CN111480686A

CN111480686A - Automatic production line for unfreezing, dehumidifying, vacuum rolling and kneading

Info

Publication number: CN111480686A
Application number: CN202010466290.4A
Authority: CN
Inventors: 徐智勇; 郭德雄; 苏清雄; 苏榆淇; 吴佳; 林国荣
Original assignee: Putian Chengxiang Chengwei Food Co ltd
Current assignee: Putian Chengxiang Chengwei Food Co ltd
Priority date: 2020-05-28
Filing date: 2020-05-28
Publication date: 2020-08-04

Abstract

The invention relates to the field of unfreezing of meat products, in particular to a vacuum rolling and kneading automatic production line for unfreezing and dehumidifying, which comprises a support, a transmission belt, a thermal thawing component, a rolling and thawing component, a heating box and a disinfection component, wherein a plurality of rollers are arranged on the support along the length direction of the support, the transmission belt is sleeved on the rollers, the thermal thawing component, the rolling and thawing component and the heating box are all arranged at the top of the support, the disinfection component is arranged at one end of the support close to the heating box, the thermal thawing component, the rolling and thawing component, the heating box and the disinfection component are sequentially arranged in a straight line along the transmission direction of the transmission belt, the thermal thawing component comprises a sprinkling box, a water storage box and a plurality of spray nozzles, the sprinkling box is arranged at the top of the support, the water storage box is arranged at the top of the sprinkling box, and the invention solves the problem that the meat can not be unfr, the unfreezing efficiency of the meat product is improved, and the quality of the meat product is ensured.

Description

Automatic production line for unfreezing, dehumidifying, vacuum rolling and kneading

Technical Field

The invention relates to the field of meat product unfreezing, in particular to an automatic production line for unfreezing, dehumidifying, vacuum rolling and kneading.

Background

China is the country with the most total quantity of meat production and sale worldwide, in the composition of meat yield in China, frozen meat is the most main product form in meat production, transportation and import and export trade circulation, the frozen meat is used as one of the important means of national meat storage, meat market regulation and meat import and export trade, plays an important role in meat and meat product processing, one of the mainstream of raw meat consumption is frozen meat, wherein the frozen beef, the frozen pork and the frozen mutton are mainly included, and the frozen beef, the frozen pork and the frozen mutton contain rich nutrient components, but is easily polluted by microorganisms during the processes of processing, storage, transportation and sale to cause the spoilage of the meat, the main factors causing the meat spoilage are the pollution of the microorganisms, the fat oxidation rancidity and the activity of enzymes, the safety and the quality stability of the cooled meat are more emphasized while the living standard of people is increasingly improved.

The existing unfreezing modes of frozen meat are various, including microwave unfreezing, steam unfreezing, hot water unfreezing and the like, although the unfreezing speeds of the methods are high, the juice of the meat is easily lost seriously, the quality of the meat is damaged, and therefore the adverse effect on the quality of a subsequent reprocessing product can be caused.

Most frozen meat unfreezes and carries on only with a stage, often the process of unfreezing is imperfect, do not reach fine effect, when people need eat frozen meat, need to unfreeze frozen meat earlier, just can go on further processing to frozen meat like this, however there is the technical thawing mode now, be the mode of stewing frozen meat, such mode thawing time is slow, the efficiency of unfreezing and people's use of meat product have seriously been influenced, to this, need design one kind and can carry out comprehensive and automatic production line equipment that unfreezes to meat.

Disclosure of Invention

The technical problem to be solved by the invention is to provide an automatic production line for unfreezing, dehumidifying, vacuum rolling and kneading, and the technical scheme solves the problem that meat cannot be unfrozen in an all-around manner in the unfreezing process.

In order to solve the technical problems, the invention provides the following technical scheme:

the utility model provides an automatic production line is rolled in dehumidification vacuum that unfreezes, which comprises a bracket, still include the transmission band, the subassembly is frozen in pyrohydrolysis, roll and rub the subassembly that unfreezes, heating cabinet and disinfection subassembly, be equipped with a plurality of cylinder along the length direction of support on the support, the transmission band cover is located on a plurality of cylinder, the subassembly is frozen in pyrohydrolysis, roll and rub subassembly and heating cabinet all set up in the top of support that unfreezes, the disinfection subassembly sets up in the one end that the heating cabinet is close to the support, and the subassembly is frozen in pyrohydrolysis, roll and rub the subassembly that unfreezes, be sharp arranging in proper order along the direction of transmission band between heating cabinet and the disinfection subassembly, the subassembly is frozen in pyrohydrolysis includes a watering case, a water storage box and a plurality of shower nozzle, the watering case sets up in the top of support.

As a preferred scheme of the thawing and dehumidification vacuum rolling and kneading automatic production line, a feeding chute for feeding is arranged at the end part of one side of the bracket close to the sprinkling box, a blanking hopper convenient for feeding is also arranged above the feeding chute, two limiting plates for preventing meat products from falling off during feeding are symmetrically arranged at two sides of the bracket between the feeding chute and the sprinkling box, and every limiting plate all is fixed in the support top through two stands, and the cooperation of a plurality of cylinder and transmission band still is through a drive motor drive, and one side that the support is close to the pyrohydrolysis subassembly that freezes still is equipped with an ejection of compact spout, and the disinfection subassembly sets up in ejection of compact spout's bottom, and the transmission band both sides in the watering case still all are provided with a depressed area that the meat products of being convenient for unfreeze through the hot water through a calorie strip to every both ends of calorie strip still joint respectively in the support both sides.

