CN111634012A - Full-automatic N95 gauze mask ear belt welding machine - Google Patents
Full-automatic N95 gauze mask ear belt welding machine Download PDFInfo
- Publication number
- CN111634012A CN111634012A CN202010481644.2A CN202010481644A CN111634012A CN 111634012 A CN111634012 A CN 111634012A CN 202010481644 A CN202010481644 A CN 202010481644A CN 111634012 A CN111634012 A CN 111634012A
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- Prior art keywords
- welding
- support plate
- support
- manipulator
- plate
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- 238000003466 welding Methods 0.000 title claims abstract description 78
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000007599 discharging Methods 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/4807—Headwear
- B29L2031/4835—Masks
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Full-automatic N95 gauze mask ear area welding machine. The invention is characterized in that: the automatic feeding device is characterized in that a hopper is used for stacking the masks for automatic feeding, magic tape mechanical arms are used for feeding the masks for grabbing materials, the masks are folded and then unloaded, two rotary mechanical arms and two drawstring mechanical arms are used for feeding the ear tapes simultaneously, ultrasonic welding is adopted for welding the ear tapes, the belt lines are used for automatic collection, and the electrical part is controlled by a PLC. The automatic feeding machine comprises a machine table, a pneumatic system, ultrasonic waves, an electric part and an operation screen, wherein the machine table is provided with a left side for loading the pneumatic system and the ultrasonic waves, and the right side for loading the electric part and the operation screen.
Description
The technical field is as follows:
the invention relates to a novel full-automatic N95 mask ear belt welding machine.
Secondly, background art:
the ear belt welding in the mask industry is mostly produced automatically by adopting a forming and welding integrated machine at present, because the mask forming speed is very high, the welding speed of the ear belt cannot follow up the welding speed to influence the speed of the whole machine, if the ear belt is separated, the ear belt has the automatic feeding problem, the work efficiency is low, because the material is non-woven fabric which is very thin and soft and is breathable, the ear belt is difficult to suck up for automatic feeding and welding, and the invention aims to solve the problems.
Thirdly, the invention content:
the invention is composed of: a 08-00 mask sheet feeding part, a 07-00 ear belt feeding welding part, a 06-00 discharging manipulator part, a 02 automatic material receiving part, a 10-00 ultrasonic welding part, a 01 machine table, a 20 pneumatic system and a 09 electrical part.
The automatic feeding device adopts a hopper to stack the masks for automatic feeding, adopts a magic tape manipulator to grab materials during feeding of the masks, unloads the masks after folding, adopts two rotary manipulators and two drawstring manipulators to feed materials simultaneously during feeding of ear bands, adopts ultrasonic welding during welding of the ear bands, adopts a belt line to receive materials during automatic receiving, and adopts PLC control for an electrical part.
The automatic feeding machine comprises a machine table, a pneumatic system, ultrasonic waves and an operation screen, and is characterized in that a mask loading feeding part is arranged on the right side of the upper surface of the machine table, a mask loading feeding manipulator is arranged below a hopper, a mask sheet welding support is arranged in the middle of the machine table, an air cylinder folding stripper plate is arranged below the support, 4 welding heads are arranged on the left side and the right side of the welding support, 4 welding heads are arranged on the ear loading welding part, 4 welding heads are arranged on the left side and the right side of the welding support, the ear loading feeding part is arranged on the upper side of the machine table, the ultrasonic waves are arranged on the left side of the machine table, the pneumatic system and the ultrasonic waves are arranged on the right side of the machine table, and the electric part and the operation screen are arranged on the right side.
