CN111409377B - Book printed matter manufacturing process - Google Patents
Book printed matter manufacturing process Download PDFInfo
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- CN111409377B CN111409377B CN202010308503.0A CN202010308503A CN111409377B CN 111409377 B CN111409377 B CN 111409377B CN 202010308503 A CN202010308503 A CN 202010308503A CN 111409377 B CN111409377 B CN 111409377B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C19/00—Multi-step processes for making books
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Abstract
The invention relates to a book printed matter manufacturing process which comprises a U-shaped mounting plate, two side plates, a clamping device and a trimming and polishing device, wherein the side plates are symmetrically mounted at the front and back of the upper end of the U-shaped mounting plate, the clamping device is mounted on the inner side of each side plate, the clamping device is mounted in the middle of the upper end of the U-shaped mounting plate, the trimming and polishing device is mounted at the upper end of the U-shaped mounting plate, and the trimming and polishing device is arranged above the. The book printed matter manufacturing process provided by the invention can solve the problems that when the book is manually subjected to side edge gold brushing, the book is firstly clamped and fixed manually, then the side edge is trimmed, polished and then gold brushing is carried out, the trimming and polishing process is complicated after manual locking and fixing, and when the existing book printed matter manufacturing equipment is used for side edge gold brushing, only one kind of book can be generally subjected to gold brushing, the mold replacement process is complicated, the side edge gold brushing efficiency is low, and the like.
Description
Technical Field
The invention relates to the technical field of book printing, in particular to a book printed matter manufacturing process.
Background
A book is a book or a character bound in a book, and is a collection of sheets with characters and images in a narrow sense. Books are important tools for spreading various knowledge and thought and accumulating human culture by recording various knowledge on a certain material with characters, pictures and other symbols, clearly expressing thought and making into books. With the development of history, the writing mode, the material and the framing form used, and the form are changing and changing continuously. Besides the technology of hot gold stamping on a plane, the book can also be gilded on the side edge. Unlike general printing, the production is not performed mainly on a surface, but performed by collecting lines on a side edge of a paper sheet as a surface, and is generally more common in books of the type of binding, and is more commonly referred to as a margin or a margin.
When the existing book printed matter manufacturing equipment is used for manufacturing book printed matters, the following problems often exist:
(1) in the process of manually brushing gold on the side edge of a book printed matter, the two surfaces of the book are usually clamped and fixed manually, after the book is clamped and fixed, the side edge is trimmed and polished and then gold is brushed, the trimming and polishing process is complicated after manual locking and fixing, and the efficiency of brushing gold on the side edge of the book printed matter is low;
(2) when the side edge gold brushing is carried out on the book printed matter, the existing book printed matter manufacturing equipment clamps the surface of the book through a mold and fixes the book, trimming is directly carried out, the situation that the book slides in the gold brushing process is easily caused, the existing book printed matter manufacturing equipment can only carry out gold brushing on one book, the mold needs to be changed for one specification book, the mold replacing process is complex, and the side edge gold brushing efficiency is low.
In order to make up the defects of the prior art, the invention provides a book printed matter manufacturing process.
Disclosure of Invention
The technical scheme adopted by the invention to solve the technical problem is as follows: a book printed matter manufacturing process comprises the following specific manufacturing processes:
s1, typesetting and printing: manually typesetting and printing the original manuscript;
s2, binding into a book: after printing is finished, cutting the printed paper into pages, and smearing adhesive on the paper after the paper is cut into pages to make the paper bound into a book;
s3, side edge gold brushing: manually placing the books bonded into a book in the fixing mechanism, manually rotating the rotating mechanism to enable the tensioning mechanism to drive the fixing mechanism to fold, so that the books bonded into the book are clamped and fixed, and after the books are clamped and fixed, polishing the side edges of the books through the trimming and polishing device, so that manual gold brushing operation is performed on the side edges of the books;
s4, blanking: after the gold brushing operation on the side edge of the book is finished, manually and reversely rotating the rotating mechanism to enable the tensioning mechanism to drive the fixing mechanism to separate, so that the book after the gold brushing operation on the side edge is manually taken down and collected;
in the process of manufacturing the book printed matter in the steps S1-S4, the book printed matter is manufactured by adopting a specially designed device, the device specifically comprises a U-shaped mounting plate, two side plates, a clamping device and a trimming and polishing device, the side plates are symmetrically mounted at the front and back of the upper end of the U-shaped mounting plate, the clamping device is mounted at the inner side of the side plate, the clamping device is mounted in the middle of the upper end of the U-shaped mounting plate, the trimming and polishing device is mounted at the upper end of the U-shaped mounting plate, and the trimming and polishing device is arranged above the; wherein:
clamping device includes rotary mechanism, two straining device and fixed establishment, rotary mechanism installs at front end curb plate front end, straining device is installed to the symmetry around the rotary mechanism rear, straining device inboard is provided with fixed establishment, fixed establishment installs at U-shaped mounting panel upper end middle part, when concrete work, the manual work will bind books after the volume and place in fixed establishment, rotate rotary mechanism through the manual work, make straining device pulling fixed establishment fold to the inboard, thereby make fixed establishment will bind books after the volume and press from both sides tightly fixed, and then trace gold operation to its side, trace gold after accomplishing, artifical reverse rotation rotary mechanism, make straining device relax fixed establishment, make fixed establishment open to the outside, thereby the books after will tracing gold and accomplish take off the collection.
