CN111320809A - In-situ fiber-forming nano fiber reinforced polymer composite particle material - Google Patents
In-situ fiber-forming nano fiber reinforced polymer composite particle material Download PDFInfo
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- CN111320809A CN111320809A CN201811529470.1A CN201811529470A CN111320809A CN 111320809 A CN111320809 A CN 111320809A CN 201811529470 A CN201811529470 A CN 201811529470A CN 111320809 A CN111320809 A CN 111320809A
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- 238000011065 in-situ storage Methods 0.000 title claims abstract description 37
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- 230000003078 antioxidant effect Effects 0.000 claims description 17
- 239000003381 stabilizer Substances 0.000 claims description 16
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- 239000011238 particulate composite Substances 0.000 claims description 6
- 239000000155 melt Substances 0.000 claims description 5
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- 229920002748 Basalt fiber Polymers 0.000 description 1
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- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
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- 239000004408 titanium dioxide Substances 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/046—Reinforcing macromolecular compounds with loose or coherent fibrous material with synthetic macromolecular fibrous material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
- C08J2323/12—Polypropene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/02—Homopolymers or copolymers of hydrocarbons
- C08J2325/04—Homopolymers or copolymers of styrene
- C08J2325/06—Polystyrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/04—Polyesters derived from hydroxy carboxylic acids, e.g. lactones
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2423/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2423/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2423/10—Homopolymers or copolymers of propene
- C08J2423/12—Polypropene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2427/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2427/12—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08J2427/18—Homopolymers or copolymers of tetrafluoroethylene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2467/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2467/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2477/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
Abstract
The invention provides an in-situ fiber-forming nanofiber reinforced polymer composite particle material, and belongs to the field of polymer composite materials. The method comprises the steps of firstly preparing in-situ fiber-forming composite fibers by using conventional non-woven equipment, and then integrating the prepared composite fibers on a web forming device to prepare a non-woven fabric material; and then the non-woven fabric is continuously and directly fed into a single-screw extruder, and after extrusion granulation, the in-situ fiber-forming nano-fiber reinforced polymer composite granular material is prepared, or the non-woven fabric is prepared into non-woven fabric fragments or particles through a chopper or a shredder, and then the non-woven fabric fragments or particles are added into the single-screw extruder through a feeding device, and extrusion granulation is carried out at a certain temperature, so that the in-situ fiber-forming nano-fiber reinforced polymer composite granular material is prepared. The nanofiber reinforced polymer particle material which is easy to package, transport and use can be formed, and the advantages of reinforcement, toughening and material density reduction are achieved; the thermoplastic polymer material has wide applicability and can be suitable for most thermoplastic polymer materials.
Description
Technical Field
The present invention relates to a polymer composite material, in particular to polymer nanofiber reinforced polymer particles.
Background
Thermoplastic polymer composite particles are typically made by co-extruding the polymer and reinforcing fibers using twin screws. The reinforcing fiber used in the method is usually inorganic fiber such as glass fiber, carbon fiber, basalt fiber and the like, and the density of the reinforcing fiber is far higher than that of the polymer, so that the density of the composite material particle is also higher. The weight reduction of materials is a goal of the current market, and thus the preparation of polymer composites using polymer fibers with a density close to that of the polymer matrix material as a reinforcing material is gaining attention. The reinforcing fibers of the in-situ fiber-forming composite are not prepared by direct addition, but the dispersed phase is oriented by shearing or stretching during processing and is formed in situ. The fibers are uniformly dispersed, and the microfibers can induce the matrix to crystallize, so that the mechanical property can be improved; compared with the addition of glass fiber, the method has the advantages of less equipment abrasion, reduced energy consumption and easy recovery. However, no in-situ fiber-forming polymer particle material which can be directly used is available in the market, and the patent aims to prepare the polymer composite particle material which is easy to package, transport and use by using a novel nano in-situ fiber-forming process and combining a certain granulation process.
Disclosure of Invention
The technical task of the invention is to provide an in-situ fiber-forming nanofiber-reinforced polymer composite particle material aiming at the defects of the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the invention provides an in-situ fiber-forming nano fiber reinforced polymer composite particle material, which is characterized in that firstly, non-woven equipment is used for preparing in-situ fiber-forming composite fibers, and then the prepared composite fibers are integrated on a net-forming device to prepare a non-woven fabric material;
and then continuously and directly feeding the non-woven fabric into a single-screw extruder, and preparing the in-situ fiber-forming nano fiber reinforced polymer composite granular material after extrusion granulation.
