CN111250980A

CN111250980A - Car key upper cover equipment

Info

Publication number: CN111250980A
Application number: CN202010105498.3A
Authority: CN
Inventors: 唐琳
Original assignee: Sidelama Machinery Taicang Co ltd
Current assignee: Sidelama Machinery Taicang Co ltd
Priority date: 2020-02-20
Filing date: 2020-02-20
Publication date: 2020-06-09

Abstract

The invention discloses an automobile key upper cover assembling device, which comprises a turntable, a first clamping device, a second clamping device and a first clamping device, wherein the turntable is arranged on the turntable; the feeding mechanism comprises a feeding box, a feeding box displacement assembly and a material grabbing and carrying assembly; the first detection mechanism comprises a first camera and is used for photographing and detecting the state of the detection station; the upper cover feeding mechanism comprises a feeding robot and assembles the upper cover into a semi-finished product; the overturning and carrying mechanism comprises a lifting assembly, an overturning assembly and a clamping assembly; the silica gel sheet assembling mechanism comprises a silica gel sheet grabbing and carrying assembly, and the silica gel sheet is assembled into a finished product after being adsorbed and grabbed; the blanking mechanism conveys the assembled finished products to a conveying line; the second detection mechanism comprises a grabbing and overturning assembly and a second camera. The invention has continuous and compact flow and high assembly efficiency, can greatly reduce the labor intensity of workers and the labor cost of enterprises, and the products assembled by the invention can reach the unified standard, and have high assembly precision and high yield.

Description

Car key upper cover equipment

Technical Field

The invention relates to the technical field of automobile key upper cover assembly, in particular to automobile key upper cover assembly equipment.

Background

The traditional method for assembling the upper cover of the automobile key in multiple different processes is that an operator carries out manual assembly, the operation mode of manually assembling the upper cover of the automobile key not only has the defects of low assembly efficiency, poor assembly precision, poor assembly effect, low yield and the like, but also causes high labor intensity of workers and high labor cost of enterprises, and does not meet the requirements of large-scale batch, automatic and intelligent production of the enterprises.

Therefore, in order to solve the technical problems, the invention provides the automobile key upper cover assembling equipment, the rotary disc of the invention corresponds to each work station to ensure that each flow is continuous and compact, a series of operations of assembling the upper cover assembly can be rapidly completed, the assembling efficiency is high, and products assembled by adopting the rotary disc can reach a unified standard, the assembling precision is high, and the yield is high.

Disclosure of Invention

The invention provides an automobile key upper cover assembling device, which comprises:

a turntable;

the feeding mechanism comprises a feeding box, a feeding box displacement assembly and a material grabbing and carrying assembly, and the silicon sheet and the key support on the feeding box are carried to a feeding station on the turntable;

the first detection mechanism comprises a first camera and is used for carrying out omnibearing photographing detection on the state of the detection station through moving forwards, backwards, leftwards and rightwards;

the upper cover feeding mechanism comprises a feeding robot, and the upper cover is placed on the upper cover feeding station and assembled into a semi-finished product;

the overturning and carrying mechanism comprises a lifting assembly, an overturning assembly and a clamping assembly, and conveys the assembled semi-finished product onto the turntable after overturning;

the silicon sheet assembling mechanism comprises a silicon sheet grabbing and carrying assembly, and the silicon sheet is grabbed by adsorption and carried to the upper cover feeding station to be assembled into a finished product;

the blanking mechanism is used for conveying the assembled finished products to a conveying line;

and the second detection mechanism comprises a grabbing and overturning assembly and a second camera, and the second camera detects the assembled finished product.

Technical scheme more than adopting, the carousel is for having the many graduated disk of a plurality of worker stations, and every worker station on the carousel all is equipped with the carrier, is equipped with automatic division clamp or closed location die cavity on the carrier, installs the product inductor in the location die cavity and is used for responding to the supplied materials signal.

