CN111500011A - Household flame-retardant weather-resistant high-gloss ABS material and preparation method thereof - Google Patents

Household flame-retardant weather-resistant high-gloss ABS material and preparation method thereof Download PDF

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Publication number
CN111500011A
CN111500011A CN201911288722.0A CN201911288722A CN111500011A CN 111500011 A CN111500011 A CN 111500011A CN 201911288722 A CN201911288722 A CN 201911288722A CN 111500011 A CN111500011 A CN 111500011A
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flame
retardant
parts
resistant high
household
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李益祖
范保林
黄浩
吴摞
邢纪普
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Chongqing Huitong Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L55/00Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
    • C08L55/02ABS [Acrylonitrile-Butadiene-Styrene] polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a household flame-retardant weather-resistant high-gloss ABS material and a preparation method thereof, belonging to the technical field of high polymer materials. The material comprises the following components in parts by mass: the ABS resin is 40-80 parts, the brominated flame retardant is 10-30 parts, the antimonous oxide is 10-25 parts, the black master batch is 0.3-3 parts, the antioxidant is 0.1-1 part, the lubricant is 1-5 parts, the stabilizer is 1-5 parts, and the brightener is 1-5 parts.

Description

Household flame-retardant weather-resistant high-gloss ABS material and preparation method thereof
Technical Field
The invention belongs to the technical field of high polymer materials, and particularly relates to a household flame-retardant weather-resistant high-gloss ABS material and a preparation method thereof.
Background
ABS is a copolymer of acrylonitrile-butadiene-styrene, not only has excellent mechanical properties with balanced toughness, hardness and rigidity, but also has better dimensional stability, surface gloss and coloring capability. As an important thermoplastic engineering plastic, the thermoplastic engineering plastic is widely applied to the aspects of residential houses, household appliances, electronic and electric appliances, automobile industry and the like.
Along with the continuous improvement of people to health, outward appearance, safe environmental protection consciousness, the materials of household electrical appliances material are also changing constantly, the environmental protection, and safety receives more and more attention from people, and the household electrical appliances material also develops from non-environmental protection material to environmental protection material, non-flame retardant material to flame retardant material direction. However, the oxygen index of ABS is only 18%, which belongs to flammable resin, and the ABS continues to burn after leaving fire and releases a great deal of smoke and toxic gases, so that the application range of the ABS is limited. In the prior art, a flame-retardant ABS material is usually prepared by an additional aid, but the addition of the additional aid can reduce the fluidity of a system, and brings adverse effects on the processing and forming of ABS resin in the preparation process, the conventional flame-retardant ABS has poor general glossiness and is easy to degrade and yellow, and a household appliance material has a high level of requirement on appearance, so that how to improve the flame retardant property and the high light weather resistance of the ABS becomes a problem to be solved urgently in the industry at present.
Disclosure of Invention
In order to overcome the defects of poor glossiness, easy degradation, yellowing and the like of flame-retardant ABS in the prior art, the invention aims to provide a preparation method of a household flame-retardant weather-resistant high-gloss ABS material.
The purpose of the invention is realized by the following technical scheme:
a household flame-retardant weather-resistant high-gloss ABS material comprises the following components in parts by mass:
Figure BDA0002315535560000011
Figure BDA0002315535560000021
the melt index of the ABS resin under the condition of 220 ℃/10kg is more than 35 g/min.
Preferably, the ABS resin material is one or a compound of two of bulk ABS and emulsion ABS.
