, so that fixture 111 and the first tension disk 112 also driven to rotate respectively, improves by this method
The winding efficiency of inductance core.Clamping fixture seat locating piece and clamping fixture seat locator are also equipped on clamping fixture seat 11, when power gear group
When 133b rises and separates with clamping fixture seat gear set 113, clamping fixture seat locator blocks clamping fixture seat locating piece, so that clamping fixture seat gear
Group 113 will not be continued to rotate because of inertia, it is avoided to influence the coiling effect of inductance core.
Blanking device 5, as shown in Figure 10 comprising blanking support 51, suspension plate sliding rail 52, suspension plate 53, blanking motor
54 and blanking suction nozzle rod 55, suspension plate sliding rail is transversely mounted on the top of blanking support, and one end movement of suspension plate 53 is suspended on
On suspension plate sliding rail 52, the other end of suspension plate 53 is hanging and is equipped with blanking motor 54,52 side of suspension plate sliding rail it is traversing
53 transverse shifting of motor driven suspension plate.Blanking suction nozzle rod 55 is connect by duplex cylinder with blanking motor 54, blanking motor 54
Blanking suction nozzle rod 55 can be driven to rotate, duplex cylinder can drive blanking suction nozzle rod 55 flexible.One end of blanking suction nozzle rod 55 is used for
Vacuum generator is connected, the other end from clamping fixture seat 11 for removing the coiling finished product of inductance core.Support platform 13 is being leaned on
The end of nearly blanking device is equipped with the second fixture that can be moved down and opens clamp mechanism 132.
Fully automatic wire winding machine further includes pendulum material device 7.As shown in Figure 10, pendulum material device 7 includes pendulum material sliding rail 71, pendulum material
Platform 72 and pendulum material motor 73, pendulum material platform 72 are slidably connected with pendulum material sliding rail 71, and pendulum material motor 73 is mounted on pendulum material sliding rail 71
Bottom, pendulum material motor 73 driving pendulum material platform 72 movement, and control pendulum material platform 72 moving distance.Pendulum material platform 72
Upper surface is placed with magnetic sheet, for the inductance core that coiling is completed to be sucked.
As shown in Fig. 1,2,11, fully automatic wire winding machine further includes the trimming thread ends device 81 being arranged around device for disc and cuts
Wire length device 82.Trimming thread ends device 81 and trimming growth device 82 are respectively positioned between bobbin winder device 4 and blanking device 5, wherein trimming
Head device 81 is by bobbin winder device 4, and trimming growth device 82 is close to blanking device 5.Trimming thread ends device 81 have trimming thread ends support,
Trimming thread ends cylinder, trimming thread ends sliding rail and simple shear knife 811, simple shear knife 811 are one scissors.Trimming thread ends sliding rail is mounted on trimming thread ends
The top of support, simple shear knife 811 are slidably connected with trimming thread ends sliding rail, and trimming thread ends cylinder also is located on trimming thread ends support and drives
The sliding of simple shear knife.
As shown in figure 11, trimming growth device 82 has double shear knife 821, the long support 822 of trimming, the long cylinder 823 of trimming, trimming
Long track 824 and scrap wire bucket 825, trimming long track 824 are mounted on trimming thread ends support 822, and double shear knife 821 is two
Scissors, two scissors 821 are slidably connected with trimming long track 824, and the long cylinder 823 of trimming can control two scissors 821 respectively
Sliding, double shear knife 821 are used to cut the extra wire length for the enameled wire being around on inductance core.Scrap wire bucket 825 is mounted on clamping fixture seat
Between 11 and trimming growth device 82.
As shown in figure 11, support platform is equipped with folder scrap wire mechanism 135 in the end close to trimming growth device, presss from both sides scrap wire machine
Structure 135 includes line slide rail 1351, duplex cylinder and scrap wire folder 1352, radial direction of the line slide rail 1351 along support platform
It is mounted in support platform 13, the top of duplex cylinder is slidably connected by sliding block with line slide rail 1351, and scrap wire folder 1352 connects
It connects on the end plate of duplex cylinder bottom, thus scrap wire folder 1352 can be moved along the radial direction of support platform 13, it can also be
It stretches on longitudinal direction.When trimming growth device 82 cuts the extra wire length of enameled wire, scrap wire folder can clamp extra line
Long, then unclamping falls it in the scrap wire bucket 825 of lower section.