As an optimal selection scheme that automatic production line was kneaded in dehumidification vacuum that unfreezes, even distribution is equipped with a plurality of shower nozzle spun water outflow's of being convenient for square mouth on the transmission band, the watering case both ends all are the form of lining up, the both ends top of watering case still is equipped with a first draw-in groove respectively, and all be equipped with a manger plate door curtain through a first bar joint in every first draw-in groove, the both sides bottom of watering case is fixed in on the support through a fixed plate respectively, the top of watering case is still equidistant be equipped with a plurality of mounting bar, and the top of every mounting bar is still equidistant along length direction is equipped with a plurality of installing port, the input of a plurality of shower nozzle all sets up in corresponding installing port, the input of a plurality of shower nozzle is still through a water piping connection.

As an optimal selection scheme of automatic production line is kneaded in vacuum that unfreezes dehumidification, the outside of water pipe is equipped with a top shell, the top shell is fixed in the top of watering case, the water storage box sets up in a rectangular channel at top shell top, the bottom of water storage box is still evenly distributed and is equipped with the first heater strip that a plurality of is used for heating water, and the top of water storage box still is equipped with a water inlet, one side of water storage box and one side of water pipe still all are equipped with a connecting pipe that is used for the intercommunication, one side that the connecting pipe of water pipe passed a top shell is outwards stretched out, one side of watering case is equipped with the three observation window that is used for the observation condition, and one side that the observation window was kept away from to the watering case still installs a first fan that is used for the vapor radiating, the outside of first fan still is equipped with a safety cover.

As an optimal selection scheme that automatic production line was kneaded in dehumidification vacuum that unfreezes, one side below that the water spray tank was kept away from to the transmission band still is equipped with a rose box that is used for filtering a plurality of shower nozzle spun water, the bottom of rose box is fixed in the lower half of support, the top both sides of rose box still symmetry are equipped with two slides that are convenient for water after unfreezing landing, the inboard middle part of rose box still is equipped with round supporting platform, the top of supporting platform corner all around still all vertically upwards is equipped with a card post, and the cover is equipped with a filter screen on four card posts, the bottom of filter screen is located the top of supporting platform, one side bottom of rose box still all is equipped with a circulation tube head that is used for the intercommunication with one side top of water storage box.

As a preferred scheme of an automatic production line for unfreezing, dehumidifying, vacuum rolling and kneading, a rolling, kneading and unfreezing assembly comprises an extrusion box and a top rolling and kneading mechanism, the extrusion box and a heating box are fixed at the top of a support through a connecting plate, the top rolling and kneading mechanism is arranged at the top of the extrusion box, the top rolling and kneading mechanism consists of a downward pressing air cylinder and a sliding block, the downward pressing air cylinder is vertically fixed at the top of the sliding block, the top of the extrusion box is provided with a strip-shaped opening, two sides of the strip-shaped opening are symmetrically provided with two sliding strips along the length direction, the sliding block is sleeved on the two sliding strips in a sliding manner, the top of the extrusion box is also symmetrically provided with a screw rod and a guide rod at two sides of the strip-shaped opening, the screw rod is driven by a driving motor, the two sides of the top of the sliding block are also sleeved on the screw rod and the guide rod through a sleeve block, an extrusion roller is arranged in the movable frame in a rotatable manner, and two sides of the top of the movable frame vertically penetrate through the sliding block upwards to form a stabilizing rod.

As an optimal selection scheme that automatic production line was kneaded in dehumidification vacuum that unfreezes rolls, the both sides of extrusion box still all are equipped with a side extrusion mechanism that the structure is the same, every side extrusion mechanism is by a unipolar cylinder, an stripper plate and a mounting box are constituteed, the bilateral symmetry of extrusion box is equipped with two openings, every mounting box all is fixed in on the opening of extrusion box both sides, every unipolar cylinder is on the lateral wall of corresponding mounting box of vertical fixation respectively, it is equipped with two hollow columns still all to symmetry on the inside wall of every mounting box, every stripper plate still all pegs graft in corresponding hollow column through two peg graft poles, and all the cover is equipped with a spring on one side of every stripper plate and two peg poles between the mounting box inside wall, every cylinder passes the mounting box and inwards stretches out the end and all is equipped with a set that pushes away.

As an optimal scheme of thawing, dehumidifying, vacuum rolling and kneading automatic production line, the top of the two ends of the heating box is respectively provided with a second clamping groove 68, a protective door curtain for preventing heat from radiating is arranged in each second clamping groove 68 in a clamping manner through a second block, a plurality of second heating wires for generating high temperature are arranged on the two side walls of the interior of the heating box at equal intervals, two second fans convenient for high-temperature dehumidification of meat products are arranged on the top of the heating box, and a dustproof net is arranged on the outer sides of the two second fans.

