CN111296805A - Canned making method of northeast small-jar pickled Chinese cabbage and pickled Chinese cabbage cleaning device - Google Patents
Canned making method of northeast small-jar pickled Chinese cabbage and pickled Chinese cabbage cleaning device Download PDFInfo
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- 241000499436 Brassica rapa subsp. pekinensis Species 0.000 title claims abstract description 129
- 238000004140 cleaning Methods 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 100
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- 238000005554 pickling Methods 0.000 claims description 29
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- 238000002360 preparation method Methods 0.000 claims description 14
- 239000012267 brine Substances 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 12
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 claims description 12
- 241000186660 Lactobacillus Species 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000011049 filling Methods 0.000 claims description 11
- 238000011010 flushing procedure Methods 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 11
- 239000007924 injection Substances 0.000 claims description 11
- 229940039696 lactobacillus Drugs 0.000 claims description 11
- 238000009928 pasteurization Methods 0.000 claims description 11
- 150000003839 salts Chemical class 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 239000008213 purified water Substances 0.000 claims description 8
- 241000894006 Bacteria Species 0.000 claims description 6
- 239000000498 cooling water Substances 0.000 claims description 6
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- 230000000903 blocking effect Effects 0.000 claims description 4
- 235000021574 pickled cabbage Nutrition 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/20—Products from fruits or vegetables; Preparation or treatment thereof by pickling, e.g. sauerkraut or pickles
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/21—Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a canned making method of northeast small-jar pickled Chinese cabbage and a pickled Chinese cabbage cleaning device, wherein the making method comprises the following steps: raw materials processing, raw materials are put, are pickled, shred, wash, kill disinfection, cooling, canning, fermentation at the same time, pickled vegetable belt cleaning device can rinse the chinese cabbage silk of putting into the washing bucket and wash to collect, can also utilize water resource cyclic utilization, when wasing, can be reinforced in to the washing bucket automatically, convenient to use. The invention has the advantages of more comprehensive dehydration of the side of the Chinese cabbage, more thorough cleaning of the shredded Chinese cabbage, improvement of the working efficiency and guarantee of the taste and health of the pickled Chinese cabbage.
Description
Technical Field
The invention relates to the technical field of pickled Chinese cabbage production processes, in particular to a method for canning and manufacturing pickled Chinese cabbage in a small jar in northeast and a pickled Chinese cabbage cleaning device.
Background
The northeast sauerkraut is a common characteristic food in the northeast, is pickled by Chinese cabbages, has the northeast characteristics, and needs to pass through a plurality of processing procedures when the sauerkraut is made.
Before pickled Chinese cabbage is made, the pickled Chinese cabbage is firstly dewatered, in the prior art, when the pickled Chinese cabbage is dewatered, common salt is generally directly sprinkled on the Chinese cabbage for dewatering, because the common salt does not have fluidity per se, and the side part of the Chinese cabbage is formed by piling a plurality of leaves, the number of layers is large, the salt is directly sprinkled, the dewatering effect is not ideal, after the Chinese cabbage is dewatered, the Chinese cabbage is required to be shredded, cleaned, sterilized, canned, fermented and the like, when the pickled Chinese cabbage is cleaned, the pickled Chinese cabbage is generally firstly put into water for rinsing, then the pickled Chinese cabbage is moved by a conveyer belt device and washed by clear water, the pickled Chinese cabbage is ensured to be clean and pollution-free, when the pickled Chinese cabbage is cleaned, the pickled Chinese cabbage is required to be put into a cleaning box at a constant speed by manpower or by using the conveyer device for washing the pickled Chinese cabbage, if the pickled Chinese cabbage is added manually, the labor intensity is increased, the use is inconvenient, and if the material is fed through the conveying device, the material feeding device occupies a large space.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the method for canning and making the pickled Chinese cabbage in the northeast small jar and the pickled Chinese cabbage cleaning device, which can dehydrate and clean the pickled Chinese cabbage more conveniently and improve the working efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
a canned preparation method of northeast pickled Chinese cabbage comprises the following steps of processing raw materials, placing the raw materials, pickling, shredding, cleaning, pasteurizing, cooling, canning, fermenting,
step one, raw material treatment: selecting high-quality Chinese cabbage, removing the outermost skin, rotten leaves and insect-damaged leaves of the Chinese cabbage, trimming, cutting the middle of the Chinese cabbage, and cutting off the heart part to leave the side part;
step two, placing the raw materials: placing the cut cabbage sides into a square pickling barrel, wherein the direction of the cabbage side at the lowest layer is upward and the direction of the cabbage side at the penultimate layer is downward when the cut cabbage sides are placed, so that the cabbage side is placed to the uppermost layer and then compacted after the cabbage side is placed to the heart and the cabbage side is placed to the last layer;
step three, pickling: pouring the prepared salt water in a certain proportion into a pickling square barrel to enable the salt water to submerge the Chinese cabbages, covering the pickling square barrel with a cover, sealing the pickling square barrel, and pickling for 24-48 hours;
