CN111532052A - Intelligent automatic online spine press-fitting setting machine - Google Patents
Intelligent automatic online spine press-fitting setting machine Download PDFInfo
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- CN111532052A CN111532052A CN202010344916.4A CN202010344916A CN111532052A CN 111532052 A CN111532052 A CN 111532052A CN 202010344916 A CN202010344916 A CN 202010344916A CN 111532052 A CN111532052 A CN 111532052A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C13/00—Bookbinding presses; Joint-creasing equipment for bookbinding; Drying or setting devices for books
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Abstract
The invention discloses an intelligent automatic online spine press-fitting and setting machine, which comprises a frame, a first conveying mechanism, a second conveying mechanism and a rejecting mechanism, the book block clamping device comprises a longitudinal pushing mechanism, a transverse pushing mechanism, a side pushing mechanism, a press-mounting mechanism and a clamping platform, wherein the first conveying mechanism is in butt joint with the second conveying mechanism, the press-mounting mechanism is installed on a rack and used for flattening book spines, a press-mounting workbench is arranged below the press-mounting mechanism, the second conveying mechanism is in butt joint with the press-mounting workbench, the clamping platform is in butt joint with the press-mounting workbench, a supporting platform is arranged above the first conveying mechanism and fixed on the rack, a rejecting mechanism is used for rejecting unqualified book blocks, the longitudinal pushing mechanism is used for enabling the book blocks to be longitudinally aligned, the transverse pushing mechanism is used for enabling the book blocks on the press-mounting workbench to be transversely aligned, a retaining wall is arranged on the opposite side of the press-mounting workbench relative to the second conveying mechanism, and the side. The invention has the advantages of full-process intelligent automatic operation and high operation efficiency.
Description
Technical Field
The invention relates to a printing production line, in particular to an intelligent automatic online spine press-fitting setting machine.
Background
The spine refers to the part where the front cover and the back cover of a book and a periodical are connected, and before a printed product is bound, the paper of the book block needs to be pressed flat to ensure the dense and firm binding quality. At present, book locking lines with different thicknesses, sizes and specifications can be realized in an online locking line machine in the printing industry, but automatic online press mounting cannot be completely realized in a spine pressing process, and manual operation is adopted, namely, after a book comes out from the locking line machine, manual book taking, manual alignment, manual placement in a pressing groove, book pressing, manual book taking and the like are carried out. The horizontal oil cylinder book pressing machine can realize book pressing and mainly comprises an operation platform, a hydraulic system, an oil cylinder, a pressing groove and the like, but the horizontal oil cylinder book pressing machine is lack of safety, has potential safety hazards and low book pressing efficiency and cannot meet the requirements of batch production; the book block is not aligned and neat or is not placed at a correct position, so that the surface of the spine is uneven, and the quality of books is affected.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an intelligent automatic online spine press-fitting setting machine which can ensure that the pressed spine is flat, the quality of books is high and the operating efficiency is high.
In order to solve the technical problems, the invention adopts the following technical scheme:
an intelligent automatic online book spine press-fitting and setting machine comprises a rack, a first conveying mechanism, a second conveying mechanism, a rejecting mechanism, a longitudinal pushing mechanism, a transverse pushing mechanism, a side pushing mechanism, a press-fitting mechanism and a clamping platform, wherein an outlet of the first conveying mechanism is in butt joint with an inlet of the second conveying mechanism, the first conveying mechanism and the second conveying mechanism are both arranged on the rack, the press-fitting mechanism is arranged on the rack and used for flattening book spines, a press-fitting workbench is arranged below the press-fitting mechanism, an outlet of the second conveying mechanism is in butt joint with the press-fitting workbench, the clamping platform is in butt joint with the press-fitting workbench, a supporting platform is arranged above the first conveying mechanism and fixed on the rack, the rejecting mechanism is arranged on the supporting platform and used for rejecting unqualified book cores, the longitudinal pushing mechanism is arranged on the supporting platform and used for longitudinally aligning the book cores, the transverse pushing mechanism is arranged on the supporting platform and used for transversely aligning the book cores on the press-, the contralateral of the press-fitting workbench relative to the second conveying mechanism is provided with a retaining wall, and the side pushing mechanism is arranged on the rack and used for pushing the book blocks on the press-fitting workbench to the clamping platform.
As a further improvement of the above technical solution:
the horizontal pushing mechanism is provided with a lifting mechanism and comprises a horizontal pushing mounting frame, a horizontal pushing plate and a horizontal pushing drive, the horizontal pushing mounting frame is fixed on the supporting platform, the horizontal pushing plate is connected with the horizontal pushing drive, the horizontal pushing drive is installed on the lifting mechanism, the lifting mechanism is installed on the horizontal pushing mounting frame, and the lifting mechanism is located above the second conveying mechanism.
Elevating system includes lift guide, crane and lift cylinder, lift guide fixes on violently pushing away the mounting bracket, the lift guide lateral part is equipped with the fixed plate, the cylinder body of lift cylinder is fixed on the fixed plate, and the piston rod is connected with the crane.
The transverse pushing driving device comprises a transverse pushing cylinder, the transverse pushing cylinder is fixed to the bottom of the lifting frame, a transverse pushing plate is connected with the transverse pushing cylinder through a middle transition plate, the transverse pushing plate comprises a vertical plate, an upper bending plate and a lower bending plate, the upper bending plate and the lower bending plate are fixed to the upper end and the lower end of the vertical plate so that the transverse pushing plate can form a C-shaped plate, the transverse pushing plate is connected with the middle transition plate through a bolt, a hole through which a bolt can penetrate is formed in the middle transition plate and is a waist-shaped hole, and the length direction of the waist-shaped hole is vertical.
