CN111376050A - Automatic atomization core cotton wrapping device and technological method thereof - Google Patents
Automatic atomization core cotton wrapping device and technological method thereof Download PDFInfo
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- CN111376050A CN111376050A CN202010386481.XA CN202010386481A CN111376050A CN 111376050 A CN111376050 A CN 111376050A CN 202010386481 A CN202010386481 A CN 202010386481A CN 111376050 A CN111376050 A CN 111376050A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
The invention relates to a process method for automatically wrapping atomizing core with cotton, wherein the atomizing core consists of a shaping tube, a heating sheet, a cotton sliver and an atomizing support, and the process method comprises the following steps: s1, a feeding process: respectively clamping the shaping tube, the heating sheet and the cotton sliver, conveying the materials to a processing station and placing the materials in a placing groove of the forming module; s2, forming process: simultaneously clamping the shaping tube, the heating sheet and the cotton sliver in the placing slot position, dragging the shaping tube, the heating sheet and the cotton sliver into the shaping slot position which is in the same axial direction with the placing slot position, and splicing to form an atomizing inner core; s3, a plug material discharging process: and clamping the atomizing support, conveying the atomizing support to one side of the shaping groove, ejecting the atomizing inner core to plug into the atomizing support to prepare a finished product, and conveying the finished product to a finished product station for releasing. The device of the process method is also disclosed. The invention changes the original manual atomization core processing into an automatic production line, divides the whole processing process into a plurality of production processes, realizes automatic processing from feeding, splicing, discharging to removing excess materials, and improves the consistency of products.
Description
Technical Field
The invention relates to the field of atomization core production, in particular to an automatic atomization core cotton wrapping device and a technological method thereof.
Background
All can involve a step of package cotton in the atomizing core production process, current production process adopts the form of manual work basically, clip the material and externally wrap up a layer of silver through tweezers, plug in the support after the reuse scissors cut unnecessary silver, such operation process is more loaded down with trivial details, and the part of atomizing core is all smaller, do not operate well by hand, so influenced production efficiency, can't adapt to large batch order demand, workman's wage also improves gradually simultaneously, the cost of labor also constantly promotes, pure manual work has been difficult to adapt to present market competition.
Disclosure of Invention
The invention provides an automatic atomizing core cotton wrapping device and a technological method thereof, and aims to provide an automatic atomizing core production line to solve the problem of low manual processing efficiency in the prior art.
The invention provides a process method for automatically wrapping atomizing core with cotton, wherein the atomizing core consists of a shaping tube, a heating sheet, a cotton sliver and an atomizing support, and the following steps are sequentially carried out:
s1, a feeding process: respectively clamping the shaping tube, the heating sheet and the cotton sliver, conveying the materials to a processing station and placing the materials in a placing groove of the forming module;
s2, forming process: simultaneously clamping the shaping tube, the heating sheet and the cotton sliver in the placing slot position, dragging the shaping tube, the heating sheet and the cotton sliver into the shaping slot position which is in the same axial direction with the placing slot position, and splicing to form an atomizing inner core;
s3, a plug material discharging process: and clamping the atomizing support, conveying the atomizing support to one side of the shaping groove, ejecting the atomizing inner core to plug into the atomizing support to prepare a finished product, and conveying the finished product to a finished product station for releasing.
As a further improvement of the present invention, the step S1 specifically includes:
s11, cotton sliver feeding: placing a cotton sliver in the conveying carrier and conveying the cotton sliver to a processing station, clamping the cotton sliver from the conveying carrier by a mechanical arm and conveying the cotton sliver to a cotton sliver placing position in a placing groove, and respectively ejecting two ends of a column cotton sliver by a cotton sliver limiting clamp to place the cotton sliver in the cotton sliver placing position;
s12, feeding of heating sheets: placing the heating sheet in the conveying carrier and conveying the heating sheet to a processing station, clamping the heating sheet from the conveying carrier by a mechanical arm, taking a picture of the heating sheet by a detection camera and distinguishing the front side and the back side, placing the heating sheet on a rotating table by the mechanical arm, and if the heating sheet is the front side, keeping the rotating table still; if the heating sheet is the reverse side, the rotating table rotates 180 degrees, and the manipulator clamps the heating sheet on the rotating table and conveys the heating sheet to a heating sheet placing position in the placing groove position;
s13, feeding by using a shaping pipe: placing the shaping pipe in the conveying carrier and conveying the shaping pipe to a processing station, and clamping the shaping pipe from the conveying carrier by the manipulator and conveying the shaping pipe to a shaping pipe placing position in the placing groove position.