Fourthly, explanation of the attached drawings:
fig. 1 is a front view of the overall structure of the present invention, fig. 2 is a front view of the overall structure of the present invention, and fig. 3 is a left view of the overall structure of the present invention, which is composed of: 01 (machine table), 02 (belt), 03 (finished product of welding lug belt), 04 (support), 05 (lug belt material), 06-00 (unloading manipulator), 07-00 (lug belt feeding part), 08-00 (feeding part of mask sheet), 09 electrical part, 10 (ultrasonic vibrator), 11 (support) 12 (welding head) 4, 13 (pinch roller), 14 (support plate), 15 (pulley), 16 (limit switch), 17 (motor), 18 (receiving box), 19 (ultrasonic wave), 20 pneumatic system, 21 (belt wheel), 22 belt, 23 (belt wheel), 2, 4 (roller) 2, 25 (roller shaft 1), 26 (bearing seat) 4, 27 (belt), 28 (platen), 29 (lug belt support shaft), 30 (motor), 31 (roller shaft 2), 32 (mask baffle), 33 (support plate), 34 (welding support), 35 (support plate), 36 (operation screen), 37 (baffle).
FIG. 4 is a view showing the structure of the feeding part of the 08-00 mask sheet of the present invention, which is composed of: 08-1 (bottom plate), 08-2 (baffle plate), 08-3 (hopper), 08-4 (weight), 08-5 (push plate), 08-6 (support plate), 08-7 (support plate), 08-8 (push plate cylinder), 08-9 (strut), 08-10 (linear bearing), 08-11 (lifting plate), 08-12 (guide rod support plate), 08-13 (magic tape support plate), 08-14 (stop block), 08-15 (mask box), 08-16 (magic tape transverse cylinder), 08-17 (magic tape), 08-18 (guide rod), 08-19 (support plate), 08-20 (lifting cylinder), and 08-21 (guide rod).
FIG. 5 is a structural view of the feeding and welding part of the 07-00 ear belt of the present invention, which is composed of: 07-1 (lower support plate), 07-2 (support column), 07-3 (upper support plate), 07-4 (support column), 07-5 (cylinder support plate), 07-6 (cylinder), 07-7 (guide rod), 07-8 (linear bearing), 07-9 (welding head support plate), 07-10 (rodless cylinder), 07-11 (support plate), 07-12 (pneumatic finger), 07-13 (driving block), 07-14 (support seat), 07-15 (cylinder), 07-16 bearing, 07-17 (clamping jaw rotating shaft), 07-18 (rack cylinder), 07-19 support plate, 07-20 (support plate), 07-21 (rack), 07-22 (positioning sleeve), 07-23 (gear), 07-24 (welding cylinder) 07-25 (guide rod), 07-26 (elastic glue), 07-27 (welding head), 07-28 (clamping jaw), 07-29 (pin), 07-30 (air shear), 07-31 (air shear top view), 07-32 (ear belt), 07-33 (ear belt support), 07-34 (pulley), and 07-35 (mask size adjusting screw).
Fig. 6 is a partial structural view of a 06-00 discharging manipulator of the present invention, which is composed of: 06-1 (pillar), 06-2 (beam), 06-3 (buffer), 06-4 (guide rod), 06-5 (translation cylinder), 06-6 (linear bearing), 06-7 (slide block), 06-8 (slide seat), 06-9 (support plate), 06-10 (lifting cylinder), 06-11 (guide rod), 06-12 (support plate), 06-13 (discharge finger), 06-14 (clamping plate), 06-15 (discharge folding plate), 06-16 (bedplate), 06-17 (support plate), 06-18 (pillar), 06-19 (discharge cylinder), and 06-20 (folding mask).
FIG. 7 is a structural view of a 10-00 ultrasonic welding part of the present invention, which is composed of: 10-1 (bottom plate), 10-2 (welding head plate), 10-3 (welding head), 10-4 (bedplate), 10-5 (pillar), 10-6 (flange) and 10-7 (ultrasonic vibrator).
FIG. 8 is a partial block diagram of a pair of 30-00 scissors of the present invention, which is composed of: 30-1 (bedplate), 30-2 (cylinder), 30-3 (driving joint), 30-4 (pin shaft), 30-5 (scissors) and 30-6 (support).
The fifth embodiment is as follows:
the invention is realized by the following modes:
the invention is composed of: a 08-00 mask sheet feeding part, a 07-00 ear belt feeding welding part, a 06-00 discharging manipulator part, a 02 belt line automatic receiving part, a 10-00 ultrasonic welding part, a 01 machine table, a 20 pneumatic system and a 09 electric part.
