CN111195870B - Automatic installation mechanism for filter shell - Google Patents
Automatic installation mechanism for filter shell Download PDFInfo
- Publication number
- CN111195870B CN111195870B CN202010126595.0A CN202010126595A CN111195870B CN 111195870 B CN111195870 B CN 111195870B CN 202010126595 A CN202010126595 A CN 202010126595A CN 111195870 B CN111195870 B CN 111195870B
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- fixed
- sliding
- electric screwdriver
- screwdriver
- filter
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- 238000009434 installation Methods 0.000 title claims description 10
- 238000005498 polishing Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The invention discloses an automatic mounting mechanism for a filter shell, which relates to the technical field of filter shell mounting and comprises a positioning tool, a clamping device, a support, a lifting device, a sliding device and a controller, wherein the sliding device is fixed between the lifting device and the support; the lifting device comprises a pressing cylinder and an electric screwdriver, the pressing cylinder is fixed on the support, a piston rod of the pressing cylinder is fixed relative to the electric screwdriver, the controller is fixed on the electric screwdriver, the controller is electrically connected with the electric screwdriver, and a screwdriver head of the electric screwdriver is vertically downward; the sliding device comprises a sliding plate and a sliding rail, the sliding rail is fixed on the bracket, the sliding plate is fixed on the screwdriver, and the sliding plate and the sliding rail slide relatively; the positioning tool is located below the screwdriver, and the clamping device is fixed on the side face of the positioning tool. The invention can clamp various types of filter bases and can automatically install the shell and the base of the filter.
Description
Technical Field
The invention relates to the technical field of filter shell installation, in particular to an automatic installation mechanism of a filter shell.
Background
The filter is a filter that filters impurities or gas through filter paper. The filter consists of a base and a shell. In order to ensure the quality of the filter, the performance of the sealing performance of the filter must be ensured.
The existing installation device for assembling the filter has the advantages that the tool needs to be replaced when workers install products (bases are the same) of different models at each time, and meanwhile, the labor-saving fixing mechanism is not arranged, so that the labor of the workers is wasted, and the working time is wasted.
Therefore, there is a need in the market for a new type of mounting mechanism that solves the above problems.
Disclosure of Invention
The invention aims to provide an automatic installation mechanism for a filter shell, which is used for solving the technical problems in the prior art, and the same positioning tool can clamp bases of various filters.
In order to achieve the purpose, the invention provides the following scheme:
the invention discloses an automatic mounting mechanism for a filter shell, which comprises a positioning tool, a clamping device, a support, a lifting device, a sliding device and a controller, wherein the sliding device is fixed between the lifting device and the support;
the lifting device comprises a pressing cylinder and an electric screwdriver, the pressing cylinder is fixed on the support, a piston rod of the pressing cylinder is fixed relative to the electric screwdriver, the controller is fixed on the electric screwdriver, the controller is electrically connected with the electric screwdriver, and a screwdriver head of the electric screwdriver is vertically downward;
the sliding device comprises a sliding plate and a sliding rail, the sliding rail is fixed on the bracket, the sliding plate is fixed on the screwdriver, and the sliding plate and the sliding rail slide relatively;
the positioning tool is located below the screwdriver, and the clamping device is fixed on the side face of the positioning tool.
Preferably, the clamping device comprises a clamping frame, a clamping cylinder and a clamp, the clamping frame is fixed on the side surface of the positioning tool, the clamping cylinder is fixed on the clamping frame, and a piston rod of the clamping cylinder is fixed with the clamp.
Preferably, the positioning tool is provided with an inclined plane, the lower end of the clamp is provided with a triangular notch, and one side of the triangular notch is parallel to the inclined plane.
Preferably, the polishing device further comprises a fixing part, polish rods, a spring, a fixing plate, a limit screw, a first gasket and a second gasket, wherein the piston rod of the pressing cylinder is fixed on the upper end face of the fixing part, the upper end of the electric screwdriver penetrates through the fixing part, the lower end of the electric screwdriver is fixed on the fixing plate, the screwdriver head at the lower end of the electric screwdriver penetrates through the fixing plate, the two polish rods penetrate through the fixing part, the two polish rods are symmetrically distributed on two sides of the electric screwdriver, the limit screw is fixed on the upper end of the polish rods, the first gasket is located between the limit screw and the upper surface of the fixing part, the spring is sleeved on the outer sides of the polish rods, the spring is located below the fixing part, the second gasket is sleeved on the outer sides of the polish rods, and the second gasket is located between the lower surface of the fixing part and the upper end of the spring, the lower end of the polish rod is fixed on the fixing plate.