As an optimal selection scheme that automatic production line was kneaded in vacuum roll of dehumidification that unfreezes, the bottom of ejection of compact spout is equipped with a disinfection pipeline, disinfection subassembly includes that one is used for controlling opening and shutting mechanism and a plurality of sterilamp of meat products whereabouts, disinfection pipeline's inside wall is equipped with a plurality of mounting groove along the circumferencial direction, a plurality of sterilamp all sets up in corresponding mounting groove, the mechanism that opens and shuts is by a chassis, a carousel and five block components that open and shut, be connected through five spliced poles along circumferencial direction evenly distributed between chassis and the disinfection pipeline bottom, the carousel sets up in the top on chassis, and coaxial line between carousel and the chassis, the one end of five pieces that open and shut all can the pivoted cover is located on a spliced.

As an optimal scheme of thawing, dehumidifying, vacuum rolling and kneading automatic production line, the top of chassis evenly is equipped with five fixture blocks along the circumferencial direction, can pivoted joint on every fixture block through an arc wall respectively on the carousel, the top of carousel and the bottom of opening and shutting the piece evenly are equipped with five sleeves along the circumferencial direction respectively, and still all be connected through a connecting rod between carousel and every two sleeves of opening and shutting the piece, the outside of carousel still is equipped with a lug, one side of lug is equipped with a push cylinder, it is articulated between push cylinder's output and the lug, and the below of opening and shutting the mechanism still is equipped with an ejection of compact conveyer belt that is used for the meat products ejection of compact.

Compared with the prior art, the invention has the beneficial effects that:

the operation personnel firstly place the meat product on the transmission belt, the transmission belt is driven by a plurality of rollers, then the meat product comes into the water sprinkling tank through the transmission belt, the water storage box conveys hot water into a plurality of spray heads, the plurality of spray heads spray hot water along with the hot water to thaw ice residues on the meat product, the meat product which is preliminarily thawed comes into the rolling thawing component, the rolling thawing component immediately carries out comprehensive extrusion thawing on the meat product due to the frozen condition in the meat product, after the meat product is further thawed by the rolling thawing component, because the moisture flowing out after thawing is remained on the meat product, after the meat product comes into the heating tank, the heating tank carries out high-temperature dehumidification on the meat product, then the meat product comes into the disinfection component, and the meat product is finally disinfected by the disinfection component and then sent out, the invention solves the problem that the meat product can not be thawed in all directions in the process, the unfreezing efficiency of the meat product is improved, and the quality of the meat product is ensured.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a partial perspective view of the present invention;

FIG. 3 is a perspective view of the thermal defrosting assembly;

FIG. 4 is an exploded perspective view of the thermal defrosting assembly;

FIG. 5 is an exploded perspective view of the filter box;

FIG. 6 is a perspective view of the kneading and thawing assembly;

FIG. 7 is a side view of the tumbler thawing assembly;

FIG. 8 is a cross-sectional view of the side pressing mechanism;

FIG. 9 is an exploded perspective view of the heating chamber;

fig. 10 is a perspective view of the sterilization assembly.

The reference numbers in the figures are: the device comprises a support 1, a conveying belt 2, a heating box 3, a roller 4, a water sprinkling box 5, a water storage box 6, a spray head 7, a feeding chute 8, a blanking hopper 9, a limiting plate 10, a transmission motor 11, a discharging chute 12, a clamping strip 13, a square opening 14, a first clamping groove 15, a first strip block 16, a water retaining door curtain 17, a mounting strip 18, a water pipe 19, a top shell 20, a first heating wire 21, a water inlet 22, a connecting pipe 23, an observation window 24, a first fan 25, a protective cover 26, a heat dissipation port 27, a filter box 28, a slide way 29, a supporting platform 30, a clamping column 31, a filter screen 32, a circulating pipe head 33, a squeezing box 34, a downward-pressing air cylinder 35, a slide block 36, a slide strip 37, a screw rod 38, a guide rod 39, a driving motor 40, a sleeving block 41, a movable frame 42, a squeezing roller 43, a squeezing roller 44, a single-shaft air cylinder 45, a squeezing plate 46, a mounting box 47, a hollow column 48, the device comprises a protective door curtain 53, a second heating wire 54, a second fan 55, a dust screen 56, a disinfection pipeline 57, a disinfection lamp 58, a chassis 59, a rotary disc 60, an opening and closing block 61, a clamping block 62, an arc-shaped groove 63, a connecting rod 64, a convex block 65, a pushing cylinder 66, a discharging conveying belt 67 and a second clamping groove 68.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Referring to fig. 1 to 10, an automatic production line for defrosting, dehumidifying, vacuum rolling and kneading comprises a support 1, a transmission belt 2, a thermal defrosting component, a rolling and kneading defrosting component, a heating box 3 and a sterilizing component, wherein the support 1 is provided with a plurality of rollers 4 along the length direction of the support 1, the transmission belt 2 is sleeved on the plurality of rollers 4, the thermal defrosting component, the rolling and kneading defrosting component and the heating box 3 are all arranged at the top of the support 1, the sterilizing component is arranged at one end of the support 1 close to the heating box 3, and the hot hydrolysis freezes the subassembly, rolls to rub and unfreeze the subassembly, is the straight line and arranges in proper order along the transmission direction of transmission band 2 between 3 and the disinfection subassembly, and the hot hydrolysis freezes the subassembly and includes that one spills water tank 5, a water storage box 6 and a plurality of shower nozzle 7, spills water tank 5 and sets up in the top of support 1, and water storage box 6 sets up in the top of spilling water tank 5, and a plurality of shower nozzle 7 all sets up in the inside top of spilling water tank 5. The operator first places the meat product on a conveyor belt 2, which conveyor belt 2 is driven by means of a number of rollers 4, then, the meat product comes into the water spraying tank 5 through the transmission belt 2, the water storage box 6 conveys hot water into the plurality of spray nozzles 7, the plurality of spray nozzles 7 spray hot water to thaw ice residues on the meat product, the meat product which is preliminarily thawed comes into the tumbling thawing component, because the inside of the meat product is frozen, the rolling and unfreezing assembly can be used for fully extruding and unfreezing the meat product, after the meat product is further unfrozen by the rolling and unfreezing assembly, because the water which flows out after unfreezing is also remained on the meat product, after the meat product comes into the heating box 3, the heating box 3 dehumidifies the meat product at high temperature, the meat product then passes into a sterilizing unit, where it is finally sterilized and transported out.