As a further improvement of the present invention, the step S2 specifically includes:
s21, opening a material shearing knife, opening a mechanical arm, and respectively inserting the mechanical arm into the center pipe of the shaping pipe and the outer side of the cotton sliver;
s22, closing the manipulator to attach the shaping tube, the heating sheet and the cotton sliver together, dragging the shaping tube, the heating sheet and the cotton sliver into a shaping slot positioned in a material shearing knife from the placing slot, and closing the material shearing knife;
s23, the extrusion block slides in along the inclined plane of the material shearing knife and extrudes, the material shearing knife cuts off the cotton sliver on the outer side, the extrusion block retracts to finish cotton packing, and the atomization inner core is assembled.
As a further improvement of the present invention, the step S3 specifically includes:
s31, placing the atomizing support in the conveying carrier and conveying the atomizing support to a processing station;
s32, the mechanical arm clamps the atomizing support and moves to the upper side of the shaping groove, and the material plugging rod pushes the atomizing inner core upwards out of the lower side of the shaping groove into the atomizing support;
and S33, clamping the atomizing support filled with the atomizing inner core by the mechanical arm, and delivering the atomizing support to a finished product discharging station for releasing.
As a further improvement of the invention, the method also comprises a step S4. the remaining cotton returning process: and the mechanical arm clamps the cut cotton sliver outside the material shearing knife, sends the cotton sliver to a material returning station, and repeats the step S1.
As a further improvement of the method, before the next process operation is carried out, the material sensors detect whether the materials of the previous process operation are placed in place, and if so, the next process operation is directly carried out; if not, the process is stopped and an alarm is given, and the next process operation is carried out after the materials are placed in place.
The invention relates to an automatic cotton wrapping device for an atomizing core, wherein the atomizing core consists of a shaping pipe, a heating sheet, a cotton sliver and an atomizing support, and the automatic cotton wrapping device for the atomizing core comprises:
the feeding mechanism is used for conveying the shaping pipe, the heating sheet and the cotton sliver to a processing station;
the forming mechanism is used for assembling the shaping tube, the heating sheet and the cotton sliver into the atomizing inner core; the forming mechanism comprises a forming module, wherein a forming groove position and a placing groove position for placing the forming pipe, the heating sheet and the cotton sliver in sequence are arranged on the forming module, the forming groove position and the placing groove position are in the same axial direction, and the forming pipe, the heating sheet and the cotton sliver are dragged to slide into the forming groove position from the placing groove position to be assembled into the atomizing inner core;
the plug material discharging mechanism is used for loading the atomizing inner core into the atomizing support and outputting a finished product;
the feeding mechanism, the forming mechanism and the plug material discharging mechanism are sequentially arranged and butted on a processing flow station.
As a further improvement of the invention, the forming mechanism comprises a material dragging mechanical arm and a material shearing driving module, wherein the material dragging mechanical arm is provided with an openable or closable material dragging arm, the material dragging arm is aligned to the placing slot position when opened, the material dragging arm clamps the shaping tube, the heating sheet and the cotton sliver when closed, and the material dragging mechanical arm drives the closed material dragging arm to slide into the shaping slot position from the placing slot position;
the shaping module is equipped with openable or closed shearing sword, the setting trench sets up inside shearing sword, shaping pipe, heating plate, silver drag into the positioning trench when shearing sword opens, shearing drive module includes driving machine, extrusion piece, and during shearing the driving machine drive the extrusion piece removes and extrudes the shearing sword outside and drives the shearing sword closure.
As a further improvement of the invention, the plug material discharging mechanism comprises a plug material module and a discharging module, the plug material module comprises a plug material machine and a plug material rod, the plug material machine is connected with the plug material rod, the plug material rod is aligned to one side of the shaping slot position, the discharging module clamps the atomizing support to be aligned to the other side of the shaping slot position, and the plug material machine drives the plug material rod to jack the atomizing inner core into the atomizing support;
the discharging module comprises a discharging mechanical arm, a support material station and a finished product discharging station, the support material station is in butt joint with a material machine provided with an atomizing support, the finished product discharging station is in butt joint with a discharging machine for collecting finished products, the discharging mechanical arm circularly moves among the support material station, a station on one side of the shaping groove and the finished product discharging station in sequence, the discharging mechanical arm clamps the atomizing support at the support material station and releases the atomizing support at the finished product discharging station;
the automatic cotton wrapping device for the atomizing core further comprises a residual cotton clamping mechanism, wherein the residual cotton clamping mechanism clamps and clamps the extra cotton sliver outside the forming module and moves and takes away from the forming module.