Preferably, the sliding plate is fixed to one side, close to the sliding rails, of the fixing part, the number of the sliding rails is two, the two sliding rails are parallel to each other, the four sliding blocks are fixed to the sliding plate, the four sliding blocks are located between the sliding rails and the sliding plate, sliding grooves are formed in the sliding blocks, the sliding grooves can slide on the sliding rails, and the two sliding blocks slide on the same sliding rails.
Preferably, the hydraulic buffer device further comprises an L-shaped plate and a hydraulic buffer, one edge of the L-shaped plate is fixed on the support, the L-shaped plate is located between the two sliding rails, the L-shaped plate is located below the fixing piece, and the hydraulic buffer is fixed on the L-shaped plate.
Preferably, the electric screwdriver further comprises a connecting piece, the upper end of the connecting piece is fixedly connected with the screwdriver head of the electric screwdriver, and the lower end of the connecting piece is used for being connected with a shell of the filter.
Preferably, the pneumatic control device further comprises a magnetic switch sensor, wherein the magnetic switch sensor is fixed on the lower air cylinder and is electrically connected with the controller.
Compared with the prior art, the invention has the following technical effects:
the same positioning tool can clamp bases of various filters, workers do not need to replace different tools, and working efficiency of the workers is effectively improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural view of an automatic mounting mechanism of a filter housing according to the present embodiment;
FIG. 2 is a schematic structural diagram of the lifting device of the present embodiment;
FIG. 3 is a schematic structural view of a clamping device according to the present embodiment;
FIG. 4 is a schematic structural view of the sliding device of the present embodiment;
in the figure: 1-positioning a tool; 2-a clamping device; 3-a scaffold; 4-pressing the cylinder; 5-electric batch; 6-a fixing piece; 7-a polish rod; 8-a spring; 9-a connector; a 10-L template; 11-a slide rail; 12-a controller; 13-a second gasket; 14-a clamping cylinder; 15-a clamping frame; 16-a clamp; 17-a slide plate; and 18, fixing the plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide an automatic installation mechanism for a filter shell, which is used for solving the technical problems in the prior art, and the same positioning tool can clamp bases of various filters.
In order to make the aforementioned objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description thereof.
As shown in fig. 1 to 4, the present embodiment provides an automatic filter housing mounting mechanism, which includes a positioning tool 1, a clamping device 2, a bracket 3, a lifting device, a sliding device, and a controller 12. The sliding device is fixed between the lifting device and the bracket 3, and the lifting device can move up and down relative to the bracket 3 through the sliding device. Lifting device is located clamping device 2 tops, and lifting device's lower extreme is used for fixed filter shell, and clamping device 2 is used for pressing from both sides tight filter base, makes the shell and the base position of filter just right like this.
The lifting device comprises a lower air cylinder 4 and an electric screwdriver 5, the lower air cylinder 4 is fixed on the support 3, a piston rod of the lower air cylinder 4 is fixed relative to the electric screwdriver 5, and the lower air cylinder 4 drives the electric screwdriver 5 to move up and down. The controller 12 is fixed on the electric screwdriver 5, the controller 12 is electrically connected with the electric screwdriver 5, and the controller 12 controls the starting and stopping of the electric screwdriver 5. The first vertical downwards of wholesale of 5 is criticized to electricity, and the wholesale of 5 is criticized first relatively fixed with the shell of filter to the shell that drives the filter reciprocates or rotates.
The sliding device comprises a sliding plate 17 and a sliding rail 11, the sliding rail 11 is fixed on the support 3, the sliding plate 17 is fixed on the screwdriver 5, the sliding plate 17 and the sliding rail 11 slide relatively, the screwdriver 5 can slide along the sliding rail 11 all the time by the arrangement, the deviation in the moving process is avoided, and the installation accuracy is guaranteed.
The positioning tool 1 is positioned below the screwdriver 5, and the clamping device 2 is fixed on the side surface of the positioning tool 1. The positioning tool 1 is a container with an upper end opening and an approximate position, and is used for placing a base of a filter, a person skilled in the art can set the specific shape and size of the positioning tool 1 according to actual needs, and the clamping device 2 is used for clamping the base of the filter.