The tensioning mechanism comprises two mounting shafts, two rope drums, two ratchets, two pawls, two pressure springs, two mounting blocks, two supporting rods, a return plate, two reversing wheels, two steel wire ropes and two extension springs, the mounting shafts are symmetrically mounted on the U-shaped mounting plate in a left-right mode through bearings, the rope drums are mounted at the front ends of the mounting shafts, the ratchets are arranged at the rear ends of the rope drums and are welded in the middle of the mounting shafts, the pawls are clamped on the inner sides of the ratchets in a clamping mode and are mounted on the fixing mechanism through hinges, the pressure springs are arranged at the upper ends of the pawls and play a role in locking and fixing, the mounting blocks are welded at the lower ends of the fixing mechanism and are provided with the supporting rods through hinges, the return plate is mounted at the upper ends of the supporting rods through hinges, the reversing wheels are symmetrically mounted in the, and the free end of the steel wire rope bypasses the reversing wheel to be connected with the fixing mechanism, when the book binding machine works, the rotating mechanism is rotated manually to drive the mounting shaft to rotate, so that the mounting shaft drives the rope drum to wind the steel wire rope, the steel wire rope drives the fixing mechanism to clamp and fix the left end and the right end of the book bound into a book through reversing rotation, the rotating mechanism is rotated manually continuously, so that the front end and the rear end of the book bound into the book are clamped and fixed by the fixing mechanism, and after the book bound into the book is clamped and fixed, the ratchet wheel is clamped by the pawl, so that the mounting shaft is locked and fixed, and the condition that the book slides in the side gold tracing.
The trimming and polishing device comprises two mounting frames, a rotating motor, a screw rod, guide rods, thread blocks, a trimming knife, a polishing motor and a polishing roller, wherein the mounting frames are symmetrically mounted on a U-shaped mounting plate in a front-back manner in a welding manner, the rotating motor is mounted at the upper end of the left mounting frame through a motor mounting plate, the screw rod is mounted at the output end of the rotating motor and is mounted between the mounting frames through a bearing, the guide rods are arranged at the rear ends of the screw rods and are welded between the mounting frames, the thread blocks are mounted on the screw rod in a thread fit manner, the trimming knife is mounted at the front end of each thread block, the polishing motor is mounted at the lower end of each thread block through the motor mounting plate, the polishing roller is mounted at the front end of the polishing motor, when the trimming device works, after books bound into a book are clamped and fixed, the screw rods are driven to, guarantee that the books side is pruned neatly, and the books side is pruned the in-process, drive the grinding roller rotation through the grinding motor for the books side after the grinding roller will prune is polished smoothly.
As a preferred technical scheme of the invention, the rotating mechanism comprises a rotating rod, a driving chain wheel, two driven chain wheels and a chain, the driving chain wheel is installed at the rear end of the rotating rod in a welding mode, the driving chain wheel is installed at the front end of the side plate through a bearing, the driven chain wheels are symmetrically arranged at the left end and the right end of the driving chain wheel, the driven chain wheels are installed at the front end of the tensioning mechanism, and the driven chain wheels are connected with the driving chain wheels through the chain.