The tip that support 1 is close to sprinkling tank 5 one side is equipped with a material loading spout 8 that is used for the material loading, material loading spout 8's top still is equipped with a blanking fill 9 of being convenient for the material loading, 1 both sides of support between material loading spout 8 and the sprinkling tank 5 still the symmetry be equipped with two limiting plates 10 that take place to drop when being used for preventing meat products material loading, and every limiting plate 10 all is fixed in 1 top of support through two stands, a plurality of cylinder 4 and transmission band 2's cooperation is still through a driving motor 11 drive, one side that support 1 is close to the hot water thawing subassembly still is equipped with an ejection of compact spout 12, the disinfection subassembly sets up in ejection of compact spout 12's bottom, 2 both sides of transmission band in the sprinkling tank 5 still all are provided with a depressed area that the meat products of being convenient for unfreeze through hot water through a calorie strip 13, and the both ends of every calorie strip 13. Operating personnel drops into blanking fill 9 with the meat products at first, and the meat products falls into transmission band 2 through material loading spout 8 after that, and the meat products can not drop when falling down because spacing of two limiting plates 10 after falling on transmission band 2, because two card strips 13 with 2 joint play sunken regions of transmission band after, the meat products get into sunken regions and are convenient for a plurality of shower nozzle 7 spray it and unfreeze.

Evenly distributed is equipped with the square mouth 14 that a plurality of 7 spun rivers of a plurality of shower nozzle of being convenient for go up on

transmission band

2, 5 both ends of watering case all are the form of lining up, the both ends top of watering case 5 still is equipped with a first draw-in groove 15 respectively, and all be equipped with a manger plate door curtain 17 through 16 joints of a first bar in every first draw-in groove 15, the both sides bottom of watering case 5 is fixed in on support 1 through a fixed plate respectively, the top of watering case 5 is equidistant a plurality of mounting bar 18 that is equipped with still, and the top of every mounting bar 18 is equidistant along length direction is equipped with a plurality of installing port still, the input of a plurality of shower nozzle 7 all sets up in corresponding installing port, the input of a plurality of shower nozzle 7 still connects through a water pipe 19. After the meat products got into the depressed area through manger plate door curtain 17, water storage box 6 let in a plurality of shower nozzle 7 with hot water through pipe 19 thereupon, a plurality of shower nozzle 7 spray with the hot water thereupon and carry out preliminary thawing on the meat products, because be equipped with a plurality of square mouth 14 on the transmission band 2, consequently the water of a plurality of shower nozzle 7 after spraying the meat products can flow out through square mouth 14.

The outside of water pipe 19 is equipped with a top shell 20, top shell 20 is fixed in the top of watering case 5, water storage box 6 sets up in a rectangular channel at top shell 20 top, the bottom of water storage box 6 still evenly distributed is equipped with a plurality of and is used for the first heater strip 21 of hot water, and the top of water storage box 6 still is equipped with a water inlet 22, one side of water storage box 6 and one side of water pipe 19 still all are equipped with a connecting pipe 23 that is used for the intercommunication, one side that water pipe 19's connecting pipe 23 passed top shell 20 is outwards stretched out, one side of watering case 5 is equipped with three observation window 24 that is used for the observation condition, and watering case 5 keeps away from one side of observation window 24 and still installs one and is used for the radiating first fan 25 of vapor, the outside of first fan 25 still is equipped with a safety cover 26, be equipped with a plurality of thermovent. When water storage box 6 carried hot water, the water in the water storage box 6 can be heated to the first heater strip 21 of a plurality of in the water storage box 6, be convenient for to the regulation and control of temperature degree, because connecting pipe 23 between water storage box 6 and the water pipe 19 passes through the hose connection, consequently hot water can pass through connecting pipe 23 and get into in the water pipe 19, a plurality of shower nozzle 7 unfreezes the back to the meat products, because hot water can produce a large amount of vapor when unfreezing, consequently, the first fan 25 of watering case 5 one side blows off vapor thereupon, vapor thereupon scatters out through thermovent 27 on the safety cover 26.

