CN105062062A - Halogen-free flame-retardant nylon composite material and preparation method thereof - Google Patents
Halogen-free flame-retardant nylon composite material and preparation method thereof Download PDFInfo
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
- C08L77/06—Polyamides derived from polyamines and polycarboxylic acids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92514—Pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/9258—Velocity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
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- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- C08L2201/22—Halogen free composition
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- C08L2205/00—Polymer mixtures characterised by other features
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- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/24—Crystallisation aids
Abstract
The invention relates to the technical field of high molecular materials, in particular to a halogen-free flame-retardant nylon composite material and a preparation method thereof. The flame-retardant nylon composite material and preparation method thereof comprises the following raw materials in parts by weight: 70-90 parts of PA66 resin, 5-15 parts of PA6 resin, 5-15 parts of halogen-free flame retardant, 0.1-0.5 part of a stabilizing agent and 0.1-0.5 part of a nucleating agent. The nylon composite material utilizes a special nucleating technology, the crystallization speed is high, performances at high temperature are stable, the nylon composite material is not easy to age, the comprehensive performance is good, the rigidity is high, and the appearance of a product is very bright; furthermore, the flame retardance level is up to the UL94V0 level, and the fireproofness is good; the nylon composite material is low in precipitation and dripping-resistant and has high electrical performance and excellent heat resistance; a CTI value is high, the electrical performance is good, the impact strength is high, and environmental-friendliness is achieved.
Description
Technical field
The present invention relates to technical field of polymer materials, be specifically related to a kind of halogen-free reinforced nylon matrix material and preparation method thereof.
Background technology
Nylon resin, i.e. polymeric amide, there is excellent mechanical strength, wear resistance, self lubricity, erosion resistance and good machine-shaping property, at present oneself become that output in five large general engineering plastic is maximum, kind at most, purposes the most extensively, the base resin of high comprehensive performance.
Along with developing rapidly of electric industry and other special industries, its flame retardant properties of the nylon of non-modified is poor, and its vertical combustion can only reach UL94V-2 level, and oxygen index is about 24, and produces drippage in combustion, belongs to inflammable material.In use very easily initiation fire, especially at electronics field, Yin Nilong and the fire caused is countless, causes damage larger.
The fire retardant kind used in current nylon66 fiber is more, comprising: bromide fire retardant is as decabromodiphenyl oxide, decabromodiphenyl ethane etc.; Phosphorus flame retardant is as red phosphorus; Nitrogenated flame retardant is as trimeric cyanamide, cyanurate (MCA), and solid flame retardant is as antimonous oxide, zinc borate, silicon-dioxide etc.What halogen-free flame-retardant system application was wider is red phosphorus and trimeric cyanamide salt, but red phosphorus band look itself, can only black products be used for, and general only in nylon 6, range of application is narrower.In addition be then trimeric cyanamide salt, mainly trimeric cyanamide urea hydrochlorate and phosphoric acid salt, but its flame retardant effect is not good, and the flame retardant effect extremely unstable formed, general addition is large and can not reach higher flame retardant rating, also can only be applicable to the not high occasion of flame-retardancy requirements.
The patent No. is that the Chinese invention patent of ZL201110117041.5 discloses a kind of flame-retardant nylon resin composition, the fire retardant of employing be selected from TDE, three-(tribromophenoxy)-triazine, brominated Polystyrene, brominated epoxy resin and melamine cyanurate at least one; Fire retarding synergist is selected from least one in the oxide compound of antimony, stibnate and V race metallic element compound.
The patent No. is that the Chinese invention patent of ZL201110117041.5 discloses a kind of flame-retardant nylon resin composition, by adding fire retardant modification, makes the excellent fireproof performance of whole resin combination; Simultaneously, in formula, the consistency of each component is better, the synergy of lubricant and oxidation inhibitor, the processing flowability of nylon resin can be improved, improve fire retardant dispersing property in the composition, obtained flame-retardant nylon resin composition outdoor weatherability can be good, and high, the fire-retardant degree of shock strength, bending strength and tensile strength well, mobility is high.But be not difficult to find out from its formula, its fire-retardant employing be halogen containing flame-retardant, simultaneously in order to the flame retardant effect promoting halogen containing flame-retardant has also coordinated the oxide compound of antimony, stibnate or V race metallic element compound to be used as fire retarding synergist.Halogen containing flame-retardant refers to the fire retardant containing elements such as Cl, Br, F, halogen containing flame-retardant is the flame retardant products that in current plastic, rubber material, fire-retardant application is maximum, mainly it is organic fire-retardant, chemical property is inertia, relatively good with the consistency of plastics, good flame retardation effect, use cost are low, and all multiple features are all that other fire retardant is irreplaceable, but Halogen fire retardant material can produce a large amount of smog and poisonous corrosive hydrogen halides gas, causes secondary to endanger.Now forbid completely in some developed countries, obvious prior art has the necessity improved further.
Summary of the invention
In order to overcome the shortcoming and defect existed in prior art, the object of the present invention is to provide a kind of halogen-free reinforced nylon matrix material, this nylon composite materials adopts special one-tenth nuclear technique, crystallization velocity is fast, and stable performance is under the high temperature conditions not easily aging, over-all properties is better, have higher rigidity, products appearance is very bright, and fire-retardant rank reaches UL94V0 level, fire line is good, have low precipitation, anti-drippage, high electrical property and excellent heat resistance, CTI value is high, good electric property, shock strength is high, good to environment, environmental protection.
Another object of the present invention is to the preparation method providing a kind of halogen-free reinforced nylon matrix material, this preparation method's technique is simple, and convenient operation and control, steady quality, production efficiency is high, and production cost is low, can large-scale industrial production.