As a preferred technical scheme of the invention, the fixing mechanism comprises a large belt wheel, two threaded rods, a small belt wheel, a belt, two clamping plates, two sliding plates, a sliding block, a rotating sleeve, a connecting spring and a bottom supporting branched chain, the large belt wheel is arranged in the middle of an installation shaft, the threaded rods are symmetrically arranged between side plates through a bearing in a left-right mode, opposite threads are arranged at the front end and the rear end of each threaded rod, the large belt wheel is connected with the small belt wheel through the belt, the clamping plates are symmetrically arranged at the front end and the rear end of each threaded rod in a thread fit mode, the sliding plates are arranged in the clamping plates in a sliding fit mode, the sliding plates are connected with the clamping plates through the sliding blocks, the rotating sleeve is arranged at the front end and the rear end of each threaded rod through the bearing, the rotating sleeve is connected with, support the books lower extreme through the bottom sprag branch chain spacing, the bottom sprag branch chain is installed at U-shaped mounting panel upper end middle part, concrete during operation, through artifical rotation rotary rod, it is rotatory to make driven sprocket drive installation axle, thereby make big band pulley drive little band pulley rotatory, make the threaded rod drive the clamp plate and fold to the inboard, when the clamp plate folds to the inboard, through rope drum rolling wire rope, thereby make wire rope through the switching-over turn around drive the sliding plate with bind books after the volume about both ends press from both sides tightly fixed, books about both ends press from both sides after tight fixed, the manual work continues to rotate rotary mechanism, make the clamp plate will bind books after the volume around both ends press from both sides tightly fixed.
According to a preferable technical scheme of the invention, the middle part of the clamping plate is provided with a rectangular groove, the sliding plate is arranged in the rectangular groove in a sliding fit manner, the inner side of the clamping plate is provided with anti-skidding lines, the rectangular groove has a guiding and limiting effect on the sliding plate, and the anti-skidding lines reduce the situation that the clamping plate is clamped and fixed to slide relative to a book.
As a preferred technical solution of the present invention, the middle of the sliding plate is provided with soft rubber, and the soft rubber protects the left and right ends of the book to prevent the sliding plate from scratching the left and right ends of the book.
As a preferred technical scheme of the invention, the bottom supporting branched chain comprises two trapezoid mounting plates, two clamping rods, two clamping heads, two clamping springs, a supporting plate and two supporting springs, the trapezoid mounting plates are symmetrically arranged at the upper end of the U-shaped mounting plate in a bilateral mode by welding, the clamping rods are arranged at the upper end of the trapezoid mounting plates in a sliding fit mode, the clamping heads are welded at the outer sides of the clamping rods, the inner sides of the clamping rods are connected with the trapezoid mounting plates by the clamping springs, the clamping springs play roles of clamping, fixing and resetting, the supporting plates are arranged between the trapezoid mounting plates in a sliding fit mode, the supporting springs are symmetrically arranged at the lower ends of the supporting plates in a bilateral mode, the supporting springs play roles of supporting, protecting and limiting and resetting, the supporting springs are arranged in the trapezoid mounting plates, when the book works, the lower ends of the books, so that the clamping spring extrudes the clamping rod outwards, and the clamping head clamps and fixes the left end and the right end of the book.
According to a preferable technical scheme of the invention, the upper end of the clamping head is of a structure which inclines towards the inner side from top to bottom, and the outer side of the clamping head is provided with the anti-slip patterns.
Compared with the prior art, the invention has the following advantages:
1. according to the book printed matter manufacturing process provided by the invention, the book is locked and fixed in a mode of clamping and fixing the periphery of the book, so that the situation that the book slides relative to a clamp in the processes of trimming and brushing gold on the side edge of the book is avoided, the situation that the book is unqualified in brushing gold is reduced, the book is polished in the trimming process, the side edge gold brushing time is reduced, and the book side edge gold brushing efficiency is improved;
2. according to the book printed matter manufacturing process provided by the invention, the front end, the rear end, the left end and the right end of a book are respectively clamped and fixed through the clamping plates and the sliding plates, the anti-slip patterns arranged on the inner sides of the clamping plates avoid the situation that the book slides in the side edge gold brushing process, the soft rubber arranged on the inner sides of the sliding plates avoids scratching the left end and the right end of the book, and the books with different heights can be processed through adjusting the distance between the clamping plates, the distance between the sliding plates can be adjusted, and the books with different lengths can be processed;
3. according to the book printed matter manufacturing process provided by the invention, the trimming knife is arranged to trim the side edge of the clamped and fixed book, so that the side edge of the book is ensured to be neat, and in the side edge trimming process, the position where the side edge of the book is trimmed is polished by the polishing roller, so that the side edge gold brushing quality is ensured to be better.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic perspective view of the present invention in its working state;
FIG. 3 is a top plan view of the working condition of the present invention;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3 in accordance with the present invention;
FIG. 5 is a schematic perspective view of the U-shaped mounting plate, tensioning mechanism and securing mechanism of the present invention in an operative configuration;
FIG. 6 is a front elevational view of the invention in an operative configuration between the U-shaped mounting plate, the tensioning mechanism and the securing mechanism;
FIG. 7 is a schematic perspective view of the slider of the present invention;
FIG. 8 is an enlarged view of a portion of FIG. 4 according to the present invention in the X-direction;
FIG. 9 is an enlarged view of a portion of the invention in the Y-direction of FIG. 4.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 9.
