CN111312643A - 一种电子自动化清洗装置 - Google Patents
一种电子自动化清洗装置 Download PDFInfo
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- H01L21/6704—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing
- H01L21/67057—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing with the semiconductor substrates being dipped in baths or vessels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/02—Devices for holding articles during cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
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Abstract
本发明公开了一种电子自动化清洗装置,主要涉及自动化技术领域。包括底板,所述底板的顶部的中部设有支撑柱,所述底板的顶部以支撑柱的轴心线为中心环形阵列设有若干个支撑座,若干个所述支撑座中包括一个进料座、一个出料座、多个清洗座,所述进料座的上侧设有向外延伸的进料输送带,所述出料座的上侧设有向外延伸的出料输送带,所述支撑柱的上部设有支撑架,所述支撑柱上设有调整支撑架高度的升降机构,所述支撑架的底部以支撑柱的轴心线为中心环形阵列设有若干个用于抓取清洗篮的抓取装置,所述底板的一侧设有控制柜。本发明的有益效果在于:它能够提高二极管的清洗效率,降低清洗成本,提高清洗效果。
Description
技术领域
本发明涉及自动化技术领域,具体是一种电子自动化清洗装置。
背景技术
二极管是一种常用的电子元器件,在二极管的生产中,需要采用活化剂对焊接后的二极管进行清洗,传统的清洗方式,是将二极管放置于清洗篮中,人工将清洗篮依次放入不同的清洗槽中进行清洗,费时费力,工作效率低,而现有的一些自动化的清洗装置,大都是模拟人工清洗的方式,利用抓取装置抓取清洗篮,将清洗篮依次放置于不同的清洗槽中清洗,一般是将一个清洗篮中的二极管清洗完毕后,再清洗下一个清洗篮中的二极管,虽然替代了人工,降低了工作人员的劳动强度,但工作效率仍有很大的提升空间。
发明内容
本发明的目的在于解决现有技术中存在的问题,提供一种能够对二极管进行循环不间断清洗的电子自动化清洗装置,它能够提高二极管的清洗效率,降低清洗成本,提高清洗效果。
本发明为实现上述目的,通过以下技术方案实现:
一种电子自动化清洗装置,包括底板,所述底板的顶部的中部设有支撑柱,所述支撑柱与底板转动连接,所述支撑柱的一侧设有用于带动支撑柱转动的第一电机,所述第一电机安装在底板上,所述底板的顶部以支撑柱的轴心线为中心环形阵列设有若干个支撑座,若干个所述支撑座中包括一个进料座、一个出料座、多个清洗座,所述进料座与出料座相邻,所述清洗座的顶部设有清洗槽,所述进料座的上侧设有向外延伸的进料输送带,所述出料座的上侧设有向外延伸的出料输送带,所述进料输送带、出料输送带用于输送清洗篮,所述支撑柱的上部设有支撑架,所述支撑架与支撑柱滑动连接,所述支撑柱上设有调整支撑架高度的升降机构,所述支撑架的底部以支撑柱的轴心线为中心环形阵列设有若干个用于抓取清洗篮的抓取装置,所述底板的一侧设有控制柜,所述第一电机、进料输送带、出料输送带、升降机构、抓取装置均与控制柜信号连接。
优选的,所述支撑柱的底部设有支撑盘,所述支撑盘的底部的边缘镶嵌有若干个滚珠,所述滚珠与底板抵接,所述支撑盘的底部设有与底板转动连接的轴。
优选的,所述清洗槽远离支撑柱的一侧的底部与清洗座铰接。
优选的,所述进料输送带、出料输送带上均设有与清洗篮相适应的隔板。
优选的,所述支撑柱为空心柱,所述支撑柱的底部设有导电滑环。
