CN111618407B - Product assembly equipment with butt-joint mechanism - Google Patents
Product assembly equipment with butt-joint mechanism Download PDFInfo
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- CN111618407B CN111618407B CN202010544097.8A CN202010544097A CN111618407B CN 111618407 B CN111618407 B CN 111618407B CN 202010544097 A CN202010544097 A CN 202010544097A CN 111618407 B CN111618407 B CN 111618407B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- Resistance Welding (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a product group assembling device with a butt-welding mechanism, which is provided with a workbench, a conveying mechanism for conveying a product to a preset position after the product is placed in a clamp frame, a plurality of wiring harness arrangement positions in the product in the clamp frame, a detection mechanism for enabling the wiring harnesses at the outer sides to be close to the inner middle part if the outside wiring harnesses at the arrangement positions exceed the set positions, a material moving device for moving the product from the conveying mechanism to the welding mechanism, a welding mechanism for welding two end parts of the product through the butt-welding machine, and a discharging mechanism for conveying the welded product to the next station, wherein the detection mechanism comprises a first detection mechanism, a second detection mechanism, a third detection mechanism and a fourth detection mechanism, wherein the first detection mechanism is used for enabling the wiring harnesses at the outer sides to be close to the inner middle part if the outside wiring harnesses at the arrangement positions exceed the set positions: placing a plurality of single wires into a clamp frame in a conveying mechanism for clamping, and detecting and correcting the positions of two outer sides of the wire harness in the clamp frame through a detection mechanism; welding the two end parts of the wire harness and the corresponding accessories through the welding mechanism; the problems of low welding efficiency and low welding qualification rate are solved.
Description
Technical Field
The invention belongs to product assembly, and particularly relates to product group assembly equipment with a butt-welding mechanism.
Background
With the continuous progress of scientific technology and the continuous improvement of living standard of people, various electronic products become necessities in life and work of people gradually, such as a wire harness consisting of a plurality of single wires, when the wire harness is welded with an accessory, one single wire is needed to be welded on the accessory, the precision and efficiency of the existing welding are low, and the labor cost is increased, so the defects exist in the prior art.
Disclosure of Invention
The invention provides product assembling equipment with a butt-welding mechanism, and solves the problems.
In order to solve the above problems, the technical scheme provided by the invention is as follows: a product group equipment with butt-joint mechanism is equipped with the workstation, is equipped with transport mechanism: putting the main product into a clamp frame and conveying the main product to a preset position;
the detection mechanism comprises:
detecting the arrangement positions of a plurality of wire harnesses in a product in the clamp frame, and if the outer wire harnesses at the arrangement positions exceed a set position, enabling the wire harnesses at the outer sides to approach to the inner middle part;
a material moving device:
moving the product from the conveying mechanism to the welding mechanism;
the welding mechanism is as follows:
welding two end parts of the product by using a butt welding machine;
a discharging mechanism: conveying the welded product to the next station;
the material moving device is consistent with the discharging mechanism in structure.
Preferably, the conveying mechanism is provided with a pushing device and a conveying device which are connected through a rail; the pushing device is provided with a pushing box, a pushing cylinder and a pressing piece for pressing down the pressing edge strip of the fixture frame; the bottom of the pushing box is fixed on the workbench, the pushing cylinder is obliquely installed in the pushing box, one end of the pressing piece is fixedly connected with the output end of the pushing cylinder, and the other end of the pressing piece is fixed in a crack at the top of the pushing box;
the pressing piece is provided with a pressing bracket, a first pressing block and a second pressing block; the pressing support is fixed on the inner wall of the crack; the pressing end of the first pressing block is connected with the pressing support bearing; the tail end of the first pressing block is connected with one end bearing of the second pressing block, and the other end of the second pressing block is fixedly connected with the output end of the pushing cylinder.