A book printed matter manufacturing process comprises the following specific manufacturing processes:
s1, typesetting and printing: manually typesetting and printing the original manuscript;
s2, binding into a book: after printing is finished, cutting the printed paper into pages, and smearing adhesive on the paper after the paper is cut into pages to make the paper bound into a book;
s3, side edge gold brushing: manually placing the books bonded into a book in the fixing mechanism 33, manually rotating the rotating mechanism 31 to enable the tensioning mechanism 32 to drive the fixing mechanism 33 to close, so that the books bonded into the book are clamped and fixed, and after the books are clamped and fixed, polishing the side edges of the books through the trimming and polishing device 4, so that manual gold brushing operation is performed on the side edges of the books;
s4, blanking: after the gold brushing operation on the side edge of the book is finished, manually and reversely rotating the rotating mechanism 31 to enable the tensioning mechanism 32 to drive the fixing mechanism 33 to separate, so that the book after the gold brushing operation on the side edge is manually taken down and collected;
in the process of manufacturing the book printed matter in the steps S1-S4, the book printed matter is manufactured by adopting a specially designed device, the device specifically comprises a U-shaped mounting plate 1, two side plates 2, a clamping device 3 and a trimming and polishing device 4, the side plates 2 are symmetrically mounted at the front and back of the upper end of the U-shaped mounting plate 1, the clamping device 3 is mounted at the inner side of each side plate 2, the clamping device 3 is mounted in the middle of the upper end of the U-shaped mounting plate 1, the trimming and polishing device 4 is mounted at the upper end of the U-shaped mounting plate 1, and the trimming and polishing device 4 is arranged above the clamping; wherein:
the clamping device 3 comprises a rotating mechanism 31, two tensioning mechanisms 32 and a fixing mechanism 33, wherein the rotating mechanism 31 is arranged at the front end of the front end side plate 2, the tensioning mechanisms 32 are symmetrically arranged at the front and back of the rear part of the rotating mechanism 31, the fixing mechanism 33 is arranged at the inner side of the tensioning mechanism 32, the fixing mechanism 33 is arranged in the middle of the upper end of the U-shaped mounting plate 1, when in specific work, books bonded into a book are manually placed in the fixing mechanism 33, by manually rotating the rotating mechanism 31, the tightening mechanism 32 pulls the fixing mechanism 33 to close inward, so that the fixing mechanism 33 clamps and fixes the book bound together, then the gold tracing operation is carried out on the side edge, after the gold tracing operation is finished, the rotating mechanism 31 is manually rotated reversely, the tightening mechanism 32 is loosened to the fixing mechanism 33, and the fixing mechanism 33 is opened outward, so that the book after the gold drawing is completed is removed and collected.
The rotating mechanism 31 comprises a rotating rod 311, a driving chain wheel 312, two driven chain wheels 313 and a chain 314, the driving chain wheel 312 is installed at the rear end of the rotating rod 311 in a welding mode, the driving chain wheel 312 is installed at the front end of the side plate 2 through a bearing, the driven chain wheels 313 are symmetrically arranged at the left end and the right end of the driving chain wheel 312, the driven chain wheels 313 are installed at the front end of the tensioning mechanism 32, and the driven chain wheels 313 and the driving chain wheels 312 are connected through the chain 314.