Object of the present invention is achieved through the following technical solutions: a kind of halogen-free reinforced nylon matrix material, and described nylon composite materials comprises the raw material of following weight part:
PA66 resin 70-90 part
PA6 resin 5-15 part
Halogen-free flame retardants 5-15 part
Stablizer 0.1-0.5 part
Nucleator 0.1-0.5 part.
Nylon composite materials of the present invention adopts special one-tenth nuclear technique, and crystallization velocity is fast, stable performance under the high temperature conditions, not easily aging, over-all properties is better, has higher rigidity, products appearance is very bright, and fire-retardant rank reaches UL94V0 level, and fire line is good, have low precipitation, anti-drippage, high electrical property and excellent heat resistance, CTI value is high, good electric property, shock strength is high, good to environment, environmental protection.
Preferably, described PA66 resin is that density is at 1.10-1.14g/cm
3, fusing point 250-254 DEG C, molecular-weight average at 10,000-100, the PA 66 of 000.
The present invention is by adopting density at 1.10-1.14g/cm
3, fusing point 250-254 DEG C, molecular-weight average at 10,000-100, the PA 66 of 000, makes nylon composite materials have excellent tensile strength, resistance to tough, shock-resistance and wear resistance good.
Preferably, described PA6 resin is that density is at 1.14-1.18g/cm
3, fusing point 215-225 DEG C, molecular-weight average at 10,000-100, the polycaprolactam of 000.
The present invention is by adopting density at 1.14-1.18g/cm
3, fusing point 215-225 DEG C, molecular-weight average at 10,000-100, the polycaprolactam of 000, as PA6 resin, makes nylon composite materials have excellent thermoplasticity, toughness and good endurance.
Preferably, described halogen-free flame retardants be fusing point 348-352 DEG C, density is at 1.5-1.7g/cm
3melamine cyanurate.
The present invention by adopt fusing point 348-352 DEG C, density is at 1.5-1.7g/cm
3melamine cyanurate as halogen-free flame retardants, make the fire-retardant rank of nylon composite materials reach UL94V0 level, fire line is good, has low precipitation, anti-drippage, high electrical property and excellent heat resistance
Preferably, described stablizer is fusing point at the N of 270-274 DEG C, N '-bis-(2,2,6,6-tetramethyl--4-piperidyl)-1,3-benzenedicarboxamide.
The present invention is by the N of employing fusing point at 270-274 DEG C, N '-bis-(2,2,6,6-tetramethyl--4-piperidyl)-1,3-benzenedicarboxamide is as stablizer, compatible with nylon with interlinkage amidation by " molecular recognition ", improve the melt stability of nylon composite materials, thus improve nylon composite materials processibility, reduce fiber wire broken rate, improve the quality of products; To the light, heat, oxidation etc. of nylon composite materials, there is long-acting stabilization; Filler and the dispersiveness of pigment in nylon composite materials can be improved.
Preferably, the mixture that described nucleator is made up of with weight ratio 0.8-1.2:1 inorganic nucleator and organic nucleating agent, the particle diameter of nucleator is 0.1-1 μm.
The present invention is by adopting inorganic nucleator and the composite use of organic nucleating agent, and to control its weight ratio be 0.8-1.2:1, and crystallization velocity is fast, make nylon composite materials stable performance under the high temperature conditions, not easily aging, over-all properties is better, have higher rigidity, products appearance is very bright.
Preferably, described inorganic nucleator comprises at least one in superfine talcum powder, polynite and calcium carbonate.More preferred, the mixture that described inorganic nucleator is made up of with weight ratio 1:1.5-2.5:2-4 superfine talcum powder, polynite and calcium carbonate.
The present invention is by adopting superfine talcum powder, polynite and calcium carbonate as the composite use of inorganic nucleator, and to control its weight ratio be 1:1.5-2.5:2-4, crystallization velocity is fast, makes nylon composite materials stable performance under the high temperature conditions, not easily aging, over-all properties is better.
Described organic nucleating agent comprises at least one in Sodium Benzoate, sorbyl alcohol dibenzyl ester and long-chain linear saturated carboxylic acid sodium salt.More preferred, the mixture that described organic nucleating agent is made up of with weight ratio 0.8-1.2:1:1.4-2.2 Sodium Benzoate, sorbyl alcohol dibenzyl ester and long-chain linear saturated carboxylic acid sodium salt.
The present invention is by adopting Sodium Benzoate, sorbyl alcohol dibenzyl ester and long-chain linear saturated carboxylic acid sodium salt as the composite use of organic nucleating agent, and to control its weight ratio be 0.8-1.2:1:1.4-2.2, crystallization velocity is fast, make nylon composite materials stable performance under the high temperature conditions, not easily aging, over-all properties is better, and have higher rigidity, products appearance is very bright
Preferably, described nylon composite materials also comprises lubricant 0.5-1.5 part, and described lubricant comprises at least one in modified vinyl bis-stearamides, pentaerythritol stearate and oxidized polyethlene wax.More preferred, the mixture that described lubricant is made up of with weight ratio 0.8-1.2:1.6-2.4:1 modified vinyl bis-stearamides, pentaerythritol stearate and oxidized polyethlene wax.
The present invention is by adopting modified vinyl bis-stearamides, pentaerythritol stearate and oxidized polyethlene wax as the composite use of lubricant, and to control its weight ratio be 0.8-1.2:1.6-2.4:1, oxidized polyethlene wax is external lubricant, can reduce the friction of nylon resin melt and mould, machine barrel; Modified vinyl bis-stearamides and pentaerythritol stearate are internal lubricants, can reduce the intermolecular friction of nylon resin melt; Three kinds of mix lubricant use can improve the mobility of nylon composite materials in the course of processing and the release property of goods.