Technical scheme more than adopting, go up magazine displacement subassembly and include cylinder I and slide rail I, I transmission connection magazine of cylinder, go up the magazine and slide and locate on slide rail I, be equipped with the multiunit silo on the magazine and be used for holding silica gel piece and key-press support.

Technical scheme more than adopting, it includes anchor clamps, vacuum adsorption head, fixed plate, cylinder II, slide rail II, cylinder III and slide rail III to grab material transport subassembly, and anchor clamps and vacuum adsorption head are installed on the fixed plate, and the fixed plate slides through II slides of cylinder and locates the vertical displacement that realizes anchor clamps and vacuum adsorption head on slide rail II, and anchor clamps and vacuum adsorption head slide under the drive of cylinder III and locate to realize lateral displacement on slide rail III.

Technical scheme more than adopting, the centre gripping subassembly sets firmly on the upset subassembly, and the upset subassembly sets firmly on the lifting unit, and the lifting unit moves down, and the centre gripping subassembly snatchs the semi-manufactured goods on the carousel and overturns through the upset subassembly to shift up through the lifting unit and realize semi-manufactured goods's transport.

Technical scheme more than adopting, the centre gripping subassembly includes first arm lock I and second arm lock I that can open and close automatically, and first arm lock I and second arm lock I set firmly on the upset subassembly, and the upset subassembly includes revolving cylinder I, and first arm lock I and second arm lock I realize rotatoryly through revolving cylinder I.

By adopting the technical scheme, the lifting assembly comprises the cylinder IV and the slide rail IV, the cylinder IV drives the turntable to do vertical directional movement on the slide rail IV, and the semi-finished product is carried after being turned over.

Technical scheme more than adopting, silica gel piece snatchs transport subassembly includes vacuum chuck, sucking disc fixed plate, cylinder V and slide rail V, and vacuum chuck installs on the sucking disc fixed plate, and cylinder V drives the sucking disc fixed plate and is lateral shifting on slide rail V.

Technical scheme more than adopting, unloading mechanism includes frame, chuck, cylinder VI and slide rail VI, installs slide rail VI in the frame, and cylinder VI drives the chuck and slides on slide rail VI in order to realize off-the-shelf unloading.

Technical scheme more than adopting, snatch the upset subassembly and include first arm lock II, second arm lock II, rotary cylinder II, cylinder VII and slide rail VII, first arm lock II and second arm lock II install on rotary cylinder II and rotate through rotary cylinder II, and cylinder VII drive rotary cylinder II is directional removal from top to bottom on slide rail VII.

The invention has the beneficial effects that: the invention provides automobile key upper cover assembling equipment, wherein a turntable corresponds to each work station to enable each flow to be continuous and compact, a series of operations of assembling an upper cover assembly can be rapidly completed, the assembling efficiency is high, the labor intensity of workers can be greatly reduced, the labor cost of enterprises can be reduced, products assembled by the equipment can reach a unified standard, the assembling precision is high, and the yield is high.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a top view of fig. 1.

Fig. 3 is a schematic structural view of the turntable of the present invention.

Fig. 4 is a schematic structural diagram of the feeding mechanism of the present invention.

Fig. 5 is a schematic structural view of the first detection mechanism of the present invention.

Fig. 6 is a schematic structural view of the upper cover feeding mechanism of the present invention.

Fig. 7 is a schematic structural view of the reverse carrying mechanism of the present invention.

Fig. 8 is a schematic structural view of the silicone sheet assembling mechanism of the present invention.

Fig. 9 is a schematic structural view of the blanking mechanism of the present invention.

Fig. 10 is a schematic structural view of a second detection mechanism of the present invention.