Alternatively, the non-woven fabric is made into non-woven fabric fragments or particles by a chopper or a shredder, and then the non-woven fabric fragments or particles are added into a single-screw extruder by a feeding device, and the nano-fiber reinforced polymer composite particle material which is formed by fiber in situ is prepared by extrusion granulation at a certain temperature.
According to the optimized scheme, when the non-woven fabric material is prepared, the matrix material, the reinforced fiber material, the antioxidant, the stabilizer and the compatibilizer are mixed and added into mixing equipment for melting and mixing, a melt flows out through a spinneret plate of the non-woven equipment to form composite fibers, and the composite fibers are collected on a web forming device after being drawn to form the non-woven fabric, wherein the reinforced phase fibers with the fiber diameter within the range of 30-500 nanometers are formed.
The scheme is optimized, and in the extrusion granulation process, the key is to ensure that the nano reinforced fibers cannot be damaged and keep good dispersion, so that the temperature setting range of the single-screw extruder is between the melting points of the matrix material and the reinforced fiber material, the matrix material is ensured to be in a molten state in the extruder, and the reinforced fiber material also keeps a nano fiber structure. Furthermore, the temperature setting range of the single-screw extruder is generally 10-60 ℃ higher than the melting point of the matrix material and 20 ℃ higher than the melting point of the reinforced fiber material.
The scheme is optimized, the nano fibers are well dispersed in the composite fibers in the fiber forming process, and in order to prevent the nano fibers from agglomerating in the extrusion granulation process, the length-diameter ratio of a screw of a single-screw extruder is small and is between 8 and 20, so that the retention time of the material in the extruder is shortened.
In an optimized scheme, the non-woven device can be a melt-blown non-woven device provided with a melt-blown component or a spun-bonded non-woven device provided with a spun-bonded component. Further, the meltblown component or spunbond component is set at a temperature between 20 ℃ and 50 ℃ above the highest melting temperature of the matrix material and the reinforcing fiber material
In an optimized scheme, the matrix material is a thermoplastic polymer material, including but not limited to polyethylene, polypropylene, polylactic acid, polystyrene, polyester, polyamide and the like, and is used in the system in a proportion of 50-98 wt%.
Preferably, the reinforcing fiber material is also a thermoplastic polymer material, including but not limited to polyethylene, polypropylene, polyester, polyamide, polytetrafluoroethylene, thermoplastic elastomer, etc., and is used in the system in a proportion of 0.5-45 wt%.
In an optimized scheme, the compatibilizer can be selected according to different matrix materials and reinforcing fiber materials, including but not limited to polymer graft modification materials, copolymer high molecular materials and the like, and the addition amount of the compatibilizer in the system is 0.5-15 wt%.
In an optimized scheme, the antioxidant and the stabilizer are used in an amount of 1-5 wt%, the antioxidant includes but is not limited to 2, 6-di-tert-butylphenol, phosphite esters, thiopropionate esters and the like, and the stabilizer includes but is not limited to titanium dioxide, salicylate esters, benzophenone and the like.
According to the optimized scheme, the melting equipment is a double-screw extruder, the set temperature of the melting equipment is set according to different used materials and is 10-50 ℃ above the highest melting temperature of the matrix material and the reinforced fiber material.
Compared with the prior art, the in-situ fiber-forming nanofiber reinforced polymer composite particle material has the beneficial effects that:
1. the nanofiber reinforced polymer particle material is formed, and has the advantages of reinforcing, toughening and reducing the density of the material;
2. polymeric composite particulate materials that are easy to package, transport and use;
3. the method has wide applicability and can be suitable for most thermoplastic polymer materials.
Detailed Description
The nanofiber reinforced polymer composite particulate material for in situ fiber formation of the present invention will be described in detail below with reference to specific embodiments.