1. The middle of the machine is provided with a mask sheet 34 (welding support), 06-15 (unloading folding plates) are arranged below the welding support, 07-00 ear belt feeding welding parts are arranged on the left side and the right side of the welding support, 4 welding heads 07-27 are arranged on the welding support, a mask sheet feeding part is arranged on the right side of the welding support, an ultrasonic vibrator (10) is arranged below the welding support, 4 welding heads arranged on the vibrator are opposite to 4 welding heads on the support, 05 (ear belt material) and 02 (belt) parts are arranged on the left side of the machine, 01 (machine table) part is arranged below the machine, and 19 (ultrasonic control system) and 20 (pneumatic system) parts are arranged on the left side of the inside of the machine table.
2. A mask piece feeding part (08-00) which is arranged at the right side of the machine 01, a mask loading feeding manipulator is arranged below the hopper 08-3 and consists of a push plate 08-5, a support plate 08-6, a support plate 08-7 and a push plate cylinder 08-8, the mask loading feeding manipulator is arranged on a base plate 08-1, a mask loading manipulator is arranged below the base plate, and the mask loading manipulator and the mask unloading manipulator are used for magic tape taking and then pushing and feeding by the manipulator, and the mask loading manipulator consists of a magic tape support plate 08-10, a magic tape lifting plate 08-11, a guide rod support plate 08-12, a magic tape support plate 08-13, a check block 08-14, a mask box 08-15, a magic tape transverse moving cylinder 08-16, a magic tape 08-17, a magic tape 08-18 and a guide rod 08-19 support plate, 08-20 (lifting cylinder) and 08-21 (guide rod). As shown in fig. 4.
3. The ear belt feeding welding part (07-00) is arranged in the middle of a machine table (01), the left side and the right side of the middle are respectively provided with one set, and the ear belt feeding welding part comprises: the stretching strap manipulator comprises a stretching strap manipulator, a belt conveying manipulator and a welding head, wherein the stretching strap manipulator comprises: 07-10 (rodless cylinder or common cylinder), 07-11 (support plate), 07-12 (pneumatic finger), 07-31 (air shear top view), 07-32 (ear belt), 07-33 (ear belt support), 07-34 (pulley), which is installed on 07-1 (lower support plate), and the belt feeding manipulator comprises: the pneumatic finger (07-13 driving block, 07-14 support, 07-15 air cylinder, 07-28 clamping jaw, 07-29 pin), 07-4 (pillar), 07-5 (air cylinder support plate), 07-6 (air cylinder), 07-16 bearing, 07-17 (clamping jaw rotating shaft), 07-18 (rack air cylinder), 07-19 support plate, 07-20 (support plate), 07-21 (rack), 07-22 (locating sleeve), 07-23 (gear) is mounted on the upper support plate 07-3 (upper support plate), and the welding head part is composed of: 07-7 (guide bar), 07-8 (linear bearing), 07-9 (welding head support plate), 07-24 (welding cylinder) 07-25 (guide bar), 07-26 (elastic glue), 07-27 (welding head), which is installed at the front end of 07-3 (upper support plate), as shown in fig. 5.
4. A discharging manipulator part (06-00) which is arranged in the middle of the part 01 (machine table) and consists of: the upper manipulator and the lower stripper plate are composed of: the manipulator comprises: 06-1 (pillar), 06-2 (beam), 06-3 (buffer), 06-4 (guide rod), 06-5 (translation cylinder), 06-6 (linear bearing), 06-7 (slide block), 06-8 (slide seat), 06-9 (support plate), 06-10 (lifting cylinder), 06-11 (guide rod), 06-12 (support plate), 06-13 (unloading finger), 06-14 (clamp plate), it is installed on 06-16 (platen), the following unloading plate is composed of: 06-15 (unloading folding plate), 06-16 (bedplate), 06-17 (supporting plate), 06-18 (supporting column) and 06-19 (unloading cylinder), which is arranged below 06-16 (bedplate) as shown in figure 6.