step four, shredding: taking out the pickled cabbage leaf, adjusting the shredding width of a shredder according to actual requirements, putting the cabbage leaf into the shredder, shredding the cabbage leaf by using the shredder, collecting the cabbage leaf after shredding is finished,
step five, cleaning: putting the cut cabbage shreds into a cleaning machine, adding purified water into the cleaning machine, rinsing the cabbage shreds by rotating the cleaning machine, washing the cabbage shreds, cleaning the cabbage shreds for 2-3 times according to the method, and finally collecting the cleaned cabbage shreds,
step six, killing and disinfecting: putting the cleaned Chinese cabbage shreds into a pasteurization machine, adjusting the temperature and time of the pasteurization machine, and sterilizing the Chinese cabbage shreds to remove harmful bacteria;
step seven, cooling: directly placing the disinfected Chinese cabbage shreds into a cooler, washing the Chinese cabbage shreds with filtered water to quickly cool the Chinese cabbage shreds,
step eight, canning: placing the cooled shredded cabbage into an automatic canning machine, placing a conveying device below the automatic canning machine, uniformly placing containers on the conveying device, filling the containers quantitatively by the automatic canning machine after the containers pass through the automatic canning machine by the movement of the conveying device, moving the containers on the conveying device to the position below the automatic water injection machine after the containers pass through the automatic canning machine, respectively containing lactobacillus preparation water and brine in the automatic water injection machine, adding the lactobacillus preparation water and the brine into the containers by the automatic water injection machine, moving the containers to the position below the automatic capping machine by the conveying device, sealing the containers,
ninth, fermentation: and fermenting the canned container at the temperature of 35-38 ℃ for thirty days to prepare a finished product.
As an improvement of the technical scheme, the brine concentration in the third step is 2 percent.
As an improvement of the technical scheme, the cutting width of the shredder in the fourth step is adjusted within the range of 3-8 mm.
As an improvement of the technical scheme, the temperature set by the pasteurizer in the step six is 92 ℃, and the sterilizing time is 1-2 minutes.
As an improvement of the technical scheme, the temperature of the cooling water used in the seventh step is not more than 20 ℃, and the cooling water used in the seventh step is ultrafiltration water subjected to sand filtration, carbon filtration and four-path ultraviolet sterilization lamp sterilization.
As an improvement of the above technical solution, the concentration of the prepared water of lactic acid bacteria in the step eight is 0.1%, and the concentration of the brine in the step eight is 5%.
A pickled Chinese cabbage cleaning device comprises a containing platform, wherein a cleaning barrel is arranged above the containing platform, the cleaning barrel is obliquely arranged above the containing platform, a water outlet hole is formed in one side of the cleaning barrel, a blocking cover is arranged at the position of the water outlet hole, three arc-shaped supporting frames are arranged below the cleaning barrel, a plurality of first universal balls are arranged on the inner side surface of each arc-shaped supporting frame, a plurality of supporting legs are arranged at the lower ends of the arc-shaped supporting frames, the lower ends of the supporting legs are fixedly arranged on the containing platform, a circular through hole is formed in one side of the cleaning barrel, a waterproof bearing is arranged at the position of the circular through hole, a fixed shaft is arranged above the containing platform, the fixed shaft is obliquely arranged above the containing platform, the inclination angle of the fixed shaft is the same as that of the cleaning barrel, one end of the, the lower end of the supporting rod is fixedly arranged on the containing table, a first gear is arranged at the lower end of the outer side of the cleaning barrel, a supporting table is arranged on one side of the upper surface of the containing table, a rotating motor is arranged on the upper surface of the supporting table, a second gear is arranged at the rotating end of the rotating motor and meshed with the first gear, a first spiral baffle is arranged on the inner side surface of the cleaning barrel, four supporting shafts are arranged at one end of the fixing shaft, the supporting shafts are uniformly distributed in a circumferential manner by taking the circle center position of the cross section of the fixing shaft as the center, the supporting shafts are positioned at the higher side of the cleaning barrel, second universal balls are arranged at the tail ends of the supporting shafts and are in contact with the inner side surface of the cleaning barrel, the supporting shafts and the supporting rod are arranged at an included angle of forty-five degrees, a feeding, lower one end in the washing bucket is stretched to feed plate one end, the feed plate other end is located the washing bucket outside, surface mounting has a plurality of fixed columns under the feed plate, fixed column lower extreme fixed mounting is on the fixed axle, the feed plate top is equipped with slope guide post, slope guide post is the same with the inclination of feed plate, the third gear is installed to the lower one end of slope guide post, a side surface mounting has ring gear in the washing bucket, ring gear and third gear meshing, antifriction bearing is installed at slope guide post both ends, the dead lever is installed to the antifriction bearing lower extreme, dead lever lower extreme fixed mounting is on the feed plate, second spiral baffle is installed in the slope guide post outside, hold platform upper surface one side and install the flushing tank, install the immersible pump in the flushing tank, install a plurality of shower nozzles on the fixed axle, the play water end is connected with the multi-way pipe, a plurality of play water end.