Preferably, the mixture that is made up of with weight ratio 2-3:1 at the pentaerythritol tetrastearate of 55-65 DEG C at 25-35mgKOH/g, fusing point in the tetramethylolmethane tristearate of 50-60 DEG C and hydroxyl value at 55-65mgKOH/g, fusing point hydroxyl value of described pentaerythritol stearate.
The present invention by adopt hydroxyl value at 55-65mgKOH/g, fusing point in the tetramethylolmethane tristearate of 50-60 DEG C and hydroxyl value at 25-35mgKOH/g, fusing point at the pentaerythritol tetrastearate of 55-65 DEG C as the composite use of pentaerythritol stearate, and to control its weight ratio be 2-3:1, there is good thermostability and low volatility, the good demoulding and flowing property, significantly can improve the processing characteristics of nylon composite materials when high temperature, improve transparency and the surface smoothness of goods.
Described nylon composite materials also comprises modification POE resin 3-7 part, static inhibitor 1-5 part, oxidation inhibitor 0.5-1.5 part, intensity modifier 1-5 part, plasticized modifier 1-5 part, impact modifier 1-5 part.
Described modification POE resin is polypropylene/ethylene-octene copolymer that polypropylene and POE resin blending and modifying obtain; Described ethylene-octene copolymer is the ethylene-octene copolymer of octene monomers content at 20%-30%.
The present invention as modification POE resin, significantly can improve normal temperature and the low-temperature impact toughness of material by polypropylene/ethylene-octene copolymer of adopting polypropylene and POE resin blending and modifying and obtaining.The present invention, by adopting octene monomers content at the ethylene-octene copolymer of 20%-30%, can significantly improve resistance to impact shock and the resistance toheat of material, and the Main Mechanical such as tensile strength, tear strength all has significant improvement.
The mixture that described polypropylene is made up of with weight ratio 1.4-2.2:1 Co-polypropylene and homo-polypropylene; Described Co-polypropylene is the Co-polypropylene of melting index at 10-50g/10min; Described homo-polypropylene is the homo-polypropylene of melting index at 60-100g/10min.
The present invention by adopt melting index in the Co-polypropylene of 10-50g/10min and melting index in the homo-polypropylene of 60-100g/10min as the composite use of polypropylene, and to control its weight ratio be 1.4-2.2:1, resistance to impact shock and the heat-drawn wire of material can be significantly improved.
The mixture that described static inhibitor is made up of with weight ratio 1:1.4-2.2 carbon black and carbon fiber.
The present invention is by adopting carbon black and carbon fiber as the composite use of static inhibitor, and to control its weight ratio be 1:1.4-2.2, make material modified surface resistivity reach 5-7 the order of magnitude, on the basis keeping material shock resistance, the antistatic property of material can be significantly improved.
Described carbon black is that specific surface area is at 80-140m
3/ g, particle diameter are at the carbon black of 8-12nm; Described carbon fiber is the carbon fiber of length-to-diameter ratio at 400-600.
The present invention is by adopting specific surface area at 80-140m
3/ g, particle diameter, at the carbon black of 8-12nm, can significantly improve the antistatic property of material.The present invention, by adopting length-to-diameter ratio at the carbon fiber of 400-600, can significantly improve the antistatic property of material.
The mixture that described oxidation inhibitor is made up of with weight ratio 1:1-2 antioxidant 1010 and irgasfos 168.
The present invention is by adopting antioxidant 1010 and irgasfos 168 as the composite use of oxidation inhibitor, and to control its weight ratio be 1:1-2, two kinds of oxidation inhibitor are environmental protection oxidation inhibitor and have certain synergy, can delay or suppress the carrying out of material oxidation process, thus stop the aging of material and extend its work-ing life.
The mixture that described intensity modifier is made up of with weight ratio 1.6-2.4:1 at the magnesium salt whisker of 6-10 μm at the basalt fibre of 4-8 μm and filament diameter filament diameter.
Basalt fibre, be basalt building stones after 1450 DEG C ~ 1500 DEG C meltings, by the continuous fibre of platinum rhodium bushing high speed pulling.Be similar to glass fibre, its performance is between high strength S glass fibre and alkali-free E glass fibre, and basalt continuous fiber is good stability not only, but also has electrical insulating property, anticorrosive, flame resistant, the multiple excellent properties such as high temperature resistant.Adopt basalt building stones as intensity modifier, compared with glass fibre, there is the advantages such as intensity is high, shock strength is high, temperature tolerance is excellent.
Magnesium salt whisker is single palpus fibrous texture, and diameter is in nano-scale range, and magnesium salt whisker has very high physical and mechanical properties, the intensity of energy Reinforced Nylon material after adding; And magnesium salt whisker easily disperses, good with the consistency of resin, obtained nylon product surface scratch resistance capability is strong, dimensional stabilizing not easily buckling deformation, and can improve the ageing resistance of nylon product.
The present invention is by adopting basalt fibre and magnesium salt whisker as the composite use of intensity modifier, and to control its weight ratio be 1.6-2.4:1, significantly can mention the intensity of nylon material.
Described plasticized modifier is the vinyl elastomerics of maleic anhydride and methyl methacrylate dual graft.
The present invention, by adopting the vinyl elastomerics of maleic anhydride and methyl methacrylate dual graft as plasticized modifier, can significantly improve toughness and the resistance to impact shock of material.
Described impact modifier is the polyester type Polyurethane Thermoplastic Elastomer of molecular weight at 40000-80000.
Polyester type Polyurethane Thermoplastic Elastomer has excellent in abrasion resistance, ozone resistance is fabulous, hardness is large, intensity is high, good springiness, low temperature resistant, have the advantages such as good oil resistant, chemical-resistant resistance and environmental resistance.
The present invention is by adopting molecular weight in the polyester type Polyurethane Thermoplastic Elastomer of 40000-80000 as impact modifier, the shock resistance of material can be improved, the processing characteristics that can also reduce the melt viscosity of material, improve mobility, improve plastics, improves the erosion resistance of material, rigidity, flame retardant resistance, electrical insulating property, thermotolerance and molding processibility.