As a further improvement of the invention, the feeding mechanism comprises a sizing tube feeding module, a cotton sliver feeding module and a heating sheet feeding module, wherein the sizing tube feeding module comprises a sizing tube manipulator and a sizing tube material station, and the sizing tube manipulator moves between the sizing tube material station and the placing slot position in sequence; the cotton sliver feeding module comprises a cotton sliver manipulator and a cotton sliver material station, and the cotton sliver manipulator moves between the cotton sliver material station and the placing groove in sequence;
the heating piece feeding module comprises a heating piece manipulator, a detection camera, a rotary table and a heating piece material station, wherein the heating piece manipulator sequentially moves among the heating piece material station, the rotary table and a placing groove position, and the detection camera is aligned to the heating piece material station;
the heating piece manipulator is divided into a first heating piece manipulator and a second heating piece manipulator, the first heating piece manipulator moves between a heating piece material station and a rotating table, the second heating piece manipulator moves between the rotating table and a placing groove position, and the first heating piece manipulator and the second heating piece manipulator move synchronously.
The invention has the beneficial effects that: the invention transforms the original step of manually processing the atomizing core into an automatic production line, splits the whole processing process into a plurality of production processes, realizes automatic processing from feeding, splicing, discharging to removing excess materials, saves labor cost and improves the consistency of products.
Drawings
FIG. 1 is a flow chart of an automatic atomizing core cotton wrapping process of the present invention;
FIG. 2 is a top view of the automatic cotton-packing device with atomizing core in accordance with the present invention;
FIG. 3 is a schematic view of the tampon feeding mechanism A of the present invention;
FIG. 4 is a schematic structural view of a heating sheet feeding mechanism B according to the present invention;
FIG. 5 is a schematic structural view of a sizing tube feeding mechanism C according to the present invention;
FIG. 6 is a schematic structural view of a molding mechanism D of the present invention;
FIG. 7 is a schematic diagram of the cotton cutting process in forming mechanism D of the present invention;
FIG. 8 is a schematic structural view of a plug feeding mechanism E according to the present invention;
fig. 9 is a schematic structural view of the remaining cotton picker F according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments.
The first embodiment is as follows:
as shown in fig. 1 and 2, the device for automatically wrapping the atomizing core with cotton of the present invention includes an atomizing core composed of a shaping tube, a heating sheet, a cotton sliver and an atomizing support, and the device for automatically wrapping the atomizing core with cotton includes:
the feeding mechanism is used for conveying the shaping pipe, the heating sheet and the cotton sliver to a processing station;
a forming mechanism 4 for assembling the shaping tube, the heating sheet and the cotton sliver into an atomizing inner core; the forming mechanism 4 comprises a forming module 41, wherein a shaping groove position and a placing groove position for placing the shaping pipe, the heating sheet and the cotton sliver in sequence are arranged on the forming module, the shaping groove position and the placing groove position are in the same axial direction, and the shaping pipe, the heating sheet and the cotton sliver are dragged to slide into the shaping groove position from the placing groove position to be assembled into the atomizing inner core;
a plug material discharging mechanism 5 for loading the atomizing inner core into the atomizing support and outputting a finished product;
the residual cotton clamping mechanism 6 clamps redundant cotton slivers outside the forming module and moves and takes away the forming module 41;
the feeding mechanism, the forming mechanism 4, the plug material discharging mechanism 5 and the residual cotton clamping mechanism 6 are sequentially arranged and butted on a processing flow station.
This device sets up the flow of original manual work according to four production stations to flow setting according to streamlined production. The processing line stations can be arranged along the conveyor belt; the forming module 41 can also be of a main turntable 81 structure, the forming module is uniformly arranged around the main turntable 81, the four station mechanisms of the feeding mechanism, the forming mechanism 4, the plug material discharging mechanism 5 and the residual cotton clamping mechanism 6 are sequentially arranged according to the circumference of the main turntable 81, and the materials of the atomizing core are sequentially operated on the forming module 41 to complete the whole processing process. The main turntable 81 is driven by a cam divider to ensure the repeatability precision of each station.
The processing process sequentially comprises the following steps:
s1, a feeding process: respectively clamping the shaping tube, the heating sheet and the cotton sliver, conveying the materials to a processing station and placing the materials in a placing groove of the forming module;
s2, forming process: simultaneously clamping the shaping tube, the heating sheet and the cotton sliver in the placing slot position, dragging the shaping tube, the heating sheet and the cotton sliver into the shaping slot position which is in the same axial direction with the placing slot position, and splicing to form an atomizing inner core;
s3, a plug material discharging process: clamping an atomizing support and conveying the atomizing support to one side of the shaping groove, ejecting an atomizing inner core to plug into the atomizing support to prepare a finished product, and conveying the finished product to a finished product station for releasing;
s4, a remaining cotton returning process: and the mechanical arm clamps the cut cotton sliver outside the material shearing knife, sends the cotton sliver to a material returning station, and repeats the step S1.