The tensioning mechanism 32 comprises two mounting shafts 320, two rope drums 321, two ratchet wheels 322, two pawls 323, two compression springs 324, two mounting blocks 325, two support rods 326, a clip plate 327, two reversing wheels 328, two steel wire ropes 329 and two tension springs 32a, the mounting shafts 320 are symmetrically mounted on the U-shaped mounting plate 1 from left to right through bearings, the rope drums 321 are mounted at the front ends of the mounting shafts 320, the ratchet wheels 322 are arranged at the rear ends of the rope drums 321, the ratchet wheels 322 are welded in the middle of the mounting shafts 320, the pawls 323 are clamped on the inner sides of the ratchet wheels 322, the pawls 323 are mounted on the fixing mechanism 33 through hinges, the compression springs 324 are arranged at the upper ends of the pawls 323, the compression springs 324 play a role in locking and fixing, the mounting blocks 325 are welded at the lower ends of the fixing mechanism 33, the support rods 326 are mounted on the mounting blocks 325 through hinges, the clip plates 327, a steel wire rope 329 is wound on the rope barrel 321, an extension spring 32a is arranged in the middle of the steel wire rope 329, the extension spring 32a plays roles of buffering, shock absorption and limiting protection, and the free end of the steel wire rope 329 is connected with the fixing mechanism 33 by bypassing the reversing wheel 328, in particular, during operation, the rotating mechanism 31 is rotated manually, so that the mounting shaft 320 is driven to rotate, the mounting shaft 320 drives the rope barrel 321 to wind the steel wire rope 329, the steel wire rope 329 drives the fixing mechanism 33 to clamp and fix the left and right ends of the book bound into a book after reversing through the reversing wheel 328, the rotating mechanism 31 is rotated manually continuously, so that the fixing mechanism 33 clamps and fixes the front and rear ends of the book bound into a book, after the book bound into a book is clamped and fixed, the ratchet wheel 322 is clamped through the pawl 323, so that the mounting shaft 320 is locked and fixed.
The fixing mechanism 33 comprises a large belt wheel 330, two threaded rods 331, a small belt wheel 332, a belt 333, two clamping plates 334, two sliding plates 335, a sliding block 336, a rotating sleeve 337, a connecting spring 338 and a bottom supporting branched chain 339, wherein the large belt wheel 330 is arranged in the middle of the mounting shaft 320, the threaded rods 331 are symmetrically arranged between the side plates 2 through bearings, opposite threads are arranged at the front and rear ends of the threaded rods 331, the large belt wheel 330 is connected with the small belt wheel 332 through the belt 333, the clamping plates 334 are symmetrically arranged at the front and rear ends of the threaded rods 331 through a thread fit mode, the sliding plates 335 are arranged in the clamping plates 334 through a sliding fit mode, the sliding plates 335 are connected with the clamping plates 334 through the sliding block 336, the rotating sleeve 337 is arranged at the front and rear ends of the threaded rods 331 through bearings, the rotating sleeve 337 is connected with the sliding plates 335 through the, a bottom supporting branched chain 339 is arranged below the clamping plate 334, the lower end of the book is supported and limited through the bottom supporting branched chain 339, the bottom supporting branched chain 339 is installed in the middle of the upper end of the U-shaped installation plate 1, in particular, during operation, the rotating rod 311 is manually rotated, the driven chain wheel 313 drives the installation shaft 320 to rotate, so that the large belt wheel 330 drives the small belt wheel 332 to rotate, the threaded rod 331 drives the clamping plate 334 to fold inwards, the clamping plate 334 folds inwards, meanwhile, the wire rope 329 is wound through the rope barrel 321, the wire rope 329 drives the sliding plate 335 to clamp and fix the left end and the right end of the book after being bonded into a book after being reversed through the reversing wheel 328, after the left end and the right end of the book are clamped and fixed, the rotating mechanism 31 is manually rotated continuously, and the front end and.
The middle part of the clamping plate 334 is provided with a rectangular groove, the sliding plate 335 is arranged in the rectangular groove in a sliding fit mode, the inner side of the clamping plate 334 is provided with anti-skid grains, the rectangular groove plays a role in guiding and limiting the sliding plate 335, and the anti-skid grains reduce the situation that the clamping plate 334 is clamped and fixed to slide relative to books.
The middle of the sliding plate 335 is provided with soft rubber which protects the left and right ends of the book to prevent the sliding plate 335 from scratching the left and right ends of the book.