Preferably, the conveying device is provided with a conveying bracket, a conveying cylinder, a main trough plate and a sliding assembly; the conveying bracket is arranged at the rear end of the pushing device, and the main trough plate is fixed on the conveying bracket; the conveying cylinder drives the sliding assembly to slide at the bottom of the main slot plate;
the bottom of the main slot plate is provided with a sliding channel which is matched with the sliding assembly;
the sliding assembly is sequentially provided with a sliding bottom plate, a sliding flat plate and a sliding top plate from bottom to top;
the sliding bottom plate is vertically fixed at the bottom of the lower surface of the sliding plate and is fixedly connected with the output end of the conveying cylinder;
the sliding top plate is vertically fixed in the middle of the upper surface of the sliding plate and slides in the sliding channel; the two side surfaces of the sliding top plate are respectively provided with a convex part;
the two sliding side plates are respectively arranged on two sides of the sliding top plate and fixed on the upper surface of the sliding plate; one side surface of the sliding side plate is provided with a sliding channel, and the sliding channel is matched with the protruding part to slide; two sides of the sliding side plate are provided with sliding stop structures for limiting the movement of the clamp frame;
the sliding stop structure is provided with a sliding stop seat and a sliding stop piece; the sliding stop seat is fixed on the two side surfaces of the sliding side plate, and one end part of the sliding stop piece is connected and fixed in the sliding stop seat through a bearing.
Preferably, the detection mechanism is provided with a detection assembly and a pulling device; the detection assembly is provided with a detection bracket, and a pickup camera is arranged at the top of the detection bracket and is used for detecting the product conveyed by the conveying mechanism; the detection rotating motor is arranged at the lower part of the detection bracket, and the output end of the detection rotating motor is fixedly provided with a detection finger cylinder for clamping and overturning a product;
the shifting device is provided with a shifting bracket, a shifting component and a drawing component; the pulling support is arranged at the upper part of the conveying mechanism; the drawing assembly is arranged on the drawing bracket; the dial-up components are respectively arranged at two sides of the conveying mechanism;
the closing assembly is provided with a closing finger cylinder and a closing piece; the drawing finger cylinder is fixed at the top of the drawing support, and one end of the drawing piece is fixedly connected with the working end of the drawing finger cylinder;
the dial assembly is provided with a dial bracket, a dial cylinder and a dial finger cylinder; the poking cylinder is fixed on the poking support and drives the poking finger cylinder to rotate.
Preferably, the material moving device is provided with a material moving bracket, a material moving linear sliding table, a material moving sliding table cylinder and a material moving finger cylinder; the material moving linear sliding table is fixed to the top of the material moving support and drives the material moving sliding table cylinder to move horizontally, and the material moving sliding table cylinder drives the material moving finger cylinder to move vertically.
Preferably, the welding mechanism is provided with a welding machine table, a welding linear sliding table, an upper die device, a lower fixed die device and an auxiliary table device; the top of the welding machine table is vertically fixed with the welding linear sliding table, and the welding linear sliding table drives the upper die device to vertically move up and down; the lower fixed die device is arranged at the lower part of the upper die device; the auxiliary table device is fixedly arranged between the welding machine table and the lower fixed die device;
the upper die device is provided with an upper die bracket, an upper die finger cylinder (parallel clamping jaw), an upper die chute, an upper die positive terminal and an upper die negative terminal; the upper die support is fixed at the output end of the welding linear sliding table, and the upper die finger cylinder is fixed on the upper die support; one clamping jaw of the upper die finger cylinder is fixedly connected with the upper die positive terminal, and the other clamping jaw of the upper die finger cylinder is fixedly connected with the upper die negative terminal;
the lower fixed die device is provided with a lower fixed die base, a lower fixed die bottom plate, a lower fixed die cylinder and a placing table; the lower fixed die air cylinder is fixed inside the lower fixed die base, the output end of the lower fixed die air cylinder is fixedly connected with the lower fixed die bottom plate, and a placing table is arranged on the upper surface of the lower fixed die bottom plate;
limiting plates are arranged on two sides of the top end of the lower fixed die base, and the lower fixed die air cylinder drives the lower fixed die bottom plate to move between the limiting plates and the lower fixed die base.
Preferably, the auxiliary platform device is provided with a jacking device, a box body bracket and a lifting plate; the box body support is arranged between the welding machine table and the lower fixed die device; the lifting plate is arranged inside the box body bracket; the jacking device is arranged on one outer side of the box body bracket;
a lifting crack is arranged at the top of the box body bracket; one end part of the lifting plate moves up and down in the box body bracket through the lifting crack;
one side wall of the box body bracket is provided with a through hole;
a transverse groove is formed in one side wall of the lifting plate;
the jacking device is provided with a jacking support plate, a jacking cylinder, a jacking sliding plate and a seesaw-shaped transmission structure; the jacking cylinder drives the jacking sliding plate to horizontally slide on the jacking bracket plate; the jacking sliding plate presses down one end of the transmission structure, and the other end of the transmission structure drives the lifting plate to move up and down in the box body bracket through a connecting block;
one side surface of the jacking bracket plate is provided with a jacking sliding block;
one side surface of the jacking sliding plate is matched with the jacking sliding block to slide;
the jacking sliding plate and the dynamic change part contacted with the transmission structure are provided with an arc angle, and the effect of the jacking sliding plate is equal to that of the cam.