The one side below that the watering case 5 was kept away from to transmission band 2 still is equipped with a rose box 28 that is used for filtering 7 spun water of a plurality of shower nozzle, the bottom of rose box 28 is fixed in the lower half of support 1, the top both sides of rose box 28 still symmetry are equipped with two slide 29 of being convenient for the water landing after unfreezing, the inboard middle part of rose box 28 still is equipped with round supporting platform 30, the top of supporting platform 30 corner all around still all vertically upwards is equipped with a card post 31, and the cover is equipped with a filter screen 32 on four card posts 31, the bottom of filter screen 32 is located the top of supporting platform 30, one side bottom of rose box 28 and one side top of water storage box 6 still all are equipped with a circulation tube head 33 that is used for the intercommunication. After 7 spun hot water of a plurality of shower nozzle sprayed the meat products, hot water gets into the rose box 28 through a plurality of square mouth 14 on the transmission band 2 in, the inflow of the water of being convenient for more of slide 29 of rose box 28 top both sides because be equipped with a filter screen 32 in the rose box 28, consequently, the water after thawing filters through filter screen 32 thereupon, and the water of accomplishing of filtering can flow into water storage box 6 in through circulation tube head 33, the cyclic utilization of the water of being convenient for.

The rolling and unfreezing assembly comprises an extrusion box 34 and a top rolling and kneading mechanism, the extrusion box 34 and the heating box 3 are fixed at the top of the bracket 1 through a connecting plate, the top rolling and kneading mechanism is arranged at the top of the extrusion box 34, the top rolling and kneading mechanism consists of a downward pressing air cylinder 35 and a sliding block 36, the downward pressing air cylinder 35 is vertically fixed at the top of the sliding block 36, the top of the extrusion box 34 is provided with a strip-shaped opening, two sides of the strip-shaped opening are symmetrically provided with two sliding strips 37 along the length direction, the sliding block 36 is sleeved on the two sliding strips 37 in a sliding way, the top of the extrusion box 34 is also symmetrically provided with a screw 38 and a guide rod 39 at two sides of the strip-shaped opening, the screw 38 is driven by a driving motor 40, two sides of the top of the sliding block 36 are also sleeved on the screw 38 and the guide rod 39 through a sleeving block 41, the output shaft of the downward pressing air cylinder 35 is also, a squeeze roller 43 is rotatably provided in the movable frame 42, and a stabilizer bar 44 is provided on both sides of the top of the movable frame 42 vertically upward through the slider 36. When the meat products after the initial thawing come into the pressing box 34, the interior of the meat products is frozen, so that the top rolling mechanism presses the meat products, when the top rolling mechanism is driven, the pressing cylinder 35 drives the pressing roller 43 to press the meat products, the slide block 36 can drive the pressing roller 43 to move to press the top of the meat products comprehensively, the driving motor 40 drives the screw 38 to rotate, the slide block 36 can move on the two slide bars 37, and the pressing roller 43 can roll and press the meat products comprehensively through the movement of the pressing cylinder 35 and the slide block 36.

The both sides of squeeze box 34 still all are equipped with the same side extrusion mechanism of a structure, every side extrusion mechanism is by a unipolar cylinder 45, a stripper plate 46 and a mounting box 47 are constituteed, the bilateral symmetry of squeeze box 34 is equipped with two openings, every mounting box 47 all is fixed in on the opening of squeeze box 34 both sides, every unipolar cylinder 45 is respectively the vertical fixation on the lateral wall of corresponding mounting box 47, it is equipped with two hollow post 48 still all to equal symmetry on the inside wall of every mounting box 47, every stripper plate 46 still all pegs graft in corresponding hollow post 48 through two peg 49, and all overlap on two peg 49 between one side of every stripper plate 46 and the mounting box 47 inside wall and be equipped with a spring 50, every unipolar cylinder 45 passes mounting box 47 and inwards stretches out the end and all is equipped with a pushing disk 51. When the side extrusion mechanisms on the two sides of the extrusion box 34 extrude the two sides of the meat product, each single-shaft cylinder 45 respectively pushes the extrusion plates 46 to extrude towards the two sides of the meat product through the pushing discs 51, after the two sides of the meat product are thawed through extrusion, because the springs 50 are sleeved on the insertion rods 49 between each extrusion plate 46 and the mounting box 47, each extrusion plate 46 returns to the original position through the action of the corresponding spring 50 after the meat product is extruded.

The top of the two ends of the heating box 3 is respectively provided with a second clamping groove 68, each second clamping groove 68 is internally provided with a protective door curtain 53 for preventing heat from radiating through a second bar 52 in a clamped manner, the two inner side walls of the heating box 3 are provided with a plurality of second heating wires 54 for generating high temperature at equal intervals, the top of the heating box 3 is also provided with two second fans 55 for facilitating high-temperature dehumidification of meat products, and the outer sides of the two second fans 55 are also provided with a dustproof net 56. After the meat product unfreezes through the extrusion, the meat product enters into the heating cabinet 3 through protection door curtain 53, and a plurality of second heater strip 54 in the heating cabinet 3 carries out high temperature dehumidification to the meat product thereupon, and two second fans 55 blow the heat that a plurality of second heater strip 54 produced to the meat product, the faster dehumidification of meat product of being convenient for.

