CN111186059B - One-time castable tool rack for molding multiple products - Google Patents

One-time castable tool rack for molding multiple products Download PDF

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Publication number
CN111186059B
CN111186059B CN202010035137.6A CN202010035137A CN111186059B CN 111186059 B CN111186059 B CN 111186059B CN 202010035137 A CN202010035137 A CN 202010035137A CN 111186059 B CN111186059 B CN 111186059B
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China
Prior art keywords
pouring
shaft
vertical
fixing
rotating shaft
Prior art date
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Active
Application number
CN202010035137.6A
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Chinese (zh)
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CN111186059A (en
Inventor
李涛昌
王仁焘
金忠超
管永秋
王成恩
刘立伟
肖健
张义斌
高琦
傅维聪
于德强
周顺开
姚远
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dalian North Instrument Transformer Group Co Ltd
Original Assignee
Dalian North Instrument Transformer Group Co Ltd
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Publication date
Application filed by Dalian North Instrument Transformer Group Co Ltd filed Critical Dalian North Instrument Transformer Group Co Ltd
Priority to CN202010035137.6A priority Critical patent/CN111186059B/en
Publication of CN111186059A publication Critical patent/CN111186059A/en
Application granted granted Critical
Publication of CN111186059B publication Critical patent/CN111186059B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/02Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C39/10Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • B29C39/24Feeding the material into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C39/00Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
    • B29C39/22Component parts, details or accessories; Auxiliary operations
    • B29C39/44Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2063/00Use of EP, i.e. epoxy resins or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a tool rack for molding a plurality of disposable castable products, which comprises a support, wherein vertical plates are arranged on two sides of the support, the top of the inner side of each vertical plate is connected with a mounting plate, the mounting plate is provided with a shaft seat, the shaft seat is provided with a fixing hole, two ends of a casting material fixing shaft are respectively fixed in the corresponding fixing holes, the bottoms of a plurality of vertical rods are all fixed on the casting material fixing shaft, each vertical rod is connected with an adjusting block in a sliding manner, one end of a transverse rod penetrates through the adjusting block to be connected with a material cup fixing sleeve, and a casting hopper is arranged in the material cup fixing sleeve; an angle scale is arranged on the outer side of the vertical plate, an angle positioning pin is connected to the angle scale, one end of a rotating shaft sequentially penetrates through the vertical plate and the angle scale to be connected with an angle adjusting rod, the other end of the rotating shaft is connected to a fixing hole of the side plate of the tray, and a plurality of product casting molds are distributed on the tray. This application is used manpower sparingly, and alone once only can water many products, also saves pouring time, improves production efficiency simultaneously.