优选的,所述升降机构包括固定在支撑柱的顶部的一侧设有支撑板,所述支撑板的顶部设有第二电机,所述第二电机的一侧水平设有支撑轴,所述支撑轴与第二电机的转轴垂直,所述第二电机与支撑轴之间通过锥齿轮传动连接,所述支撑轴的两端均设有曲柄,所述曲柄远离支撑轴的一端铰接有连杆,所述连杆远离曲柄的一端与支撑架铰接。
优选的,所述支撑柱上设有支撑块,所述支撑块的顶部设有导向柱,所述支撑架上设有与导向柱相适应的导向孔。
优选的,所述清洗篮的顶部的边缘设有向外延伸的外延板,所述抓取装置包括开口向下的U型架,所述U型架的底部对称设有夹块,所述夹块上设有与外延板相适应的凹槽,所述夹块远离凹槽的一侧设有两个水平杆,所述U型架上设有与水平杆相适应的通孔,所述水平杆远离夹块的一侧设有限位块,两个所述通孔之间设有电磁铁,所述夹块上镶嵌有与电磁铁相适应的磁铁,所述水平杆上套设有弹簧,所述弹簧的一端与U型架抵接,另一端与夹块抵接。
对比现有技术,本发明的有益效果在于:
本发明的第一电机用于带动支撑柱转动;清洗篮用于放置二极管;抓取装置用于抓取清洗篮;抓取装置的数量与支撑座的数量相同,支撑架跟随支撑柱转动;使用时,进料输送带将清洗篮输送至进料座的上侧时,升降机构带动支撑架下移,抓取装置抓取清洗篮,升降机构带动支撑架上移,第一电机带动支撑架转动一定角度,将进料输送带上侧的清洗篮移动至与进料座相邻的清洗槽中,然后升降装置带动支撑架上下移动多次,进料输送带再向进料座的上侧输送一个清洗篮,出料输送带上侧的抓取装置将清洗完毕的清洗篮放到出料输送带上向外输送,完成一个循环,在支撑柱转动一圈时,完成多个清洗循环,能够提高二极管的清洗效率,降低清洗成本,提高清洗效果。
附图说明
附图1是本发明的结构示意图;
附图2是支撑柱与底板之间的连接结构示意图;
附图3是支撑架与支撑柱之间的连接结构示意图;
附图4是升降机构的一种结构示意图;
附图5是支撑轴的连接结构示意图;
附图6是抓取装置的结构示意图。
附图中标号:1、底板;2、支撑柱;3、第一电机;4、支撑座;5、进料座;6、出料座;7、清洗座;8、清洗槽;9、进料输送带;10、出料输送带;11、清洗篮;12、支撑架;13、升降机构;14、抓取装置;15、控制柜;16、支撑盘;17、滚珠;18、隔板;19、支撑板;20、第二电机;21、支撑轴;22、曲柄;23、连杆;24、支撑块;25、导向柱;26、外延板;27、U型架;28、夹块;29、凹槽;30、水平杆;31、限位块;32、电磁铁;33、磁铁;34、弹簧;35、齿轮盒。
具体实施方式
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所限定的范围。
实施例:如附图1所示,本发明所述是一种电子自动化清洗装置,包括底板1,底板1通过地脚螺栓固定在地面上。所述底板1的顶部的中部竖直设有支撑柱2,所述支撑柱2与底板1转动连接。优选的,为保证支撑柱的稳定性,如附图2所示,所述支撑柱2的底部焊接有支撑盘16,所述支撑盘16的底部的边缘镶嵌有若干个滚珠17,所述滚珠17与底板1抵接,所述支撑盘16的底部焊接有与底板1转动连接的轴,底板1底部的轴***底板1中且通过轴承与底板1转动连接,通过滚珠17、支撑盘16提高支撑柱2与底板1之间的接触面积,可大大提高支撑柱的稳定性。进一步的,所述支撑柱2为空心柱,所述支撑柱2的底部设有导电滑环,便于布置导线,能够为转动的支撑柱2上的部件提供电能。所述支撑柱2的一侧设有用于带动支撑柱2转动的第一电机3,所述第一电机3安装在底板1上,所示第一电机3与支撑柱2之间通过齿轮传动连接,第一电机3启动,能够带动支撑柱2转动。所述底板1的顶部以支撑柱2的轴心线为中心环形阵列焊接有若干个支撑座4,支撑座4的数量可根据需要设定,可设为六个,六个所述支撑座4中包括一个进料座5、一个出料座6、四个清洗座7,所述进料座5与出料座6相邻,清洗座7的顶部设有清洗槽8,清洗槽8中盛有活化剂,用于对二极管进行清洗。优选的,为了便于清洗槽的清洁,所述清洗槽8远离支撑柱2的一侧的底部与清洗座7铰接。