The transverse pushing mechanism further comprises a transverse pushing adjusting mechanism, the transverse pushing adjusting mechanism comprises a transverse pushing rotating handle, a transverse pushing screw rod nut and a transverse pushing bearing seat, a sliding groove is formed in the supporting platform, the transverse pushing mounting frame is movably arranged in the sliding groove, one end of the transverse pushing screw rod is supported on the supporting platform through the transverse pushing bearing seat, the other end of the transverse pushing screw rod is supported on the transverse pushing mounting frame through the transverse pushing screw rod nut, and the transverse pushing rotating handle is arranged at one end, located on the transverse pushing bearing seat, of the transverse pushing screw rod; and the horizontal screw pushing rod is provided with a digital position display for recording the revolution number of the horizontal screw pushing rod and determining the position of the horizontal screw pushing mounting frame and an anti-rotation fixing piece for limiting the rotation of the horizontal screw pushing rod.
Indulge and push away the mechanism including indulging the push pedal, indulge and push away the cylinder and indulge and push away adjustment mechanism, indulge and push away the adjustment mechanism including indulgeing push handle, indulge push away the lead screw, indulge push away lead screw nut, indulge and push away bearing frame, nut supporting seat and indulge and push away the guide rail, indulge push away lead screw nut and nut supporting seat and support on supporting platform, indulge and deduce the rail and locate supporting platform's lower terminal surface, the nut supporting seat is connected with the slider that indulges the guide rail, indulge and push away the cylinder and indulge the slider that pushes away the guide rail and be connected, indulge the push pedal and install the drive end of indulging the push away cylinder, the direction of drive of indulging the push away cylinder is perpendicular with first conveying mechanism's direction of delivery, the.
The removing mechanism comprises a removing cylinder, a removing push plate and a connecting plate, the removing cylinder is fixed on the supporting platform through the connecting plate, the removing push plate is installed at the driving end of the removing cylinder, the removing push plate is located above the first conveying mechanism, and a removing outlet is formed in one side of the first conveying mechanism.
The press-fitting mechanism comprises a press-fitting oil cylinder and a guide rod, the press-fitting oil cylinder is arranged on the rack, the press-fitting oil cylinder is arranged on a piston rod of the press-fitting oil cylinder, the upper end of the guide rod is arranged on the rack through a guide sleeve, and the lower end of the guide rod is connected with the press-fitting oil cylinder; the press-fitting mechanism further comprises an oil cylinder return detection mechanism, the oil cylinder return detection mechanism comprises an induction support, an induction sheet and a plurality of induction sensors, the induction support is installed on the rack, the induction sensors are arranged on the induction support at intervals from top to bottom, and the induction sheet is arranged on the guide rod.
The first conveying mechanism is a friction roller way machine, the friction roller way machine comprises a roller group, a friction belt driving assembly and two first side supports, the two first side supports are installed on a rack, a plurality of rollers of the roller group are installed on the two first side supports, the friction belt driving assembly is installed on the first side supports, the friction belt is driven to rotate by the friction belt driving assembly, the friction belt is located below the roller group and is in contact with the rollers of the roller group, the rejection push plate and the longitudinal push plate are located on the same side of the roller group, the book blocking plate is located on the other side of the roller group, inserting teeth are arranged at the bottoms of the longitudinal push plate and/or the rejection push plate, and the inserting teeth are inserted into gaps between adjacent rollers; the second conveying mechanism is a belt conveyor, the belt conveyor comprises a conveying belt, a conveying belt driving assembly and two second side supports, the two second side supports are installed on the rack, a supporting plate is arranged between the two second side supports, the conveying belt is supported on the supporting plate and driven to move by the conveying belt driving assembly, and the conveying belt driving assembly is installed on the second side supports.
A flange and a guide plate connected with the flange are arranged on one side of the clamping platform, the guide plate extends to one side of the press-fitting workbench, and a fork-taking hole is formed in the table surface of the clamping platform; the adjustable foot cup is arranged at the bottom of the rack and comprises supporting legs and an adjusting screw rod, the adjusting screw rod penetrates through a bottom plate of the rack, the supporting legs are arranged at the bottom of the adjusting screw rod, two nuts are sleeved on the adjusting screw rod and are respectively located above and below the bottom plate.
Compared with the prior art, the invention has the advantages that:
the intelligent automatic online book spine press-mounting forming machine comprises four processes of removing, longitudinally aligning, horizontally aligning, press-mounting and waiting to be clamped, wherein the removing process is to automatically remove unqualified book blocks bound by a book sewing machine, the longitudinally aligning process is to align the book blocks along the longitudinal direction, the horizontally aligning and press-mounting process is to align the book blocks along the transverse direction, then the book spines are pressed, the book blocks are aligned through the longitudinally aligning and the horizontally aligning, the pressed book spines are flat, the quality of books is high, the whole intelligent automatic online operation is realized, the foundation is laid for an unmanned factory, and the operation efficiency is high.
Drawings
Fig. 1 is a schematic structural diagram of the press-fitting setting machine of the present invention.
Fig. 2 is a schematic structural diagram (including a casing) of the press-fitting setting machine of the present invention.
Fig. 3 is a working flow chart of the press-fitting setting machine of the invention.
Fig. 4 is an enlarged view of fig. 1 at a.