The nanofiber reinforced polymer composite particle material capable of forming fibers in situ is prepared by firstly preparing in-situ fiber forming composite fibers by using melt-blown or spun-bonded non-woven equipment and then collecting the prepared composite fibers on a web forming device to prepare a non-woven fabric material. Then the non-woven fabric is continuously and directly fed into a single screw extruder, and is extruded into thread lines at a certain temperature, and after extrusion granulation, the nano fiber reinforced polymer composite granular material which is formed into fibers in situ is prepared. Alternatively, the non-woven fabric can be made into non-woven fabric fragments or particles by a chopper or a shredder, and then the non-woven fabric fragments or particles are added into a single-screw extruder by a feeding device and extruded and granulated at a certain temperature to prepare the in-situ fiber-forming nanofiber reinforced polymer composite particle material.
When the non-woven fabric material is prepared, a matrix material, a reinforced fiber material, an antioxidant, a stabilizer and a compatibilizer are mixed and added into a mixing device for melting and mixing, a melt flows out through a spinneret plate of the non-woven device to form composite fibers, and the composite fibers are collected on a web forming device after being drawn to form the non-woven fabric, wherein the reinforced phase fibers with the fiber diameter within the range of 30-500 nanometers are formed.
In the extrusion granulation process, the key is to ensure that the nano reinforced fibers are not damaged and keep good dispersion, so the temperature setting range of the single-screw extruder is between the melting points of the matrix material and the reinforced fiber material, so as to ensure that the matrix material is in a molten state in the extruder, and the reinforced fiber material also keeps a nano fiber structure. The temperature setting range of the single screw extruder is generally 10-60 ℃ higher than the melting point of the matrix material and 20 ℃ higher than the melting point of the reinforced fiber material.
The nano-fiber is well dispersed in the composite fiber in the fiber forming process, and in order to prevent the nano-fiber from agglomerating in the extrusion granulation process, the length-diameter ratio of a screw of the single-screw extruder is small (between 8 and 20), so that the residence time of the material in the extruder is shortened.
The melting equipment is a double-screw extruder, the set temperature of the melting equipment is set according to different used materials and is 10-50 ℃ above the highest melting temperature of the matrix material and the reinforced fiber material.
Wherein the matrix material is thermoplastic polymer material, including but not limited to polyethylene, polypropylene, polylactic acid, polystyrene, polyester, polyamide, etc., and the proportion of the matrix material used in the system is 50-98 wt%.
Wherein the reinforcing fiber material is also a thermoplastic polymer material including but not limited to polyethylene, polypropylene, polyester, polyamide, polytetrafluoroethylene, thermoplastic elastomer, etc., and is used in a proportion of 0.5-45 wt% in the system.
The compatibilizer can be selected according to different matrix materials and reinforced fiber materials, including but not limited to polymer graft modification materials, copolymer high molecular materials and the like, and the addition amount of the compatibilizer in the system is 0.5-15 wt%.
Wherein the usage amount of the antioxidant and the stabilizer is 1-5 wt%.
The structures and methods of use of the meltblown nonwoven apparatus and spunbond nonwoven apparatus of the present invention are well known in the art. Before the patent, the conventional polymer in-situ fiber forming technology mostly uses extrusion sheet or drafting preparation after spinning, the production efficiency is low, the large-scale production is difficult, and the fiber diameter of in-situ fiber forming is mostly in the micrometer scale. The conventional melt-blown or spun-bonded non-woven equipment is creatively used for polymer in-situ fiber forming, so that the industrial and large-scale production can be quickly realized, the production efficiency is high, the higher productivity can be achieved, and the diameter of the formed fiber can be controlled within the range of 30-500 nanometers. Besides the proportions of the components specified in the invention, other amounts known in the art are also possible.
Example one
Melting and blending polypropylene particles, dried polyethylene terephthalate (PET) particles, a compatibilizer, an antioxidant and a stabilizer in a double-screw extruder at the mixing temperature of 265 ℃. The polypropylene content is 50%, the PET content is 35%, the compatibilizer dosage is 10%, and the antioxidant and stabilizer dosage is 5%. And (3) after the blended melt flows out through a spinneret plate of a spun-bonded non-woven system, cooling the blended melt through a cold air box, drafting the blended melt through air flow, and collecting the cooled blended melt on a web forming device to prepare the composite fiber material non-woven fabric, wherein the diameter of formed fibers is between 100 and 500 nanometers. The spunbond assembly temperature was set at 270 ℃. Directly feeding the non-woven fabric into a feeding port of a single-screw extruder, setting the temperature of the single-screw extruder between 180 ℃ and 220 ℃, and performing melt extrusion and granulation to obtain the PET nanofiber reinforced polypropylene composite particle material.