The bottom of ejection of compact spout 12 is equipped with a disinfection pipeline 57, the disinfection subassembly includes that one is used for controlling opening and shutting mechanism and a plurality of sterilamp 58 of meat products whereabouts, the inside wall of disinfection pipeline 57 is equipped with a plurality of mounting groove along the circumferencial direction, a plurality of sterilamp 58 all sets up in corresponding mounting groove, the mechanism that opens and shuts is by a chassis 59, a carousel 60 and five pieces 61 that open and shut constitute, be connected through five spliced poles along circumferencial direction evenly distributed between chassis 59 and the disinfection pipeline 57 bottom, carousel 60 sets up in the top on chassis 59, and coaxial line between carousel 60 and the chassis 59, five one end homoenergetic pivoted covers of piece 61 that open and shut are located on a spliced pole. After the meat products after the dehumidification is accomplished come to ejection of compact spout 12, the meat products fall into disinfection pipeline 57 through ejection of compact spout 12 in, because the mechanism that opens and shuts is closed state, consequently, the meat products can not drop in disinfection pipeline 57, and a plurality of sterilamp 58 disinfects the meat products after that, has guaranteed the quality of meat products.

The top of chassis 59 evenly is equipped with five fixture blocks 62 along the circumferencial direction, respectively can pivoted joint on every fixture block 62 through an arc wall 63 on the carousel 60, the top of carousel 60 and the bottom of the piece 61 that opens and shuts evenly are equipped with five sleeves along the circumferencial direction respectively, and still all be connected through a connecting rod 64 between carousel 60 and the every two sleeves of the piece 61 that opens and shuts, the outside of carousel 60 still is equipped with a lug 65, one side of lug 65 is equipped with a promotion cylinder 66, it is articulated between the output of promotion cylinder 66 and the lug 65, and the below of the mechanism that opens and shuts still is equipped with an ejection of compact conveyer belt 67 that is used for the meat products ejection of compact. After the meat product is disinfected, the opening and closing mechanism is in an open state, when the opening and closing mechanism is driven, the pushing cylinder 66 pushes the convex block 65 on the outer side of the rotary disc 60 to enable the rotary disc 60 to rotate, the rotary disc 60 then rotates on the corresponding clamping block 62 through the five arc-shaped grooves 63, and each opening and closing block 61 is respectively connected with the corresponding sleeve shaft on the rotary disc 60 through the connecting rod 64, so that the rotary disc 60 rotates to drive the five opening and closing blocks 61 to simultaneously expand outwards, the meat product can then fall onto the discharging conveyer belt 67 through the disinfecting pipeline 57, and the thawed meat product is finally sent out through the discharging conveyer belt 67.

The working principle of the invention is as follows: an operator firstly puts meat products into a blanking hopper 9, then the meat products fall onto a transmission band 2 through a feeding chute 8, after the meat products fall onto the transmission band 2, the meat products cannot fall off due to the limit of two limit plates 10, after the transmission band 2 is clamped out of a sunken area by two clamping strips 13, the meat products enter the sunken area so as to be conveniently sprayed and unfrozen by a plurality of spray heads 7, after the meat products enter the sunken area through a water-retaining door curtain 17, hot water is introduced into the plurality of spray heads 7 by a water pipe 19 through a water storage box 6, the plurality of spray heads 7 spray the hot water and preliminarily unfreeze the meat products, when the water storage box 6 conveys the hot water, a plurality of first heating wires 21 in the water storage box 6 can heat the water in the water storage box 6 so as to conveniently regulate and control the temperature of the water, and because a connecting pipe 23 between the water storage box 6 and the water pipe 19 is, therefore, hot water can enter the water pipe 19 through the connecting pipe 23, after the meat products are thawed by the plurality of nozzles 7, a large amount of water vapor can be generated when the hot water is thawed, the water vapor is blown out by the first fan 25 on one side of the water sprinkling tank 5, the water vapor is diffused out by the heat dissipation port 27 on the protective cover 26, after the hot water sprayed by the plurality of nozzles 7 is sprayed on the meat products, the hot water enters the filter tank 28 through the plurality of square ports 14 on the transmission belt 2, the slide ways 29 on the two sides of the top of the filter tank 28 are more convenient for water to flow in, because the filter tank 28 is internally provided with the filter screen 32, the thawed water is filtered by the filter screen 32, the filtered water can flow into the water storage box 6 through the circulating pipe head 33, the water can be recycled, when the meat products which are initially thawed come into the extrusion tank 34, because the inside of the meat products is frozen, therefore, the top rolling and kneading mechanism extrudes the meat product, when the top rolling and kneading mechanism is driven, the lower pressing cylinder 35 drives the extrusion roller 43 to extrude the meat product, the slide block 36 can drive the extrusion roller 43 to move to extrude the top of the meat product comprehensively, the driving motor 40 drives the screw 38 to rotate, the slide block 36 can move on the two slide strips 37, the extrusion roller 43 realizes the effect of extruding the meat product comprehensively through the movement of the lower pressing cylinder 35 and the slide block 36, when the side extrusion mechanisms on the two sides of the extrusion box 34 extrude the two sides of the meat product, each single-shaft cylinder 45 respectively pushes the extrusion plates 46 through the push discs 51 and extrudes the two sides of the meat product simultaneously, after the two sides of the meat product are extruded and thawed, because the insertion rods 49 between each extrusion plate 46 and the mounting box 47 are sleeved with the springs 50, each extrusion plate 46 returns to the original position through the action of the corresponding springs 50 after the meat product is extruded and thawed, after the meat product is unfrozen by extrusion, the meat product enters the heating box 3 through the protective door curtain 53, the meat product is dehumidified at high temperature by the second heating wires 54 in the heating box 3, the heat generated by the second heating wires 54 is blown to the meat product by the second fans 55, the meat product is convenient to dehumidify more quickly, after the meat product after dehumidification is fed to the discharging chute 12, the meat product falls into the sterilizing pipeline 57 through the discharging chute 12, because the opening and closing mechanism is in a closed state, the meat product cannot fall down in the sterilizing pipeline 57, then the meat product is sterilized by the sterilizing lamps 58, the quality of the meat product is ensured, after the meat product is sterilized, the opening and closing mechanism is in an open state, when the opening and closing mechanism is driven, the pushing cylinder 66 pushes the convex block 65 on the outer side of the rotary table 60 to rotate the rotary table 60, and the rotary table 60 rotates on the corresponding clamping block 62 through the five arc-shaped grooves 63, because each opening and closing block 61 is respectively connected with the corresponding sleeve shaft on the rotary table 60 through a connecting rod 64, the rotation of the rotary table 60 drives the five opening and closing blocks 61 to simultaneously expand outwards, meat products can fall onto the discharging conveyer belt 67 through the disinfection pipeline 57, and the thawed meat products are finally discharged through the discharging conveyer belt 67.