Another object of the present invention is achieved through the following technical solutions: a kind of preparation method of halogen-free reinforced nylon matrix material, comprises the steps:
(1) take above-mentioned raw materials by weight ratio, join blended 5-10min in high speed mixer, obtain mixture;
(2) blended for step (1) mixture obtained is extruded through forcing machine, cooling, pelletizing and screening, obtained nylon composite materials;
In described step (2), the processing parameter of forcing machine is: a district temperature 210-250 DEG C, two district temperature 210-250 DEG C, three district temperature 210-250 DEG C, four district temperature 210-250 DEG C, five district temperature 210-250 DEG C, six district temperature 210-250 DEG C, seven district temperature 210-240 DEG C, eight district temperature 210-240 DEG C, nine district temperature 210-240 DEG C, die head temperature 210-230 DEG C, pressure 18-23Mpa, screw speed 350-450r/min.
Preparation method's technique of the present invention is simple, and convenient operation and control, steady quality, production efficiency is high, and production cost is low, can large-scale industrial production.
Beneficial effect of the present invention is: nylon composite materials of the present invention adopts special one-tenth nuclear technique, and crystallization velocity is fast, stable performance under the high temperature conditions, not easily aging, over-all properties is better, has higher rigidity, products appearance is very bright, and fire-retardant rank reaches UL94V0 level, and fire line is good, have low precipitation, anti-drippage, high electrical property and excellent heat resistance, CTI value is high, good electric property, shock strength is high, good to environment, environmental protection.
Preparation method's technique of the present invention is simple, and convenient operation and control, steady quality, production efficiency is high, and production cost is low, can large-scale industrial production.
Embodiment
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment, the present invention is further illustrated, and the content that embodiment is mentioned not is limitation of the invention.
Embodiment 1
A kind of halogen-free reinforced nylon matrix material, described nylon composite materials comprises the raw material of following weight part:
PA66 resin 70 parts
PA6 resin 5 parts
Halogen-free flame retardants 5 parts
Stablizer 0.1 part
Nucleator 0.1 part.
Described PA66 resin is that density is at 1.10g/cm
3, fusing point 250 DEG C, molecular-weight average 10, the PA 66 of 000.
Described PA6 resin is that density is at 1.14g/cm
3, fusing point 215 DEG C, molecular-weight average 10, the polycaprolactam of 000.
Described halogen-free flame retardants be fusing point 348 DEG C, density is at 1.5g/cm
3melamine cyanurate.
Described stablizer is fusing point at the N of 270 DEG C, N '-bis-(2,2,6,6-tetramethyl--4-piperidyl)-1,3-benzenedicarboxamide.
The mixture that described nucleator is made up of with weight ratio 0.8:1 inorganic nucleator and organic nucleating agent, the particle diameter of nucleator is 0.1 μm.
The mixture that described inorganic nucleator is made up of with weight ratio 1:1.5:2 superfine talcum powder, polynite and calcium carbonate; The mixture that described organic nucleating agent is made up of with weight ratio 0.8:1:1.4 Sodium Benzoate, sorbyl alcohol dibenzyl ester and long-chain linear saturated carboxylic acid sodium salt.
Described nylon composite materials also comprises lubricant 0.5 part, the mixture that described lubricant is made up of with weight ratio 0.8:1.6:1 modified vinyl bis-stearamides, pentaerythritol stearate and oxidized polyethlene wax.
The mixture that described pentaerythritol stearate is made up of with weight ratio 2:1 at the pentaerythritol tetrastearate of 55 DEG C at 25mgKOH/g, fusing point in the tetramethylolmethane tristearate of 50 DEG C and hydroxyl value at 55mgKOH/g, fusing point hydroxyl value.
A preparation method for halogen-free reinforced nylon matrix material, comprises the steps:
(1) take above-mentioned raw materials by weight ratio, join blended 5min in high speed mixer, obtain mixture;
(2) blended for step (1) mixture obtained is extruded through forcing machine, cooling, pelletizing and screening, obtained nylon composite materials;
In described step (2), the processing parameter of twin screw extruder is: district's temperature 210 DEG C, two district's temperature 210 DEG C, three district's temperature 210 DEG C, four district's temperature 210 DEG C, five district's temperature 210 DEG C, six district's temperature 210 DEG C, seven district's temperature 210 DEG C, eight district's temperature 210 DEG C, nine district's temperature 210 DEG C, die head temperature 210 DEG C, pressure 18Mpa, screw speed 350r/min.
Embodiment 2
A kind of halogen-free reinforced nylon matrix material, described nylon composite materials comprises the raw material of following weight part:
PA66 resin 75 parts
PA6 resin 8 parts
Halogen-free flame retardants 8 parts
Stablizer 0.2 part
Nucleator 0.2 part.
Described PA66 resin is that density is at 1.11g/cm
3, fusing point 251 DEG C, molecular-weight average 30, the PA 66 of 000.
Described PA6 resin is that density is at 1.15g/cm
3, fusing point 218 DEG C, molecular-weight average 30, the polycaprolactam of 000.
Described halogen-free flame retardants be fusing point 349 DEG C, density is at 1.55g/cm
3melamine cyanurate.
Described stablizer is fusing point at the N of 271 DEG C, N '-bis-(2,2,6,6-tetramethyl--4-piperidyl)-1,3-benzenedicarboxamide.
The mixture that described nucleator is made up of with weight ratio 0.9:1 inorganic nucleator and organic nucleating agent, the particle diameter of nucleator is 0.3 μm.