Further, hold a plurality of support columns of table upper surface one side-mounting, the support column is located washing bucket lower extreme one side, and a plurality of third universal ball are installed to support column upper end one side.
Further, hold a table upper surface one side and install the fixed station, fixed station upper surface mounting has and holds the case, holds the incasement and has placed the collecting box, and the collecting box lower extreme is opened has a plurality of holes of permeating water, holds the case lower extreme and installs the drain pipe, and the drain pipe goes out the water outlet end and stretches to the flushing tank top.
Furthermore, a plurality of round holes are formed in the first spiral baffle.
The invention has the advantages that the Chinese cabbage is soaked by the saline water, the saline water can dehydrate the Chinese cabbage in all directions, the dehydration effect is better, the efficiency is higher, the side parts of the Chinese cabbage are placed according to a special mode, the heart part of the Chinese cabbage is opposite to the heart part of the Chinese cabbage, the side parts of the Chinese cabbage can be opposite to the side parts of the Chinese cabbage, the upper side part of the Chinese cabbage can be prevented from falling into the lower side part of the Chinese cabbage, a certain gap can be formed between the side parts of the Chinese cabbage, the space between the side parts of the Chinese cabbage is ensured, the side part of the Chinese cabbage which is placed at the lowest part of the square curing barrel is upward, the heart part of the Chinese cabbage is downward, the placing can be more stable, the thickness of the pickled Chinese cabbage can be ensured to be consistent by a shredder, the sense organ consistency of the finished product is ensured, the pickled Chinese cabbage is cleaned by a cleaning machine, the pickled cabbage is clean and pollution-, the accuracy of canning weight is ensured through an automatic canning machine, the yield can be improved, the number of personnel is reduced, the production automation is achieved, the secondary pollution is reduced, lactobacillus prepared water is added into a containing container to ensure the nutrition and health of pickled Chinese cabbage, a proper amount of saline water is added into the containing container through an automatic water injection machine to ensure the accuracy of water injection weight, the yield can be improved, the number of personnel is reduced, the production automation is achieved, the secondary pollution is reduced, a product is automatically covered by a conveyor belt without personnel operation, the secondary pollution is reduced, the taste consistency of the pickled Chinese cabbage can be ensured through fermentation in the tank, the consistency of the taste of the pickled Chinese cabbage, nitrite is close to zero, no aflatoxin, pathogenic bacteria and low sodium can be effectively ensured by the preparation method, the food safety is ensured,
use this pickled vegetable belt cleaning device, the accessible washs the rotation of bucket, carries out the rinsing with the pickled vegetable earlier, then washes, collects at last, and convenient to use only needs directly to put a large amount of pickled vegetables on the feed plate by the staff when reinforced, and the rotation of accessible second spiral baffle is reinforced at the uniform velocity, has improved work efficiency, convenient to use to the feed plate is located inside wasing the bucket, reduces the space that occupies.
Drawings
FIG. 1 is a schematic production flow diagram of a method for canning pickled Chinese cabbage in a small jar in the northeast of the invention;
FIG. 2 is a schematic structural diagram of a pickled vegetable cleaning device according to the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is an enlarged view of a portion of FIG. 2 at B;
FIG. 5 is an enlarged view of a portion of FIG. 2 at C;
FIG. 6 is a schematic view showing the positional relationship between the cleaning barrel and the arc-shaped support frame according to the present invention;
FIG. 7 is a schematic view showing a positional relationship between the washing tub and the supporting shaft according to the present invention;
FIG. 8 is a schematic view of the third gear and ring gear of the present invention in positional relationship;
in the figure, 1, a containing table; 2. a washing barrel; 3. a water outlet hole; 4. a blocking cover; 5. an arc-shaped support frame; 6. a first universal ball; 7. supporting legs; 8. a circular through hole; 9. a waterproof bearing; 10. a fixed shaft; 11. a fixed block; 12. a support bar; 13. a first gear; 14. a support table; 15. a rotating electric machine; 16. a second gear; 17. a first helical baffle; 18. a support shaft; 19. a second ball gimbal; 20. a feeding plate; 21. a protection plate; 22. fixing a column; 23. inclining the guide column; 24. a third gear; 25. a ring gear; 26. a rolling bearing; 27. fixing the rod; 28. a second helical baffle; 29. a flushing tank; 30. a submersible pump; 31. a spray head; 32. a multi-pass tube; 33. a support pillar; 34. a third ball transfer unit; 35. a fixed table; 36. a containing box; 37. a collection box; 38. water permeable holes; 39. a drain pipe; 40. a circular hole.