Fig. 5 is a schematic structural view of the lifting mechanism of the present invention.
FIG. 6 is a schematic view of the structure of the lateral pushing plate of the present invention.
Fig. 7 is a schematic structural view of the longitudinal pushing mechanism of the present invention.
Fig. 8 is a schematic structural view of the press-fitting mechanism of the present invention.
Fig. 9 is a schematic structural diagram of the oil cylinder return detection mechanism in the invention.
Fig. 10 is a schematic perspective view of the first conveying mechanism according to the present invention.
FIG. 11 is a front view schematically showing the structure of the first conveying mechanism in the present invention
Fig. 12 is a schematic perspective view of the second conveying mechanism in the present invention.
Fig. 13 is a schematic view of the reject mechanism of the present invention.
Fig. 14 is a schematic structural view of the gripping platform of the present invention.
FIG. 15 is a schematic view of the structure of the adjustable foot cup of the present invention.
Fig. 16 is a diagram of the book block of the present invention before press-fitting.
The reference numerals in the figures denote:
1. pressing a workbench; 2. retaining walls; 3. a digital position display; 4. a rotation prevention fixing member; 5. a book blocking plate; 6. gear shaping; 7. a gas circuit control module; 8. a hydraulic control module; 100. a frame; 101. a chute; 102. a base plate; 110. a support platform; 120. a housing; 130. an adjustable foot cup; 131. supporting legs; 132. adjusting the screw rod; 133. a nut; 200. a first conveying mechanism; 210. a roller set; 211. a drum; 220. rubbing the belt; 230. a friction belt drive assembly; 240. a first side support; 300. a second conveying mechanism; 310. a conveyor belt; 320. a conveyor belt drive assembly; 330. a second side bracket; 331. a support plate; 400. a rejection mechanism; 410. removing the air cylinder; 420. removing the push plate; 430. a connecting plate; 440. an outlet is removed; 500. a longitudinal pushing mechanism; 510. a longitudinal push plate; 520. a longitudinal pushing cylinder; 530. a longitudinal pushing adjusting mechanism; 531. a rotating handle is pushed longitudinally; 532. longitudinally pushing a lead screw; 533. longitudinally pushing the lead screw nut; 534. longitudinally pushing the bearing seat; 535. a nut supporting seat; 536. longitudinally pushing the guide rail; 537. a slider; 600. a transverse pushing mechanism; 601. a middle transition plate; 602. a kidney-shaped hole; 610. a lifting mechanism; 611. a lifting guide rail; 612. a lifting frame; 613. a lifting cylinder; 614. a fixing plate; 620. transversely pushing the mounting rack; 630. a transverse push plate; 631. a vertical plate; 632. upwards bending the plate; 633. a lower bending plate; 640. a transverse pushing cylinder; 650. a lateral pushing adjusting mechanism; 651. horizontally pushing the rotating handle; 652. transversely pushing the lead screw; 653. horizontally pushing the lead screw nut; 654. transversely pushing the bearing seat; 700. a side pushing mechanism; 800. a press-fitting mechanism; 810. pressing the die; 820. pressing the oil cylinder; 830. a guide bar; 831. a guide sleeve; 840. an oil cylinder return detection mechanism; 841. an induction support; 842. an induction sheet; 843. an inductive sensor; 845. erecting a frame; 900. clamping a platform; 910. blocking edges; 920. a guide plate; 930. a forking hole.
Detailed Description
The invention is described in further detail below with reference to the figures and specific examples of the specification.
As shown in fig. 1 and fig. 2, the intelligent automatic online spine press-mounting and setting machine of the embodiment includes a rack 100, a first conveying mechanism 200, a second conveying mechanism 300, a rejecting mechanism 400, a longitudinal pushing mechanism 500, a transverse pushing mechanism 600, a lateral pushing mechanism 700, a press-mounting mechanism 800 and a clamping platform 900, an outlet of the first conveying mechanism 200 is in butt joint with an inlet of the second conveying mechanism 300, and both are installed on the rack 100, the press-mounting mechanism 800 is installed on the rack 100 for pressing the spine flat, a press-mounting workbench 1 is arranged below the press-mounting mechanism 800, an outlet of the second conveying mechanism 300 is in butt joint with the press-mounting workbench 1, the clamping platform 900 is in butt joint with the press-mounting workbench 1, a supporting platform 110 is arranged above the first conveying mechanism 200, the supporting platform 110 is fixed on the rack 100, the rejecting mechanism 400 is installed on the supporting platform 110 for rejecting unqualified book blocks, the longitudinal pushing mechanism 500 is arranged on the supporting platform 110 for aligning the book blocks vertically, the transverse pushing mechanism 600 is mounted on the supporting platform 110 for transversely aligning the book blocks on the press-fitting workbench 1, a retaining wall 2 is arranged on the opposite side of the press-fitting workbench 1 relative to the second conveying mechanism 300, and the side pushing mechanism 700 is mounted on the frame 100 for pushing the book blocks on the press-fitting workbench 1 to the clamping platform 900.
The intelligent automatic online book spine press-fitting and setting machine comprises four processes of removing, longitudinally aligning, horizontally aligning and press-fitting and waiting to be clamped, as shown in fig. 3, the removing process is to automatically remove unqualified book blocks bound by a book sewing machine (not shown in the figure), an image detection device (not shown in the figure) is arranged between the machine and the book sewing machine and is used for detecting the unqualified book blocks, and then signals are transmitted to a control center of the machine and are used for controlling the removing mechanism 400 to act; the longitudinal aligning procedure is to align the book blocks along the longitudinal direction, and the transverse aligning press-fitting procedure is to align the book blocks along the transverse direction and then flatten the book spine. The step to be clamped is a standby robot clamping platform.