The mixture that described inorganic nucleator is made up of with weight ratio 1:1.8:2.5 superfine talcum powder, polynite and calcium carbonate; The mixture that described organic nucleating agent is made up of with weight ratio 0.9:1:1.6 Sodium Benzoate, sorbyl alcohol dibenzyl ester and long-chain linear saturated carboxylic acid sodium salt.
Described nylon composite materials also comprises lubricant 0.8 part, the mixture that described lubricant is made up of with weight ratio 0.9:1.8:1 modified vinyl bis-stearamides, pentaerythritol stearate and oxidized polyethlene wax.
The mixture that described pentaerythritol stearate is made up of with weight ratio 2.2:1 at the pentaerythritol tetrastearate of 58 DEG C at 28mgKOH/g, fusing point in the tetramethylolmethane tristearate of 52 DEG C and hydroxyl value at 58mgKOH/g, fusing point hydroxyl value.
A preparation method for halogen-free reinforced nylon matrix material, comprises the steps:
(1) take above-mentioned raw materials by weight ratio, join blended 6min in high speed mixer, obtain mixture;
(2) blended for step (1) mixture obtained is extruded through forcing machine, cooling, pelletizing and screening, obtained nylon composite materials;
In described step (2), the processing parameter of twin screw extruder is: district's temperature 220 DEG C, two district's temperature 220 DEG C, three district's temperature 220 DEG C, four district's temperature 220 DEG C, five district's temperature 220 DEG C, six district's temperature 220 DEG C, seven district's temperature 218 DEG C, eight district's temperature 218 DEG C, nine district's temperature 218 DEG C, die head temperature 215 DEG C, pressure 20Mpa, screw speed 380r/min.
Embodiment 3
A kind of halogen-free reinforced nylon matrix material, described nylon composite materials comprises the raw material of following weight part:
PA66 resin 80 parts
PA6 resin 10 parts
Halogen-free flame retardants 10 parts
Stablizer 0.3 part
Nucleator 0.3 part.
Described PA66 resin is that density is at 1.12g/cm
3, fusing point 252 DEG C, molecular-weight average 50, the PA 66 of 000.
Described PA6 resin is that density is at 1.16g/cm
3, fusing point 220 DEG C, molecular-weight average 50, the polycaprolactam of 000.
Described halogen-free flame retardants be fusing point 350 DEG C, density is at 1.6g/cm
3melamine cyanurate.
Described stablizer is fusing point at the N of 272 DEG C, N '-bis-(2,2,6,6-tetramethyl--4-piperidyl)-1,3-benzenedicarboxamide.
The mixture that described nucleator is made up of with weight ratio 1:1 inorganic nucleator and organic nucleating agent, the particle diameter of nucleator is 0.5 μm.
The mixture that described inorganic nucleator is made up of with weight ratio 1:2:3 superfine talcum powder, polynite and calcium carbonate; The mixture that described organic nucleating agent is made up of with weight ratio 1:1:1.8 Sodium Benzoate, sorbyl alcohol dibenzyl ester and long-chain linear saturated carboxylic acid sodium salt.
Described nylon composite materials also comprises lubricant 1 part, the mixture that described lubricant is made up of with weight ratio 1:2:1 modified vinyl bis-stearamides, pentaerythritol stearate and oxidized polyethlene wax.
The mixture that described pentaerythritol stearate is made up of with weight ratio 2.5:1 at the pentaerythritol tetrastearate of 60 DEG C at 30mgKOH/g, fusing point in the tetramethylolmethane tristearate of 55 DEG C and hydroxyl value at 60mgKOH/g, fusing point hydroxyl value.
A preparation method for halogen-free reinforced nylon matrix material, comprises the steps:
(1) take above-mentioned raw materials by weight ratio, join blended 8min in high speed mixer, obtain mixture;
(2) blended for step (1) mixture obtained is extruded through forcing machine, cooling, pelletizing and screening, obtained nylon composite materials;
In described step (2), the processing parameter of twin screw extruder is: district's temperature 230 DEG C, two district's temperature 230 DEG C, three district's temperature 230 DEG C, four district's temperature 230 DEG C, five district's temperature 230 DEG C, six district's temperature 230 DEG C, seven district's temperature 225 DEG C, eight district's temperature 225 DEG C, nine district's temperature 225 DEG C, die head temperature 2120 DEG C, pressure 20Mpa, screw speed 400r/min.
Embodiment 4
A kind of halogen-free reinforced nylon matrix material, described nylon composite materials comprises the raw material of following weight part:
PA66 resin 85 parts
PA6 resin 12 parts
Halogen-free flame retardants 12 parts
Stablizer 0.4 part
Nucleator 0.4 part.
Described PA66 resin is that density is at 1.13g/cm
3, fusing point 253 DEG C, molecular-weight average 80, the PA 66 of 000.
Described PA6 resin is that density is at 1.17g/cm
3, fusing point 222 DEG C, molecular-weight average 80, the polycaprolactam of 000.
Described halogen-free flame retardants be fusing point 351 DEG C, density is at 1.65g/cm
3melamine cyanurate.
Described stablizer is fusing point at the N of 273 DEG C, N '-bis-(2,2,6,6-tetramethyl--4-piperidyl)-1,3-benzenedicarboxamide.
The mixture that described nucleator is made up of with weight ratio 1.1:1 inorganic nucleator and organic nucleating agent, the particle diameter of nucleator is 0.8 μm.
The mixture that described inorganic nucleator is made up of with weight ratio 1:2.2:3.5 superfine talcum powder, polynite and calcium carbonate; The mixture that described organic nucleating agent is made up of with weight ratio 1.1:1:2 Sodium Benzoate, sorbyl alcohol dibenzyl ester and long-chain linear saturated carboxylic acid sodium salt.
Described nylon composite materials also comprises lubricant 1.2 parts, the mixture that described lubricant is made up of with weight ratio 1.1:2.2:1 modified vinyl bis-stearamides, pentaerythritol stearate and oxidized polyethlene wax.