As shown in figure 11, fully automatic wire winding machine further includes drying unit 9.Drying unit 9 is mounted on 81 He of trimming thread ends device
Between trimming growth device 82, drying unit includes drying support 91, duplex cylinder and heat gun 92, and heat gun 92 passes through duplex gas
Cylinder is mounted on drying support 91, and the muzzle of heat gun 92 is upward and line-up jig 111.
Support platform 13 is equipped with spray alcohol device 134 in the end close to drying unit 9, and spray alcohol device 134 includes
Alcohol syringe 1341, the syringe needle of alcohol syringe 1341 is towards fixture.Alcohol syringe 1341 can be slided relative to support platform 13, just
Position is sprayed in adjustment.The inductance core of coiling of the alcohol syringe 1341 on fixture 111 sprays alcohol, and then heat gun 92 is again
It is baked to, present embodiment enameled wire uses alcohol self-adhesion enamel covered wire, therefore the surface of enameled wire encounters alcohol and drying
After be easy to bond together, with guarantee coiling complete enameled wire it is not loose.
As shown in figure 12, fully automatic wire winding machine further includes human-computer interaction device a, human-computer interaction device a and Full-automatic coiling
The signals such as all devices, mechanism connect in machine.Human-computer interaction device a includes man-machine screen a1, operation button a2, alarm
The operating system of lamp a3 and inside, for inputting dependent instruction, dependent instruction is transferred to each operation button a2 by operating system
Device and mechanism, man-machine screen are used to feed back simultaneously or export the relevant information of coil winding machine.
As shown in figure 13, present embodiment, the workflow of fully automatic wire winding machine:
S01: feed
I-shaped inductive magnetic core is poured into the supply disk of feeding device 2 by operator, utilizes the high frequency of vibrator 23
Vibration, supply disk 21 screen the end face of inductance core, and then inductance core is sent to sorting disk in material choosing apparatus 6 by horizontal conveying rail 22
Location hole 622 in.
S02: sorting
Sorting coil motor 621 drives sorting disk 62 to rotate, and the inductance core in location hole 622 is made to be located at positioning optical fiber 64
Lower section, liftout suction nozzle rod 63 is formed negative pressure by vacuum generator and inductance core is sucked at this time, and liftout suction nozzle rod 63 passes through fixed
Inductance core is simultaneously lifted off location hole 622 by position hole 622, and 63 motor of liftout suction nozzle rod drives liftout suction nozzle rod 63 and inductance core one
Rotation is played, after positioning optical fiber 64 recognizes the telltale mark of the indentation, there on inductance core, liftout suction nozzle rod 63 is stopped rotating
And decline, inductance core is replaced in location hole 622；Sorting disk turns 90 ° and inductance core is moved into feeding station, in waiting
Material.The notch of positioning inductance core attaches it on fixture 111 convenient for subsequent feeding device 3.
S03: feeding
Feeding device 3 drives feeding suction nozzle rod 63 to inhale the inductance core that notch positioning is completed by duplex cylinder 32 is flexible
It rises, and is rotated by 90 ° by feeding motor 33, while the first fixture opens the claw opening fixture 111 of clamp mechanism 131, feeding suction nozzle rod
63 are encased in inductance core on fixture 111, complete feeding operation.