When the filter clamping device is used, the base of the filter is placed in the positioning tool 1, and then the clamping device 2 is used for clamping the base of the filter. Then the screwdriver head of the screwdriver 5 and the shell of the filter are relatively fixed, and the relative positions of the shell of the filter and the base of the filter are adjusted to be on the same vertical line. Then start air cylinder 4 of pushing down, air cylinder 4 of pushing down drives 5 downstream of electric screwdriver, the shell of filter has the external screw thread, the base of filter has the internal thread, when 5 downstream of electric screwdriver is to a certain position, the external screw thread of filter shell offsets with the internal thread of filter base, along with pushing down air cylinder 4 constantly promote the filter shell downstream and result in the pressure between filter shell and the filter base constantly to increase, the pressure that 5 is criticized to the first pressure that receives of electric screwdriver also constantly increases, the inside pressure sensor of electric screwdriver 5 gives controller 12 with numerical value real-time transmission, when pressure reachs 5 inside pressure sensor's predetermined numerical value of electric screwdriver, controller 12 control electric screwdriver 5 starts, thereby the first shell that rotates the drive filter of electric screwdriver 5 rotates, realize the automatic installation of filter shell and filter base.
For the clamping device 2, in this embodiment, the clamping device 2 includes a clamping frame 15, a clamping cylinder 14 and a clamp 16, the clamping frame 15 is fixed on a side surface of the positioning fixture 1, the clamping cylinder 14 is fixed on the clamping frame 15, and a piston rod of the clamping cylinder 14 is fixed to the clamp 16. The lifting of the clamp 16 is driven by the lifting of the piston rod of the clamping cylinder 14, when the clamp 16 is lifted, the distance between the clamp 16 and the positioning tool 1 is increased, and the filter base can be put in or taken out. After the filter base is placed into the positioning tool 1, the clamping cylinder 14 is started to drive the clamp 16 to descend, and the distance between the clamp 16 and the positioning tool 1 is gradually reduced, so that the base of the filter can be clamped.
The specific structure of the clamp 16 may be designed according to the shape of the positioning tool 1. In this embodiment, the positioning fixture 1 has an inclined surface, the lower end of the clamp 16 has a triangular notch, and one side of the triangular notch is parallel to the inclined surface. One side of the base of the filter is clamped between one side of the triangular notch and the inclined surface of the positioning tool 1.
Further, the present embodiment further includes a fixing member 6, a polish rod 7, a spring 8, a fixing plate 18, a limit screw, a first gasket, and a second gasket 13. The piston rod of the lower air cylinder 4 is fixed on the upper end face of the fixing piece 6, and the lower air cylinder 4 drives the fixing piece 6 to move up and down. The upper end of the electric screwdriver 5 penetrates through the fixing piece 6, and the lower end of the electric screwdriver 5 is fixed on the fixing plate 18 through screws. The head of the electric screwdriver 5 at the lower end passes through the fixing plate 18, and the head of the electric screwdriver 5 passes through the fixing plate 18 and then is fixedly connected with the shell of the filter. The number of the polish rods 7 is two, the two polish rods 7 penetrate through the fixing piece 6, and the two polish rods 7 are symmetrically distributed on the left side and the right side of the electric screwdriver 5. The stop screw is fixed in the upper end of polished rod 7, and the first gasket is located between stop screw and the upper surface of mounting 6, and first gasket prevents polished rod 7 from deviating from mounting 6 completely. The outside of polished rod 7 is located to the spring 8 cover, and spring 8 is located the below of mounting 6, and the outside of polished rod 7 is located to the second gasket 13 cover, and second gasket 13 is located between the lower surface of mounting 6 and the upper end of spring 8, and the effect of second gasket 13 is to avoid spring 8 to pass mounting 6. The lower end of the polish rod 7 is fixed to the fixing plate 18 by screws. When the device is used, the piston rod of the pressing cylinder 4 drives the fixing piece 6 to move downwards, the fixing piece 6 drives the polished rod 7 to move downwards, the polished rod 7 drives the fixing plate 18 to move downwards, and then the fixing plate 18 drives the screwdriver 5 to move downwards. When the filter shell offsets with the filter base, in order to prevent the pressure that needs to be exerted downwards urgently by pressing down the cylinder 4 too big, when pressing down the cylinder 4 at this moment and driving the mounting 6 to move downwards, the spring 8 plays certain cushioning effect, can protect the filter shell external screw thread and the internal screw thread on the filter base not damaged.
Further, still include four sliders in this embodiment, slide 17 is fixed in one side that is close to slide rail 11 on the mounting 6, and slide rail 11 has two, and two slide rails 11 are parallel to each other, and four sliders are fixed in on slide 17, and four sliders are located between slide rail 11 and the slide 17, are equipped with the spout on the slider, and the spout can slide on slide rail 11, and two sliders slide on same slide rail 11. The number and shape of the sliding blocks can be adjusted by those skilled in the art according to actual needs.