The mixture that described pentaerythritol stearate is made up of with weight ratio 2.8:1 at the pentaerythritol tetrastearate of 62 DEG C at 32mgKOH/g, fusing point in the tetramethylolmethane tristearate of 58 DEG C and hydroxyl value at 62mgKOH/g, fusing point hydroxyl value.
A preparation method for halogen-free reinforced nylon matrix material, comprises the steps:
(1) take above-mentioned raw materials by weight ratio, join blended 9min in high speed mixer, obtain mixture;
(2) blended for step (1) mixture obtained is extruded through forcing machine, cooling, pelletizing and screening, obtained nylon composite materials;
In described step (2), the processing parameter of twin screw extruder is: district's temperature 240 DEG C, two district's temperature 240 DEG C, three district's temperature 240 DEG C, four district's temperature 240 DEG C, five district's temperature 240 DEG C, six district's temperature 240 DEG C, seven district's temperature 232 DEG C, eight district's temperature 232 DEG C, nine district's temperature 232 DEG C, die head temperature 225 DEG C, pressure 22Mpa, screw speed 420r/min.
Embodiment 5
A kind of halogen-free reinforced nylon matrix material, described nylon composite materials comprises the raw material of following weight part:
PA66 resin 90 parts
PA6 resin 15 parts
Halogen-free flame retardants 15 parts
Stablizer 0.5 part
Nucleator 0.5 part.
Described PA66 resin is that density is at 1.14g/cm
3, fusing point 254 DEG C, molecular-weight average 100, the PA 66 of 000.
Described PA6 resin is that density is at 1.18g/cm
3, fusing point 225 DEG C, molecular-weight average 100, the polycaprolactam of 000.
Described halogen-free flame retardants be fusing point 352 DEG C, density is at 1.7g/cm
3melamine cyanurate.
Described stablizer is fusing point at the N of 274 DEG C, N '-bis-(2,2,6,6-tetramethyl--4-piperidyl)-1,3-benzenedicarboxamide.
The mixture that described nucleator is made up of with weight ratio 1.2:1 inorganic nucleator and organic nucleating agent, the particle diameter of nucleator is 1 μm.
The mixture that described inorganic nucleator is made up of with weight ratio 1:2.5:4 superfine talcum powder, polynite and calcium carbonate; The mixture that described organic nucleating agent is made up of with weight ratio 1.2:1:2.2 Sodium Benzoate, sorbyl alcohol dibenzyl ester and long-chain linear saturated carboxylic acid sodium salt.
Described nylon composite materials also comprises lubricant 1.5 parts, the mixture that described lubricant is made up of with weight ratio 1.2:2.4:1 modified vinyl bis-stearamides, pentaerythritol stearate and oxidized polyethlene wax.
The mixture that described pentaerythritol stearate is made up of with weight ratio 3:1 at the pentaerythritol tetrastearate of 65 DEG C at 35mgKOH/g, fusing point in the tetramethylolmethane tristearate of 60 DEG C and hydroxyl value at 65mgKOH/g, fusing point hydroxyl value.
A preparation method for halogen-free reinforced nylon matrix material, comprises the steps:
(1) take above-mentioned raw materials by weight ratio, join blended 10min in high speed mixer, obtain mixture;
(2) blended for step (1) mixture obtained is extruded through forcing machine, cooling, pelletizing and screening, obtained nylon composite materials;
In described step (2), the processing parameter of twin screw extruder is: district's temperature 250 DEG C, two district's temperature 250 DEG C, three district's temperature 250 DEG C, four district's temperature 250 DEG C, five district's temperature 250 DEG C, six district's temperature 250 DEG C, seven district's temperature 240 DEG C, eight district's temperature 240 DEG C, nine district's temperature 240 DEG C, die head temperature 230 DEG C, pressure 23Mpa, screw speed 450r/min.
Embodiment 6
The present embodiment is in the difference of above-described embodiment 1:
Described nylon composite materials also comprises modification POE resin 3 parts, 1 part, static inhibitor, 0.5 part, oxidation inhibitor, intensity modifier 1 part, plasticized modifier 1 part, impact modifier 1 part.
Described modification POE resin is polypropylene/ethylene-octene copolymer that polypropylene and POE resin blending and modifying obtain; Described ethylene-octene copolymer be octene monomers content 20% ethylene-octene copolymer.
The mixture that described polypropylene is made up of with weight ratio 1.4:1 Co-polypropylene and homo-polypropylene; Described Co-polypropylene is the Co-polypropylene of melting index at 10g/10min; Described homo-polypropylene is the homo-polypropylene of melting index at 60g/10min.
The mixture that described static inhibitor is made up of with weight ratio 1:1.4 carbon black and carbon fiber.
Described carbon black is that specific surface area is at 800m
3/ g, particle diameter are at the carbon black of 8nm; Described carbon fiber be length-to-diameter ratio 400 carbon fiber.
The mixture that described oxidation inhibitor is made up of with weight ratio 1:1 antioxidant 1010 and irgasfos 168.
The mixture that described intensity modifier is made up of with weight ratio 1.6:1 at the magnesium salt whisker of 6 μm at the basalt fibre of 4 μm and filament diameter filament diameter.
Described plasticized modifier is the vinyl elastomerics of maleic anhydride and methyl methacrylate dual graft.
Described impact modifier be molecular weight 40000 polyester type Polyurethane Thermoplastic Elastomer.
Embodiment 7
The present embodiment is in the difference of above-described embodiment 2:
Described nylon composite materials also comprises modification POE resin 4 parts, 2 parts, static inhibitor, 0.8 part, oxidation inhibitor, intensity modifier 2 parts, plasticized modifier 2 parts, impact modifier 2 parts.