5. An ultrasonic welding part (10-00) which is installed in the lower face of 10-4 (platen) and is composed of: 10-1 (bottom plate), 10-2 (welding head support plate), wherein 4 welding heads (10-3), a bedplate (10-4), a support column (10-5), a flange (10-6) and an ultrasonic vibrator (10-7) are arranged on the support plate. As shown in fig. 7.
6. A scissor portion 30-00, mounted on a 07-00 (lower support plate) and comprising: 30-1 (bedplate), 30-2 (cylinder), 30-3 (driving joint), 30-4 (pin shaft), 30-5 (scissors) and 30-6 (support). As shown in fig. 8.
7. The automatic material part of receiving of belt line, it is adorned on the left side of 01 (board), and it is by: 17 (motor), 18 (collecting box), 21 (belt wheel), 22 belts, 23 (belt wheel), 24 (roller) 2, 25 (roller shaft) and 26 (bearing seat).
8. The machine is provided with a part 01 (machine table) below, 19 (ultrasonic case) below and 20 (pneumatic system) below, a part 09 on the right side of the machine table, and an operation screen 36 above, as shown in figure 1.
The invention better solves the problem of automatic feeding of the independent automatic welding ear belt, so that the ear belt of the mask machine can be welded and processed separately, and the speed is much higher.
The working process is as follows: 1. the method comprises the following steps of (1) taking materials by a mask manipulator, (2) feeding by the mask manipulator, (3) partially feeding ear belts, (4) welding the ear belts, (5) discharging by the manipulator, and (6) partially receiving materials.
The automatic feeding device for the mask machine well solves the problem of automatic feeding of the independent automatic welding lug belt, so that the welding of the lug belt of the mask machine can be separately processed, the speed is much higher, and the automatic feeding and discharging device is novel in structure, simple and compact, small in size, stable and reliable, capable of automatically feeding and discharging materials, high in efficiency, low in cost, easy to manufacture, and convenient to install and debug.
Claims (8)
1. The middle of the machine is provided with a mask sheet 34 (welding support), 06-15 (unloading folding plates) are arranged below the welding support, 07-00 ear belt feeding welding parts are arranged on the left side and the right side of the welding support, 4 welding heads 07-27 are arranged on the welding support, a mask sheet feeding part is arranged on the right side of the welding support, an ultrasonic vibrator (10) is arranged below the welding support, 4 welding heads arranged on the vibrator are opposite to 4 welding heads on the support, 05 (ear belt material) and 02 (belt) parts are arranged on the left side of the machine, 01 (machine table) part is arranged below the machine, and 19 (ultrasonic control system) and 20 (pneumatic system) parts are arranged on the left side of the inside of the machine table.
2. A mask piece feeding part (08-00) which is arranged at the right side of the machine 01, a mask loading feeding manipulator is arranged below the hopper 08-3 and consists of a push plate 08-5, a support plate 08-6, a support plate 08-7 and a push plate cylinder 08-8, the mask loading feeding manipulator is arranged on a base plate 08-1, a mask loading manipulator is arranged below the base plate, and the mask loading manipulator and the mask unloading manipulator are used for magic tape taking and then pushing and feeding by the manipulator, and the mask loading manipulator consists of a magic tape support plate 08-10, a magic tape lifting plate 08-11, a guide rod support plate 08-12, a magic tape support plate 08-13, a check block 08-14, a mask box 08-15, a magic tape transverse moving cylinder 08-16, a magic tape 08-17, a magic tape 08-18 and a guide rod 08-19 support plate, 08-20 (lifting cylinder) and 08-21 (guide rod).