Detailed Description
The invention is further illustrated by the following specific examples:
a canned preparation method of northeast pickled Chinese cabbage comprises the following steps of processing raw materials, placing the raw materials, pickling, shredding, cleaning, pasteurizing, cooling, canning, fermenting,
step one, raw material treatment: selecting high-quality Chinese cabbage, removing the outermost skin, rotten leaves and insect-damaged leaves of the Chinese cabbage, trimming, cutting the middle of the Chinese cabbage, and cutting off the heart part to leave the side part;
step two, placing the raw materials: placing the cut cabbage sides into a square pickling barrel, wherein the direction of the cabbage side at the lowest layer is upward and the direction of the cabbage side at the penultimate layer is downward when the cut cabbage sides are placed, so that the cabbage side is placed to the uppermost layer and then compacted after the cabbage side is placed to the heart and the cabbage side is placed to the last layer;
step three, pickling: pouring the prepared salt water in a certain proportion into a pickling square barrel to enable the salt water to submerge the Chinese cabbages, covering the pickling square barrel with a cover, sealing the pickling square barrel, and pickling for 24-48 hours;
step four, shredding: taking out the pickled cabbage leaf, adjusting the shredding width of a shredder according to actual requirements, putting the cabbage leaf into the shredder, shredding the cabbage leaf by using the shredder, collecting the cabbage leaf after shredding is finished,
step five, cleaning: putting the cut cabbage shreds into a cleaning machine, adding purified water into the cleaning machine, rinsing the cabbage shreds by rotating the cleaning machine, washing the cabbage shreds, cleaning the cabbage shreds for 2-3 times according to the method, and finally collecting the cleaned cabbage shreds,
step six, killing and disinfecting: putting the cleaned Chinese cabbage shreds into a pasteurization machine, adjusting the temperature and time of the pasteurization machine, and sterilizing the Chinese cabbage shreds to remove harmful bacteria;
step seven, cooling: directly placing the disinfected Chinese cabbage shreds into a cooler, washing the Chinese cabbage shreds with filtered water to quickly cool the Chinese cabbage shreds,
step eight, canning: placing the cooled shredded cabbage into an automatic canning machine, placing a conveying device below the automatic canning machine, uniformly placing containers on the conveying device, filling the containers quantitatively by the automatic canning machine after the containers pass through the automatic canning machine by the movement of the conveying device, moving the containers on the conveying device to the position below the automatic water injection machine after the containers pass through the automatic canning machine, respectively containing lactobacillus preparation water and brine in the automatic water injection machine, adding the lactobacillus preparation water and the brine into the containers by the automatic water injection machine, moving the containers to the position below the automatic capping machine by the conveying device, sealing the containers,
ninth, fermentation: and fermenting the canned container at the temperature of 35-38 ℃ for thirty days to prepare a finished product.
As an improvement of the technical proposal, the brine concentration in the third step is 2 percent.
As an improvement of the technical proposal, the adjusting range of the shredding width of the shredding machine in the fourth step is 3 mm-8 mm.
As an improvement of the technical scheme, the temperature set by the pasteur sterilizing machine in the step six is 92 ℃, and the sterilizing time is 1-2 minutes.
As an improvement of the technical scheme, the temperature of the cooling water used in the seventh step is not more than 20 ℃, and the cooling water used in the seventh step is ultrafiltration water subjected to sand filtration, carbon filtration and four-path ultraviolet sterilization lamp sterilization.
As an improvement of the above technical solution, the concentration of the prepared water of lactic acid bacteria in step eight is 0.1%, and the concentration of the brine in step eight is 5%.
Specifically, taking a canning production method of northeast pickled Chinese cabbage as an example, the first preferable step is completely:
1. raw material treatment: selecting high-quality Chinese cabbage, removing outermost skin, rotten leaves, insect damage leaves and the like of the Chinese cabbage, trimming, cutting a knife in the middle of the Chinese cabbage, cutting off the cabbage heart part, collecting the cabbage side part, putting the cut cabbage side into a pickling square barrel, putting the lowermost cabbage side upwards and the penultimate cabbage side downwards so that the cabbage side is put, the heart to the heart and the side to the side, putting the uppermost layer and then compacting the upper layer, preparing 2% saline water in advance, pouring the saline water into the pickling square barrel to submerge the Chinese cabbage, covering the cover and sealing the Chinese cabbage, and performing dehydration pickling for 24 hours,
2. shredding: after 24 hours, opening the cover of the square pickling barrel, taking out the cabbage upper, adjusting the shredding width of a shredding machine to a position of 3mm, putting the cabbage upper into the shredding machine, shredding the cabbage, and collecting the shredded cabbage;
3. cleaning: putting the shredded Chinese cabbage into a cleaning machine, adding a proper amount of purified water into the cleaning machine, rinsing and washing the shredded Chinese cabbage by rotating the cleaning machine, washing the shredded Chinese cabbage for 2 times, and collecting the shredded Chinese cabbage;
4. and (3) disinfection and cooling: setting the temperature of a pasteurization machine at 92 ℃, sterilizing for 1 minute, putting the shredded Chinese cabbage into the pasteurization machine for sterilization, putting the shredded Chinese cabbage into a cooling machine after sterilization, flushing the shredded Chinese cabbage by using ultrafiltration water with the use temperature below 20 ℃,
5. canning: putting sterilized and cooled shredded Chinese cabbage into an automatic canning machine, respectively putting 0.1% of lactobacillus preparation water and 5% of salt water into an automatic water filling machine, putting a sealing cover on the automatic capping machine, putting a containing container on a conveying device, passing the containing container through the automatic canning machine, the automatic water filling machine and the automatic capping machine in sequence by the conveying device, when the containing container moves to the position below the automatic canning machine, quantifying by the automatic canning machine, putting the containing container into the containing container, after putting a certain amount of the containing container, moving the containing container to the position below the automatic water filling machine by the conveying device, adding the lactobacillus preparation water and the salt water into the containing container by the automatic water filling machine, moving the containing container to the position below the automatic capping machine by the conveying device, and covering the sealing cover,
6. fermentation: and placing the sealed container in a backlight place at 35 ℃, and fermenting for 30 days to obtain a finished product.