The reference numbers in the figures illustrate: 1. a turntable; 11. a carrier; 111. positioning the cavity; 2. a feeding mechanism; 21. feeding a material box; 211. a trough; 22. a feeding box displacement assembly; 221. a cylinder I; 222. a slide rail I; 23. a material grabbing and carrying assembly; 231. a clamp; 232. a vacuum adsorption head; 233. a fixing plate; 234. a cylinder II; 235. a slide rail II; 236. a cylinder III; 237. a slide rail III; 3. a first detection mechanism; 31. a first camera; 4. an upper cover feeding mechanism; 41. a feeding robot; 5. a turnover carrying mechanism; 51. a lifting assembly; 511. a cylinder IV; 512. a slide rail IV; 52. a turnover assembly; 521. a rotary cylinder I; 53. a clamping assembly; 531. a first clamping arm I; 532. a second clamping arm I; 54. a handling assembly; 541. a clamping jaw; 542. a cylinder IX; 543. a slide rail IX; 544. a cylinder VIII; 6. a silica gel sheet assembling mechanism; 61. the silicon sheet grabbing and carrying assembly; 611. a vacuum chuck; 612. a sucker fixing plate; 613. a cylinder V; 614. a slide rail V; 615. a cylinder X; 7. a blanking mechanism; 71. a frame; 72. a chuck; 73. a cylinder VI; 74. a slide rail VI; 75. a cylinder XI; 8. a second detection mechanism; 81. grabbing and overturning components; 811. a first clamping arm II; 812. a second clamping arm II; 813. rotating the air cylinder II; 814. a cylinder VII; 815. a slide rail VII; 82. and a second camera.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Referring to fig. 1 to 10, the automobile key upper cover assembly equipment of the present invention includes a turntable 1, a feeding mechanism 2, a first detection mechanism 3, an upper cover feeding mechanism 4, an overturning and carrying mechanism 5, a silicone sheet assembling mechanism 6, a blanking mechanism 7, and a second detection mechanism 8. In a preferred embodiment of the present invention, referring to fig. 2, the turntable 1 is an eight-index disc having eight stations, wherein the eight stations include a loading station, a key assembly station, a detection station, an upper cover loading station, a semi-finished product assembly station, a finished product assembly station and a blanking station, and a station is further disposed between the loading station and the key assembly station, and the station does not perform any operation, so the present invention does not describe the station specifically, and each station is provided with a carrier 11, the carrier 11 is provided with an automatically opened or closed positioning cavity 111, a product sensor is installed in the positioning cavity 111 for sensing an incoming material signal, the number of the positioning cavities 111 on the carrier 11 is six, the six positioning cavities 111 are divided into two groups, each group has three positioning cavities 111, and the three positioning cavities 111 extend from the center of the turntable 1 to the outer edge in sequence, namely, the finished product/semi-finished product positioning cavities 111, and the blanking cavities 111, A silicon sheet positioning cavity 111 and a key/key support positioning cavity 111, wherein the finished product/semi-finished product positioning cavity 111 means that the assembled semi-finished product and the assembled finished product are both placed in the positioning cavity 111, and the key/key support positioning cavity 111 means that the key and the key support are both placed in the positioning cavity 111.

Step 1: referring to fig. 4, the feeding mechanism 2 is disposed corresponding to the feeding station, the feeding mechanism 2 includes a feeding box 21, a feeding box displacement assembly 22 and a material grabbing and carrying assembly 23, and carries the silicone sheet and the key support on the feeding box 21 to the feeding station on the turntable 1, more specifically, the feeding box displacement assembly 22 includes an air cylinder i 221 and a slide rail i 222, the air cylinder i 221 is connected to the feeding box 21 in a transmission manner, the feeding box 21 is slidably disposed on the slide rail i 222, a plurality of groups of material slots 211 are disposed on the feeding box 21 for accommodating the silicone sheet and the key support, the number of the material slots 211 is two, each group includes two material slots 211, one material slot 211 near the turntable 1 carries the silicone sheet, the other material slot 211 carries the key support, and the material grabbing and carrying assembly 23 includes a clamp 231, a vacuum adsorption head 232, a fixing plate 233, an air cylinder ii 234, a slide rail ii 235, an air cylinder iii 236 and, the fixture 231 and the vacuum adsorption head 232 are mounted on the fixed plate 233, the fixed plate 233 is slidably arranged on a slide rail II 235 through an air cylinder II 234 to realize longitudinal displacement of the fixture 231 and the vacuum adsorption head 232, and the fixture 231 and the vacuum adsorption head 232 are slidably arranged on a slide rail III 237 to realize transverse displacement under the driving of an air cylinder III 236;