Claims

1. The utility model provides an automatic production line is kneaded in dehumidification vacuum that unfreezes, a serial communication port, which comprises a support (1), a serial communication port, still include transmission band (2), the subassembly is defrozen to the heat, the subassembly is defrozen to the roll, heating cabinet (3) and disinfection subassembly, be equipped with a plurality of cylinder (4) on support (1) along the length direction of support (1), transmission band (2) cover is located on a plurality of cylinder (4), the subassembly is defrozen to the heat, the subassembly and the heating cabinet (3) of defrozen to the roll are all set up in the top of support (1), the disinfection subassembly sets up in the one end that support (1) is close to heating cabinet (3), and the subassembly is defrozen to the heat, the subassembly is defrozen to the roll, it is arranged in proper order along the direction of transmission band (2) between heating cabinet (3) and the disinfection subassembly to the heat, the subassembly is defrozen to the, the sprinkling tank (5) is arranged at the top of the support (1), the water storage box (6) is arranged at the top of the sprinkling tank (5), and the plurality of spray heads (7) are arranged at the top end inside the sprinkling tank (5).

2. The automatic production line of thawing, dehumidifying, vacuum tumbling as claimed in claim 1, wherein a feeding chute (8) for feeding is provided at an end portion of one side of the support (1) near the sprinkling tank (5), a blanking hopper (9) for feeding is further provided above the feeding chute (8), two limiting plates (10) for preventing meat products from falling off during feeding are further symmetrically provided at both sides of the support (1) between the feeding chute (8) and the sprinkling tank (5), each limiting plate (10) is fixed at a top of the support (1) by two columns, a plurality of rollers (4) are driven by a driving motor (11) in cooperation with the conveyor belt (2), a discharging chute (12) is further provided at one side of the support (1) near the thermal thawing component, and the sterilizing component is provided at a bottom end of the discharging chute (12), conveying belt (2) both sides in watering case (5) still all are provided with a depressed area that is convenient for the meat products to unfreeze through hot water through a card strip (13) to the both ends of every card strip (13) still joint respectively in support (1) both sides.

3. The automatic production line of thawing, dehumidification, vacuum tumbling as claimed in claim 2, wherein the conveyor belt (2) is uniformly provided with a plurality of square openings (14) for allowing water sprayed from a plurality of nozzles (7) to flow out, both ends of the sprinkling tank (5) are through-shaped, top portions of both ends of the sprinkling tank (5) are further provided with a first clamping groove (15), each first clamping groove (15) is provided with a water-blocking door curtain (17) in a clamping manner through a first strip block (16), bottom portions of both sides of the sprinkling tank (5) are respectively fixed on the bracket (1) through a fixing plate, top portions of the sprinkling tank (5) are further provided with a plurality of mounting strips (18) at equal intervals, top portions of each mounting strip (18) are further provided with a plurality of mounting openings at equal intervals along the length direction, input ends of the plurality of nozzles (7) are arranged in corresponding mounting openings, the input ends of the plurality of spray heads (7) are also connected through a water pipe (19).

4. An automatic production line for unfreezing, dehumidifying and vacuum tumbling as claimed in claim 3, wherein a top shell (20) is provided on an outer side of the water pipe (19), the top shell (20) is fixed on a top of the water sprinkling tank (5), the water storage box (6) is provided in a rectangular groove on the top of the top shell (20), a plurality of first heating wires (21) for heating water are uniformly distributed on a bottom of the water storage box (6), a water inlet (22) is provided on the top of the water storage box (6), a connecting pipe (23) for communication is provided on one side of the water storage box (6) and one side of the water pipe (19), the connecting pipe (23) of the water pipe (19) penetrates through one side of the top shell (20) to extend outwards, three observation windows (24) for observing conditions are provided on one side of the water sprinkling tank (5), and a first fan (25) for dissipating heat of steam is further provided on one side of the water sprinkling tank (5) away from the observation windows (24), the outer side of the first fan (25) is also provided with a protective cover (26), and the protective cover (26) is provided with a plurality of heat dissipation ports (27).