Example two
Melting and blending the dried polylactic acid, the dried polyamide, the compatibilizer, the antioxidant and the stabilizer in a double-screw extruder, wherein the mixing temperature is 230 ℃. The weight percentage of the polylactic acid-polyamide composite material is 80 percent, the polyamide content is 12 percent, the using amount of the compatibilizer is 5 percent, and the using amount of the antioxidant and the stabilizer is 3 percent. And (3) after the blended melt flows out through a spinneret plate of a melt-blown non-woven system, blowing out and drafting the blended melt through high-temperature high-speed air flow near a spinneret orifice, and collecting the blended melt on a web forming device to prepare the composite fiber material non-woven fabric, wherein the diameter of formed fibers is between 30 and 250 nanometers. The melt blowing assembly temperature was set at 240 ℃. Collecting the non-woven fabric into a coil, feeding the non-woven fabric into a crusher to prepare non-woven fabric fragments, adding the prepared non-woven fabric fragments into a single-screw extruder through a feeding device, setting the temperature of the single-screw extruder between 170 ℃ and 200 ℃, and performing melt extrusion and granulation to prepare the polyamide nanofiber reinforced polylactic acid composite particle material.
EXAMPLE III
Melting and blending the dried polystyrene, the dried polytetrafluoroethylene, the compatibilizer, the antioxidant and the stabilizer in a double-screw extruder, wherein the mixing temperature is 240 ℃. The weight percentage of the polystyrene is 98 percent, the polytetrafluoroethylene is 0.5 percent, the compatibilizer is 0.5 percent, and the antioxidant and the stabilizer are 1 percent. And (3) after the blended melt flows out through a spinneret plate of a melt-blown non-woven system, blowing out and drafting the blended melt through high-temperature high-speed air flow near a spinneret orifice, and collecting the blended melt on a web forming device to prepare the composite fiber material non-woven fabric, wherein the diameter of formed fibers is between 30 and 250 nanometers. The melt blowing assembly temperature was set at 245 ℃. Collecting the non-woven fabric into rolls, feeding the rolls into a crusher to prepare non-woven fabric fragments, adding the prepared non-woven fabric fragments into a single-screw extruder through a feeding device, setting the temperature of the single-screw extruder between 180 ℃ and 210 ℃, and performing melt extrusion and grain cutting to prepare the polytetrafluoroethylene nanofiber reinforced polystyrene composite particle material.
Example four
Melting and blending the polyamide particles, the dried polypropylene particles, the compatibilizer, the antioxidant and the stabilizer in mixing equipment, wherein the mixing temperature is 270 ℃. The weight percentage of the polypropylene, PET, compatibilizer and antioxidant is 50%, 45%, 3% and 2% respectively. And (3) after the blended melt flows out through a spinneret plate of a spun-bonded non-woven system, cooling the blended melt through a cold air box, drafting the blended melt through air flow, and collecting the cooled blended melt on a web forming device to prepare the composite fiber material non-woven fabric, wherein the diameter of formed fibers is between 100 and 500 nanometers. The spunbond assembly temperature was set at 275 deg.c. Directly putting the non-woven fabric into a feeding port of a single-screw extruder, setting the temperature of the single-screw extruder between 190 ℃ and 230 ℃, and performing melt extrusion and granulation to obtain the polypropylene nano-fiber reinforced polyamide composite granular material.