Described modification POE resin is polypropylene/ethylene-octene copolymer that polypropylene and POE resin blending and modifying obtain; Described ethylene-octene copolymer be octene monomers content 22% ethylene-octene copolymer.
The mixture that described polypropylene is made up of with weight ratio 1.6:1 Co-polypropylene and homo-polypropylene; Described Co-polypropylene is the Co-polypropylene of melting index at 20g/10min; Described homo-polypropylene is the homo-polypropylene of melting index at 70g/10min.
The mixture that described static inhibitor is made up of with weight ratio 1:1.6 carbon black and carbon fiber.
Described carbon black is that specific surface area is at 100m
3/ g, particle diameter are at the carbon black of 9nm; Described carbon fiber be length-to-diameter ratio 450 carbon fiber.
The mixture that described oxidation inhibitor is made up of with weight ratio 1:1.2 antioxidant 1010 and irgasfos 168.
The mixture that described intensity modifier is made up of with weight ratio 1.8:1 at the magnesium salt whisker of 7 μm at the basalt fibre of 4 ~ 8 μm and filament diameter filament diameter.
Described plasticized modifier is the vinyl elastomerics of maleic anhydride and methyl methacrylate dual graft.
Described impact modifier be molecular weight 50000 polyester type Polyurethane Thermoplastic Elastomer.
Embodiment 8
The present embodiment is in the difference of above-described embodiment 3:
Described nylon composite materials also comprises modification POE resin 5 parts, 3 parts, static inhibitor, 1 part, oxidation inhibitor, intensity modifier 3 parts, plasticized modifier 3 parts, impact modifier 3 parts.
Described modification POE resin is polypropylene/ethylene-octene copolymer that polypropylene and POE resin blending and modifying obtain; Described ethylene-octene copolymer be octene monomers content 25% ethylene-octene copolymer.
The mixture that described polypropylene is made up of with weight ratio 1.8:1 Co-polypropylene and homo-polypropylene; Described Co-polypropylene is the Co-polypropylene of melting index at 30g/10min; Described homo-polypropylene is the homo-polypropylene of melting index at 80g/10min.
The mixture that described static inhibitor is made up of with weight ratio 1:1.8 carbon black and carbon fiber.
Described carbon black is that specific surface area is at 110m
3/ g, particle diameter are at the carbon black of 10nm; Described carbon fiber be length-to-diameter ratio 500 carbon fiber.
The mixture that described oxidation inhibitor is made up of with weight ratio 1:1.5 antioxidant 1010 and irgasfos 168.
The mixture that described intensity modifier is made up of with weight ratio 2:1 at the magnesium salt whisker of 8 μm at the basalt fibre of 6 μm and filament diameter filament diameter.
Described plasticized modifier is the vinyl elastomerics of maleic anhydride and methyl methacrylate dual graft.
Described impact modifier be molecular weight 60000 polyester type Polyurethane Thermoplastic Elastomer.
Embodiment 9
The present embodiment is in the difference of above-described embodiment 4:
Described nylon composite materials also comprises modification POE resin 6 parts, 4 parts, static inhibitor, 1.2 parts, oxidation inhibitor, intensity modifier 4 parts, plasticized modifier 4 parts, impact modifier 4 parts.
Described modification POE resin is polypropylene/ethylene-octene copolymer that polypropylene and POE resin blending and modifying obtain; Described ethylene-octene copolymer be octene monomers content 28% ethylene-octene copolymer.
The mixture that described polypropylene is made up of with weight ratio 2:1 Co-polypropylene and homo-polypropylene; Described Co-polypropylene is the Co-polypropylene of melting index at 40g/10min; Described homo-polypropylene is the homo-polypropylene of melting index at 90g/10min.
The mixture that described static inhibitor is made up of with weight ratio 1:2 carbon black and carbon fiber.
Described carbon black is that specific surface area is at 120m
3/ g, particle diameter are at the carbon black of 11nm; Described carbon fiber be length-to-diameter ratio 550 carbon fiber.
The mixture that described oxidation inhibitor is made up of with weight ratio 1:1.8 antioxidant 1010 and irgasfos 168.
The mixture that described intensity modifier is made up of with weight ratio 2.2:1 at the magnesium salt whisker of 9 μm at the basalt fibre of 7 μm and filament diameter filament diameter.
Described plasticized modifier is the vinyl elastomerics of maleic anhydride and methyl methacrylate dual graft.
Described impact modifier be molecular weight 70000 polyester type Polyurethane Thermoplastic Elastomer.
Embodiment 10
The present embodiment is in the difference of above-described embodiment 5:
Described nylon composite materials also comprises modification POE resin 7 parts, 5 parts, static inhibitor, 1.5 parts, oxidation inhibitor, intensity modifier 5 parts, plasticized modifier 5 parts, impact modifier 5 parts.
Described modification POE resin is polypropylene/ethylene-octene copolymer that polypropylene and POE resin blending and modifying obtain; Described ethylene-octene copolymer be octene monomers content 30% ethylene-octene copolymer.
The mixture that described polypropylene is made up of with weight ratio 2.2:1 Co-polypropylene and homo-polypropylene; Described Co-polypropylene is the Co-polypropylene of melting index at 50g/10min; Described homo-polypropylene is the homo-polypropylene of melting index at 100g/10min.
The mixture that described static inhibitor is made up of with weight ratio 1:2.2 carbon black and carbon fiber.
Described carbon black is that specific surface area is at 140m
3/ g, particle diameter are at the carbon black of 12nm; Described carbon fiber be length-to-diameter ratio 600 carbon fiber.
The mixture that described oxidation inhibitor is made up of with weight ratio 1:2 antioxidant 1010 and irgasfos 168.
The mixture that described intensity modifier is made up of with weight ratio 2.4:1 at the magnesium salt whisker of 10 μm at the basalt fibre of 8 μm and filament diameter filament diameter.