in practical operation, a silicone sheet and a key support are manually and correspondingly placed in the trough 211 on the feeding box 21, the cylinder I221 drives the feeding box 21 to move on the sliding rail I222 towards the direction close to the turntable 1 until the feeding box 21 moves to the position right below the fixed plate 233, then the cylinder II 234 drives the fixed plate 233 to move downwards on the sliding rail II 235 until the clamp 231 grabs the key support and the vacuum adsorption head 232 adsorbs the silicone sheet, then the cylinder II 234 drives the fixed plate 233 to move upwards on the sliding rail II 235 to a proper position, then the cylinder III 236 drives the fixed plate 233 to move transversely on the sliding rail III 237 towards the direction close to the turntable 1 until the fixed plate 233 moves to the position right above the loading station, and finally, the cylinder II 234 drives the fixed plate 233 to move downwards on the sliding rail II 235 until the silicone sheet and the key support are respectively accommodated in the silicone sheet positioning cavity 111 and the key support positioning cavity 111, the turntable 1 is then rotated to the next station.

Step 2: the station does not perform any action, so the invention does not describe the station, and then the turntable 1 rotates to the key assembly station.

Step 3: an operator is allocated to the position of the key assembly station, and the operator manually places the keys in the key positioning cavities 111 and installs the keys on the key supports, and then the rotary table 1 rotates to the detection station.

Step 4: referring to fig. 5, the first detection mechanism 3 is arranged corresponding to the detection station, the first detection mechanism 3 includes a first camera 31, the first camera 31 performs omnibearing shooting detection on the state of the detection station through moving forward, backward, leftward and rightward, more specifically, the first camera 31 is installed on a forward and backward displacement assembly, the forward and backward displacement assembly is installed on a leftward and rightward displacement assembly, the first camera 31 moves forward, backward, leftward and rightward to detect the states in four positioning cavities 111, detect whether a pair of silicone sheets in the positioning cavities 111 is loaded in place, detect whether a key and a key support in another pair of positioning cavities 111 are assembled in place, and then the turntable 1 rotates to the upper cover loading station;

step 5: referring to fig. 6, the upper cover feeding mechanism 4 is disposed corresponding to the upper cover loading station, the upper cover feeding mechanism 4 includes a feeding robot 41, the upper cover is placed on the upper cover loading station by the feeding robot 41, the upper cover is buckled on the key holder by pressing the upper cover to assemble a semi-finished product, and then the turntable 1 rotates to the semi-finished product assembling station.

Step 6: referring to fig. 7, the turnover carrying mechanism 5 is arranged corresponding to a semi-finished product assembling station, the turnover carrying mechanism 5 includes a lifting assembly 51, a turnover assembly 52 and a clamping assembly 53, the clamping assembly 53 is fixed on the turnover assembly 52, the turnover assembly 52 is fixed on the lifting assembly 51, the lifting assembly 51 moves downwards, the clamping assembly 53 picks up the semi-finished product on the turntable 1 and turns over through the turnover assembly 52, and the lifting assembly 51 moves upwards to carry the semi-finished product, more specifically, the clamping assembly 53 includes a first clamping arm i 531 and a second clamping arm i 532 capable of automatically opening and closing, the first clamping arm i and the second clamping arm i 532 are fixed on the turnover assembly 52, the turnover assembly 52 includes a rotary cylinder i 521, the first clamping arm i 531 and the second clamping arm i 532 rotate through the rotary cylinder i 521, the lifting assembly 51 includes a cylinder iv 511 and a slide rail iv 512, the cylinder iv 511 drives the rotary cylinder i 521 to move up and down directionally on the slide rail iv 512, after the semi-finished product is turned over, the semi-finished product is conveyed through the conveying assembly 54, and the concrete structure of the conveying assembly 54 is shown in fig. 7, and the conveying assembly comprises a pair of clamping jaws 541 which are provided with an air cylinder VIII 544 and can realize longitudinal displacement, an air cylinder IX 542 and a slide rail IX 543, wherein the air cylinder IX 542 drives the pair of clamping jaws 541 to transversely displace on the slide rail IX 543;