Preferably, the bromine-based flame retardant is one or a mixture of two of decabromodiphenyl ether (DBDPO), octabromodiphenyl ether (OBDPO), octabromobisphenol A (TBBA), decabromodiphenyl ethane (DBDPE), brominated epoxy oligomer (BER), Polydecabromostyrene (PBDS) and tricyanurate (FR 245).
Preferably, the antioxidant is a mixture of antioxidant 1076 and antioxidant 168 in a mass ratio of 1: 1.
Preferably, the lubricant is at least one of stearic acids or silicones.
Preferably, the stabilizer is a mixture of hindered benzoate and benzotriazole according to the mass ratio of 2: 1.
Preferably, the brightener is a copolymer of an acrylate and a methacrylate.
The invention also aims to provide a preparation method of the household flame-retardant weather-resistant high-gloss ABS material, which comprises the following steps:
(1) adding ABS resin, a brominated flame retardant, antimony trioxide and white oil into a low-speed mixer, and mixing at the rotating speed of 200-300r/min for 3-5 minutes;
(2) adding hydrotalcite, black master, an antioxidant, a lubricant, a stabilizer and a brightener into a high-speed mixer and mixing for 6-10 minutes at the rotating speed of 400-600 r/min;
(3) adding the mixture obtained in the step (2) into the mixture obtained in the step (1), and mixing for 6-10 minutes in a high-speed mixer at the rotating speed of 300-400 r/min;
(4) and (4) adding the mixture obtained in the step (3) into a parallel double-screw extruder, and carrying out melting, melt mixing, extrusion granulation to obtain the household flame-retardant weather-resistant high-gloss ABS material.
Preferably, the cylinder temperature of the parallel double-screw extruder is 180-210 ℃, the screw rotating speed is 400-500 r/min, the melt pressure is controlled to be 1.5-1.8 MPa, and the vacuum degree is-0.04-0.08 MPa.
Compared with the prior art, the invention has the following advantages:
the ABS raw material with high solvent index is selected, the ABS raw material is a polymer formed by compounding small-particle-size rubber and small-molecular-weight AS, the flowability is high, and the processing and forming of the material can be still ensured after additives such AS a flame retardant are added; meanwhile, the brominated flame retardant is compounded with antimony trioxide, a step-by-step mixing mode is adopted, and process parameters are adjusted, so that the obtained material is excellent in flame retardant property, resistant to degradation and yellowing, and good in glossiness, is widely applied to various products of domestic and foreign large-scale household appliance manufacturers, and has excellent performance, and the surface gloss is well controlled.
After the brightener is added, the glossiness of the composite material at an angle of 60 degrees is obviously improved and can reach more than 100, the appearance is black and bright, and the L value shows that the material is suitable for being used on household appearance materials and can replace a product with a spraying effect.
Detailed Description
The present invention will be further described with reference to the following examples. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the following examples, MG94 of Tianjin Zhi was used as the ABS resin; the brominated flame retardant is 2100R of Langshan in Germany; the antimony trioxide is Heyuan Xinda PF239B, and the black master is a Maoyi practical master; the antioxidant is a mixture of an antioxidant 1076 and an antioxidant 168 according to the mass ratio of 1: 1; the lubricant is ethylene bis stearamide; the stabilizer A is a mixture formed by compounding hindered benzoate and benzotriazole according to a ratio of 2: 1; the stabilizer B is hindered benzoate; wherein, the hindered benzoate and the benzotriazole as the stabilizing agents are respectively UV-2908 and UV-329 of cyanogen special chemical engineering; the brightener adopts a copolymer of acrylic ester and methacrylic ester.
Example 1:
weighing the following raw materials in percentage by mass
Figure BDA0002315535560000031
Figure BDA0002315535560000041
The preparation method comprises the following steps:
(1) adding ABS resin, a brominated flame retardant, antimony trioxide and white oil into a low-speed mixer, and mixing for 3 minutes at a rotating speed of 250 r/min;