The bottom supporting branched chain 339 comprises two trapezoid mounting plates 3391, two clamping rods 3392, two clamping heads 3393, two clamping springs 3394, a supporting plate 3395 and two supporting springs 3396, wherein the trapezoid mounting plates 3391 are symmetrically arranged at the upper end of the U-shaped mounting plate 1 in a bilateral mode in a welding mode, the clamping rods 3392 are arranged at the upper end of the trapezoid mounting plates 3391 in a sliding fit mode, the clamping heads 3393 are welded at the outer sides of the clamping rods 3392, the inner sides of the clamping rods 3392 are connected with the trapezoid mounting plates 3391 through the clamping springs 3394, the clamping springs 3394 play roles of clamping, fixing and resetting, the supporting plate 3395 is arranged between the trapezoid mounting plates 3391 in a sliding fit mode, the supporting springs 3396 are symmetrically arranged at the lower ends of the supporting plate 3395 in a bilateral mode, the supporting springs 3396 play roles of supporting, protecting and limiting and resetting, the supporting springs 3396 are arranged in the trapezoid mounting plates 3391, during, so that the left and right ends of the book press the clamping heads 3393, and the clamping springs 3394 press the clamping rods 3392 outward, so that the clamping heads 3393 clamp and fix the left and right ends of the book.
Press from both sides tight head 3393 upper end and be from last structure down to the inboard slope, and press from both sides tight head 3393 outside and be provided with anti-skidding line, from last down make things convenient for both ends to insert about the books and press from both sides between the tight head 3393 to the structure of inboard slope for press from both sides tight head 3393 and press from both sides both ends about with books and press from both sides tightly fixed, and press from both sides the anti-skidding line that the tight head 3393 outside was equipped with and avoid books and press from both sides the condition that takes place relative.
The trimming and polishing device 4 comprises two mounting frames 41, a rotating motor 42, a screw rod 43, a guide rod 44, a thread block 45, a trimming knife 46, a polishing motor 47 and a polishing roller 48, wherein the mounting frames 41 are symmetrically mounted on the U-shaped mounting plate 1 in a front-back manner in a welding manner, the rotating motor 42 is mounted at the upper end of the left mounting frame 41 through a motor mounting plate, the screw rod 43 is mounted at the output end of the rotating motor 42, the screw rod 43 is mounted between the mounting frames 41 through a bearing, the guide rod 44 is arranged at the rear end of the screw rod 43, the guide rod 44 is welded between the mounting frames 41, the thread block 45 is mounted at the upper end of the screw rod 43 in a thread matching manner, the trimming knife 46 is mounted at the front end of the thread block 45, the polishing motor 47 is mounted at the lower end of the thread block 45 through a motor mounting plate, the polishing roller 48, so that the thread block 45 moves to the right along the guide rod 44, and the trimming knife 46 trims the side edge of the book adhered to the book, and the side edge of the book is trimmed neatly, and in the trimming process of the side edge of the book, the polishing roller 48 is driven to rotate by the polishing motor 47, so that the side edge of the book trimmed by the polishing roller 48 is polished smoothly.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. A book printed matter manufacturing process is characterized in that: the specific manufacturing process comprises the following steps:
s1, typesetting and printing: manually typesetting and printing the original manuscript;
s2, binding into a book: after printing is finished, cutting the printed paper into pages, and smearing adhesive on the paper after the paper is cut into pages to make the paper bound into a book;
s3, side edge gold brushing: manually placing the books bonded into a book in the fixing mechanism (33), manually rotating the rotating mechanism (31) to enable the tensioning mechanism (32) to drive the fixing mechanism (33) to close, so that the books bonded into the book are clamped and fixed, and after the books are clamped and fixed, polishing the side edges of the books through the trimming and polishing device (4), so that manual gold brushing operation is performed on the side edges of the books;
s4, blanking: after the gold brushing operation on the side edge of the book is finished, manually and reversely rotating the rotating mechanism (31) to enable the tensioning mechanism (32) to drive the fixing mechanism (33) to separate, so that the book after the gold brushing operation on the side edge is manually taken down and collected;
in the process of manufacturing the book printed matter in the steps S1-S4, the book printed matter is manufactured by adopting a specially designed device, the device specifically comprises a U-shaped mounting plate (1), two side plates (2), a clamping device (3) and a trimming and polishing device (4), the side plates (2) are symmetrically mounted at the front and back of the upper end of the U-shaped mounting plate (1), the clamping device (3) is mounted at the inner side of each side plate (2), the clamping device (3) is mounted in the middle of the upper end of the U-shaped mounting plate (1), the trimming and polishing device (4) is mounted at the upper end of the U-shaped mounting plate (1), and the trimming and polishing device (4) is arranged above the clamping device (3; wherein:
the clamping device (3) comprises a rotating mechanism (31), two tensioning mechanisms (32) and a fixing mechanism (33), the rotating mechanism (31) is installed at the front end of the front end side plate (2), the tensioning mechanisms (32) are symmetrically installed at the front and back of the rear part of the rotating mechanism (31), the fixing mechanism (33) is arranged on the inner side of each tensioning mechanism (32), and the fixing mechanism (33) is installed in the middle of the upper end of the U-shaped installation plate (1);
the tensioning mechanism (32) comprises two mounting shafts (320), two rope drums (321), two ratchet wheels (322), two pawls (323), two pressure springs (324), two mounting blocks (325), two support rods (326), a clip-shaped plate (327), two reversing wheels (328), two steel wire ropes (329) and two extension springs (32a), wherein the mounting shafts (320) are symmetrically mounted on the U-shaped mounting plate (1) left and right through bearings, the rope drums (321) are mounted at the front ends of the mounting shafts (320), the ratchet wheels (322) are arranged at the rear ends of the rope drums (321), the ratchet wheels (322) are welded in the middle of the mounting shafts (320), the pawls (323) are clamped on the inner sides of the ratchet wheels (322), the pawls (323) are mounted on the fixing mechanism (33) through hinges, the pressure springs (324) are arranged at the upper ends of the pawls (323), the mounting blocks (325) are welded at the lower ends of the fixing mechanism (33), the, the upper end of the supporting rod (326) is provided with a return plate (327) through a hinge, reversing wheels (328) are symmetrically arranged in the return plate (327) from left to right through a bearing, a steel wire rope (329) is wound on the rope drum (321), the middle of the steel wire rope (329) is provided with a tension spring (32a), and the free end of the steel wire rope (329) bypasses the reversing wheels (328) and is connected with the fixing mechanism (33);
the trimming and polishing device (4) comprises two mounting frames (41), a rotating motor (42), a lead screw (43), a guide rod (44), a thread block (45), a trimming knife (46), a polishing motor (47) and a polishing roller (48), wherein the mounting frames (41) are symmetrically mounted on the U-shaped mounting plates (1) in a front-back manner in a welding manner, the rotating motor (42) is mounted at the upper end of the mounting frame (41) at the left side through a motor mounting plate, the lead screw (43) is mounted at the output end of the rotating motor (42), the lead screw (43) is mounted between the mounting frames (41) through a bearing, the guide rod (44) is arranged at the rear end of the lead screw (43), the guide rod (44) is welded between the mounting frames (41), the thread block (45) is mounted on the lead screw (43) in a thread fit manner, the trimming knife (46) is mounted at the front end of the, the front end of the grinding motor (47) is provided with a grinding roller (48).
2. The book print production process according to claim 1, characterized in that: the rotating mechanism (31) comprises a rotating rod (311), a driving chain wheel (312), two driven chain wheels (313) and a chain (314), the driving chain wheel (312) is installed at the rear end of the rotating rod (311) in a welding mode, the driving chain wheel (312) is installed at the front end of the side plate (2) through a bearing, the driven chain wheels (313) are symmetrically arranged at the left end and the right end of the driving chain wheel (312), the driven chain wheels (313) are installed at the front end of the tensioning mechanism (32), and the driven chain wheels (313) and the driving chain wheels (312) are connected through the chain (314).
3. The book print production process according to claim 1, characterized in that: the fixing mechanism (33) comprises a large belt wheel (330), two threaded rods (331), a small belt wheel (332), a belt (333), two clamping plates (334), two sliding plates (335), a sliding block (336), a rotating sleeve (337), a connecting spring (338) and a bottom supporting branched chain (339), the large belt wheel (330) is installed in the middle of the installation shaft (320), the threaded rods (331) are installed between the side plates (2) in bilateral symmetry through bearings, the large belt wheel (330) is connected with the small belt wheel (332) through the belt (333), the clamping plates (334) are installed on the threaded rods (331) in front-back symmetry in a threaded fit mode, the sliding plates (335) are installed inside the clamping plates (334) in a sliding fit mode, the sliding plates (335) are connected with the clamping plates (334) through the sliding blocks (336), the rotating sleeves (337) are installed at the front end and the rear end of the, the rotating sleeve (337) is connected with the sliding plate (335) through a connecting spring (338), a bottom supporting branched chain (339) is arranged below the clamping plate (334), and the bottom supporting branched chain (339) is installed in the middle of the upper end of the U-shaped mounting plate (1).