in practical operation, the air cylinder IV 511 drives the rotary air cylinder I521 to move downwards on the slide rail IV 512, the first clamp arm I531 and the second clamp arm I532 clamp and fix a semi-finished product, then the air cylinder IV 511 drives the rotary air cylinder I521 to move upwards on the slide rail IV 512 to a position, then the rotary air cylinder I521 rotates to drive the first clamp arm I531 and the second clamp arm I532 to rotate so that the semi-finished product is turned over by 180 degrees, the pair of clamp jaws 541 moves downwards through the air cylinder VIII 544 until the pair of clamp jaws 541 grasps the turned semi-finished product, then the pair of clamp jaws 541 move upwards and move on the slide rail IX 543 to a position close to the turntable 1 through the air cylinder IX 542, finally the pair of clamp jaws 541 move downwards to convey the semi-finished product into the pair of empty positioning cavities 111, namely the finished product/semi-finished product positioning cavities 111, and then the turntable 1 rotates to a finished product assembling station.

Step 7: referring to fig. 8, the silicone sheet assembling mechanism 6 is disposed corresponding to the finished product assembling station, the silicone sheet assembling mechanism 6 includes a silicone sheet grabbing and carrying assembly 61, the silicone sheet grabbing and carrying assembly 61 includes a vacuum chuck 611, a chuck fixing plate 612, a cylinder v 613 and a slide rail v 614, the vacuum chuck 611 is mounted on the chuck fixing plate 612, the cylinder v 613 drives the chuck fixing plate 612 to move transversely and directionally on the slide rail v 614, more specifically, the silicone sheet grabbing and carrying assembly 61 further includes a cylinder x 615, the cylinder x 615 drives the vacuum chuck 611 to move vertically and directionally, the cylinder x 615 drives the vacuum chuck 611 to move downwards until the vacuum chuck 611 adsorbs the silicone sheet in the positioning cavity 111, the cylinder x 615 drives the vacuum chuck 611 to move upwards and to a proper position, the cylinder v 613 drives the chuck fixing plate 612 to move on the slide rail v 614, and finally the cylinder x 615 drives the vacuum chuck 611 to move downwards to mount the silicone sheet on the key holder to assemble the finished product, and then the turntable 1 rotates to a blanking station.

Step 8: referring to fig. 9, the blanking mechanism 7 is arranged corresponding to the blanking station, the blanking mechanism 7 includes a frame 71, a chuck 72, a cylinder vi 73 and a slide rail vi 74, the chuck 72 has a cylinder xi 75, the cylinder xi 75 drives the chuck 72 to move up and down directionally, the slide rail vi 74 is installed on the frame 71, the cylinder vi 73 drives the chuck 72 to slide on the slide rail vi 74 to realize blanking of the finished product, the cylinder xi 75 drives the chuck 72 to move down to grab the assembled finished product, and then drives the chuck 72 to move up to a proper position, the cylinder vi 73 drives the chuck 72 to slide on the slide rail vi 74 to convey the finished product to a conveying line, a second detection mechanism 8 is installed on the conveying line, as shown in fig. 10, the second detection mechanism 8 includes a grabbing and overturning assembly 81 and a second camera 82, the second camera 82 detects the assembled finished product, the grabbing and overturning assembly 81 includes a first clamp arm ii 811, a second clamp arm 811, a clamp arm and an arm, The second clamping arm II 812, the rotary cylinder II 813, the air cylinder VII 814 and the sliding rail VII 815, the first clamping arm II 811 and the second clamping arm II 812 are installed on the rotary cylinder II 813 and rotate through the rotary cylinder II 813, the air cylinder VII 814 drives the rotary cylinder II 813 to move up and down directionally on the sliding rail VII 815, in actual operation, the air cylinder VII 814 drives the rotary cylinder II 813 to move down on the sliding rail VII 815, the first clamping arm II 811 and the second clamping arm II 812 grab a finished product, the air cylinder VII 814 drives the rotary cylinder II 813 to move up on the sliding rail VII 815 to the position of the second camera 82 to perform photo detection on one side of the finished product, and then the rotary cylinder II 813 rotates to turn the finished product 180 degrees to perform photo detection on the other side of the finished product.