(2) adding hydrotalcite, black master, an antioxidant, a lubricant, a stabilizer A and a brightener into a high-speed mixer, and mixing for 6 minutes at a rotating speed of 500 r/min;
(3) adding the mixture obtained in the step (2) into the mixture obtained in the step (1), and mixing for 6 minutes in a high-speed mixer at a rotating speed of 400 r/min;
(4) and (4) adding the mixture obtained in the step (3) into a parallel double-screw extruder, melting, mixing, extruding and granulating to obtain the household flame-retardant weather-resistant high-gloss ABS material, wherein the temperature of a machine barrel is 200 ℃, the rotating speed of a screw is 400r/min, the pressure of the melt is controlled to be 1.8MPa, and the vacuum degree is-0.06 MPa.
Example 2:
weighing the following raw materials in percentage by mass
Figure BDA0002315535560000042
The preparation method comprises the following steps:
(1) adding ABS resin, a brominated flame retardant, antimony trioxide and white oil into a low-speed mixer, and mixing for 3 minutes at a rotating speed of 250 r/min;
(2) adding hydrotalcite, black master batch, antioxidant, lubricant, stabilizer A and brightener into a high-speed mixer, and mixing for 5 minutes at the rotating speed of 500 r/min;
(3) adding the mixture obtained in the step (2) into the mixture obtained in the step (1), and mixing for 5 minutes in a high-speed mixer at a rotating speed of 400 r/min;
(4) and (4) adding the mixture obtained in the step (3) into a parallel double-screw extruder, melting, mixing, extruding and granulating to obtain the household flame-retardant weather-resistant high-gloss ABS material, wherein the temperature of a machine barrel is 210 ℃, the rotating speed of a screw is 450r/min, the pressure of the melt is controlled to be 1.7MPa, and the vacuum degree is-0.06 MPa.
Example 3:
weighing the following raw materials in percentage by mass
Figure BDA0002315535560000051
The preparation method comprises the following steps:
(1) adding ABS resin, a brominated flame retardant, antimony trioxide and white oil into a low-speed mixer, and mixing for 2 minutes at a rotating speed of 250 r/min;
(2) adding hydrotalcite, black master batch, antioxidant, lubricant, stabilizer A and brightener into a high-speed mixer, and mixing for 5 minutes at the rotating speed of 500 r/min;
(3) adding the mixture obtained in the step (2) into the mixture obtained in the step (1), and mixing for 6 minutes in a high-speed mixer at a rotating speed of 400 r/min;
(4) and (4) adding the mixture obtained in the step (3) into a parallel double-screw extruder, melting, mixing, extruding and granulating to obtain the household flame-retardant weather-resistant high-gloss ABS material, wherein the temperature of a machine barrel is 210 ℃, the rotating speed of a screw is 500r/min, the pressure of the melt is controlled to be 1.7MPa, and the vacuum degree is-0.06 MPa.
Example 4:
weighing the following raw materials in percentage by mass
Figure BDA0002315535560000052
Figure BDA0002315535560000061
The preparation method comprises the following steps:
(1) adding ABS resin, a brominated flame retardant, antimony trioxide and white oil into a low-speed mixer, and mixing for 3 minutes at a rotating speed of 250 r/min;
(2) adding hydrotalcite, black master, an antioxidant, a lubricant, a stabilizer A and a brightener into a high-speed mixer, and mixing for 6 minutes at a rotating speed of 500 r/min;
(3) adding the mixture obtained in the step (2) into the mixture obtained in the step (1), and mixing for 6 minutes in a high-speed mixer at a rotating speed of 400 r/min;
and (4) adding the mixture obtained in the step (3) into a parallel double-screw extruder, melting, mixing, extruding and granulating to obtain the household flame-retardant weather-resistant high-gloss ABS material, wherein the temperature of a machine barrel is 200 ℃, the rotating speed of a screw is 400r/min, and the melt pressure is controlled to be 1.8MPa and the vacuum degree is-0.06 MPa.
Comparative example 1:
weighing the following raw materials in percentage by mass
Figure BDA0002315535560000062
The preparation method comprises the following steps:
(1) adding ABS resin, a brominated flame retardant, antimony trioxide and white oil into a low-speed mixer, and mixing for 3 minutes at a rotating speed of 250 r/min;