Description

One-time castable tool rack for molding multiple products
Technical Field
The invention relates to a tool used in an epoxy resin pouring process, in particular to a tool frame capable of pouring multiple products for molding at one time.
Background
At present, in the mutual inductor industry, three forms of vacuum pouring, injection pouring and normal-temperature pouring are adopted as a method for pouring products, with the continuous development of advanced machine equipment and production process, the pouring process is continuously improved day by day, but the normal-temperature pouring has a great defect, for example, the pouring of the mutual inductor product with the plastic shell is resin with good use amount for workers, the resin is poured into the product by a measuring cup one by one, and one pouring is replaced by another pouring. The casting time is long in the existing production process, workers need to hold the measuring cup to perform casting at a constant speed all the time, and the defects of long time consumption, high working strength and the like exist, so that a more perfect and advanced mutual inductor casting device is urgently needed.
Disclosure of Invention
In order to solve the problems, the application provides a tool rack for molding a plurality of products by pouring once, which greatly improves the production efficiency and can save a large amount of manpower, material resources and financial resources.
In order to achieve the purpose, the technical scheme of the application is as follows: the tool rack for molding a plurality of products by one-time casting comprises a bracket, a tray and a casting system, wherein the casting system comprises a casting fixed shaft, a vertical rod, a horizontal rod, a casting hopper, a material cup fixing sleeve, a rotating shaft and an angle adjusting rod; the vertical plates are arranged on two sides of the upper surface of the support, the top of the inner side of each vertical plate is connected with a mounting plate, the mounting plate is provided with a shaft seat, the shaft seat is provided with a fixing hole, two ends of the pouring material fixing shaft are respectively fixed in the corresponding fixing holes, the bottoms of a plurality of vertical material rods are fixed on the pouring material fixing shaft, each vertical material rod is connected with an adjusting block in a sliding mode, one end of each transverse material rod penetrates through the adjusting block to be connected with the material cup fixing sleeve, and a pouring hopper is arranged in the material cup fixing sleeve; the angle scale is arranged on the outer side of the vertical plate, an angle positioning pin is connected onto the angle scale, one end of a rotating shaft sequentially penetrates through the vertical plate and the angle scale to be connected with an angle adjusting rod, the other end of the rotating shaft is connected into a fixing hole of the side plate of the tray, a plurality of product casting molds are distributed on the tray, a material filling port is arranged at the top of each product casting mold, and the material filling port corresponds to a material pouring hopper outlet located above the material filling port in a one-to-one mode.
Furthermore, a through hole for the rotating shaft to pass through is formed in the vertical plate, and a bearing is arranged in the through hole.
Further, a bearing seat for fixing and protecting the bearing is arranged on the inner side of the vertical plate, and the bearing seat is installed on the rotating shaft.
Furthermore, a convex block is arranged on each mounting plate and is clamped in a clamping groove at the bottom of the casting fixing shaft.
Furthermore, a plurality of weight reduction grooves are formed in the support.
Due to the adoption of the technical scheme, the invention can obtain the following technical effects: the plastic shell mutual inductor product shell which is cast at normal temperature and has a small pouring gate can be cast in multiple steps at one time; the manual operation is saved, a plurality of products can be poured by one person at one time, the pouring time is saved, and the production efficiency is improved; the material pouring system can realize the material pouring at a rotating angle, and the position of the material pouring hopper can be adjusted in the vertical and horizontal directions at will, so that the accurate blanking is convenient.
Drawings
FIG. 1 is a schematic view of the overall construction of a tool rack according to the present application;
FIG. 2 is an enlarged view of a portion of the tool holder of the present application;
the sequence numbers in the figures illustrate: the casting machine comprises a material injection port 1, a product casting mold 2, a support 3, a tray 4, an angle adjusting rod 5, an angle positioning pin 6, an angle scale 7, a casting material fixing shaft 8, a casting material hopper 9, a transverse material rod 10, a vertical material rod 11, a material cup fixing sleeve 12, an adjusting block 13, a mounting plate 14, a shaft seat 15, a rotating shaft 16, a vertical plate 17, a convex block 18 and a bearing seat 19.
Detailed Description
The embodiments of the present invention are implemented on the premise of the technical solution of the present invention, and detailed embodiments and specific operation procedures are given, but the scope of the present invention is not limited to the following embodiments.
Example 1
The embodiment provides a tooling frame for molding a plurality of disposable castable products, which comprises a support, a tray and a material pouring system, wherein the material pouring system comprises a material pouring fixed shaft, a material standing rod, a transverse material rod, a material pouring hopper, a material cup fixing sleeve, a rotating shaft and an angle adjusting rod; the vertical plates are arranged on two sides of the upper surface of the support, the top of the inner side of each vertical plate is connected with a mounting plate, the mounting plate is provided with a shaft seat, the shaft seat is provided with a fixing hole, two ends of the pouring material fixing shaft are respectively fixed in the corresponding fixing holes, the bottoms of a plurality of vertical material rods are fixed on the pouring material fixing shaft, each vertical material rod is connected with an adjusting block in a sliding mode, one end of each transverse material rod penetrates through the adjusting block to be connected with the material cup fixing sleeve, and a pouring hopper is arranged in the material cup fixing sleeve; the angle scale is arranged on the outer side of the vertical plate, an angle positioning pin is connected onto the angle scale, one end of a rotating shaft sequentially penetrates through a bearing in a through hole of the vertical plate, the angle scale is connected with an angle adjusting rod, the other end of the rotating shaft penetrates through a bearing seat to be connected into a fixing hole of a side plate of the tray, a plurality of product casting molds are distributed on the tray, a filling port is arranged at the top of each product casting mold and corresponds to a pouring hopper outlet located above the filling port in a one-to-one mode, and the bearing seat is attached to the inner side of the vertical plate and used for fixing and protecting the bearing.
In order to further support and fix the casting material fixing shaft, a convex block is arranged on each mounting plate and is clamped in a clamping groove at the bottom of the casting material fixing shaft.
The support is U type angle steel, and it has a plurality of heavy recesses to subtract to open on the top.
During the use, put a plurality of plastic housing products that need the pouring respectively in the casting die utensil that corresponds, then on placing the tray with casting die utensil, the adjustment found the material pole and makes the pouring hopper be located suitable height, then the horizontal material pole of adjustment, through angle adjusting lever adjustment tray angle, make the sprue at casting die utensil top be located pouring hopper export below. This application frock frame not only is used for the pouring of plastic housing product to use, can also be used for the material pouring mouth very little, normal equipment waters the normal atmospheric temperature of material difficulty and waters the material product. The method has the characteristics of multiple steps of one-time pouring, pouring time saving, production efficiency improvement, product quality improvement and the like.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, it should be noted that, for those skilled in the art, many modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims (3)