The specific working process is as follows:
firstly, book blocks are conveyed on the first conveying mechanism 200, if the book blocks are unqualified, the book blocks are removed by the removing mechanism 300, and then the book blocks are aligned by the longitudinal pushing mechanism 500 (the book blocks are all finished on the first conveying mechanism 200, only the removal is carried out before, and the book blocks are aligned after); then, the book blocks aligned longitudinally directly reach the second conveying mechanism 300, the book blocks are aligned transversely by the transverse pushing mechanism 600, the book spine side abuts against the retaining wall 2, the press-mounting mechanism 800 presses the book spine flatly (the transverse alignment and the press-mounting are at the same station, and the transverse pushing always acts on the book blocks in the press-mounting process), the side pushing mechanism 700 pushes the book blocks onto the clamping platform 900, and the book blocks reach the clamping platform 800 and are clamped to the designated position through the mechanical arm, so that the intelligent automatic online operation is realized in the whole process, and the operation efficiency is high for realizing the foundation of unmanned factory.
In this embodiment, the frame 100 mainly plays a bearing role, and adopts a square column structure formed by welding steel plates and square tubes, so that the structure is firm, the manufacturing is simple, and the bottom surface of the frame is provided with the reinforced adjustable cup 130, as shown in fig. 15, the adjustable cup 130 comprises supporting legs 131 and an adjusting screw 132, the adjusting screw 132 is arranged on a bottom plate 102 of the frame 100 in a penetrating manner, the supporting legs 131 are arranged at the bottom of the adjusting screw 132, and the supporting legs and the adjusting screw 132 are welded. The adjusting screw 132 is sleeved with two nuts 133, and the two nuts 133 are respectively located above and below the bottom plate 102. Supporting legs 131 are equipped with two through-holes, the rag bolt installation of being convenient for. The horizontal adjustment of the whole machine is realized through the adjusting nut 133), the hydraulic control module 8 and the gas circuit control module 7 (which provide power and control for the cylinder and the oil cylinder) are arranged in the middle area, and are connected with the frame 100 by bolts, so that the structure is compact, and the appearance is attractive; the upper end surface of the first conveying mechanism 200, the supporting platform 110, the second conveying mechanism 300 and the press-fitting mechanism 800 are arranged in sequence.
The supporting platform 110 is a gantry structure, a book block conveying channel is arranged below the supporting platform, and a removing mechanism 400, a longitudinal pushing mechanism 500 and a transverse pushing mechanism 600 are arranged above the supporting platform.
As shown in fig. 4 to 6, in this embodiment, an elevating mechanism 610 is disposed on the transverse pushing mechanism 600, the transverse pushing mechanism 600 includes a transverse pushing mounting frame 620, a transverse pushing plate 630 and a transverse pushing driver, the transverse pushing mounting frame 620 is fixed on the supporting platform 110, the transverse pushing plate 630 is connected with the transverse pushing driver, the transverse pushing driver is mounted on the elevating mechanism 610, the elevating mechanism 610 is mounted on the transverse pushing mounting frame 620, the elevating mechanism 610 is located above the second conveying mechanism 300, and the elevating mechanism 610 is configured to avoid passing through the book block from below.
The lifting mechanism 610 comprises a lifting guide rail 611, a lifting frame 612 and a lifting cylinder 613, the lifting guide rail 611 is fixed on the transverse pushing installation frame 620, a fixing plate 614 is arranged on the side portion of the lifting guide rail 611, a cylinder body of the lifting cylinder 613 is fixed on the fixing plate 614, and a piston rod is connected with the lifting frame 612. The transverse pushing drive is a transverse pushing cylinder 640, the transverse pushing cylinder 640 is fixed at the bottom of the lifting frame 612, the transverse pushing plate 630 is connected with the transverse pushing cylinder 640 through a middle transition plate 601, the transverse pushing plate 630 is connected with the middle transition plate 601 through a bolt, a hole through which the bolt can pass on the middle transition plate 601 is a waist-shaped hole 602, the length direction of the waist-shaped hole 602 is the vertical direction, and the waist-shaped hole 602 is set for adjusting the installation height of the transverse pushing plate 630 so as to be suitable for book blocks of different specifications.
The process of transverse alignment is as follows: before the book blocks on the second conveying mechanism 300 are conveyed out, the lifting cylinder 613 drives the lifting frame 612 to move upwards along the lifting guide rail 611, the lifting frame 612 drives the transverse pushing plate 630 to move upwards, the book blocks reach the press-fitting workbench 1 after passing through (the book blocks can also cross the press-fitting workbench 1 and the second conveying mechanism 300), the lifting cylinder 613 drives the lifting frame 612 to descend to a specified position, the transverse pushing cylinder 640 drives the transverse pushing plate 630 to press the book blocks, transverse alignment of the book blocks is realized, the book blocks are tightly supported on the retaining wall 2 at the moment, then the press-fitting mechanism 800 starts to act, after the press-fitting is finished, the press-fitting mechanism 800 returns, and the lifting mechanism 610 also returns to avoid blocking the next book block from passing through.