Preferably, the welding mechanism is also provided with a material transferring device; the material transferring device is provided with a rotating wheel bracket, a rotating wheel sliding table cylinder, a rotating wheel rotating cylinder and a rotating wheel finger cylinder; the rotating wheel sliding table cylinder fixed on the rotating wheel support drives the rotating wheel rotating cylinder to move up and down, and the rotating wheel rotating cylinder drives the rotating wheel finger cylinder to do horizontal rotating motion through the rotating wheel piece.
Compared with the prior art, the wire harness conveying device has the advantages that by adopting the scheme, a plurality of single wires are placed into the clamp frame in the conveying mechanism to be clamped, and the positions of the two outer sides of the wire harness in the clamp frame are detected and corrected through the detection mechanism; welding the two end parts of the wire harness and the corresponding accessories through the welding mechanism; the problems of low welding efficiency and low welding qualification rate are solved.
Drawings
For a clearer explanation of the embodiments or technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the invention, and it is obvious for a person skilled in the art that other drawings can be obtained from the drawings without creative efforts.
FIG. 1 is a schematic diagram of the general structure of the present invention;
FIG. 2 is a schematic diagram of a pushing device according to the present invention;
FIG. 3 is a schematic view of a conveyor according to the present invention;
FIG. 4 is a schematic view of a sliding assembly of the transfer device of the present invention;
FIG. 5 is a schematic view of a detecting assembly according to the present invention;
FIG. 6 is a schematic structural diagram of a gathering device according to the present invention;
FIG. 7 is a schematic structural view of a material transferring device according to the present invention;
FIG. 8 is a schematic view of the welding mechanism of the present invention;
FIG. 9 is a schematic view of a secondary stage device of the welding mechanism according to the present invention;
FIG. 10 is a second schematic view of a secondary stage device of the welding mechanism according to the present invention;
FIG. 11 is a schematic structural view of a material transferring device according to the present invention;
FIG. 12 is a schematic view of a fixture frame and product of the present invention;
FIG. 13 is a second schematic view of the structure of the fixture frame and the product of the present invention.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The use of the terms "fixed," "integrally formed," "left," "right," and the like in this specification is for illustrative purposes only, and elements having similar structures are designated by the same reference numerals in the figures.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1, one embodiment of the present invention is: a product group equipment with butt-joint mechanism is equipped with the workstation, is equipped with transport mechanism: putting the main product into the clamp frame A and conveying the main product to a preset position;
the detection mechanism comprises:
detecting the arrangement positions of a plurality of wire harnesses in a product in the clamp frame A, and if the outer wire harnesses at the arrangement positions exceed a set position, enabling the wire harnesses at the outer side to approach to the inner middle part;
and (4) a material moving device 6:
moving the product from the conveying mechanism to the welding mechanism 7;
the welding mechanism 7:
welding two end parts of the product by using a butt welding machine;
the discharging mechanism 10: conveying the welded product to the next station;
the material moving device 6 and the discharging mechanism 10 have the same structure.
Preferably, the conveying mechanism is provided with a pushing device 1 and a conveying device 2 which are connected through a rail; the pushing device 1 is provided with a pushing box 11, a pushing cylinder 12 and a pressing piece 13 for pressing down the pressing edge strips B of the fixture frame A; the bottom of the pushing box 11 is fixed on the workbench, the pushing cylinder 12 is obliquely installed in the pushing box 11, one end of the pressing piece 13 is fixedly connected with the output end of the pushing cylinder 12, and the other end of the pressing piece 13 is fixed in a crack at the top of the pushing box 11;
the pressing piece 13 is provided with a pressing bracket, a first pressing block and a second pressing block; the pressing support is fixed on the inner wall of the crack; the pressing end of the first pressing block is connected with the pressing support bearing; the tail end of the first pressing block is connected with one end bearing of the second pressing block, and the other end of the second pressing block is fixedly connected with the output end of the pushing cylinder 12.