S04: coiling
Clamping fixture seat 11 equipped with inductance core is transferred at coiling station by the rotation of rotating circular disk 12, so that the clamping fixture seat 11
Towards bobbin winder device 4, α mode winding process is carried out.Spooling step:
1, the longitudinal extension cylinder 424 of open tension device mechanism 42 drives the clamping jaw 425 that bursts at the seams, first by first on fixture 111
Tension disk 112 is opened；
2, the enameled wire on wire winding needle nozzle 411 is drawn to the next station and is wound into the first tension disk by operator
On 112；
3, the clamping jaw 425 that bursts at the seams for opening the first tension disk 112 is retracted, and the first tension disk 112 clamps enamel wire coil；
4, the enameled wire being connected between wire winding needle nozzle 411 and composite conductor wheel 412 is cut, it is no longer necessary to winding mechanism
41 continue to supply new enameled wire, then carry out coiling movement；
5, the fixture power mechanism 133 in support platform 13 declines, and power gear group 133b is nibbled with clamping fixture seat gear set 113
It closes；
6, fixture power mechanism 133 drives the first tension disk 112 on fixture 111 to rotate counterclockwise, bobbin winder device 4
Coiling electric motor 413 drive wire winding needle nozzle 411 be rotated clockwise, enameled wire is wrapped in inductance by winding mode in a manner of α
On magnetic core.The radius of turn of wire winding needle nozzle 411 less than the first tension disk 112 radius of turn, the two in winding process mutually not
Interference；
7, after the coiling of α mode, the rotation of the first tension disk 112 is to deviateing original clamp position, open tension device mechanism
Another clamping jaw 425 that bursts at the seams in 42 opens the second tension disk 114, and the line tail of enameled wire is introduced second by wire winding needle nozzle 411
In tension disk 114；
8, the clamping jaw 425 that bursts at the seams for opening the second tension disk 114 is retracted, and the second tension disk 114 clamps the line tail of enameled wire, this
When the first tension disk press from both sides 114 tight enameled wires the end of a thread.Wire winding needle nozzle 411 retracts origin, and fixture power mechanism 133 rises, power
Gear set 133b and clamping fixture seat gear set 113 are detached from, and clamping fixture seat locator blocks clamping fixture seat locating piece, prevents fixture gear set
113 rotations.
S05: tangent line
Clamping fixture seat 11 equipped with the inductance core for having wound line is transferred at trimming thread ends device 81 by the rotation of rotating circular disk 12,
After the 112 Automatic-clamping enameled wire of the first tension disk of coiling station, simple shear knife 811 stretches at the second tension disk 114, and by second
Enameled wire cutting between tension disk 114 and the first tension disk 112 of coiling station.
S06: fixed enameled wire
The clamping fixture seat 11 for the inductance core completed equipped with tangent line is transferred at drying unit 9 by the rotation of rotating circular disk 12, is propped up
The syringe needle of the alcohol syringe 1341 on platform 13 is supportted obliquely close to inductance core, a small amount of alcohol is ejected into the paint of inductance core
On envelope curve, the needle retraction of subsequent alcohol syringe 1341, heat gun 92 is upwards close to inductance core, and the hot wind of heat gun 92 is paint
Alcohol drying on envelope curve, the time about 1 second, the enameled wire wound at this time was tightly adhesively fixed together, will not be loose.It finishes
Heat gun 92 is retracted afterwards, completes the process.
S07: trimming is long
Clamping fixture seat 11 equipped with the fixed inductance core completed of enameled wire is transferred to the long dress of trimming by the rotation of rotating circular disk 12
It sets at 82, the spacing of double shear knife 821 is adjusted according to required wire length, and it is real that double shear knife 821 is respectively moved to enameled wire on inductance core
At the end of a thread and line tail of length needed for border.Folder scrap wire mechanism 135 in support platform 13 moves down, and scrap wire folder 1352 is close
Wherein one the enameled wire on the outside of scissors, and scissors is retracted after cutting the extra wire length of enameled wire, and scrap wire folder 1352 still clamps cutting
Enameled wire, then scrap wire folder 1352 is moved to the tops of scrap wire bucket 825 by line slide rail 1351, open scrap wire folder 1352,
Enameled wire is fallen in scrap wire bucket 825；Then scrap wire folder 1352 is moved to another at scissors, and place repeats aforesaid operations.
Thus wire length extra at the end of a thread and line tail on inductance core is cut, so that the length of the enameled wire of inductance core is
Actually required length.At this point, inductance core becomes coiling finished product.
S08: blanking
The rotation of rotating circular disk 12 turns to the clamping fixture seat 11 equipped with the inductance core for having cut wire length at blanking device 5, under
Expect that motor 54 drives at the rotation to the inductance core on fixture 111 of blanking suction nozzle rod 55, inductance core is sucked in blanking suction nozzle rod 55
End face, the second fixture, which is opened clamp mechanism 132 and risen, stirs fixture 111, and fixture 111 retracts；Suspension plate 53 drives blanking suction nozzle rod 55
Be moved to pendulum material platform 72 top, then blanking suction nozzle rod 55 be rotated by 90 ° to by be coiling finished product inductance core placement
In on pendulum material platform 72, inductance core is sucked in the magnetic sheet on pendulum material platform 72, and 55 backoff of blanking suction nozzle rod is next to follow
Ring.