The feeding sequence of the shaping tube, the heating sheet and the cotton sliver can be adjusted according to the requirement.
Example two:
as shown in fig. 1 and 3, the feeding mechanism includes a cotton sliver feeding module 1, the cotton sliver feeding module includes a cotton sliver manipulator 11 and a cotton sliver material station 12, and the cotton sliver manipulator 11 moves between the cotton sliver material station 12 and the placing slot in sequence.
Processing technology of cotton sliver feeding module 1, S11. cotton sliver feeding: place the silver in the conveying carrier and convey to the processing station, silver manipulator 11 presss from both sides from the conveying carrier and gets the silver and carry and put the position to put the silver in the trench, and silver spacing anchor clamps 13 are respectively pushed up post silver both ends and are placed the silver in the position to put the silver between two parties.
The cotton sliver material station is responsible for sending cotton sliver materials to the area clamped by the cotton sliver manipulator 11, the cotton sliver material station 12 can preferably send cotton slivers to a designated area in a conveyor belt mode, cotton sliver carriers 14 are matched and connected to the conveyor belt, and the cotton sliver carriers 14 are spaced at a certain distance so as to match with the stepping rhythm of processing. The tampon can be manually placed on each tampon carrier 14 in turn, semi-automatically delivering the tampon. The sensor 7 is arranged at the tail end of the conveyor belt, whether a cotton sliver is placed on the corresponding cotton sliver carrier 14 when the cotton sliver carrier is sent to the area clamped by the cotton sliver manipulator 11 is detected, if the sensor 7 detects that no cotton sliver exists on the cotton sliver carrier 14, the cotton sliver manipulator 11 does not act, when a next cotton sliver carrier 14 to be detected has a cotton sliver, the cotton sliver manipulator 11 acts to clamp the cotton sliver and place the cotton sliver on the main rotary table 8.
After shaping module 41 was placed to the silver, shaping module 41 rotated to silver limit clamp 13, and silver limit clamp 13 all can have a clamp to shaping module 41 and get closed action, and the both ends of closed touching silver let the silver placed in the middle on shaping module 41, and when the cotton action of back bread of being convenient for, it was got to leave more areas and is got by the clamp.
Example three:
as shown in fig. 1 and 4, the feeding mechanism includes a heating sheet feeding module 2, the heating sheet feeding module 2 includes a heating sheet manipulator, a detection camera 21, a rotary table 22, and a heating sheet material station 23, the heating sheet manipulator moves among the heating sheet material station 23, the rotary table 22, and the placing slot in sequence, and the detection camera 21 aligns with the heating sheet material station 24.
The heating piece manipulator is divided into a first heating piece manipulator 24 and a second heating piece manipulator 25, the first heating piece manipulator 24 moves between the heating piece material station 23 and the rotating table 22, the second heating piece manipulator 25 moves between the rotating table 22 and the placing groove position, and the first heating piece manipulator 24 and the second heating piece manipulator 25 move synchronously.
Heating sheet feeding module 2, S12 heating sheet feeding: placing the heating sheet in the conveying carrier and conveying the heating sheet to a processing station, clamping the heating sheet from the conveying carrier by a manipulator, taking a picture of the heating sheet by a detection camera 21 and distinguishing the front side and the back side, placing the heating sheet on a rotating platform 22 by the manipulator, and if the heating sheet is the front side, keeping the rotating platform 22 still; if the heating sheet is the reverse side, the rotating table 22 rotates 180 degrees, and the manipulator clamps the heating sheet on the rotating table 22 and conveys the heating sheet placing position in the placing slot position.
The heating piece material station is responsible for sending the heating piece material to the area that the heating piece manipulator pressed from both sides was got, and equally, heating piece material station 23 can be preferred to adopt the form of conveyer belt to send the heating piece to appointed area, and the collocation is connected with heating piece carrier 26 on the conveyer belt, and the homogeneous phase is apart from a certain distance between the heating piece carrier 26 to the step-by-step rhythm of cooperation processing. The heating sheets can be manually placed on each heating sheet carrier 26 in turn, and the heating sheets are conveyed in a semi-automatic manner. The sensor 7 is arranged at the tail end of the conveying belt, whether the heating piece is placed on the corresponding heating piece carrier 26 when the area clamped by the heating piece manipulator is detected, if the sensor 7 detects that the heating piece carrier is not provided with the heating piece, the heating piece manipulator does not act, the heating piece is detected on the next heating piece carrier 26, the heating piece manipulator acts, and the heating piece clamp is placed on the main turntable.
Before the step of clamping the heating sheet from the conveyor belt, a sensor 7 detects that no cotton sliver is placed on the forming module 41 of the processing station, and the manipulator does not act if the heating sheet is not placed.