EXAMPLE five
Melting and blending polypropylene particles, dried polyethylene terephthalate (PET) particles, a compatibilizer, an antioxidant and a stabilizer in mixing equipment at the mixing temperature of 265 ℃. The polypropylene content is 61%, the PET content is 20%, the compatibilizer dosage is 15%, and the antioxidant and stabilizer dosage is 4%. And (3) after the blended melt flows out through a spinneret plate of a spun-bonded non-woven system, cooling the blended melt through a cold air box, drafting the blended melt through air flow, and collecting the cooled blended melt on a web forming device to prepare the composite fiber material non-woven fabric, wherein the diameter of formed fibers is between 100 and 500 nanometers. The spunbond assembly temperature was set at 270 ℃. Directly putting the non-woven fabric into a feeding port of a single-screw extruder, setting the temperature of the single-screw extruder between 180 ℃ and 220 ℃, and performing melt extrusion and granulation to obtain the PET nanofiber reinforced polypropylene composite particle material.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
In addition to the technical features described in the specification, the technology is known to those skilled in the art.
Claims (10)
1. The in-situ fiber-forming nano fiber reinforced polymer composite particle material is characterized in that firstly, in-situ fiber-forming composite fibers are prepared by using non-woven equipment, and then the prepared composite fibers are gathered on a web forming device to prepare a non-woven fabric material;
and then continuously and directly feeding the non-woven fabric into a single-screw extruder, and preparing the in-situ fiber-forming nano fiber reinforced polymer composite granular material after extrusion granulation.
2. The in-situ fiber-forming nanofiber reinforced polymer composite granular material as claimed in claim 1, wherein the in-situ fiber-forming nanofiber reinforced polymer composite granular material is prepared by making non-woven fabric into non-woven fabric fragments or particles through a chopper or a shredder, adding the non-woven fabric fragments or particles into a single-screw extruder through a feeding device, and performing extrusion granulation at a certain temperature.
3. The in-situ fiber-forming nanofiber reinforced polymer composite particle material as claimed in claim 1 or 2, wherein the non-woven fabric material is prepared by mixing the matrix material, the reinforcing fiber material, the antioxidant, the stabilizer and the compatibilizer, adding the mixture into a mixing device for melt mixing, allowing the melt to flow out through a spinneret plate of a non-woven device to form composite fibers, drafting the composite fibers, and collecting the composite fibers on a web forming device to form the non-woven fabric, wherein the reinforcing phase fibers with the fiber diameter in the range of 30-500 nanometers are formed.
4. The in-situ fiber-forming nanofiber reinforced polymer composite particulate material as claimed in claim 3, wherein the single screw extruder temperature setting range is between the melting points of the matrix material and the reinforcing fiber material during the extrusion pelletization.
5. The in-situ fiber-forming nanofiber reinforced polymer composite particle material as claimed in claim 4, wherein the temperature setting range of the single screw extruder is 10-60 ℃ higher than the melting point of the matrix material and 20 ℃ or higher lower than the melting point of the reinforcing fiber material.
6. The in-situ fiber-forming nanofiber reinforced polymer composite particle material as claimed in claim 3, wherein the melting device is a twin-screw extruder, and the set temperature is set according to the used materials and is 10-50 ℃ above the highest melting temperature of the matrix material and the reinforcing fiber material.
7. The in situ formed nanofiber reinforced polymer composite particulate material of claim 1, 2, 4, 5 or 6, wherein the nonwoven device is a meltblown nonwoven device equipped with a meltblown component or a spunbond nonwoven device equipped with a spunbond component.
8. The in-situ fiber-forming nanofiber reinforced polymer composite particle material as claimed in claim 3, wherein the matrix material is a thermoplastic polymer material and is used in a proportion of 50-98 wt% in the system, the reinforced fiber material is a thermoplastic polymer material and is used in a proportion of 0.5-45 wt% in the system, the compatibilizer is selected according to different matrix materials and reinforced fiber materials and is added in a proportion of 0.5-15 wt% in the system, and the antioxidant and the stabilizer are used in a proportion of 1-5 wt%.
9. The in situ fiber forming nanofiber reinforced polymer composite particulate material of claim 1, 2, 4, 5, 6 or 8, wherein the single screw extruder screw has a length to diameter ratio of between 8-20.
10. The in-situ fiber-forming nanofiber reinforced polymer composite particulate material of claim 7, wherein the melt-blown assembly or the spunbond assembly is set at a temperature 20-50 ℃ above the maximum melting temperature of the matrix material and the reinforcing fiber material.
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CN114990753A (en) * | 2022-06-17 | 2022-09-02 | 烟台经纬智能科技有限公司 | Luminescent color-changing fiber and one-step forming preparation method thereof |
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