S09: pendulum material
Blanking suction nozzle rod 55 can expect the top transverse shifting of platform 72 in pendulum by suspension plate 53, and put inductance core；
On the other hand, pendulum material platform 72 itself can also be mobile relative to pendulum material sliding rail 71 in their longitudinal direction, facilitates blanking suction nozzle rod
55 put the inductance core of the completion of coiling along the longitudinal direction of pendulum material platform 72.This around to finished product placing direction and quantity can be by
Operator sets on human-computer interaction device a, man-machine when pendulum material platform 72, which puts quantity, has reached preset value or early warning value
Interactive device a prompts operator to replace magnetic sheet.
Complete the workflow of fully automatic wire winding machine.
The foregoing is a further detailed description of the present application in conjunction with specific implementation manners, and it cannot be said that this Shen
Specific implementation please is only limited to these instructions.For those of ordinary skill in the art to which this application belongs, it is not taking off
Under the premise of from the present application design, a number of simple deductions or replacements can also be made.
Claims (10)
1. it is a kind of shield inductance α winding mode fully automatic wire winding machine, it is characterised in that: including device for disc, feeding device, on
Expect device, bobbin winder device and blanking device, the device for disc includes clamping fixture seat and rotatable rotating circular disk, described in several
Clamping fixture seat is arranged along the circumferencial direction of the rotating circular disk and is mounted on the rotating circular disk, and the clamping fixture seat has fixture
With the first tension disk, for the fixture in clamping inductance core, first tension disk and fixture can be relative to the clamping fixture seats
Rotation, and reversely rotated between first tension disk and the fixture；
The feeding device, bobbin winder device and blanking device around the device for disc be arranged, the feeding device and it is described on
Expect device connection, the feeding device is used to transmit the inductance core and screens the end face of the inductance core, the feeding
Device is used to pick up the inductance core transmitted from the feeding device and is loaded into the fixture；
The bobbin winder device has wire winding needle nozzle, and the wire winding needle nozzle is for drawing enameled wire, and the wire winding needle nozzle can be with institute
It states on the inductance core that the enameled wire is wrapped on the fixture by the cooperation of the first tension disk；The blanking device is used for
The inductance core that coiling is completed is removed from the fixture.
2. the fully automatic wire winding machine of shielding inductance α winding mode as described in claim 1, it is characterised in that: further include sorting
Device, the material choosing apparatus are mounted between the feeding device and feeding device；The feeding device includes supply disk, puts down and send
Track and vibrator, described horizontal conveying rail one end are connect with the supply disk, and the other end connects the material choosing apparatus, the vibration
Device is mounted on the bottom of the supply disk and horizontal conveying rail；The material choosing apparatus is used to position the notch of the inductance core.
3. the fully automatic wire winding machine of shielding inductance α winding mode as claimed in claim 2, it is characterised in that: the sorting dress
It sets including sorting support, sorting disk and positioning mechanism, the sorting disk and positioning mechanism are all mounted on the sorting support, institute
It states sorting disk and is used to position the notch of the inductance core for loading the inductance core, the positioning mechanism；
The feeding device includes rotatable feeding suction nozzle rod, and the feeding suction nozzle rod is for picking up on the material separating disc
The inductance core of notch positioning is completed, and is loaded on the fixture.
4. the fully automatic wire winding machine of shielding inductance α winding mode as described in claim 1, it is characterised in that: described around traditional thread binding
It sets including winding mechanism and open tension device mechanism, the winding mechanism is equipped with rotatable in one end close to the rotating circular disk
The wire winding needle nozzle is equipped with tensioner in one end far from the rotating circular disk；The open tension device mechanism be mounted on it is described around
The lower section of line mechanism is also equipped with the second tension disk on the clamping fixture seat, and the open tension device mechanism is for opening described first
Tension disk and/or second tension disk.
5. the fully automatic wire winding machine of shielding inductance α winding mode as described in claim 1, it is characterised in that: the blanking dress
It sets including blanking support, suspension plate sliding rail, suspension plate and blanking suction nozzle rod, the suspension plate sliding rail is arranged in the blanking support
Top, one end movement of the suspension plate is suspended on the suspension plate sliding rail, and the other end is hanging and is equipped with the blanking
Suction nozzle rod, the blanking suction nozzle rod is for unloading the inductance core that coiling is completed.