The heating piece manipulator is divided into a first heating piece manipulator 24 and a second heating piece manipulator 25, the stepping actions of the first heating piece manipulator 24 and the second heating piece manipulator 25 are consistent, the first heating piece manipulator 24 clamps the heating piece from the heating piece material station 23 to the rotating table 22, and the second heating piece manipulator 25 also clamps the previous heating piece from the rotating table 22 to the placing slot.
The detection camera 21 is an industrial camera, photographs the heating sheet grasped by the first heating sheet manipulator 24, determines whether the heating sheet is positive or negative, does not rotate the rotary table 22 if the heating sheet is positive, and rotates the rotary table 22 by 180 degrees to adjust the heating sheet to be positive and then grasps the second heating sheet manipulator 25.
Example four:
as shown in fig. 1 and 5, the feeding mechanism includes a sizing pipe feeding module 3, the sizing pipe feeding module 3 includes a sizing pipe manipulator 31 and a sizing pipe material station 32, and the sizing pipe manipulator 31 moves between the sizing pipe material station 32 and the placing slot in sequence.
Shaping pipe feeding module 3, S13 shaping pipe feeding: placing the shaping pipe in the conveying carrier and conveying the shaping pipe to a processing station, and clamping the shaping pipe from the conveying carrier by the manipulator and conveying the shaping pipe to a shaping pipe placing position in the placing groove position.
The sizing tube passes through charging tray 9 and delivers to sizing tube material station with it, and charging tray 9 can be for autoloading vibration dish, is provided with sensor 7 at the end of charging tray 9 equally, has detected when sensor 7 that the sizing tube delivers to sizing tube material station 32, and sizing tube manipulator 31 just can remove to press from both sides to get the sizing tube and deliver to shaping module 41 put the trench in.
Example five:
as shown in fig. 1, 6 and 7, the forming mechanism 4 includes a material dragging manipulator 45 and a material shearing driving module, the material dragging manipulator 45 is provided with an openable or closed material dragging arm, the material dragging arm is aligned to the placing slot position when opened, the shaping tube, the heating sheet and the cotton sliver are clamped simultaneously when closed, and the material dragging manipulator 45 drives the closed material dragging arm to slide into the shaping slot position from the placing slot position.
The forming module 41 is provided with an openable or closable shearing knife 42, the shaping slot is arranged inside the shearing knife 42, the shaping tube, the heating sheet and the cotton sliver are dragged into the positioning slot when the shearing knife 42 is opened, the shearing driving module comprises a driving machine 43 and an extrusion block 44, and the driving machine 43 drives the extrusion block 44 to move and extrude the outer side of the shearing knife 42 to drive the shearing knife 42 to be closed during shearing.
The process step of the forming mechanism, S2 specifically includes:
s21, opening the material shearing knife 42, opening the manipulator and respectively inserting the manipulator into the center pipe of the shaping pipe and the outer side of the cotton sliver;
s22, closing the manipulator to attach the shaping tube, the heating sheet and the cotton sliver together, dragging the shaping tube, the heating sheet and the cotton sliver into a shaping groove in the material shearing knife 42 from the placing groove, and closing the material shearing knife;
s23, the extrusion block 44 slides in along the inclined plane of the material shearing knife and extrudes, the material shearing knife 42 cuts off the cotton sliver on the outer side, the extrusion block 44 retracts to finish cotton bale, and the atomization inner core is assembled.
Before entering the forming process, the sensor 7 detects whether the shaping pipe is placed on the forming module 41 of the processing station, and the material dragging manipulator 45 does not act if the shaping pipe is not placed on the forming module.
The opening and closing of the shearing knife 42 can be matched with the use of the supporting plate mechanism 46 and the closing spring, the supporting plate mechanism 46 is arranged below the shearing knife 42, the shearing knife 42 is provided with a supporting plate hole and the closing spring, two ends of the closing spring are respectively connected with two knife arms of the shearing knife 42 and pulled to be closed, the supporting plate mechanism 46 is matched with the supporting plate hole and connected with and pulls the two knife arms, the two knife arms are pulled by the supporting plate mechanism when the shearing knife 42 is opened, and the supporting plate mechanism 46 is separated from and pulled to be closed by the closing spring when the shearing knife 42 is closed.
Two extrusion rollers 47 are arranged on the extrusion block 44, the width positions of the two extrusion rollers 47 are fixed, the two side walls of the material shearing knife 42 are inclined planes with gradually increasing widths from outside to inside, when cotton is extruded and cut, the driver 43 drives the extrusion block 44 to move towards the material shearing knife 42, and the material shearing knife 42 is gradually extruded to cut off the cotton sliver through the contact of the two extrusion rollers 47 and the inclined planes. During processing, the driver 43 drives the extrusion block 44 to rapidly cut into the shearing blade 42, and longitudinal force is converted into transverse force to be applied to the two blade arms by utilizing the matching of the extrusion roller 47 with fixed width and the inclined surface, so that the blade sharp rapidly cuts off the cotton sliver.