In this embodiment, the horizontal push plate 630 includes a vertical plate 631, an upper bending plate 632, and a lower bending plate 633, and the upper bending plate 632 and the lower bending plate 633 are fixed at the upper end and the lower end of the vertical plate 631 so that the horizontal push plate 630 forms a C-shaped plate. The purpose of this is: for example, the a4 paper book spine with the size of a4 can be folded into a book spine with the size of A3 by locking the middle of A3 paper, the folded part is thicker and needs to be flattened, theoretically, the flat plate is pushed to the back side to be aligned and then pressed, but actually, the lowest layer can be misaligned due to friction with a belt, and the upper layer is higher than the other side due to the fact that the upper and lower paper sheets are the same length, so that the spine side is aligned and the upper layer is pushed more than the lower layer side, so that the transverse pushing plate 630 is a C-shaped folded plate, so that the upper and lower pages of the book block are aligned first, and the spine leveling effect is achieved, as shown in fig. 16.
In this embodiment, the horizontal pushing mechanism 600 further includes a horizontal pushing adjusting mechanism 650, the horizontal pushing adjusting mechanism 650 includes a horizontal pushing rotating handle 651, a horizontal pushing screw 652, a horizontal pushing screw nut 653, and a horizontal pushing bearing seat 654, the supporting platform 110 is provided with the chute 101, the horizontal pushing mounting frame 620 is movably disposed in the chute 101, one end of the horizontal pushing screw 652 is supported on the supporting platform 110 through the horizontal pushing bearing seat 654, the other end of the horizontal pushing screw is supported on the horizontal pushing mounting frame 620 through the horizontal pushing screw nut 653, and the horizontal pushing rotating handle 651 is disposed at one end of the horizontal pushing screw 652 on the horizontal pushing bearing seat 654.
The adjusting process of the transverse pushing adjusting mechanism 650: the transverse pushing rotary handle 651 is rotated to drive the transverse pushing screw 652 to rotate, and the transverse pushing screw nut 653 moves to drive the transverse pushing mounting rack 620 to move in the sliding groove 101, so that the position of the transverse pushing plate 630 can be adjusted.
The book blocks with the same specification only transversely push the cylinder 640 to move and transversely align each time, and when the production line changes books with different specifications, the transversely pushing adjusting mechanism 650 adjusts the position of the transversely pushing plate 630 to match the book blocks with different specifications.
The transverse pushing screw 652 is provided with a digital position display 3 and an anti-rotation fixing part 4, the digital position display 3 is used for recording the number of revolutions of the transverse pushing screw 652 to determine the digital position display 3 at the position of the transverse pushing mounting frame 620, books of different specifications correspond to the corresponding number of revolutions, and the anti-rotation fixing part 4 is used for limiting the anti-rotation fixing part 4 for rotating the transverse pushing screw 652. The horizontal pushing screw 652 is a trapezoidal screw.
As shown in fig. 7, in the present embodiment, the longitudinal pushing mechanism 500 includes a longitudinal pushing plate 510, a longitudinal pushing cylinder 520, and a longitudinal pushing adjusting mechanism 530, the longitudinal pushing adjusting mechanism 530 includes a longitudinal pushing rotating handle 531, a longitudinal pushing screw 532, a longitudinal pushing screw nut 533, a longitudinal pushing bearing base 534, a nut supporting base 535, and a longitudinal pushing rail 536, the longitudinal pushing screw nut 533 is connected to the nut supporting base 535, the longitudinal pushing screw 532 is supported on the supporting platform 110 through the longitudinal pushing bearing base 534 and the nut supporting base 535, the longitudinal pushing rail 536 is disposed at the lower end surface of the supporting platform 110, the nut supporting base 535 is connected to a sliding block 537 of the longitudinal pushing rail 536, the longitudinal pushing screw nut 533 moves to drive the sliding block 537, the longitudinal pushing cylinder 520 is connected to the sliding block 537 of the longitudinal pushing rail 536, the longitudinal pushing plate 510 is mounted at the driving end of the longitudinal pushing cylinder 520, the driving direction of the longitudinal pushing cylinder 520 is perpendicular to the conveying direction of the first conveying mechanism 200, a book stop plate 5 is disposed at, the book blocking plate 5 is fixed on the lower end surface of the supporting platform 110.
The process of longitudinal alignment is: the longitudinal pushing cylinder 520 drives the longitudinal pushing plate 510 to approach the book block, and pushes the book block to the book block 5 to achieve longitudinal alignment.
Process of adjustment of the push-pull adjustment mechanism 530: the longitudinal pushing rotating handle 531 is rotated to drive the longitudinal pushing screw 532 to rotate, the longitudinal pushing screw nut 533 moves to drive the longitudinal pushing cylinder 520 to move, and the distance between the longitudinal pushing plate 510 and the book blocking plate 5 is adjusted. The book block is between the longitudinal pushing plate 510 and the book blocking plate 5.
Similarly, the longitudinal pushing screw 532 is also a trapezoidal screw, on which a digital position display 3 and an anti-rotation fixing member 4 are provided. The anti-rotation fixing member 4 is used for preventing the longitudinal pushing screw 532 from rotating and positioning the longitudinal pushing cylinder 520.
In this embodiment, the lateral pushing adjustment mechanism 650 and the longitudinal pushing adjustment mechanism 530 are manually adjusted, and are generally adjusted according to the book block specification before production. The manual adjustment is used in the occasion of infrequent operation of specification switching. In other embodiments, if the specification and size are not uniform during the insertion operation, the manual adjustment can be changed into automatic adjustment, motor driving and servo control.