Described plasticized modifier is the vinyl elastomerics of maleic anhydride and methyl methacrylate dual graft.
Described impact modifier be molecular weight 80000 polyester type Polyurethane Thermoplastic Elastomer.
The mechanical and physical performance of the nylon composite materials that embodiment 1-10 obtains is as shown in table 1.
Table 1
Test event | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 |
Notched Izod impact strength (KJ/m 2) | 5.5 | 5.8 | 6 | 5.9 | 5.7 |
Elongation at break % | 12 | 11 | 10 | 10 | 9 |
Tensile strength (MPa) | 80 | 82 | 85 | 84 | 81 |
Flexural strength (MPa) | 115 | 118 | 120 | 119 | 116 |
Modulus in flexure (MPa) | 2600 | 2650 | 2700 | 2680 | 2620 |
UL94 flame retardant rating | V0 | V0 | V0 | V0 | V0 |
Test event | Embodiment 6 | Embodiment 7 | Embodiment 8 | Embodiment 9 | Embodiment 10 |
Notched Izod impact strength (KJ/m 2) | 6.1 | 6.4 | 6.6 | 6.5 | 6.3 |
Elongation at break % | 13 | 12 | 11 | 11 | 10 |
Tensile strength (MPa) | 88 | 90 | 93 | 92 | 89 |
Flexural strength (MPa) | 126 | 129 | 132 | 130 | 127 |
Modulus in flexure (MPa) | 2860 | 2915 | 2970 | 2948 | 2882 |
UL94 flame retardant rating | V0 | V0 | V0 | V0 | V0 |
As can be seen from Table 1, the nylon composite materials that the present invention obtains adopts special one-tenth nuclear technique, and crystallization velocity is fast, stable performance under the high temperature conditions, not easily aging, over-all properties is better, have higher rigidity, products appearance is very bright, and fire-retardant rank reaches UL94V0 level, fire line is good, has low precipitation, anti-drippage, high electrical property and excellent heat resistance, CTI value is high, good electric property, and shock strength is high, good to environment, environmental protection.Above-described embodiment is the present invention's preferably implementation, and in addition, the present invention can also realize by alternate manner, and any apparent replacement is all within protection scope of the present invention without departing from the inventive concept of the premise.
Claims (10)
1. a halogen-free reinforced nylon matrix material, is characterized in that: described nylon composite materials comprises the raw material of following weight part:
PA66 resin 70-90 part
PA6 resin 5-15 part
Halogen-free flame retardants 5-15 part
Stablizer 0.1-0.5 part
Nucleator 0.1-0.5 part.
2. a kind of halogen-free reinforced nylon matrix material according to claim 1, is characterized in that: described PA66 resin be density 1.10-1.14g/cm3, fusing point 250-254 DEG C, molecular-weight average at 10,000-100, the PA 66 of 000.
3. a kind of halogen-free reinforced nylon matrix material according to claim 1, is characterized in that: described PA6 resin be density 1.14-1.18g/cm3, fusing point 215-225 DEG C, molecular-weight average at 10,000-100, the polycaprolactam of 000.
4. a kind of halogen-free reinforced nylon matrix material according to claim 1, is characterized in that: described halogen-free flame retardants be fusing point 348-352 DEG C, density is at the melamine cyanurate of 1.5-1.7g/cm3.
5. a kind of halogen-free reinforced nylon matrix material according to claim 1, is characterized in that: described stablizer is fusing point at the N of 270-274 DEG C, N '-bis-(2,2,6,6-tetramethyl--4-piperidyl)-1,3-benzenedicarboxamide.
6. a kind of halogen-free reinforced nylon matrix material according to claim 1, is characterized in that: the mixture that described nucleator is made up of with weight ratio 0.8-1.2:1 inorganic nucleator and organic nucleating agent, the particle diameter of nucleator is 0.1-1 μm.
7. a kind of halogen-free reinforced nylon matrix material according to claim 6, is characterized in that: described inorganic nucleator comprises at least one in superfine talcum powder, polynite and calcium carbonate; Described organic nucleating agent comprises at least one in Sodium Benzoate, sorbyl alcohol dibenzyl ester and long-chain linear saturated carboxylic acid sodium salt.
8. a kind of halogen-free reinforced nylon matrix material according to claim 1, it is characterized in that: described nylon composite materials also comprises lubricant 0.5-1.5 part, and described lubricant comprises at least one in modified vinyl bis-stearamides, pentaerythritol stearate and oxidized polyethlene wax.
9. a kind of halogen-free reinforced nylon matrix material according to claim 8, is characterized in that: the mixture that described pentaerythritol stearate is made up of with weight ratio 2-3:1 at the pentaerythritol tetrastearate of 55-65 DEG C at 25-35mgKOH/g, fusing point in the tetramethylolmethane tristearate of 50-60 DEG C and hydroxyl value at 55-65mgKOH/g, fusing point hydroxyl value.
10. the preparation method of a kind of halogen-free reinforced nylon matrix material as described in any one of claim 1-9, is characterized in that: comprise the steps:
(1) take above-mentioned raw materials by weight ratio, join blended 5-10min in high speed mixer, obtain mixture;
(2) blended for step (1) mixture obtained is extruded through forcing machine, cooling, pelletizing and screening, obtained nylon composite materials;
In described step (2), the processing parameter of forcing machine is: a district temperature 210-250 DEG C, two district temperature 210-250 DEG C, three district temperature 210-250 DEG C, four district temperature 210-250 DEG C, five district temperature 210-250 DEG C, six district temperature 210-250 DEG C, seven district temperature 210-240 DEG C, eight district temperature 210-240 DEG C, nine district temperature 210-240 DEG C, die head temperature 210-230 DEG C, pressure 18-23Mpa, screw speed 350-450r/min.
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