所述进料座5的上侧设有向外延伸的进料输送带9,所述出料座6的上侧设有向外延伸的出料输送带10,所述进料输送带9、出料输送带10用于输送清洗篮11,优选的,为了便于清洗篮的定位,在所述进料输送带9、出料输送带10上均镶嵌有若干个与清洗篮11相适应的隔板18,相邻两个隔板18之间的距离与清洗篮11的宽度相适应,将清洗篮卡在两个隔板18之间,用于定位,便于抓取。所述支撑柱2的上部设有支撑架12,支撑架12采用环形支架或圆板,支撑架12的中部设有与支撑柱2相适应的贯穿孔,支撑架12可沿支撑柱2上下滑动。优选的,为了保证支撑架上下移动的稳定性,如附图3所示,所述支撑柱2上焊接有支撑块24,所述支撑块24的顶部竖直焊接有两个导向柱25,所述支撑架12上设有与导向柱25相适应的导向孔,利用导向柱25与导向孔的配合,为支撑架12的上下移动提供导向。所述支撑柱2上设有调整支撑架12高度的升降机构13,升降机构13可采用气缸。进一步的,为了满足支撑架频繁升降的需要,如附图4、附图5所示,所述升降机构13包括焊接在支撑柱2的顶部的一侧设有支撑板19,所述支撑板19的顶部设有第二电机20,第二电机20通过螺丝固定在支撑板19上,所述第二电机20的一侧水平设有支撑轴21,所述支撑轴21与第二电机20的转轴垂直,第二电机20的转轴与支撑轴21上均安装有锥齿轮,支撑板19的上设有齿轮盒35,第二电机20、支撑轴21上的锥齿轮均位于齿轮盒35中,支撑轴21与齿轮盒35转动连接,且支撑轴21的两端均向外伸出齿轮盒35,所述第二电机20与支撑轴21之间通过锥齿轮传动连接,所述支撑轴21的两端均安装有曲柄22,曲柄22与支撑轴21键连接,所述曲柄22远离支撑轴21的一端铰接有连杆23,所述连杆23远离曲柄22的一端与支撑架12铰接,利用两组曲柄摇杆机构为支撑架12提供平衡的竖直方向上的力,能够保证支撑架12频繁升降的稳定性。所述支撑架12的底部以支撑柱2的轴心线为中心环形阵列设有若干个用于抓取清洗篮11的抓取装置14,优选的,为了便于抓取清洗篮,如附图6所示,所述清洗篮11的顶部的边缘设有向外延伸的外延板26,所述抓取装置14包括开口向下的U型架27,所述U型架27的底部对称设有夹块28,所述夹块28上设有与外延板26相适应的凹槽29,所述夹块28远离凹槽29的一侧设有两个水平杆30,所述U型架27上设有与水平杆30相适应的通孔,所述水平杆30远离夹块28的一侧设有限位块31,两个所述通孔之间设有电磁铁32,所述夹块28上镶嵌有与电磁铁32相适应的磁铁33,所述水平杆30上套设有弹簧34,所述弹簧34的一端与U型架27抵接,另一端与夹块28抵接,电磁铁32通电时,电磁铁32吸引磁铁33,两个夹块28之间的大于清洗篮11的长度,电磁铁32断电,弹簧34推动夹块28,两个夹块之间的距离缩小,外延板26卡入凹槽29中,能够牢固的抓取清洗篮11,保证清洗篮11上下移动过程中的稳定性。所述底板1的一侧设有控制柜15,所述第一电机3、进料输送带9、出料输送带10、升降机构13、抓取装置14均与控制柜15信号连接。
以采用六个支撑座4为例,使用时,进料输送带9将清洗篮11输送至进料座5的上侧,升降机构13带动支撑架12下移,抓取装置14抓取清洗篮后,升降机构13带动支撑架12上移,第一电机3带动支撑架12转动60°,将进料输送带9上侧的清洗篮11移动至与进料座5相邻的清洗槽8的上侧,然后升降装置13带动支撑架12上下移动几次,清洗篮11在清洗槽8中上下移动,对清洗篮11中的二极管进行清洗,进料输送带9再向进料座5的上侧输送一个清洗篮11,出料输送带10上侧的抓取装置14将清洗完毕的清洗篮11放到出料输送带10上向外输送,完成一个循环,在支撑柱2转动一圈时,完成四次清洗,能够提高二极管的清洗效率,降低清洗成本,提高清洗效果。
Claims (8)