5. The automatic production line of thawing, dehumidifying, vacuum tumbling as claimed in claim 4, wherein a filtering box (28) for filtering water sprayed from a plurality of nozzles (7) is further disposed under a side of the conveyor belt (2) away from the water spraying tank (5), a bottom of the filtering box (28) is fixed to a lower half portion of the support (1), two sides of a top of the filtering box (28) are symmetrically provided with two slideways (29) for facilitating water to slide off after thawing, a circle of supporting platform (30) is further disposed in a middle portion of an inner side of the filtering box (28), and a clamping column (31) is further vertically disposed upward at a corner around a top of the supporting platform (30), and a filter screen (32) is sleeved on the four clamping columns (31), the bottom of the filter screen (32) is positioned at the top of the supporting platform (30), and a circulating pipe head (33) used for communicating is also arranged at the bottom of one side of the filter box (28) and the top of one side of the water storage box (6).

6. The automatic production line of thawing, dehumidification and vacuum tumbling as claimed in claim 5, wherein the tumbling and thawing assembly comprises a squeezing box (34) and a top tumbling mechanism, the squeezing box (34) and the heating box (3) are fixed on the top of the bracket (1) through a connecting plate, the top tumbling mechanism is arranged on the top of the squeezing box (34), the top tumbling mechanism comprises a down-pressing cylinder (35) and a slide block (36), the down-pressing cylinder (35) is fixed on the top of the slide block (36) in a vertical state, the top of the squeezing box (34) is provided with a strip-shaped opening, two sides of the strip-shaped opening are symmetrically provided with two slide bars (37) along the length direction, the slide block (36) is slidably sleeved on the two slide bars (37), the top of the squeezing box (34) is also symmetrically provided with a screw (38) and a guide rod (39) on two sides of the strip-shaped opening, the screw rod (38) is driven by a driving motor (40), the two sides of the top of the sliding block (36) are sleeved on the screw rod (38) and the guide rod (39) through a sleeving block (41), the end face of the output shaft of the lower pressing cylinder (35) penetrating through the sliding block (36) is further provided with a movable frame (42), an extrusion roller (43) is arranged in the movable frame (42) in a rotatable mode, and the two sides of the top of the movable frame (42) are further vertically and upwards penetrating through the sliding block (36) and are provided with a stabilizing rod (44).

7. The automatic production line of thawing, dehumidification, vacuum tumbling as claimed in claim 6, wherein two sides of the squeezing box (34) are respectively provided with a side squeezing mechanism with the same structure, each side squeezing mechanism is composed of a single-shaft cylinder (45), a squeezing plate (46) and a mounting box (47), two through holes are symmetrically arranged on two sides of the squeezing box (34), each mounting box (47) is fixed on the through holes on two sides of the squeezing box (34), each single-shaft cylinder (45) is respectively and vertically fixed on the outer side wall of the corresponding mounting box (47), two hollow columns (48) are symmetrically arranged on the inner side wall of each mounting box (47), each squeezing plate (46) is inserted into the corresponding hollow column (48) through two insertion rods (49), and a spring (50) is sleeved on each two insertion rods (49) between one side of each squeezing plate (46) and the inner side wall of the mounting box (47), each single-shaft cylinder (45) penetrates through the inward extending end of the mounting box (47) and is provided with a push disc (51).

8. The automatic production line of thawing, dehumidifying and vacuum tumbling as claimed in claim 6, wherein the top of the two ends of the heating box (3) are respectively provided with a second clamping groove (68), each second clamping groove (68) is internally provided with a protective door curtain (53) for preventing heat from being dissipated by clamping through a second bar block (52), two inner side walls of the heating box (3) are further provided with a plurality of second heating wires (54) for generating high temperature at equal intervals, the top of the heating box (3) is further provided with two second fans (55) for facilitating high temperature dehumidification of meat products, and the outer sides of the two second fans (55) are further provided with a dust screen (56).

9. The automatic production line of thawing, dehumidifying and vacuum tumbling as claimed in claim 2, wherein a sterilizing duct (57) is provided at the bottom end of the discharging chute (12), the sterilizing module comprises an opening and closing mechanism for controlling the meat products to fall and a plurality of sterilizing lamps (58), a plurality of mounting slots are provided on the inner side wall of the sterilizing duct (57) along the circumferential direction, a plurality of sterilizing lamps (58) are disposed in the corresponding mounting slots, the opening and closing mechanism comprises a chassis (59), a rotating disc (60) and five opening and closing blocks (61), the chassis (59) and the bottom of the sterilizing duct (57) are uniformly distributed along the circumferential direction and connected by five connecting posts, the rotating disc (60) is disposed on the top of the chassis (59), and the turntable (60) and the chassis (59) share the same axis, and one end of each of the five opening and closing blocks (61) can be sleeved on one connecting column in a rotating manner.

10. The automatic production line of thawing, dehumidifying, vacuum tumbling as claimed in claim 9, wherein the top of the base plate (59) is uniformly provided with five blocks (62) along the circumferential direction, the turntable (60) is rotatably engaged with each block (62) through an arc-shaped groove (63), the top of the turntable (60) and the bottom of the opening and closing block (61) are uniformly provided with five sleeves along the circumferential direction, and every two sleeve shafts of the rotary table (60) and the opening and closing block (61) are connected through a connecting rod (64), the outer side of the rotary table (60) is also provided with a lug (65), one side of the lug (65) is provided with a pushing cylinder (66), the output end of the pushing cylinder (66) is hinged with the lug (65), and a discharging conveyer belt (67) for discharging the meat products is arranged below the opening and closing mechanism.