In order to avoid the phenomenon that the falling speed of the lifting device is too high and the device is damaged. The hydraulic buffer device further comprises an L-shaped plate 10 and a hydraulic buffer, one side of the L-shaped plate 10 is fixed on the support 3, the L-shaped plate 10 is located between the two sliding rails 11, the L-shaped plate 10 is located below the fixing piece 6, and the hydraulic buffer is fixed on the L-shaped plate 10. The hydraulic damper is effective to provide a cushioning effect to the stationary plate 18 and thereby protect the device.
In order to realize the relative fixation of the screwdriver head of the electric screwdriver 5 and the filter shell, the electric screwdriver further comprises a connecting piece 9 in the embodiment, the upper end of the connecting piece 9 is provided with a quadrilateral hole, and the upper end of the connecting piece 9 is fixedly connected with the screwdriver head of the electric screwdriver 5. The lower end of the connecting piece 9 is provided with a hexagonal hole, and the lower end of the connecting piece 9 is used for connecting a shell of the filter. The skilled person will also be able to change the specific configuration of the connection element 9 according to the specific shape of the actual batch head of the electric batch 5 and the filter housing.
In order to detect the extension amount of the push cylinder 4 in real time, the present embodiment further includes a magnetic switch sensor, the magnetic switch sensor is fixed on the push cylinder 4, and the magnetic switch sensor is electrically connected to the controller 12. The magnetic switch sensor is used to detect the extension amount of the piston rod in real time and then transmit the data to the controller 12 for real-time monitoring.
The principle and the implementation mode of the present invention are explained by applying specific examples in the present specification, and the above descriptions of the examples are only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the foregoing, the description is not to be taken in a limiting sense.
Claims (1)
1. The utility model provides a filter shell automatic installation mechanism which characterized in that: the device comprises a positioning tool, a clamping device, a support, a lifting device, a sliding device and a controller, wherein the sliding device is fixed between the lifting device and the support, the lifting device is positioned above the clamping device, the lifting device is used for fixing a filter shell, and the clamping device is used for clamping a filter base;
the lifting device comprises a pressing cylinder and an electric screwdriver, the pressing cylinder is fixed on the support, a piston rod of the pressing cylinder is fixed relative to the electric screwdriver, the controller is fixed on the electric screwdriver, the controller is electrically connected with the electric screwdriver, and a screwdriver head of the electric screwdriver is vertically downward;
the sliding device comprises a sliding plate and a sliding rail, the sliding rail is fixed on the bracket, the sliding plate is fixed on the screwdriver, and the sliding plate and the sliding rail slide relatively;
the positioning tool is positioned below the electric screwdriver, and the clamping device is fixed on the side surface of the positioning tool;
the clamping device comprises a clamping frame, a clamping cylinder and a clamp, the clamping frame is fixed on the side surface of the positioning tool, the clamping cylinder is fixed on the clamping frame, and a piston rod of the clamping cylinder is fixed with the clamp;
the positioning tool is provided with an inclined plane, the lower end of the clamp is provided with a triangular notch, and one side of the triangular notch is parallel to the inclined plane;
the polishing device is characterized by further comprising a fixing part, polished rods, springs, a fixing plate, a limiting screw, a first gasket and a second gasket, wherein a piston rod of the pressing cylinder is fixed on the upper end face of the fixing part, the upper end of the electric screwdriver penetrates through the fixing part, the lower end of the electric screwdriver is fixed on the fixing plate, the screwdriver head at the lower end of the electric screwdriver penetrates through the fixing plate, the two polished rods penetrate through the fixing part, the two polished rods are symmetrically distributed on two sides of the electric screwdriver, the limiting screw is fixed on the upper end of the polished rods, the first gasket is located between the limiting screw and the upper surface of the fixing part, the springs are sleeved on the outer sides of the polished rods, the springs are located below the fixing part, the second gasket is sleeved on the outer sides of the polished rods, and the second gasket is located between the lower surface of the fixing part and the upper end of the springs, the lower end of the polish rod is fixed on the fixing plate;