6. the fully automatic wire winding machine of shielding inductance α winding mode as claimed in claim 5, it is characterised in that: described full-automatic
Coil winding machine further includes pendulum material device, and the pendulum material device includes that pendulum material sliding rail, pendulum material platform and pendulum material motor, the pendulum expect platform
It is slidably connected with pendulum material sliding rail, the pendulum material motor can drive the pendulum material platform mobile.
7. the fully automatic wire winding machine of shielding inductance α winding mode as described in claim 1, it is characterised in that: described full-automatic
Coil winding machine further includes trimming thread ends device and trimming growth device, and the trimming thread ends device is close to the bobbin winder device, the trimming thread ends
Device has simple shear knife, and the simple shear knife is used to cut the end of a thread of the enameled wire on the inductance core；The trimming growth device
Close to the blanking device, the trimming growth device has double shear knife, and the double shear knife is around in the inductance core for cutting
On enameled wire extra wire length；Scrap wire bucket is installed below the double shear knife.
8. the fully automatic wire winding machine of shielding inductance α winding mode as described in claim 1, it is characterised in that: the disk dress
Setting further includes support platform, Cam splitter and disc motor, and the inputting shaft clutch disk motor of the Cam splitter is described
The force-output shaft of Cam splitter is connected to the bottom end of the rotating circular disk；
The support platform is fixed on the top of the rotating circular disk by support column, and the first folder is equipped in the support platform
Tool opens clamp mechanism, the second fixture opens clamp mechanism, fixture power mechanism, sprays alcohol mechanism and Jia Fei money mechanism.
9. the fully automatic wire winding machine of shielding inductance α winding mode as claimed in claim 8, it is characterised in that: described full-automatic
Coil winding machine further includes drying unit, and the drying unit is mounted between the trimming thread ends device and trimming growth device, the baking
Equipment for drying is located at the lower section of spray alcohol mechanism.
10. the fully automatic wire winding machine of shielding inductance α winding mode as claimed in any one of claims 1-9 wherein, it is characterised in that:
The fully automatic wire winding machine further includes human-computer interaction device, and the human-computer interaction device is related for inputting dependent instruction or output
Information.
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| CN201910683217.XA CN110459401B (en) | 2019-07-26 | 2019-07-26 | Full-automatic winding machine for shielding inductance alpha winding mode |
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| CN201910683217.XA CN110459401B (en) | 2019-07-26 | 2019-07-26 | Full-automatic winding machine for shielding inductance alpha winding mode |
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| CN110931248A (en) * | 2020-01-02 | 2020-03-27 | 涂旭平 | Intelligent main and auxiliary pole coil integrated winding robot complete machine and winding method |
| CN111029129A (en) * | 2019-12-18 | 2020-04-17 | 资兴市慧华电子有限公司 | Full-automatic winding device for SQ type products |
| CN112908690A (en) * | 2021-01-15 | 2021-06-04 | 重庆仟知佳科技有限公司 | Multifunctional winding machine for inductor production |
| CN113593888A (en) * | 2021-08-31 | 2021-11-02 | 怀化亚信电子有限公司 | Nickel steel sheet inductor manufacturing device |
| CN114005673A (en) * | 2021-11-30 | 2022-02-01 | 保定天威新域科技发展有限公司 | Oil-immersed transformer winding integrated with optical fiber deformation sensor, and installation process and system thereof |
| CN114724836A (en) * | 2022-03-10 | 2022-07-08 | 天通（六安）新材料有限公司 | Automatic insulating cladding device of metal soft magnetic powder core |
| CN114758888A (en) * | 2022-05-11 | 2022-07-15 | 淮安市文盛电子有限公司 | Inductor winding mechanism and automatic inductor winding equipment |
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| CN114005673A (en) * | 2021-11-30 | 2022-02-01 | 保定天威新域科技发展有限公司 | Oil-immersed transformer winding integrated with optical fiber deformation sensor, and installation process and system thereof |
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| CN114724836A (en) * | 2022-03-10 | 2022-07-08 | 天通（六安）新材料有限公司 | Automatic insulating cladding device of metal soft magnetic powder core |
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| CN114758888A (en) * | 2022-05-11 | 2022-07-15 | 淮安市文盛电子有限公司 | Inductor winding mechanism and automatic inductor winding equipment |
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