Preferably, the conveying device 2 is provided with a conveying bracket, a conveying cylinder 21, a main trough plate 22 and a sliding assembly; the conveying bracket is arranged at the rear end of the pushing device 1, and the main trough plate 22 is fixed on the conveying bracket; the conveying cylinder 21 drives the sliding assembly to slide at the bottom of the main slot plate 22;
the bottom of the main slot plate 22 is provided with a sliding channel which is matched with the sliding component;
the sliding assembly is sequentially provided with a sliding bottom plate 24, a sliding flat plate 25 and a sliding top plate 26 from bottom to top;
the sliding bottom plate 24 is vertically fixed at the bottom of the lower surface of the sliding plate 25 and is fixedly connected with the output end of the conveying cylinder 21;
the sliding top plate 26 is vertically fixed in the middle of the upper surface of the sliding plate 25 and slides in the sliding channel; the two side surfaces of the sliding top plate 26 are respectively provided with a convex part;
the two sliding side plates 27 are respectively arranged at two sides of the sliding top plate 26 and fixed on the upper surface of the sliding plate 25; one side surface of the sliding side plate 27 is provided with a sliding channel which is matched with the convex part for sliding; the two side surfaces of the sliding side plates 27 are provided with sliding stop structures 23 for limiting the movement of the clamp frame A;
the sliding stop structure 23 is provided with a sliding stop seat and a sliding stop piece; the slide stop seat is fixed on two sides of the slide side plate 27, and one end of the slide stop member is fixed in the slide stop seat through a bearing connection.
Preferably, the detection mechanism is provided with a detection assembly 3 and a pulling device 5; the detection assembly 3 is provided with a detection bracket 31, and a pickup camera 32 is mounted at the top of the detection bracket 31 and detects the product conveyed by the conveying mechanism; a detection rotating motor 33 is arranged at the lower part of the detection bracket 31, and a detection finger cylinder 34 is fixedly arranged at the output end of the detection rotating motor 33 to clamp and turn over a product;
the shifting device 5 is provided with a shifting bracket 51, a shifting component and a drawing component 50; the pulling-up bracket 51 is arranged at the upper part of the conveying mechanism; the drawing assembly 50 is arranged on the drawing bracket 51; the dial-up components are respectively arranged at two sides of the conveying mechanism;
the closing assembly 50 is provided with a closing finger cylinder and a closing piece; the drawing finger cylinder is fixed at the top of the drawing support 51, and one end of the drawing piece is fixedly connected with the working end of the drawing finger cylinder;
the toggle assembly is provided with a toggle bracket, a toggle cylinder 52 and a toggle finger cylinder 53; the toggle cylinder 52 is fixed on the toggle support, and the toggle cylinder 52 drives the toggle finger cylinder 53 to rotate.
Preferably, the material moving device 6 is provided with a material moving bracket, a material moving linear sliding table 61, a material moving sliding table cylinder 62 and a material moving finger cylinder 63; the material moving linear sliding table 61 fixed to the top of the material moving support drives the material moving sliding table cylinder 62 to move horizontally, and the material moving sliding table cylinder 62 drives the material moving finger cylinder 63 to move vertically.
Preferably, the welding mechanism 7 is provided with a welding machine table 71, a welding linear sliding table 72, an upper die device, a lower fixed die device and an auxiliary table device 70; the welding linear sliding table 72 is vertically fixed at the top of the welding machine table 71, and the welding linear sliding table 72 drives the upper die device to vertically move up and down; the lower fixed die device is arranged at the lower part of the upper die device; the auxiliary table device 70 is fixedly arranged between the welding machine table 71 and the lower fixed die device;
the upper die device is provided with an upper die bracket 73, an upper die finger cylinder 74 (the upper die finger cylinder W is a parallel clamping jaw), an upper die chute, an upper die positive terminal 75 and an upper die negative terminal 76; the upper die support 73 is fixed at the output end of the welding linear sliding table 72, and the upper die finger cylinder 74 is fixed on the upper die support 73; one clamping jaw of the upper die finger cylinder 74 is fixedly connected with the upper die positive terminal 75, and the two clamping jaws of the upper die finger cylinder 74 are fixedly connected with the upper die negative terminal 76;
the lower fixed die device is provided with a lower fixed die base, a lower fixed die bottom plate 77, a lower fixed die air cylinder 78 and a placing table 79; the lower fixed die air cylinder 78 is used for fixing the inside of the lower fixed die base, the output end of the lower fixed die air cylinder 78 is fixedly connected with the lower fixed die bottom plate 77, and the upper surface of the lower fixed die bottom plate 77 is provided with a placing table 79;
limiting plates are arranged on two sides of the top end of the lower fixed die base, and the lower fixed die air cylinder 78 drives the lower fixed die bottom plate 77 to move between the limiting plates and the lower fixed die base.