3. The ear belt feeding welding part (07-00) is arranged in the middle of a machine table (01), the left side and the right side of the middle are respectively provided with one set, and the ear belt feeding welding part comprises: the stretching strap manipulator comprises a stretching strap manipulator, a belt conveying manipulator and a welding head, wherein the stretching strap manipulator comprises: 07-10 (rodless cylinder or common cylinder), 07-11 (support plate), 07-12 (pneumatic finger), 07-31 (air shear top view), 07-32 (ear belt), 07-33 (ear belt support), 07-34 (pulley), which is installed on 07-1 (lower support plate), and the belt feeding manipulator comprises: the pneumatic finger (07-13 driving block, 07-14 support, 07-15 air cylinder, 07-28 clamping jaw, 07-29 pin), 07-4 (pillar), 07-5 (air cylinder support plate), 07-6 (air cylinder), 07-16 bearing, 07-17 (clamping jaw rotating shaft), 07-18 (rack air cylinder), 07-19 support plate, 07-20 (support plate), 07-21 (rack), 07-22 (locating sleeve), 07-23 (gear) is mounted on the upper support plate 07-3 (upper support plate), and the welding head part is composed of: 07-7 (guide rod), 07-8 (linear bearing), 07-9 (welding head support plate), 07-24 (welding cylinder), 07-25 (guide rod), 07-26 (elastic glue), and 07-27 (welding head), which is arranged at the front end of 07-3 (upper support plate).
4. A discharging manipulator part (06-00) which is arranged in the middle of the part 01 (machine table) and consists of: the upper manipulator and the lower stripper plate are composed of: the manipulator comprises: 06-1 (pillar), 06-2 (beam), 06-3 (buffer), 06-4 (guide rod), 06-5 (translation cylinder), 06-6 (linear bearing), 06-7 (slide block), 06-8 (slide seat), 06-9 (support plate), 06-10 (lifting cylinder), 06-11 (guide rod), 06-12 (support plate), 06-13 (unloading finger), 06-14 (clamp plate), it is installed on 06-16 (platen), the following unloading plate is composed of: 06-15 (unloading folding plate), 06-16 (bedplate), 06-17 (supporting plate), 06-18 (supporting column) and 06-19 (unloading cylinder), and is mounted under 06-16 (bedplate).
5. An ultrasonic welding part (10-00) which is installed in the lower face of 10-4 (platen) and is composed of: 10-1 (bottom plate), 10-2 (welding head support plate), wherein 4 welding heads (10-3), a bedplate (10-4), a support column (10-5), a flange (10-6) and an ultrasonic vibrator (10-7) are arranged on the support plate.
6. A scissor portion 30-00, mounted on a 07-00 (lower support plate) and comprising: 30-1 (bedplate), 30-2 (cylinder), 30-3 (driving joint), 30-4 (pin shaft), 30-5 (scissors) and 30-6 (support).
7. The automatic material part of receiving of belt line, it is adorned on the left side of 01 (board), and it is by: 17 (motor), 18 (collecting box), 21 (belt wheel), 22 belts, 23 (belt wheel), 24 (roller) 2, 25 (roller shaft) and 26 (bearing seat).
8. The machine is provided with a part 01 (machine table) below, 19 (ultrasonic case) and 20 (pneumatic system) below, a part 09 on the right of the machine table and an operation screen (36) above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010481644.2A CN111634012A (en) | 2020-05-27 | 2020-05-27 | Full-automatic N95 gauze mask ear belt welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010481644.2A CN111634012A (en) | 2020-05-27 | 2020-05-27 | Full-automatic N95 gauze mask ear belt welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111634012A true CN111634012A (en) | 2020-09-08 |
Family
ID=72325019
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010481644.2A Pending CN111634012A (en) | 2020-05-27 | 2020-05-27 | Full-automatic N95 gauze mask ear belt welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111634012A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112248456A (en) * | 2020-10-10 | 2021-01-22 | 义乌泰乐机械设备有限公司 | N95 mask machine |
-
2020
- 2020-05-27 CN CN202010481644.2A patent/CN111634012A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112248456A (en) * | 2020-10-10 | 2021-01-22 | 义乌泰乐机械设备有限公司 | N95 mask machine |
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Application publication date: 20200908 |