the sliding plate is fixed on one side, close to the sliding rails, of the fixing part, two sliding rails are arranged, the two sliding rails are parallel to each other, the four sliding blocks are fixed on the sliding plate, the four sliding blocks are located between the sliding rails and the sliding plates, sliding grooves are formed in the sliding blocks, the sliding grooves can slide on the sliding rails, and the two sliding blocks slide on the same sliding rail;
the hydraulic buffer is fixed on the L-shaped plate, one edge of the L-shaped plate is fixed on the support, the L-shaped plate is positioned between the two slide rails, the L-shaped plate is positioned below the fixing piece, and the hydraulic buffer is fixed on the L-shaped plate;
the upper end of the connecting piece is fixedly connected with the screwdriver head of the electric screwdriver, and the lower end of the connecting piece is used for connecting a shell of a filter;
the controller is characterized by further comprising a magnetic switch sensor, wherein the magnetic switch sensor is fixed on the lower air cylinder and electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010126595.0A CN111195870B (en) | 2020-02-28 | 2020-02-28 | Automatic installation mechanism for filter shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010126595.0A CN111195870B (en) | 2020-02-28 | 2020-02-28 | Automatic installation mechanism for filter shell |
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| CN111195870A CN111195870A (en) | 2020-05-26 |
| CN111195870B true CN111195870B (en) | 2022-06-10 |
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| CN202010126595.0A Active CN111195870B (en) | 2020-02-28 | 2020-02-28 | Automatic installation mechanism for filter shell |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115816338B (en) * | 2023-01-09 | 2023-05-02 | 无锡万奈特测量设备有限公司 | Multi-point automatic measuring and positioning equipment for automobile damping tower |
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| CN107363536A (en) * | 2017-08-14 | 2017-11-21 | 丹阳市常盛机械有限公司 | Air filter for automobile assemble mechanism |
| CN108838924A (en) * | 2018-07-11 | 2018-11-20 | 江苏新惕姆智能装备有限公司 | Filter assembles clamp system and clamping means |
| CN109551212A (en) * | 2018-12-18 | 2019-04-02 | 许金伟 | Servo motor lock screw mechanism |
| CN110625354A (en) * | 2019-10-28 | 2019-12-31 | 苏州工业职业技术学院 | Automatic installation equipment for large cover of filter |
| CN209970056U (en) * | 2019-05-30 | 2020-01-21 | 深圳市晨钰自动化设备有限公司 | Screw locking device and heat sink assembling machine |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204011297U (en) * | 2014-08-07 | 2014-12-10 | 科泰科技(张家港)机械有限公司 | A kind of fuse box fastener for bolt |
| CN206153868U (en) * | 2016-10-24 | 2017-05-10 | 东莞市鑫航程自动化设备有限公司 | Screwing machine |
| CN209503452U (en) * | 2018-12-11 | 2019-10-18 | 江苏德诺蒙玛机电科技有限公司 | Screw automatic screwing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63162129A (en) * | 1986-12-25 | 1988-07-05 | Toshiba Corp | Screw adjusting device |
| CN103537892A (en) * | 2013-10-12 | 2014-01-29 | 中国科学院深圳先进技术研究院 | Automatic screw and nut combination locking device |
| CN205414876U (en) * | 2015-11-01 | 2016-08-03 | 徐慧红 | A device for tightening valve gap |
| CN107363536A (en) * | 2017-08-14 | 2017-11-21 | 丹阳市常盛机械有限公司 | Air filter for automobile assemble mechanism |
| CN108838924A (en) * | 2018-07-11 | 2018-11-20 | 江苏新惕姆智能装备有限公司 | Filter assembles clamp system and clamping means |
| CN109551212A (en) * | 2018-12-18 | 2019-04-02 | 许金伟 | Servo motor lock screw mechanism |
| CN209970056U (en) * | 2019-05-30 | 2020-01-21 | 深圳市晨钰自动化设备有限公司 | Screw locking device and heat sink assembling machine |
| CN110625354A (en) * | 2019-10-28 | 2019-12-31 | 苏州工业职业技术学院 | Automatic installation equipment for large cover of filter |
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| CN111195870A (en) | 2020-05-26 |
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Effective date of registration: 20240102 Address after: Room 01, North Side, 2nd Floor, Building 3, No. 288 Shanggong Road, Xukou Town, Wuzhong District, Suzhou City, Jiangsu Province, 215000 Patentee after: Suzhou Dianshi Drive Technology Co.,Ltd. Address before: No. 1, Zhineng Avenue, International Education Park, Wuzhong Avenue (Yuehu Road), Wuzhong District, Suzhou, Jiangsu 215104 Patentee before: Suzhou Vocational Institute of Industrial Technology |
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