4. A book print production process according to claim 3, characterized in that: the middle part of the clamping plate (334) is provided with a rectangular groove, the sliding plate (335) is installed in the rectangular groove in a sliding fit mode, and the inner side of the clamping plate (334) is provided with anti-skidding threads.
5. A book print production process according to claim 3, characterized in that: the middle part of the sliding plate (335) is provided with soft rubber.
6. A book print production process according to claim 3, characterized in that: bottom sprag branch (339) include two trapezoidal mounting panels (3391), two press from both sides tight pole (3392), two press from both sides tight head (3393), two clamp spring (3394), backup pad (3395) and two support spring (3396), install in U-shaped mounting panel (1) upper end trapezoidal mounting panel (3391) through welded mode bilateral symmetry, press from both sides tight pole (3392) through sliding fit's mode is installed to trapezoidal mounting panel (3391) upper end, it has clamp head (3393) to press from both sides tight pole (3392) outside welding, it links to each other with trapezoidal mounting panel (3391) to press from both sides tight spring (3394) inboard, backup pad (3395) are installed through sliding fit's mode between trapezoidal mounting panel (3391), backup pad (3395) lower extreme bilateral symmetry is provided with support spring (3396), and support spring (3396) are installed in trapezoidal mounting panel (3391).
7. The book print production process according to claim 6, wherein: the upper end of the clamping head (3393) is of a structure which inclines inwards from top to bottom, and anti-skid lines are arranged on the outer side of the clamping head (3393).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010308503.0A CN111409377B (en) | 2020-04-18 | 2020-04-18 | Book printed matter manufacturing process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010308503.0A CN111409377B (en) | 2020-04-18 | 2020-04-18 | Book printed matter manufacturing process |
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| CN111409377A CN111409377A (en) | 2020-07-14 |
| CN111409377B true CN111409377B (en) | 2020-12-15 |
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| US6789793B2 (en) * | 2002-05-24 | 2004-09-14 | Heidelberger Druckmaschinen Ag | Rotary signature transport device |
| CN2678910Y (en) * | 2004-01-18 | 2005-02-16 | 方培巧 | Book wrapping machine |
| DE102009010191A1 (en) * | 2009-02-23 | 2010-08-26 | Kolbus Gmbh & Co. Kg | Bookbinding machine |
| BE1020225A3 (en) * | 2011-10-07 | 2013-06-04 | Unibind Ltd | A METHOD FOR BINDING LEAVES AND A BINDING ELEMENT AND BINDING DEVICE APPLIED THEREOF. |
| CN203681042U (en) * | 2014-01-22 | 2014-07-02 | 四川川印包装股份有限公司 | Adhesive binding and covering machine for book |
| CN105799356B (en) * | 2016-04-09 | 2017-11-17 | 平湖英厚机械有限公司 | A kind of book clamp sub-device of cementing machine |
| CN205601430U (en) * | 2016-04-25 | 2016-09-28 | 平湖英厚机械有限公司 | Glue machine ordered and hold in palm clamping mechanism |
| CN108189580B (en) * | 2018-03-08 | 2019-04-02 | 重庆普天印务有限公司 | Books glue-spraying device |
| CN208469370U (en) * | 2018-07-11 | 2019-02-05 | 内蒙古掌印文化科技有限公司 | A kind of adhesive binder clamping regulating mechanism |
| CN108973391A (en) * | 2018-08-01 | 2018-12-11 | 温岭市新航产品设计有限公司 | A kind of combined multifunctional stapler |
| CN108909257A (en) * | 2018-08-01 | 2018-11-30 | 温岭市新航产品设计有限公司 | A kind of automation Combined stapler |
| CN110254066B (en) * | 2019-07-29 | 2020-12-08 | 温州任和文化创意有限责任公司 | Clamping device for cementing machine and using method |
| CN110949034A (en) * | 2019-12-31 | 2020-04-03 | 深圳市精密达机械有限公司 | Book packing device applied to high-speed glue binding machine |
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Effective date of registration: 20201126 Address after: 310000 building 3, No.14, Jiaqi Road, Xianlin street, Yuhang District, Hangzhou City, Zhejiang Province Applicant after: Zhejiang QUANTONG arts and crafts printing Co.,Ltd. Address before: Room 608, building 26, Huadi Ziyuan, No.19, science Avenue, hi tech Zone, Hefei City, Anhui Province Applicant before: Hefei Desheng packaging materials Co.,Ltd. |
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