The second preferred step is entirely:
1. raw material treatment: selecting high-quality Chinese cabbage, removing outermost skin, rotten leaves, insect damage leaves and the like of the Chinese cabbage, trimming, cutting a knife in the middle of the Chinese cabbage, cutting off the cabbage heart part, collecting the cabbage side part, putting the cut cabbage side into a pickling square barrel, putting the lowermost cabbage side upwards and the penultimate cabbage side downwards so that the cabbage side is put, the heart to the heart and the side to the side, putting the uppermost layer and then compacting the upper layer, preparing 2% saline water in advance, pouring the saline water into the pickling square barrel to submerge the Chinese cabbage, covering the cover and sealing the Chinese cabbage, and performing dehydration pickling for 36 hours,
2. shredding: after 36 hours, opening the cover of the square pickling barrel, taking out the cabbage leaf, adjusting the shredding width of a shredding machine to a position of 5mm, putting the cabbage leaf into the shredding machine, shredding the cabbage, and collecting the shredded cabbage;
3. cleaning: putting the shredded Chinese cabbage into a cleaning machine, adding a proper amount of purified water into the cleaning machine, rinsing and washing the shredded Chinese cabbage by rotating the cleaning machine, washing the shredded Chinese cabbage for 3 times, and collecting the shredded Chinese cabbage;
4. and (3) disinfection and cooling: setting the temperature of a pasteurization machine at 92 ℃, sterilizing for 2 minutes, putting the shredded Chinese cabbage into the pasteurization machine for sterilization, putting the shredded Chinese cabbage into a cooling machine after sterilization, flushing the shredded Chinese cabbage by using ultrafiltration water with the use temperature below 20 ℃,
5. canning: putting sterilized and cooled shredded Chinese cabbage into an automatic canning machine, respectively putting 0.1% of lactobacillus preparation water and 5% of salt water into an automatic water filling machine, putting a sealing cover on the automatic capping machine, putting a containing container on a conveying device, passing the containing container through the automatic canning machine, the automatic water filling machine and the automatic capping machine in sequence by the conveying device, when the containing container moves to the position below the automatic canning machine, quantifying by the automatic canning machine, putting the containing container into the containing container, after putting a certain amount of the containing container, moving the containing container to the position below the automatic water filling machine by the conveying device, adding the lactobacillus preparation water and the salt water into the containing container by the automatic water filling machine, moving the containing container to the position below the automatic capping machine by the conveying device, and covering the sealing cover,
6. fermentation: and placing the sealed container in a backlight place at 37 ℃, and fermenting for 30 days to obtain a finished product.
A pickled vegetable cleaning device is described in detail below with reference to fig. 2-8:
a pickled Chinese cabbage cleaning device comprises a containing platform 1, a cleaning barrel 2 is arranged above the containing platform 1, the cleaning barrel 2 is obliquely arranged above the containing platform 1, one side of the cleaning barrel 2 is provided with a water outlet hole 3, a blocking cover 4 is arranged at the position of the water outlet hole 3, three arc-shaped supporting frames 5 are arranged below the cleaning barrel 2, a plurality of first universal balls 6 are arranged on the inner side surfaces of the arc-shaped supporting frames 5, a plurality of supporting legs 7 are arranged at the lower ends of the arc-shaped supporting frames 5, the lower ends of the supporting legs 7 are fixedly arranged on the containing platform 1, a circular through hole 8 is formed in one side of the cleaning barrel 2, a waterproof bearing 9 is arranged at the position of the circular through hole 8, a fixing shaft 10 is arranged above the containing platform 1, the fixing shaft 10 is obliquely arranged above the containing platform 1, the inclination angle of the fixing shaft 10 is the same as that of the, the two ends of a fixed shaft 10 are provided with fixed blocks 11, the lower end of the fixed block 11 is provided with a support rod 12, the lower end of the support rod 12 is fixedly arranged on a containing platform 1, the lower end of the outer side of a cleaning barrel 2 is provided with a first gear 13, one side of the upper surface of the containing platform 1 is provided with a supporting platform 14, the upper surface of the supporting platform 14 is provided with a rotating motor 15, the rotating end of the rotating motor 15 is provided with a second gear 16, the second gear 16 is meshed with the first gear 13, the inner side surface of the cleaning barrel 2 is provided with a first spiral baffle 17, one end of the fixed shaft 10 is provided with four support shafts 18, the support shafts 18 are uniformly distributed in a circle by taking the circle center position of the circle center of the cross section of the fixed shaft 10 as the center, the support shafts 18 are positioned on the higher side of the cleaning, a feeding plate 20 is arranged above the containing table 1, the feeding plate 20 is obliquely arranged above the containing table 1, two sides of the upper surface of the feeding plate 20 are provided with protective plates 21, the inclination angle of the feeding plate 20 is the same as that of the fixed shaft 10, one end of the feeding plate 