(2) adding hydrotalcite, black master, an antioxidant, a lubricant and a stabilizer into a high-speed mixer, and mixing for 5 minutes at the rotating speed of 450 r/min;
(3) adding the mixture obtained in the step (2) into the mixture obtained in the step (1), and mixing for 6 minutes in a high-speed mixer at a rotating speed of 400 r/min;
and (4) adding the mixture obtained in the step (3) into a parallel double-screw extruder, melting, mixing, extruding and granulating to obtain the household flame-retardant weather-resistant high-gloss ABS material, wherein the temperature of a machine barrel is 200 ℃, the rotating speed of a screw is 400r/min, and the melt pressure is controlled to be 1.8MPa and the vacuum degree is-0.06 MPa.
Comparative example 2:
weighing the following raw materials in percentage by mass
Figure BDA0002315535560000071
The preparation method comprises the following steps:
(4) adding ABS resin, a brominated flame retardant, antimony trioxide and white oil into a low-speed mixer, and mixing for 3 minutes at a rotating speed of 250 r/min;
(5) adding hydrotalcite, black master, antioxidant B, lubricant and stabilizer into a high-speed mixer, and mixing for 5 minutes at the rotating speed of 450 r/min;
(6) adding the mixture obtained in the step (2) into the mixture obtained in the step (1), and mixing for 6 minutes in a high-speed mixer at a rotating speed of 400 r/min;
and (4) adding the mixture obtained in the step (3) into a parallel double-screw extruder, melting, mixing, extruding and granulating to obtain the household flame-retardant weather-resistant high-gloss ABS material, wherein the temperature of a machine barrel is 200 ℃, the rotating speed of a screw is 400r/min, and the melt pressure is controlled to be 1.8MPa and the vacuum degree is-0.06 MPa.
Physical indexes of the household flame-retardant weather-resistant high-gloss ABS materials prepared in the examples 1-4 and the comparative examples 1-2 are shown in the following table 1.
TABLE 1 test results of examples 1-4 and comparative examples 1-2
Figure BDA0002315535560000081
Remarking: the notched izod impact strength test bars were 80 × 10 × 4mm in size and 2.75J in energy.
According to the test results in table 1, the household flame-retardant weather-resistant high-gloss ABS disclosed by the invention has very excellent flame retardant property, not only is excellent in weather resistance, but also is high in glossiness. Compared with the prior art, the method has the following advantages.
1. The ABS MG94 raw material with high fat solubility is adopted, the ABS MG94 raw material is a polymer formed by compounding small-particle-size rubber and small-molecular-weight AS, the flowability is high, and the processing and forming of the material can be still ensured after additives such AS flame retardant and the like are added;
2. antimony trioxide is added as a synergist of the brominated flame retardant, so that the flame retardant property of the material is improved, and the flame retardant with the thickness of 1.6mm can reach the VO level.
3. After the brightener is added, the glossiness of the composite material at an angle of 60 degrees is obviously improved and can reach more than 100, the appearance is black and bright, and the L value shows that the material is suitable for being used on household appearance materials and can replace parts with spraying effects.
4. After the stabilizer is added, the color difference value is lower than 2 after the xenon lamp irradiates for 96 hours, and is far smaller than that of ABS which is not added with the stabilizer in a comparative example, which shows that the stabilizer provides excellent weather resistance of the material, and the benzotriazole and the hindered benzoate in the stabilizer act synergistically, so that the material has excellent weather resistance.
It should be noted that the above embodiments are only used for illustrating the technical solution of the present invention, and are not limited; modifications to the embodiments, or equivalent substitutions of features therein, may be readily made by those skilled in the art; and such modifications or substitutions may not be made without departing from the spirit and scope of the present invention and the technical solutions of the embodiments.