As shown in fig. 13, in this embodiment, the removing mechanism 400 includes a removing cylinder 410, a removing push plate 420 and a connecting plate 430, the removing cylinder 410 is fixed on the supporting platform 110 through the connecting plate 430, the removing push plate 420 is installed at a driving end of the removing cylinder 410, the removing push plate 420 is located above the first conveying mechanism 200, and a removing outlet 440 is arranged at one side of the first conveying mechanism 200. The eliminating cylinder 410 is a rodless cylinder, and two ends of the rodless cylinder are fixed on the supporting platform 110 through connecting plates 430. The removing push plate 420 is fixed on the piston slide block 410 of the rodless cylinder, and the removing push plate 420 can remove the unqualified book blocks on the first conveying mechanism 200 from the line.
As shown in fig. 8 and 9, in this embodiment, the press-fitting mechanism 800 includes a press mold 810, a press-fitting cylinder 820 and a guide rod 830, the press-fitting cylinder 820 is mounted on the frame 100, the press mold 810 is disposed on a piston rod of the press-fitting cylinder 820, an upper end of the guide rod 830 is mounted on the frame 100 through a guide sleeve 831, and a lower end is connected to the press mold 810. After the book block is transversely aligned, the press-fitting cylinder 820 drives the press die 810 to descend, and the press die 810 presses the book block, so that the book spine is flattened.
The press-fit mechanism 800 can achieve a non-thicknessable book block flattening. In order to meet the requirement of pressing a thicker book block, the opening of a pressing die must be enough, when the pressing of a thinner book block is realized, an unnecessary idle stroke of an oil cylinder is generated, an oil cylinder return detection mechanism 840 is arranged here, the oil cylinder return detection mechanism 840 comprises a sensing support 841, a sensing sheet 842 and a plurality of sensing sensors 843, the sensing support 841 is installed on the rack 100 through a vertical frame 845, the plurality of sensing sensors 843 are arranged on the sensing support 841 at intervals from top to bottom, the sensing sheet 842 is arranged on the guide rod 830 and specifically arranged at the top of the guide rod 830, the pressing oil cylinder 820 can drive the guide rod 830 to lift in the telescopic process, and the sensing sheet 842 at the top is used for generating sensing for passing through the position of the sensing sensor 84. In this embodiment, 3 inductive sensors 843 are provided according to the stroke, and according to the thickness of the book block, the press-fitting cylinder 820 retracts and stops at the position corresponding to the inductive sensor 843, and if the book block is thin, the cylinder retracts and stops at the position of the lowest inductive sensor 843.
In the present embodiment, as shown in fig. 10 to 12, the first conveying mechanism 200 and the second conveying mechanism 300 are mainly used for the turnover traverse of the book blocks.
First conveying mechanism 200 is the friction roller machine, the friction roller machine includes cylinder group 210, friction belt 220, friction belt drive assembly 230 and two first side supports 240, two first side supports 240 are installed on frame 100, a plurality of cylinders 211 of cylinder group 210 are installed on two first side supports 240, friction belt drive assembly 230 is installed on first side support 240, friction belt 220 is rotatory by friction belt drive assembly 230 drive, and friction belt 220 is located the below of cylinder group 210, and contact with each cylinder 211 of cylinder group 210, it is located same one side of cylinder group 210 with vertical push pedal 510 to reject push pedal 420, book baffle 5 is located the opposite side of cylinder group 210, vertical push pedal 510 bottom is equipped with gear shaping 6, gear shaping 6 inserts and establishes in the clearance of adjacent cylinder 211. In other embodiments, the knockout plate 420 can also be provided with the gear shaping 6.
The friction belt driving assembly 230 includes a friction driving motor (not shown), a driving wheel 231, a tension wheel 232, a riding wheel 233 and a direction changing wheel 234, the friction belt 220 is wound around the driving wheel 231, the tension wheel 232, the riding wheel 233 and the direction changing wheel 234, and the riding wheel 233 is used for supporting the friction belt 220. The direction-changing wheels 234 are provided in two. The first side frame 240 has a waist-shaped hole for installing the tension pulley 232, and the tension pulley 232 can move back and forth along the waist-shaped hole to play a role in tensioning the friction belt 220. The drive motor and drive wheel 231 provide traction for the friction belt 220. The friction belt 220 moves to contact with the roller 211 to form a certain wrap angle, and friction exists between the belt and the roller to drive the roller to rotate under the traction of the belt.
The friction roller bed machine has the advantages that: the distance between the two conveying rollers can be very small and tends to be close, so that the conveying device is very suitable for conveying small-size articles. Because the rollers 211 are circular, a gap exists between the two rollers, the bottom of the longitudinal push plate 510 is provided with the gear shaping 6, the tooth surface of the gear shaping 6 can be lower than the conveying surface of the friction roller machine, and the aligning effect of the book block is better.
The second conveying mechanism 300 is a belt conveyor, the belt conveyor includes a conveying belt 310, a conveying belt driving assembly 320 and two second side brackets 330, the two second side brackets 330 are mounted on the rack 100, a supporting plate 331 is disposed between the two second side brackets 330, the conveying belt 310 is supported on the supporting plate 331 and driven by the conveying belt driving assembly 320 to move, and the conveying belt driving assembly 320 is mounted on the second side brackets 330. The conveyor belt drive assembly 320 includes a conveyor motor 321, a drive drum 322, a tension drum 323, and a direction-changing drum 324. The conveyor belt 310 is wound around a drive pulley 322, a tension pulley 323, and a direction-changing pulley 324. The belt conveyor has the advantages that: the transmission of the conveyed articles is stable, the noise is low, the radius of the bend pulley 324 is small, and the butt joint position is small.