1. The tool rack is characterized by comprising a support, a tray and a pouring system, wherein the pouring system comprises a pouring fixed shaft, a vertical material rod, a horizontal material rod, a pouring hopper, a material cup fixing sleeve, a rotating shaft and an angle adjusting rod; the vertical plates are arranged on two sides of the upper surface of the support, the top of the inner side of each vertical plate is connected with a mounting plate, the mounting plate is provided with a shaft seat, the shaft seat is provided with a fixing hole, two ends of the pouring material fixing shaft are respectively fixed in the corresponding fixing holes, the bottoms of a plurality of vertical material rods are fixed on the pouring material fixing shaft, each vertical material rod is connected with an adjusting block in a sliding mode, one end of each transverse material rod penetrates through the adjusting block to be connected with the material cup fixing sleeve, and a pouring hopper is arranged in the material cup fixing sleeve; an angle scale is arranged on the outer side of the vertical plate, an angle positioning pin is connected to the angle scale, one end of a rotating shaft sequentially penetrates through the vertical plate and the angle scale to be connected with an angle adjusting rod, the other end of the rotating shaft is connected to a fixing hole of a side plate of the tray, a plurality of product casting molds are distributed on the tray, and the tops of the product casting molds are provided with injection ports which correspond to outlets of the casting hoppers above the injection ports one by one;
a through hole for the rotating shaft to pass through is formed in the vertical plate, and a bearing is arranged in the through hole;
and a bearing seat for fixing and protecting the bearing is arranged on the inner side of the vertical plate, and the bearing seat is arranged on the rotating shaft.
2. The tool rack for molding a plurality of disposable castable products as claimed in claim 1, wherein a projection is further provided on each mounting plate, and the projection is clamped in a clamping groove at the bottom of the casting material fixing shaft.
3. The tool rack for molding a plurality of disposable castable products as claimed in claim 1, wherein a plurality of weight-reducing grooves are formed in the support.
CN202010035137.6A 2020-01-14 2020-01-14 One-time castable tool rack for molding multiple products Active CN111186059B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010035137.6A CN111186059B (en) 2020-01-14 2020-01-14 One-time castable tool rack for molding multiple products

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010035137.6A CN111186059B (en) 2020-01-14 2020-01-14 One-time castable tool rack for molding multiple products

Publications (2)

Publication Number Publication Date
CN111186059A CN111186059A (en) 2020-05-22
CN111186059B true CN111186059B (en) 2021-11-16

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4082824A (en) * 1974-02-20 1978-04-04 Planiblock, S.A. Method of producing continuous planar expanded polyurethane blocks
CN201489746U (en) * 2009-08-26 2010-05-26 康佳集团股份有限公司 Module glue pouring jig
CN108972988A (en) * 2018-07-02 2018-12-11 江苏绿艳高分子材料有限公司 A kind of thermoplastic polyurethane elastomer casting machine
CN208580657U (en) * 2018-07-11 2019-03-05 天津霍远科技有限公司 A kind of mutual inductor equipment production epoxy vacuum casting device
CN110095385A (en) * 2019-05-21 2019-08-06 华南理工大学 A kind of Simple measurement device of material surface drop roll angle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4082824A (en) * 1974-02-20 1978-04-04 Planiblock, S.A. Method of producing continuous planar expanded polyurethane blocks
CN201489746U (en) * 2009-08-26 2010-05-26 康佳集团股份有限公司 Module glue pouring jig
CN108972988A (en) * 2018-07-02 2018-12-11 江苏绿艳高分子材料有限公司 A kind of thermoplastic polyurethane elastomer casting machine
CN208580657U (en) * 2018-07-11 2019-03-05 天津霍远科技有限公司 A kind of mutual inductor equipment production epoxy vacuum casting device
CN110095385A (en) * 2019-05-21 2019-08-06 华南理工大学 A kind of Simple measurement device of material surface drop roll angle

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