Preferably, the auxiliary table device 70 is provided with a jacking device, a box body bracket and a lifting plate 706; the box body support is arranged between the welding machine table 71 and the lower fixed die device; the lifting plate 706 is mounted inside the box body bracket; the jacking device is arranged on one outer side of the box body bracket;
a lifting crack is arranged at the top of the box body bracket; one end of the lifting plate 706 moves up and down in the box body bracket through the lifting crack;
one side wall of the box body bracket is provided with a through hole;
a transverse groove is arranged on one side wall of the lifting plate 706;
the jacking device is provided with a jacking support plate 701, a jacking cylinder 702, a jacking sliding plate 703 and a seesaw-shaped transmission structure 704; the jacking cylinder 702 drives the jacking sliding plate 703 to smoothly move on the jacking support plate 701; the jacking sliding plate 703 presses down one end of the transmission structure 704, and the other end of the transmission structure 704 drives the lifting plate 706 to move up and down in the box body bracket through a connecting block 705;
one side surface of the jacking bracket plate 701 is provided with a jacking sliding block;
one side surface of the jacking sliding plate 703 is matched with the jacking sliding block to slide;
the dynamic change part of the jacking sliding plate 703, which is in contact with the transmission structure 704, is provided with an arc angle, and the effect of the jacking sliding plate 703 is equal to that of the cam.
Preferably, the welding mechanism 7 is further provided with a material transferring device 8; the material transferring device is provided with a rotating wheel bracket 81, a rotating wheel sliding table cylinder 82, a rotating wheel rotating cylinder 83 and a rotating wheel finger cylinder 84; the rotating wheel sliding table air cylinder 82 fixed on the rotating wheel support 81 drives the rotating wheel rotating air cylinder 83 to move up and down, and the rotating wheel rotating air cylinder 83 drives the rotating wheel finger air cylinder 84 to do horizontal rotating motion through a rotating wheel piece.
And the other end of the product is welded with an end welding mechanism 9, and the end welding mechanism 9 and the welding mechanism 7 have the same structure.
The working principle is as follows:
manually lifting one end of a pressing edge strip B in the clamp frame A, and manually arranging a plurality of signal wires C, and then pressing a welding plate between the clamp frame A and the end parts of the signal wires C to realize the arrangement of the plurality of signal wires C as the other end of the pressing edge strip B is connected with a bearing of the clamp frame A;
the pushing cylinder 12 pushes the second pressing block to move forward, the second pressing block drives the pressing end of the first pressing block to press down, the pressing edge strip B presses a product between the pressing edge strip B and the clamp frame a, and the clamp frame a is pushed to the conveying device 2 manually or by a mechanical arm.
The conveying cylinder 21 pulls the sliding bottom plate 24 to move to the detection mechanism at the conveying support, the sliding top plate 26 slides in the sliding channel at the bottom of the main slot plate 22, and the sliding top plate 26 drives the sliding side plate 27 on the sliding flat plate 25 to slide to the structure 23 and simultaneously moves to the detection mechanism;
because the front, the rear, the left and the right of the sliding plate 25 are provided with the sliding side plates 27 with the same structure, the four sliding side plates 27 are respectively provided with the sliding stop structures 23 with the same structure, but the structures of the front (rear) sliding stop structure 23 and the left (right) sliding stop structure 23 are arranged in a horizontal mirror image manner; the front (left) and rear (right) slip stop structures 23 are identical.
Due to the structural characteristics that one end of the sliding stopping piece in the sliding stopping structure 23 is high and the other end is low, the front sliding stopping structure 23 and the left sliding stopping structure 23 are matched to fix the clamp frame A.
When the conveying cylinder 21 pulls the clamp frame A to the detection assembly 3, the detection finger cylinder 34 in the detection assembly 3 clamps the clamp frame A, the pick-up camera 32 (CCD camera) detects the arrangement condition of a plurality of signal lines C in the clamp frame A, and if the signal line C on the outer side exceeds a preset position, the pull-up device 5 pushes the signal line C on the outer side towards the middle;
after the clamp frame A is detected by the pickup camera 32, qualified products (the signal lines C on the outer side do not exceed a preset position, and the condition that the signal lines C on the two sides are not required to be pushed towards the middle) are transferred to the welding mechanism 7 through the material moving device 6; if the products are not qualified, the closing finger cylinder drives the closing pieces at two sides to close from the signal lines C at two outer sides to the middle without exceeding a preset position.