Example six:
as shown in fig. 1 and 8, the plug material discharging mechanism 5 includes a plug material module and a discharging module, the plug material module includes a plug material machine 51 and a plug material rod 52, the plug material machine 51 is connected with the plug material rod 52, the plug material rod 51 aligns to one side of the shaping slot, the discharging module 53 clamps the atomizing support to align to the other side of the shaping slot, and the plug material machine 51 drives the plug material rod 52 to eject the atomizing core into the atomizing support;
the discharging module comprises a discharging mechanical arm 53, a support material station 54 and a finished product discharging station 55, the support material station 54 is in butt joint with a material machine provided with an atomizing support, the finished product discharging station 55 is in butt joint with a discharging machine for collecting finished products, the discharging mechanical arm 53 moves in a circulating mode between the support material station 54 and one side station of the shaping groove and the finished product discharging station 55 in sequence, and the discharging mechanical arm 53 clamps the atomizing support at the support material station 54 and releases the atomizing support at the finished product discharging station 55.
The process step of the discharging module, S3 specifically includes:
s31, placing the atomizing support in the conveying carrier and conveying the atomizing support to a processing station;
s32, the mechanical arm clamps the atomizing support and moves to the upper side of the shaping groove, and the material plugging rod 52 upwards ejects the atomizing inner core out of the lower side of the shaping groove into the atomizing support;
and S33, clamping the atomizing support plugged with the atomizing inner core by the mechanical arm, and delivering the atomizing support to a finished product discharging station 55 for releasing.
The support sends it to support material station 54 through charging tray 9, and charging tray 9 can be autoloading vibration dish, is provided with sensor 7 at the end of charging tray 9 equally, detects when sensor 7 that there is the shaping pipe to send support material station 54, goes out that manipulator 53 just can go to press from both sides to get the support and send the design trench top of shaping module 41.
Go out ejection of compact manipulator 53 and get the support from support material station 54 is got the support, send design trench top earlier, in this moment stopper material pole 52 can push the atomizing inner core into the support, the action is accomplished back ejection of compact manipulator 53 and is sent finished product to finished product ejection of compact station 55 release again with the finished product, can prevent the finished product charging tray on the finished product ejection of compact station 55 for collect the finished product.
After the discharging module process is finished, a sensor 7 is arranged to detect whether a finished product on a station is grabbed away by a manipulator on the previous station, if the station has materials, the machine is stopped and gives an alarm, and the next step is carried out after maintenance.
Example six:
as shown in fig. 1 and 9, the atomizing core automatic cotton packing device further comprises a residual cotton clamping mechanism 6, and the residual cotton clamping mechanism 6 clamps the redundant cotton sliver outside the forming module and moves and takes away the forming module.
The process steps of the residual cotton clamping mechanism 6 are as follows, S4, the residual cotton returning process: and the mechanical arm clamps the cut cotton sliver outside the material shearing knife, sends the cotton sliver to a material returning station, and repeats the step S1.
And after the residual cotton returning process is finished, a sensor 7 detects whether residual cotton exists on the station, if so, the machine is stopped for processing, and if not, the forming module returns to the cotton sliver again and is sent to the station for the next round of processing.
Before the next process operation is carried out on the device, the material sensors detect whether materials of the previous process operation are placed in place or not, and if yes, the next process operation is directly carried out; if not, the process is stopped and an alarm is given, and the next process operation is carried out after the materials are placed in place.
The device provided by the invention is matched with each sensor 7, the main rotary table 8, the cam divider and each process mechanism, so that the automation of the whole atomization core processing process is realized, the product delivery speed is improved, compared with the traditional manual processing, the processing efficiency is greatly improved, the labor cost is saved, and the product consistency is improved. .
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (10)
1. The process method for automatically wrapping the atomization core with the cotton is characterized in that the atomization core consists of a shaping tube, a heating sheet, a cotton sliver and an atomization support, and the process method comprises the following steps in sequence:
s1, a feeding process: respectively clamping the shaping tube, the heating sheet and the cotton sliver, conveying the materials to a processing station and placing the materials in a placing groove of the forming module;
s2, forming process: simultaneously clamping the shaping tube, the heating sheet and the cotton sliver in the placing slot position, dragging the shaping tube, the heating sheet and the cotton sliver into the shaping slot position which is in the same axial direction with the placing slot position, and splicing to form an atomizing inner core;
s3, a plug material discharging process: and clamping the atomizing support, conveying the atomizing support to one side of the shaping groove, ejecting the atomizing inner core to plug into the atomizing support to prepare a finished product, and conveying the finished product to a finished product station for releasing.