As shown in fig. 14, in this embodiment, a side of the clamping platform 900 is provided with a rib 910 and a guide plate 920 connected to the rib 910, the rib 910 is used for blocking books, the guide plate 920 extends to a side of the press-fitting workbench 1, and the guide plate 920 is used for guiding book blocks on the press-fitting workbench 1 onto the clamping platform 900. The table top of the clamping platform 900 is provided with a forking hole 930 for facilitating the robot to fork and fetch book blocks. After the book block is pressed, the book block is pushed to the clamping platform 900 by the side-to-side mechanism 700, and then waits for the robot to take away. In other embodiments, the clamping platform 900 may also be a conveyor line, and the robot clamps the book blocks and puts them into the turnover box for temporary storage, and the conveyor line may directly flow into the next process for continuous operation.
In this embodiment, the side pushing mechanism 700 is similar to the removing mechanism and is composed of a rodless cylinder and a side pushing plate.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the invention, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.
Claims (10)
1. The utility model provides an automatic online spine pressure equipment forming machine of intellectuality which characterized in that: comprises a frame (100), a first conveying mechanism (200), a second conveying mechanism (300), an eliminating mechanism (400), a longitudinal pushing mechanism (500), a transverse pushing mechanism (600), a lateral pushing mechanism (700), a press-fitting mechanism (800) and a clamping platform (900), wherein an outlet of the first conveying mechanism (200) is in butt joint with an inlet of the second conveying mechanism (300), the two mechanisms are both installed on the frame (100), the press-fitting mechanism (800) is installed on the frame (100) and used for pressing a book spine, a press-fitting workbench (1) is arranged below the press-fitting mechanism (800), an outlet of the second conveying mechanism (300) is in butt joint with the press-fitting workbench (1), the clamping platform (900) is in butt joint with the press-fitting workbench (1), a supporting platform (110) is arranged above the first conveying mechanism (200), and the supporting platform (110) is fixed on the frame (100), reject mechanism (400) and install and be used for rejecting unqualified book block on supporting platform (110), indulge and push away mechanism (500) and locate and be used for making the book block vertically align on supporting platform (110), violently push away mechanism (600) and install and be used for making the book block on pressure equipment workstation (1) transversely align on supporting platform (110), the contralateral of the relative second conveying mechanism (300) of pressure equipment workstation (1) is equipped with barricade (2), side pushes away mechanism (700) and installs and is used for pushing away the book block on pressure equipment workstation (1) to pressing from both sides and get on platform (900) in frame (100).
2. The intelligent automatic online book spine press-fitting setting machine according to claim 1, characterized in that: be equipped with a elevating system (610) on violently pushing away mechanism (600), violently push away mechanism (600) including violently pushing away mounting bracket (620), violently push away board (630) and violently push away the drive, violently push away mounting bracket (620) and fix on supporting platform (110), violently push away board (630) and violently push away the drive and be connected, violently push away the drive and install on elevating system (610), elevating system (610) are installed and are violently pushed away on mounting bracket (620), elevating system (610) are located the top of second conveying mechanism (300).
3. The intelligent automatic online book spine press-fitting setting machine according to claim 2, characterized in that: the lifting mechanism (610) comprises a lifting guide rail (611), a lifting frame (612) and a lifting cylinder (613), the lifting guide rail (611) is fixed on the transverse pushing mounting frame (620), a fixing plate (614) is arranged on the side portion of the lifting guide rail (611), a cylinder body of the lifting cylinder (613) is fixed on the fixing plate (614), and a piston rod is connected with the lifting frame (612).
4. The intelligent automatic online spine press-fitting setting machine according to claim 3, characterized in that: violently push away the drive and violently push away cylinder (640), violently push away the bottom that cylinder (640) was fixed at crane (612), violently push pedal (630) cross cab apron (601) through the centre and violently push away cylinder (640) and be connected, violently push pedal (630) including vertical board (631), the board (632) of bending on and board (633) of bending down, on bend board (632) and bend down the board (633) fix the upper end and the lower extreme at vertical board (631) so that violently push pedal (630) form the C template, violently push pedal (630) and centre cross cab apron (601) and pass through bolted connection, the hole that can supply the bolt to pass on the cab apron (601) of centre is waist type hole (602), the length direction of waist type hole (602) is vertical direction.
5. The intelligent automatic online book spine press-fitting setting machine according to claim 2, characterized in that: the transverse pushing mechanism (600) further comprises a transverse pushing adjusting mechanism (650), the transverse pushing adjusting mechanism (650) comprises a transverse pushing rotating handle (651), a transverse pushing screw rod (652), a transverse pushing screw rod nut (653) and a transverse pushing bearing seat (654), a sliding chute (101) is formed in the supporting platform (110), the transverse pushing mounting frame (620) is movably arranged in the sliding chute (101), one end of the transverse pushing screw rod (652) is supported on the supporting platform (110) through the transverse pushing bearing seat (654), the other end of the transverse pushing screw rod (652) is supported on the transverse pushing mounting frame (620) through the transverse pushing screw rod nut (653), and the transverse pushing rotating handle (651) is arranged at one end, corresponding to the transverse pushing screw rod (652), of the transverse pushing bearing seat (654); and a digital position display (3) for recording the revolution number of the transverse pushing screw (652) and determining the position of the transverse pushing mounting frame (620) and an anti-rotation fixing piece (4) for limiting the rotation of the transverse pushing screw (652) are arranged on the transverse pushing screw (652).