The material moving linear sliding table 61 drives the material moving sliding table cylinder 62 to move towards the tail end of the conveying device 2, and the material moving finger cylinder 63 clamps the clamp frame A; the material moving linear sliding table 61 drives the material moving sliding table cylinder 62 to move towards the welding machine mechanism;
the material moving finger cylinder 63 clamps the middle part of the clamp frame A, one end part of the clamp frame A is placed between the lower fixed die device and the upper die device, meanwhile, the lower fixed die device ascends to enable the welding end of the signal wire C in a product at one end part of the clamp frame A to be in contact with the placing table 79 in the lower fixed die device, the welding linear sliding table 72 drives the upper die finger cylinder 74 in the upper die device to move downwards to the surface of a welding plate in the product to move, meanwhile, the upper die finger cylinder 74 works to enable the upper die positive electrode terminal 75 and the upper die negative electrode terminal 76 to be attached to form a short circuit, and therefore welding of a welding part D and the end part of the signal wire C is achieved; during welding, the jacking cylinder 702 in the auxiliary table device 70 drives the jacking sliding plate 703 to move horizontally towards the direction of the box body support, when the dynamic change part of the jacking sliding plate 703 is in contact with one end of the transmission structure 704, one end of the transmission structure 704 is pressed downwards, the other end of the transmission structure 704 is lifted to drive the lifting plate 706 to lift in the box body support, so that the outermost end of the signal wire C is placed at the top of the lifting plate 706, and the lower fixed die device and the upper die device are prevented from being pressed downwards in a staggered mode in the butt-welding process, and the outermost end of the signal wire C and the whole are not on the same horizontal line;
after one end of the product is welded, a rotating wheel rotating cylinder 83 in the material transferring device 8 drives a rotating wheel finger cylinder 84 to clamp a clamp frame A of the product with one welded end, and rotates 180 degrees to move to the second welding mechanism 7 to weld the other end of the product;
after welding, the discharging mechanism 10 clamps and moves to the next working procedure.
Compared with the prior art, the wire harness conveying device has the advantages that by adopting the scheme, a plurality of single wires are placed into the clamp frame in the conveying mechanism to be clamped, and the positions of the two outer sides of the wire harness in the clamp frame are detected and corrected through the detection mechanism; welding the two end parts of the wire harness and the corresponding accessories through the welding mechanism; the problems of low welding efficiency and low welding qualification rate are solved.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. The utility model provides a product equipment with butt-joint mechanism is equipped with the workstation, its characterized in that is equipped with transport mechanism:
putting the product into a clamp frame and conveying the product to a preset position;
the detection mechanism comprises:
detecting the arrangement positions of a plurality of wire harnesses in a product in the clamp frame, and if the outer wire harnesses at the arrangement positions exceed a set position, enabling the wire harnesses at the outer sides to approach to the inner middle part;
a material moving device:
moving the product from the conveying mechanism to the welding mechanism;
the welding mechanism is as follows:
welding two end parts of the product by using a butt welding machine;
a discharging mechanism: conveying the welded product to the next station;
the material moving device and the discharging mechanism have the same structure;
the detection mechanism is provided with a detection assembly and a pulling device; the detection assembly is provided with a detection bracket, and a pickup camera is arranged at the top of the detection bracket and is used for detecting the product conveyed by the conveying mechanism; the detection rotating motor is arranged at the lower part of the detection bracket, and the output end of the detection rotating motor is fixedly provided with a detection finger cylinder for clamping and overturning a product;
the shifting device is provided with a shifting bracket, a shifting component and a drawing component; the pulling support is arranged at the upper part of the conveying mechanism; the drawing assembly is arranged on the drawing bracket; the dial-up components are respectively arranged at two sides of the conveying mechanism;
the closing assembly is provided with a closing finger cylinder and a closing piece; the drawing finger cylinder is fixed at the top of the drawing support, and one end of the drawing piece is fixedly connected with the working end of the drawing finger cylinder; the other end of the closing piece extends to a conveying device in the conveying mechanism;
the dial assembly is provided with a dial bracket, a dial cylinder and a dial finger cylinder; the poking cylinder is fixed on the poking support and drives the poking finger cylinder to rotate.