2. The process method for automatically wrapping cotton with the atomizing core according to claim 1, wherein the step S1 specifically comprises:
s11, cotton sliver feeding: placing a cotton sliver in the conveying carrier and conveying the cotton sliver to a processing station, clamping the cotton sliver from the conveying carrier by a mechanical arm and conveying the cotton sliver to a cotton sliver placing position in a placing groove, and respectively ejecting two ends of a column cotton sliver by a cotton sliver limiting clamp to place the cotton sliver in the cotton sliver placing position;
s12, feeding of heating sheets: placing the heating sheet in the conveying carrier and conveying the heating sheet to a processing station, clamping the heating sheet from the conveying carrier by a mechanical arm, taking a picture of the heating sheet by a detection camera and distinguishing the front side and the back side, placing the heating sheet on a rotating table by the mechanical arm, and if the heating sheet is the front side, keeping the rotating table still; if the heating sheet is the reverse side, the rotating table rotates 180 degrees, and the manipulator clamps the heating sheet on the rotating table and conveys the heating sheet to a heating sheet placing position in the placing groove position;
s13, feeding by using a shaping pipe: placing the shaping pipe in the conveying carrier and conveying the shaping pipe to a processing station, and clamping the shaping pipe from the conveying carrier by the manipulator and conveying the shaping pipe to a shaping pipe placing position in the placing groove position.
3. The process method for automatically wrapping cotton with the atomizing core according to claim 1, wherein the step S2 specifically comprises:
s21, opening a material shearing knife, opening a mechanical arm, and respectively inserting the mechanical arm into the center pipe of the shaping pipe and the outer side of the cotton sliver;
s22, closing the manipulator to attach the shaping tube, the heating sheet and the cotton sliver together, dragging the shaping tube, the heating sheet and the cotton sliver into a shaping slot positioned in a material shearing knife from the placing slot, and closing the material shearing knife;
s23, the extrusion block slides in along the inclined plane of the material shearing knife and extrudes, the material shearing knife cuts off the cotton sliver on the outer side, the extrusion block retracts to finish cotton packing, and the atomization inner core is assembled.
4. The process method for automatically wrapping cotton with the atomizing core according to claim 1, wherein the step S3 specifically comprises:
s31, placing the atomizing support in the conveying carrier and conveying the atomizing support to a processing station;
s32, the mechanical arm clamps the atomizing support and moves to the upper side of the shaping groove, and the material plugging rod pushes the atomizing inner core upwards out of the lower side of the shaping groove into the atomizing support;
and S33, clamping the atomizing support filled with the atomizing inner core by the mechanical arm, and delivering the atomizing support to a finished product discharging station for releasing.
5. The process method for automatically wrapping the atomization core with the cotton according to claim 1, further comprising a step S4 of a remaining cotton returning process: and the mechanical arm clamps the cut cotton sliver outside the material shearing knife, sends the cotton sliver to a material returning station, and repeats the step S1.
6. The technological method for automatically wrapping cotton by using the atomizing core according to any one of claims 1 to 5, wherein before the next technological operation, the material sensors detect whether the materials of the previous technological operation are placed in place, and if so, the next technological operation is directly carried out; if not, the process is stopped and an alarm is given, and the next process operation is carried out after the materials are placed in place.
7. The utility model provides an automatic cotton device of package of atomizing core, the atomizing core comprises the sizing tube, generate heat piece, silver, atomizing support, its characterized in that, the automatic cotton device of package of atomizing core includes:
the feeding mechanism is used for conveying the shaping pipe, the heating sheet and the cotton sliver to a processing station;
the forming mechanism is used for assembling the shaping tube, the heating sheet and the cotton sliver into the atomizing inner core; the forming mechanism comprises a forming module, wherein a forming groove position and a placing groove position for placing the forming pipe, the heating sheet and the cotton sliver in sequence are arranged on the forming module, the forming groove position and the placing groove position are in the same axial direction, and the forming pipe, the heating sheet and the cotton sliver are dragged to slide into the forming groove position from the placing groove position to be assembled into the atomizing inner core;
the plug material discharging mechanism is used for loading the atomizing inner core into the atomizing support and outputting a finished product;
the feeding mechanism, the forming mechanism and the plug material discharging mechanism are sequentially arranged and butted on a processing flow station.