The above embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.

Claims

1. An automobile key upper cover assembling apparatus, comprising:

a turntable;

2. The key top cover assembling apparatus for vehicle as claimed in claim 1, wherein: the carousel is for having the many graduation disc of a plurality of work stations, and every work station on the disc all is equipped with the carrier, is equipped with automatic division clamp or closed location die cavity on the carrier, installs the product inductor in the location die cavity and is used for responding to the supplied materials signal.

3. The key top cover assembling apparatus for vehicle as claimed in claim 1, wherein: the feeding box displacement assembly comprises an air cylinder I and a sliding rail I, the air cylinder I is in transmission connection with the feeding box, the feeding box is arranged on the sliding rail I in a sliding mode, and a plurality of groups of material grooves are formed in the feeding box and used for containing the silica gel sheets and the key supports.

4. The key top cover assembling apparatus for vehicle as claimed in claim 1, wherein: grab material transport subassembly and include anchor clamps, vacuum adsorption head, fixed plate, cylinder II, slide rail II, cylinder III and slide rail III, anchor clamps and vacuum adsorption head install on the fixed plate, and the fixed plate slides through II slides of cylinder and locates the vertical displacement that realizes anchor clamps and vacuum adsorption head on slide rail II, and anchor clamps and vacuum adsorption head slide under the drive of cylinder III and locate and realize lateral displacement on slide rail III.

5. The key top cover assembling apparatus for vehicle as claimed in claim 1, wherein: the clamping assembly is fixedly arranged on the overturning assembly, the overturning assembly is fixedly arranged on the lifting assembly, the lifting assembly moves downwards, the clamping assembly grabs the semi-finished product on the turntable and overturns through the overturning assembly, and the semi-finished product is conveyed through the upward movement of the lifting assembly.

6. The key top cover assembling apparatus for vehicle as claimed in claim 5, wherein: the centre gripping subassembly includes first arm lock I and the second arm lock I that can open and close automatically, and first arm lock I and second arm lock I set firmly on the upset subassembly, and the upset subassembly includes revolving cylinder I, and first arm lock I and second arm lock I realize rotatoryly through revolving cylinder I.

7. The key top cover assembling apparatus for vehicle as claimed in claim 5, wherein: the lifting assembly comprises a cylinder IV and a slide rail IV, the cylinder IV drives the turntable to do vertical directional movement on the slide rail IV, and the semi-finished product is carried after being turned over.

8. The key top cover assembling apparatus for vehicle as claimed in claim 1, wherein: the silicon sheet grabbing and carrying assembly comprises a vacuum chuck, a chuck fixing plate, a cylinder V and a slide rail V, the vacuum chuck is installed on the chuck fixing plate, and the cylinder V drives the chuck fixing plate to move transversely on the slide rail V.

9. The key top cover assembling apparatus for vehicle as claimed in claim 1, wherein: the blanking mechanism comprises a rack, a chuck, an air cylinder VI and a sliding rail VI, the sliding rail VI is installed on the rack, and the air cylinder VI drives the chuck to slide on the sliding rail VI so as to realize blanking of finished products.

10. The key top cover assembling apparatus for vehicle as claimed in claim 1, wherein: the grabbing and overturning assembly comprises a first clamping arm II, a second clamping arm II, a rotary cylinder II, a cylinder VII and a slide rail VII, the first clamping arm II and the second clamping arm II are installed on the rotary cylinder II and rotate through the rotary cylinder II, and the cylinder VII drives the rotary cylinder II to do vertical directional movement on the slide rail VII.