2. The product assembling apparatus with butt-welding mechanism according to claim 1, wherein the transfer mechanism is provided with a pushing device and a transfer device which are connected with each other by a rail; the pushing device is provided with a pushing box, a pushing cylinder and a pressing piece for pressing down the pressing edge strip of the fixture frame; the bottom of the pushing box is fixed on the workbench, the pushing cylinder is obliquely installed in the pushing box, one end of the pressing piece is fixedly connected with the output end of the pushing cylinder, and the other end of the pressing piece is fixed in a crack at the top of the pushing box;
the pressing piece is provided with a pressing bracket, a first pressing block and a second pressing block; the pressing support is fixed on the inner wall of the crack; the pressing end of the first pressing block is connected with the pressing support bearing; the tail end of the first pressing block is connected with one end bearing of the second pressing block, and the other end of the second pressing block is fixedly connected with the output end of the pushing cylinder.
3. The product assembling apparatus having a butt-welding mechanism according to claim 2, wherein said transfer means is provided with a transfer bracket, a transfer cylinder, a main chute plate and a slide assembly; the conveying bracket is arranged at the rear end of the pushing device, and the main trough plate is fixed on the conveying bracket; the conveying cylinder drives the sliding assembly to slide at the bottom of the main slot plate;
the bottom of the main slot plate is provided with a sliding channel which is matched with the sliding assembly;
the sliding assembly is sequentially provided with a sliding bottom plate, a sliding flat plate and a sliding top plate from bottom to top;
the sliding bottom plate is vertically fixed at the bottom of the lower surface of the sliding plate and is fixedly connected with the output end of the conveying cylinder;
the sliding top plate is vertically fixed in the middle of the upper surface of the sliding plate and slides in the sliding channel; the two side surfaces of the sliding top plate are respectively provided with a convex part;
the two sliding side plates are respectively arranged on two sides of the sliding top plate and fixed on the upper surface of the sliding plate; one side surface of the sliding side plate is provided with a sliding channel, and the sliding channel is matched with the protruding part to slide; two sides of the sliding side plate are provided with sliding stop structures for limiting the movement of the clamp frame;
the sliding stop structure is provided with a sliding stop seat and a sliding stop piece; the sliding stop seat is fixed on the two side surfaces of the sliding side plate, and one end part of the sliding stop piece is connected and fixed in the sliding stop seat through a bearing.
4. The product assembling equipment with butt-welding mechanism according to claim 1, wherein the material-moving device is provided with a material-moving bracket, a material-moving linear sliding table, a material-moving sliding table cylinder and a material-moving finger cylinder; the material moving linear sliding table is fixed to the top of the material moving support and drives the material moving sliding table cylinder to move horizontally, and the material moving sliding table cylinder drives the material moving finger cylinder to move vertically.
5. The product assembling apparatus with a butt-welding mechanism according to claim 1, wherein the welding mechanism is provided with a welding machine table, a welding linear sliding table, an upper die device, a lower fixed die device and an auxiliary table device; the top of the welding machine table is vertically fixed with the welding linear sliding table, and the welding linear sliding table drives the upper die device to vertically move up and down; the lower fixed die device is arranged at the lower part of the upper die device; the auxiliary table device is fixedly arranged between the welding machine table and the lower fixed die device;
the upper die device is provided with an upper die bracket, an upper die finger cylinder, an upper die chute, an upper die positive terminal and an upper die negative terminal; the upper die support is fixed at the output end of the welding linear sliding table, and the upper die finger cylinder is fixed on the upper die support; one clamping jaw of the upper die finger cylinder is fixedly connected with the upper die positive terminal, and the other clamping jaw of the upper die finger cylinder is fixedly connected with the upper die negative terminal;
the lower fixed die device is provided with a lower fixed die base, a lower fixed die bottom plate, a lower fixed die cylinder and a placing table; the lower fixed die air cylinder is fixed inside the lower fixed die base, the output end of the lower fixed die air cylinder is fixedly connected with the lower fixed die bottom plate, and a placing table is arranged on the upper surface of the lower fixed die bottom plate;
limiting plates are arranged on two sides of the top end of the lower fixed die base, and the lower fixed die air cylinder drives the lower fixed die bottom plate to move between the limiting plates and the lower fixed die base.