8. The automatic cotton packing device of atomizing core according to claim 7, characterized in that the forming mechanism comprises a material dragging mechanical arm and a material shearing driving module, the material dragging mechanical arm is provided with an openable or closable material dragging arm, the material dragging arm is aligned with the placing slot when opened, the material dragging arm clamps the shaping tube, the heating plate and the cotton sliver when closed, and the material dragging mechanical arm drives the closed material dragging arm to slide into the shaping slot from the placing slot;
the shaping module is equipped with openable or closed shearing sword, the setting trench sets up inside shearing sword, shaping pipe, heating plate, silver drag into the positioning trench when shearing sword opens, shearing drive module includes driving machine, extrusion piece, and during shearing the driving machine drive the extrusion piece removes and extrudes the shearing sword outside and drives the shearing sword closure.
9. The automatic atomizing core cotton packing device according to claim 7, wherein the plug material discharging mechanism comprises a plug material module and a discharging module, the plug material module comprises a plug material machine and a plug material rod, the plug material machine is connected with the plug material rod, the plug material rod is aligned to one side of the sizing groove, the discharging module clamps the atomizing support to be aligned to the other side of the sizing groove, and the plug material machine drives the plug material rod to push the atomizing core into the atomizing support;
the discharging module comprises a discharging mechanical arm, a support material station and a finished product discharging station, the support material station is in butt joint with a material machine provided with an atomizing support, the finished product discharging station is in butt joint with a discharging machine for collecting finished products, the discharging mechanical arm circularly moves among the support material station, a station on one side of the shaping groove and the finished product discharging station in sequence, the discharging mechanical arm clamps the atomizing support at the support material station and releases the atomizing support at the finished product discharging station;
the automatic cotton wrapping device for the atomizing core further comprises a residual cotton clamping mechanism, wherein the residual cotton clamping mechanism clamps and clamps the extra cotton sliver outside the forming module and moves and takes away from the forming module.
10. The automatic cotton wrapping device for the atomizing core according to claim 7, wherein the feeding mechanism comprises a sizing tube feeding module, a cotton sliver feeding module and a heating plate feeding module, the sizing tube feeding module comprises a sizing tube manipulator and a sizing tube material station, and the sizing tube manipulator moves between the sizing tube material station and the placing slot position in sequence; the cotton sliver feeding module comprises a cotton sliver manipulator and a cotton sliver material station, and the cotton sliver manipulator moves between the cotton sliver material station and the placing groove in sequence;
the heating piece feeding module comprises a heating piece manipulator, a detection camera, a rotary table and a heating piece material station, wherein the heating piece manipulator sequentially moves among the heating piece material station, the rotary table and a placing groove position, and the detection camera is aligned to the heating piece material station;
the heating piece manipulator is divided into a first heating piece manipulator and a second heating piece manipulator, the first heating piece manipulator moves between a heating piece material station and a rotating table, the second heating piece manipulator moves between the rotating table and a placing groove position, and the first heating piece manipulator and the second heating piece manipulator move synchronously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010386481.XA CN111376050A (en) | 2020-05-09 | 2020-05-09 | Automatic atomization core cotton wrapping device and technological method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010386481.XA CN111376050A (en) | 2020-05-09 | 2020-05-09 | Automatic atomization core cotton wrapping device and technological method thereof |
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| Publication Number | Publication Date |
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| CN111376050A true CN111376050A (en) | 2020-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010386481.XA Withdrawn CN111376050A (en) | 2020-05-09 | 2020-05-09 | Automatic atomization core cotton wrapping device and technological method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112716054A (en) * | 2021-01-22 | 2021-04-30 | 深圳市康蔚科技有限公司 | Automatic assembly line of electronic cigarette atomization core |
| CN113080510A (en) * | 2021-04-30 | 2021-07-09 | 深圳市康道智能股份有限公司 | Forming device and automatic production equipment for electronic cigarette atomized cotton core |
| CN114799874A (en) * | 2022-05-30 | 2022-07-29 | 深圳市纽维世科技有限公司 | Full-automatic assembly machine for mesh heating wire of atomizer and assembly process of assembly machine |
-
2020
- 2020-05-09 CN CN202010386481.XA patent/CN111376050A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112716054A (en) * | 2021-01-22 | 2021-04-30 | 深圳市康蔚科技有限公司 | Automatic assembly line of electronic cigarette atomization core |
| CN113080510A (en) * | 2021-04-30 | 2021-07-09 | 深圳市康道智能股份有限公司 | Forming device and automatic production equipment for electronic cigarette atomized cotton core |
| CN113080510B (en) * | 2021-04-30 | 2022-11-22 | 深圳市康道智能股份有限公司 | Forming device and automatic production equipment for electronic cigarette atomized cotton core |
| CN114799874A (en) * | 2022-05-30 | 2022-07-29 | 深圳市纽维世科技有限公司 | Full-automatic assembly machine for mesh heating wire of atomizer and assembly process of assembly machine |
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