Claims (9)

1. A household flame-retardant weather-resistant high-gloss ABS material is characterized in that: the composition comprises the following components in parts by mass:
40-80 parts of ABS resin,
10-30 parts of a brominated flame retardant,
10-25 parts of antimony trioxide,
0.3 to 3 portions of black master batch,
0.1 to 1 portion of antioxidant,
1-5 parts of a lubricating agent,
1-5 parts of a stabilizing agent,
1-5 parts of a brightening agent;
the melt index of the ABS resin under the condition of 220 ℃/10kg is more than 35 g/min.
2. The household flame-retardant weather-resistant high-gloss ABS material according to claim 1, characterized in that:
the ABS resin material is one or two of bulk ABS and emulsion ABS.
3. The household flame-retardant weather-resistant high-gloss ABS material according to claim 1, characterized in that:
the bromine flame retardant is one or more of decabromodiphenyl ether, octabromodiphenyl ether, octabromobisphenol A, decabromodiphenyl ethane, brominated epoxy oligomer polydecabromostyrene and tricyanurate.
4. The household flame-retardant weather-resistant high-gloss ABS material according to claim 1, characterized in that: the antioxidant is a mixture of an antioxidant 1076 and an antioxidant 168 according to the mass ratio of 1: 1.
5. The household flame-retardant weather-resistant high-gloss ABS material according to claim 1, characterized in that:
the lubricant is at least one of stearic acid or silicone.
6. The household flame-retardant weather-resistant high-gloss ABS material according to claim 1, characterized in that:
the stabilizer is a mixture of hindered benzoate and benzotriazole according to the mass ratio of 2: 1.
7. The household flame-retardant weather-resistant high-gloss ABS material according to claim 1, characterized in that:
the brightener is a copolymer of acrylic ester and methacrylic ester.
8. The preparation method of the household flame-retardant weather-resistant high-gloss ABS material as claimed in any of claims 1-7,
the method is characterized by comprising the following steps:
(1) adding ABS resin, a brominated flame retardant, antimony trioxide and white oil into a low-speed mixer, and mixing at the rotating speed of 200-300r/min for 3-5 minutes;
(2) adding hydrotalcite, black master, an antioxidant, a lubricant, a stabilizer and a brightener into a high-speed mixer and mixing for 6-10 minutes at the rotating speed of 400-600 r/min;
(3) adding the mixture obtained in the step (2) into the mixture obtained in the step (1), and mixing for 6-10 minutes in a high-speed mixer at the rotating speed of 300-400 r/min;
(4) and (4) adding the mixture obtained in the step (3) into a parallel double-screw extruder, and carrying out melting, melt mixing, extrusion granulation to obtain the household flame-retardant weather-resistant high-gloss ABS material.
9. The method of claim 8, wherein: the cylinder temperature of the parallel double-screw extruder is 180-210 ℃, the screw rotating speed is 400-500 r/min, the melt pressure is controlled to be 1.5-1.8 MPa, and the vacuum degree is-0.04-0.08 MPa.
CN201911288722.0A 2019-12-12 2019-12-12 Household flame-retardant weather-resistant high-gloss ABS material and preparation method thereof Pending CN111500011A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023279413A1 (en) * 2021-07-07 2023-01-12 金发科技股份有限公司 Flame-retardant abs composition, and preparation method therefor and use thereof
CN116376211A (en) * 2023-02-24 2023-07-04 湖北易杰特汽车零部件有限公司 Weather-resistant ABS flame-retardant material and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0284457A (en) * 1988-09-20 1990-03-26 Denki Kagaku Kogyo Kk Flame-retardant resin composition
CN105647100A (en) * 2016-03-04 2016-06-08 苏州银禧科技有限公司 High-blackness high-brightness ABS (acrylonitrile butadiene styrene) flame-retardant masterbatch and preparation and application methods thereof
CN109265902A (en) * 2018-08-14 2019-01-25 广东聚石化学股份有限公司 A kind of anti-flaming ABS material and its preparation method and application

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0284457A (en) * 1988-09-20 1990-03-26 Denki Kagaku Kogyo Kk Flame-retardant resin composition
CN105647100A (en) * 2016-03-04 2016-06-08 苏州银禧科技有限公司 High-blackness high-brightness ABS (acrylonitrile butadiene styrene) flame-retardant masterbatch and preparation and application methods thereof
CN109265902A (en) * 2018-08-14 2019-01-25 广东聚石化学股份有限公司 A kind of anti-flaming ABS material and its preparation method and application

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023279413A1 (en) * 2021-07-07 2023-01-12 金发科技股份有限公司 Flame-retardant abs composition, and preparation method therefor and use thereof
CN116376211A (en) * 2023-02-24 2023-07-04 湖北易杰特汽车零部件有限公司 Weather-resistant ABS flame-retardant material and preparation method thereof
CN116376211B (en) * 2023-02-24 2023-11-17 湖北易杰特汽车零部件有限公司 Weather-resistant ABS flame-retardant material and preparation method thereof

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