6. The product assembling apparatus having a butt-welding mechanism according to claim 5, wherein said sub-table means is provided with a lift means, a case support and a lift plate; the box body support is arranged between the welding machine table and the lower fixed die device; the lifting plate is arranged inside the box body bracket; the jacking device is arranged on one outer side of the box body bracket;
a lifting crack is arranged at the top of the box body bracket; one end part of the lifting plate moves up and down in the box body bracket through the lifting crack;
one side wall of the box body bracket is provided with a through hole;
a transverse groove is formed in one side wall of the lifting plate;
the jacking device is provided with a jacking support plate, a jacking cylinder, a jacking sliding plate and a seesaw-shaped transmission structure; the jacking cylinder drives the jacking sliding plate to horizontally slide on the jacking bracket plate; the jacking sliding plate presses down one end of the transmission structure, and the other end of the transmission structure drives the lifting plate to move up and down in the box body bracket through a connecting block;
one side surface of the jacking bracket plate is provided with a jacking sliding block;
one side surface of the jacking sliding plate is matched with the jacking sliding block to slide;
the jacking sliding plate and the dynamic change part contacted with the transmission structure are provided with an arc angle, and the effect of the jacking sliding plate is equal to that of the cam.
7. The product assembling apparatus with butt-welding mechanism as claimed in claim 5, wherein said welding mechanism is further provided with a material transferring device; the material transferring device is provided with a rotating wheel bracket, a rotating wheel sliding table cylinder, a rotating wheel rotating cylinder and a rotating wheel finger cylinder; the rotating wheel sliding table cylinder fixed on the rotating wheel support drives the rotating wheel rotating cylinder to move up and down, and the rotating wheel rotating cylinder drives the rotating wheel finger cylinder to do horizontal rotating motion through the rotating wheel piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010544097.8A CN111618407B (en) | 2020-06-15 | 2020-06-15 | Product assembly equipment with butt-joint mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010544097.8A CN111618407B (en) | 2020-06-15 | 2020-06-15 | Product assembly equipment with butt-joint mechanism |
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| CN111618407A CN111618407A (en) | 2020-09-04 |
| CN111618407B true CN111618407B (en) | 2021-08-31 |
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Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1064653A (en) * | 1996-08-23 | 1998-03-06 | Sumitomo Wiring Syst Ltd | Solder type link device for coated wire |
| CN201744781U (en) * | 2010-08-17 | 2011-02-16 | 镇江泛沃汽车零部件有限公司 | Clamping welder head |
| CN102922119A (en) * | 2012-11-20 | 2013-02-13 | 信源电子制品(昆山)有限公司 | Fixture welding device of inductance coil |
| CN206065887U (en) * | 2016-08-30 | 2017-04-05 | 上海航天汽车机电股份有限公司汽车机电分公司 | Abs sensor head chip assembly equipment |
| CN106563899B (en) * | 2016-11-11 | 2018-06-29 | 东莞市三信精密机械有限公司 | Automatic welding machine and its welding method |
| CN206305597U (en) * | 2016-11-18 | 2017-07-07 | 深圳市沃特玛电池有限公司 | A kind of full-automatic battery spot-welding equipment |
| CN207104110U (en) * | 2017-07-20 | 2018-03-16 | 东莞沁智智能装备有限公司 | Automatic welding machine |
| CN108746908A (en) * | 2018-06-07 | 2018-11-06 | 东莞市鑫通金属材料有限公司 | Automatic tin welding machine |
| CN208713113U (en) * | 2018-08-09 | 2019-04-09 | 昆山均裕昌精密电子有限公司 | A kind of automatic feeding mechanism of automatic spot guillotine |
| CN209986548U (en) * | 2019-04-29 | 2020-01-24 | 浙江达威电子股份有限公司 | Automatic assembly line production system of coupler |
| CN110614511B (en) * | 2019-10-29 | 2024-05-17 | 贸联电子(昆山)有限公司 | MINISAS interface is prepared assembly line before welding |
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Effective date of registration: 20210811 Address after: 241300 room 1012, building a, Tianjing Business Incubation Park, Jishan Town Economic Development Zone, Nanling County, Wuhu City, Anhui Province Applicant after: Wuhu Anbo Electronics Co.,Ltd. Address before: 518000 Guangdong science and Technology Park, Shenzhen, Nanshan District, North China Tsinghua information port 5 floor 518 Applicant before: SHENZHEN GOTRON ELECTRONICS Co.,Ltd. |
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