20 extends to the lower end in the cleaning barrel 2, the other end of the feeding plate 20 is positioned at the outer side of the cleaning barrel 2, the lower surface of the feeding plate 20 is provided with a plurality of fixed columns 22, the lower ends of the fixed columns 22 are fixedly arranged on the fixed shaft 10, an oblique guide column 23 is arranged above the feeding plate 20, the inclination angle of the oblique guide column 23 is the same as that of the feeding plate 20, a third gear 24 is arranged at the lower end of the oblique guide column 23, an annular gear 25 is arranged on the surface of one side in the cleaning barrel 2, the annular gear 25 is meshed with the third gear 24, rolling bearings 26 are, the second spiral baffle 28 is installed in the outside of slope guide post 23, holds 1 upper surface one side and installs wash tank 29, installs immersible pump 30 in the wash tank 29, installs a plurality of shower nozzles 31 on the fixed axle 10, and immersible pump 30 goes out the water end and is connected with multi-pass pipe 32, and a plurality of play water ends and the shower nozzle 31 of multi-pass pipe 32 are intake and are connected.
Further, hold 1 upper surface one side of platform and install a plurality of support columns 33, support column 33 is located 2 lower extreme one sides of washing bucket, and a plurality of third universal ball 34 are installed to support column 33 upper end one side.
Further, hold 1 upper surface one side and install fixed station 35, fixed station 35 upper surface mounting has and holds case 36, holds and has placed collecting box 37 in the case 36, and the lower extreme of collecting box 37 is opened has a plurality of holes 38 of permeating water, holds 36 lower extremes of case and installs drain pipe 39, and drain pipe 39 goes out the water end and stretches to flushing tank 29 top.
Further, the first spiral baffle 17 is provided with a plurality of circular holes 40.
When the method in the application document is adopted for canned manufacture of pickled Chinese cabbage, the pickled Chinese cabbage needs to be cleaned; the pickled vegetable cleaning device in the application document is used. The principle of use is briefly explained as follows: firstly, cleaning the interior of a cleaning barrel 2, adding a proper amount of purified water into the cleaning barrel 2, adding a small amount of dehydrated Chinese cabbage shreds to the lower end of the cleaning barrel 2, putting a large amount of Chinese cabbage shreds on a feeding plate 20 by workers, preventing the Chinese cabbage shreds from falling into the cleaning barrel 2 from two sides by a protection plate 21,
when the Chinese cabbage shreds are cleaned, the rotating motor 15 is started to rotate, the rotating motor 15 drives the second gear 16 to rotate, the second gear 16 is meshed with the first gear 13 and can drive the first gear 13 to rotate with the cleaning barrel 2, the cleaning barrel 2 is supported by the arc-shaped support frame 5 and the support column 33, the first universal ball 6 and the third universal ball 34 can reduce the friction force of the cleaning barrel 2 during rotation, one end of the fixed shaft 10 penetrates through the waterproof bearing 9 and can facilitate the rotation of the cleaning barrel 2, the support shaft 18 arranged at the other end of the fixed shaft 10 can support the cleaning barrel 2 and prevent the cleaning barrel 2 from shaking, the second universal rolling 19 can reduce the friction force between the cleaning barrel 2 and the support shaft 18 during rotation, when the cleaning barrel 2 rotates, purified water and the Chinese cabbage shreds in the cleaning barrel 2 can be driven to shake, so that the Chinese cabbage shreds are rinsed, and the first spiral baffle 17 can be driven to rotate along with the rotation of the cleaning barrel 2, and make the Chinese cabbage silk in the washing barrel 2 move to the eminence along the first spiral baffle 17, make the Chinese cabbage silk break away from the surface of water, start the diving pump 30, can pump the purified water in the flushing tank 29 to the shower nozzle 31 department through the multi-ported pipe 32, and squirt by the shower nozzle 31, can wash the Chinese cabbage silk in the washing barrel 2, when the water in the washing barrel 2 moves to the top along with the rotation of the first spiral baffle 17, can flow to the lower end in the washing barrel 2 through the round hole 40, prevent a large amount of rivers from to wash the outside of barrel 2, the water remaining on the Chinese cabbage silk can flow to the outside of washing barrel 2 along with the rotation of washing barrel 2 and first spiral baffle 17, and fall into the collecting box 37, the water remaining on the Chinese cabbage silk falls into the collecting box 37 through the permeable hole 38, the water in the collecting box 37 flows into the flushing tank 29 through the drain pipe 39, realize the water circulation, after this apparatus uses for a, the retaining cover 4 on the cleaning barrel 2 is taken down to make water flow out from the water outlet hole 3, so that the water in the cleaning barrel 2 is conveniently discharged and replaced by new pure water,
when wasing 2 rotations of washing bucket and wasing the cabbage silk, can drive the ring gear 25 rotation of wasing in the bucket 2, ring gear 25 and the meshing of third gear 24, can drive slope guide post 23 and rotate between antifriction bearing 26, when slope guide post 23 rotates, can drive second helical baffle 28 and rotate, and promote the cabbage silk below on the feed plate 20, make the cabbage silk at the uniform velocity fall into wash bucket 2 in, reduce the amount of manual labor, sustainable washs the cabbage silk.