6. The intelligent automatic online book spine press-fitting setting machine according to any one of claims 1 to 5, characterized in that: the longitudinal pushing mechanism (500) comprises a longitudinal pushing plate (510), a longitudinal pushing cylinder (520) and a longitudinal pushing adjusting mechanism (530), the longitudinal pushing adjusting mechanism (530) comprises a longitudinal pushing rotating handle (531), a longitudinal pushing screw rod (532), a longitudinal pushing screw rod nut (533), a longitudinal pushing bearing seat (534), a nut supporting seat (535) and a longitudinal pushing guide rail (536), the longitudinal pushing screw rod nut (533) is connected with the nut supporting seat (535), the longitudinal pushing screw rod (532) is supported on the supporting platform (110) through the longitudinal pushing bearing seat (534) and the nut supporting seat (535), the longitudinal pushing guide rail (536) is arranged on the lower end face of the supporting platform (110), the nut supporting seat (535) is connected with a sliding block (537) of the longitudinal pushing guide rail (536), the longitudinal pushing cylinder (520) is connected with the sliding block (537) of the longitudinal pushing guide rail (536), and the longitudinal pushing plate (510) is installed at the driving end of the longitudinal pushing cylinder (520), the driving direction of the longitudinal pushing cylinder (520) is perpendicular to the conveying direction of the first conveying mechanism (200), book blocking plates (5) are arranged on opposite sides of the longitudinal pushing cylinder (520), and the book blocking plates (5) are fixed on the lower end face of the supporting platform (110).
7. The intelligent automatic online book spine press-fitting setting machine according to claim 6, characterized in that: the removing mechanism (400) comprises a removing cylinder (410), a removing push plate (420) and a connecting plate (430), the removing cylinder (410) is fixed on the supporting platform (110) through the connecting plate (430), the removing push plate (420) is installed at the driving end of the removing cylinder (410), the removing push plate (420) is located above the first conveying mechanism (200), and a removing outlet (440) is formed in one side of the first conveying mechanism (200).
8. The intelligent automatic online book spine press-fitting setting machine according to any one of claims 1 to 5, characterized in that: the press-fitting mechanism (800) comprises a press-fitting oil cylinder (820) and a guide rod (830), the press-fitting oil cylinder (820) is installed on the rack (100), the press-fitting oil cylinder (810) is arranged on a piston rod of the press-fitting oil cylinder (820), the upper end of the guide rod (830) is installed on the rack (100) through a guide sleeve (831), and the lower end of the guide rod (830) is connected with the press-fitting oil cylinder (810); pressure equipment mechanism (800) still includes hydro-cylinder return detection mechanism (840), hydro-cylinder return detection mechanism (840) is including response support (841), response piece (842) and a plurality of inductive sensor (843), install in frame (100) response support (841), interval arrangement is on response support (841) about a plurality of inductive sensor (843), on guide arm (830) is located in response piece (842).
9. The intelligent automatic online book spine press-fitting setting machine according to claim 7, characterized in that: the first conveying mechanism (200) is a friction roller way machine, the friction roller way machine comprises a roller group (210), a friction belt (220), a friction belt driving assembly (230) and two first side supports (240), the two first side supports (240) are installed on a rack (100), a plurality of rollers (211) of the roller group (210) are installed on the two first side supports (240), the friction belt driving assembly (230) is installed on the first side supports (240), the friction belt (220) is driven to rotate by the friction belt driving assembly (230), the friction belt (220) is located below the roller group (210) and is in contact with the rollers (211) of the roller group (210), the removing push plate (420) and the longitudinal push plate (510) are located on the same side of the roller group (210), and the book blocking plate (5) is located on the other side of the roller group (210), the bottom of the longitudinal push plate (510) and/or the bottom of the removing push plate (420) are/is provided with gear shaping teeth (6), and the gear shaping teeth (6) are inserted into gaps between adjacent rollers (211); second conveying mechanism (300) is band conveyer, band conveyer includes conveyor belt (310), conveyor belt drive assembly (320) and two second side support (330), two second side support (330) are installed in frame (100), and are equipped with layer board (331) between two second side support (330), conveyor belt (310) support on layer board (331) to by conveyor belt drive assembly (320) drive motion, conveyor belt drive assembly (320) are installed on second side support (330).
10. The intelligent automatic online book spine press-fitting setting machine according to any one of claims 1 to 5, characterized in that: one side of the clamping platform (900) is provided with a flange (910) and a guide plate (920) connected with the flange (910), the guide plate (920) extends to one side of the press-fitting workbench (1), and a fork-taking hole (930) is formed in the table top of the clamping platform (900); the adjustable foot cup (130) is arranged at the bottom of the rack (100), the adjustable foot cup (130) comprises supporting feet (131) and an adjusting screw rod (132), the adjusting screw rod (132) is arranged on a bottom plate (102) of the rack (100) in a penetrating mode, the supporting feet (131) are arranged at the bottom of the adjusting screw rod (132), two nuts (133) are sleeved on the adjusting screw rod (132), and the two nuts (133) are located above and below the bottom plate (102) respectively.
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| CN202010344916.4A CN111532052B (en) | 2020-04-27 | 2020-04-27 | Intelligent automatic online spine press-fitting setting machine |
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| CN202010344916.4A CN111532052B (en) | 2020-04-27 | 2020-04-27 | Intelligent automatic online spine press-fitting setting machine |
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