1.一种电子自动化清洗装置,包括底板(1),其特征在于:所述底板(1)的顶部的中部设有支撑柱(2),所述支撑柱(2)与底板(1)转动连接,所述支撑柱(2)的一侧设有用于带动支撑柱(2)转动的第一电机(3),所述第一电机(3)安装在底板(1)上,所述底板(1)的顶部以支撑柱(2)的轴心线为中心环形阵列设有若干个支撑座(4),若干个所述支撑座(4)中包括一个进料座(5)、一个出料座(6)、多个清洗座(7),所述进料座(5)与出料座(6)相邻,所述清洗座(7)的顶部设有清洗槽(8),所述进料座(5)的上侧设有向外延伸的进料输送带(9),所述出料座(6)的上侧设有向外延伸的出料输送带(10),所述进料输送带(9)、出料输送带(10)用于输送清洗篮(11),所述支撑柱(2)的上部设有支撑架(12),所述支撑架(12)与支撑柱(2)滑动连接,所述支撑柱(2)上设有调整支撑架(12)高度的升降机构(13),所述支撑架(12)的底部以支撑柱(2)的轴心线为中心环形阵列设有若干个用于抓取清洗篮(11)的抓取装置(14),所述底板(1)的一侧设有控制柜(15),所述第一电机(3)、进料输送带(9)、出料输送带(10)、升降机构(13)、抓取装置(14)均与控制柜(15)信号连接。
2.根据权利要求1所述的一种电子自动化清洗装置,其特征在于:所述支撑柱(2)的底部设有支撑盘(16),所述支撑盘(16)的底部的边缘镶嵌有若干个滚珠(17),所述滚珠(17)与底板(1)抵接,所述支撑盘(16)的底部设有与底板(1)转动连接的轴。
3.根据权利要求1所述的一种电子自动化清洗装置,其特征在于:所述清洗槽(8)远离支撑柱(2)的一侧的底部与清洗座(7)铰接。
4.根据权利要求1所述的一种电子自动化清洗装置,其特征在于:所述进料输送带(9)、出料输送带(10)上均设有与清洗篮(11)相适应的隔板(18)。
5.根据权利要求1所述的一种电子自动化清洗装置,其特征在于:所述支撑柱(2)为空心柱,所述支撑柱(2)的底部设有导电滑环。
6.根据权利要求1所述的一种电子自动化清洗装置,其特征在于:所述升降机构(13)包括固定在支撑柱(2)的顶部的一侧设有支撑板(19),所述支撑板(19)的顶部设有第二电机(20),所述第二电机(20)的一侧水平设有支撑轴(21),所述支撑轴(21)与第二电机(20)的转轴垂直,所述第二电机(20)与支撑轴(21)之间通过锥齿轮传动连接,所述支撑轴(21)的两端均设有曲柄(22),所述曲柄(22)远离支撑轴(21)的一端铰接有连杆(23),所述连杆(23)远离曲柄(22)的一端与支撑架(12)铰接。
7.根据权利要求1所述的一种电子自动化清洗装置,其特征在于:所述支撑柱(2)上设有支撑块(24),所述支撑块(24)的顶部设有导向柱(25),所述支撑架(12)上设有与导向柱(25)相适应的导向孔。
8.根据权利要求1所述的一种电子自动化清洗装置,其特征在于:所述清洗篮(11)的顶部的边缘设有向外延伸的外延板(26),所述抓取装置(14)包括开口向下的U型架(27),所述U型架(27)的底部对称设有夹块(28),所述夹块(28)上设有与外延板(26)相适应的凹槽(29),所述夹块(28)远离凹槽(29)的一侧设有两个水平杆(30),所述U型架(27)上设有与水平杆(30)相适应的通孔,所述水平杆(30)远离夹块(28)的一侧设有限位块(31),两个所述通孔之间设有电磁铁(32),所述夹块(28)上镶嵌有与电磁铁(32)相适应的磁铁(33),所述水平杆(30)上套设有弹簧(34),所述弹簧(34)的一端与U型架(27)抵接,另一端与夹块(28)抵接。
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CN115513117A (zh) * | 2022-11-22 | 2022-12-23 | 芯达半导体设备(苏州)有限公司 | 晶圆背洗吸附装置 |
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CN114872239A (zh) * | 2022-05-24 | 2022-08-09 | 江西迪亚特自动化设备有限公司 | 一种轮胎模具激光清洗设备 |
CN115513117A (zh) * | 2022-11-22 | 2022-12-23 | 芯达半导体设备(苏州)有限公司 | 晶圆背洗吸附装置 |
CN115513117B (zh) * | 2022-11-22 | 2023-03-10 | 芯达半导体设备(苏州)有限公司 | 晶圆背洗吸附装置 |
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