The above description is only a preferred embodiment of the present invention, but the present invention is not limited to the above embodiments, and the technical effects of the present invention can be achieved by any similar or identical means, which fall within the protection scope of the present invention.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.
Claims (10)
1. A canning production method of northeast pickled Chinese cabbage is characterized by comprising the following steps of raw material treatment, raw material placement, pickling, shredding, cleaning, pasteurization, cooling, canning and fermentation,
step one, raw material treatment: selecting high-quality Chinese cabbage, removing the outermost skin, rotten leaves and insect-damaged leaves of the Chinese cabbage, trimming, cutting the middle of the Chinese cabbage, and cutting off the heart part to leave the side part;
step two, placing the raw materials: placing the cut cabbage sides into a square pickling barrel, wherein the direction of the cabbage side at the lowest layer is upward and the direction of the cabbage side at the penultimate layer is downward when the cut cabbage sides are placed, so that the cabbage side is placed to the uppermost layer and then compacted after the cabbage side is placed to the heart and the cabbage side is placed to the last layer;
step three, pickling: pouring the prepared salt water in a certain proportion into a pickling square barrel to enable the salt water to submerge the Chinese cabbages, covering the pickling square barrel with a cover, sealing the pickling square barrel, and pickling for 24-48 hours;
step four, shredding: taking out the pickled cabbage leaf, adjusting the shredding width of a shredder according to actual requirements, putting the cabbage leaf into the shredder, shredding the cabbage leaf by using the shredder, collecting the cabbage leaf after shredding is finished,
step five, cleaning: putting the cut cabbage shreds into a cleaning machine, adding purified water into the cleaning machine, rinsing the cabbage shreds by rotating the cleaning machine, washing the cabbage shreds, cleaning the cabbage shreds for 2-3 times according to the method, and finally collecting the cleaned cabbage shreds,
step six, killing and disinfecting: putting the cleaned Chinese cabbage shreds into a pasteurization machine, adjusting the temperature and time of the pasteurization machine, and sterilizing the Chinese cabbage shreds to remove harmful bacteria;
step seven, cooling: directly placing the disinfected Chinese cabbage shreds into a cooler, washing the Chinese cabbage shreds with filtered water to quickly cool the Chinese cabbage shreds,
step eight, canning: placing the cooled shredded cabbage into an automatic canning machine, placing a conveying device below the automatic canning machine, uniformly placing containers on the conveying device, filling the containers quantitatively by the automatic canning machine after the containers pass through the automatic canning machine by the movement of the conveying device, moving the containers on the conveying device to the position below the automatic water injection machine after the containers pass through the automatic canning machine, respectively containing lactobacillus preparation water and brine in the automatic water injection machine, adding the lactobacillus preparation water and the brine into the containers by the automatic water injection machine, moving the containers to the position below the automatic capping machine by the conveying device, sealing the containers,
ninth, fermentation: and fermenting the canned container at the temperature of 35-38 ℃ for thirty days to prepare a finished product.
2. The method for making the pickled Chinese cabbage in the northeast small jar as claimed in claim 1, wherein the brine concentration in the third step is 2%.
3. The method for making the pickled Chinese cabbage in the northeast China small cylinder according to claim 1, wherein the shredding width of the shredding machine in the fourth step is adjusted within a range of 3mm to 8 mm.
4. The method for making the pickled Chinese cabbage in the northeast small jar as claimed in claim 1, wherein the temperature set by the pasteurizer in the sixth step is 92 ℃ and the sterilizing time is 1-2 minutes.
5. The method for making the canned pickled Chinese cabbage in the northeast China small pot according to claim 1, wherein the temperature of the cooling water used in the seventh step is not more than 20 ℃, and the cooling water used in the seventh step is ultrafiltration water sterilized by sand filtration, carbon filtration and four ultraviolet sterilizing lamps.
6. The method for making the pickled Chinese cabbage in the northeast China small jar as claimed in claim 1, wherein the water concentration of the lactic acid bacteria preparation in the step eight is 0.1%, and the brine concentration in the step eight is 5%.
7. A pickled Chinese cabbage cleaning device comprises a containing table (1) and is characterized in that a cleaning barrel (2) is arranged above the containing table (1), the cleaning barrel (2) is obliquely arranged above the containing table (1), a water outlet hole (3) is formed in one side of the cleaning barrel (2), a blocking cover (4) is arranged at the position of the water outlet hole (3), three arc-shaped supporting frames (5) are arranged below the cleaning barrel (2), a plurality of first universal balls (6) are arranged on the inner side surfaces of the arc-shaped supporting frames (5), a plurality of supporting legs (7) are arranged at the lower ends of the arc-shaped supporting frames (5), the lower ends of the supporting legs (7) are fixedly arranged on the containing table (1), a circular through hole (8) is formed in one side of the cleaning barrel (2), a waterproof bearing (9) is arranged at the position of the circular through hole (8), a fixing shaft (10) is arranged above the containing, the inclination angle of fixed axle (10) and washing bucket (2) is the same, fixed axle (10) one end is located washing bucket (2) one side, the waterproof bearing (9) is passed to the fixed axle (10) other end and washing bucket (2) stretches to washing bucket (2) opposite side, fixed block (11) are installed at fixed axle (10) both ends, bracing piece (12) are installed to fixed block (11) lower extreme, bracing piece (12) lower extreme fixed mounting is on holding platform (1), first gear (13) are installed to the lower one end in washing bucket (2) outside, it installs brace table (14) to hold platform (1) upper surface one side, surface mounting has rotating electrical machines (15) on brace table (14), second gear (16) are installed to rotating electrical machines (15) rotating end, second gear (16) and first gear (13) meshing, wash bucket (2) inboard surface mounting has first spiral baffle (17), four supporting shafts (18) are installed at one end of a fixed shaft (10), the supporting shafts (18) are uniformly distributed in a circumferential mode by taking the center position of the cross section of the fixed shaft (10) as the center, the supporting shafts (18) are located on the higher side of a cleaning barrel (2), second universal balls (19) are installed at the tail ends of the supporting shafts (18), the second universal balls (19) are in surface contact with the inner side of the cleaning barrel (2), the supporting shafts (18) and supporting rods (12) are placed at an included angle of forty-five degrees, a feeding plate (20) is arranged above a containing table (1), the feeding plate (20) is obliquely placed above the containing table (1), protective plates (21) are installed on two sides of the upper surface of the feeding plate (20), the inclined angles of the feeding plate (20) and the fixed shaft (10) are the same, one end of the feeding plate (20) extends to the lower end in the cleaning barrel, the lower surface of the feeding plate (20) is provided with a plurality of fixing columns (22), the lower ends of the fixing columns (22) are fixedly installed on the fixing shaft (10), an inclined guide column (23) is arranged above the feeding plate (20), the inclined guide column (23) has the same inclination angle with the feeding plate (20), a third gear (24) is installed at the lower end of the inclined guide column (23), a ring gear (25) is installed on the surface of one side in the cleaning barrel (2), the ring gear (25) is meshed with the third gear (24), rolling bearings (26) are installed at the two ends of the inclined guide column (23), a fixing rod (27) is installed at the lower end of each rolling bearing (26), the lower ends of the fixing rods (27) are fixedly installed on the feeding plate (20), a second spiral baffle plate (28) is installed on the outer side of the inclined guide column (23), a flushing tank (29) is installed at one side of the upper surface of the containing table, a plurality of spray heads (31) are installed on the fixed shaft (10), the water outlet end of the submersible pump (30) is connected with a multi-way pipe (32), and a plurality of water outlet ends of the multi-way pipe (32) are connected with the water inlet ends of the spray heads (31).
8. A pickled vegetable cleaning device as claimed in claim 7, characterized in that a plurality of supporting columns (33) are installed on one side of the upper surface of the containing platform (1), the supporting columns (33) are located on one side of the lower end of the cleaning barrel (2), and a plurality of third universal balls (34) are installed on one side of the upper end of the supporting columns (33).
9. The pickled vegetable cleaning device as claimed in claim 7, characterized in that a fixed table (35) is mounted on one side of the upper surface of the containing table (1), a containing box (36) is mounted on the upper surface of the fixed table (35), a collecting box (37) is placed in the containing box (36), a plurality of water permeable holes (38) are formed in the lower end of the collecting box (37), a drain pipe (39) is mounted at the lower end of the containing box (36), and the water outlet end of the drain pipe (39) extends to the upper side of the flushing box (29).
10. A pickled vegetable cleaning device as claimed in claim 7, characterized in that said first helical baffle (17) is provided with a plurality of circular holes (40).
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| CN202010354088.2A CN111296805A (en) | 2020-04-29 | 2020-04-29 | Canned making method of northeast small-jar pickled Chinese cabbage and pickled Chinese cabbage cleaning device |
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| CN202010354088.2A CN111296805A (en) | 2020-04-29 | 2020-04-29 | Canned making method of northeast small-jar pickled Chinese cabbage and pickled Chinese cabbage cleaning device |
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