CN111173154A - Steel construction fire resistive construction and building thereof - Google Patents
Steel construction fire resistive construction and building thereof Download PDFInfo
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- CN111173154A CN111173154A CN202010086466.3A CN202010086466A CN111173154A CN 111173154 A CN111173154 A CN 111173154A CN 202010086466 A CN202010086466 A CN 202010086466A CN 111173154 A CN111173154 A CN 111173154A
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- fireproof
- protective shell
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/92—Protection against other undesired influences or dangers
- E04B1/94—Protection against other undesired influences or dangers against fire
- E04B1/941—Building elements specially adapted therefor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/64—Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
- E04B1/642—Protecting metallic construction elements against corrosion
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Abstract
The invention provides a steel structure fireproof structure and a building thereof, wherein the steel structure fireproof structure comprises a steel structural member and an anti-corrosion fireproof protective shell; the anti-corrosion fireproof protective shell is a prefabricated part made of mortar emulsion and a nano material additive, and a reinforcing framework for enhancing the strength and rigidity of the anti-corrosion fireproof protective shell and preventing the anti-corrosion fireproof protective shell from cracking is arranged in the prefabricated part; the anti-corrosion fireproof protective shell is coated outside the steel structural member and used for preventing corrosion and fire of the steel structural member. The application has the advantages of high standardization degree, high construction efficiency, simplicity and convenience in connection, good corrosion and fire resistance, strong durability, wide application range, good economy and the like, and has a good application prospect in steel structure engineering.
Description
Technical Field
The invention relates to the technical field of steel structure engineering, in particular to a steel structure fireproof structure and a building thereof.
Background
At present, the steel structure is widely applied due to the advantages of high construction speed, large construction span, variable shape, low comprehensive cost and the like. But the corrosion resistance and the fire resistance of the steel structure are poor, the corrosion resistance and the fire resistance directly determine the normal service life of the steel structure, and the durability problem is a key factor which restricts the large-scale popularization of the steel structure and the service life of the existing steel structure to a certain extent. Some durability problems of the steel structure are even directly related to the safety of the steel structure, for example, corrosion of the steel structure can cause the deterioration of the performance of the steel material and weaken the effective bearing area of the steel structure, and further reduce the bearing capacity of the steel structure, so that if insufficient importance is attached to the durability of the steel structure, the safety use of the existing steel structure is hidden, and even economic and property losses which are difficult to estimate can be caused.
The steel structure is usually protected by adopting the anti-corrosion fireproof coating for durability, the anti-corrosion fireproof coating needs to be sprayed or brushed on site, the workload of site wet operation is large, the efficiency is low, the environment is polluted, meanwhile, the anti-corrosion fireproof coating has the durability problem, the effective period of the anti-corrosion fireproof coating is shorter than the structural design service life, the anti-corrosion fireproof coating needs to be maintained or replaced in the service life, and great difficulty is brought to the application of the steel structure in residential buildings. Therefore, the search for the steel structure anticorrosion and fireproof protection technology with high assembly degree, small field wet workload, high construction efficiency and good durability becomes a technical problem to be solved urgently in the industry.
Disclosure of Invention
The invention aims to provide a steel structure fireproof structure and a building thereof, and aims to solve the technical problems of large field wet operation amount, low construction efficiency, environmental pollution and short validity period of an anticorrosive fireproof coating in the prior art.
In order to solve the technical problem, the invention provides a steel structure fireproof structure, which comprises: a steel structural member and an anti-corrosion fireproof protective shell;
the anti-corrosion fireproof protective shell is a prefabricated part made of ultra-high-performance concrete, high-performance concrete or high-performance mortar, and a reinforcing framework for enhancing the strength and rigidity of the anti-corrosion fireproof protective shell and preventing the anti-corrosion fireproof protective shell from cracking is arranged in the prefabricated part; the anti-corrosion fireproof protective shell is coated outside the steel structural member and used for preventing corrosion and fire of the steel structural member.
Further, the thickness of the anti-corrosion fireproof protective shell is 10 mm-100 mm.
Further, the steel structural member is a steel beam, a column, a shear wall or a steel support member. The steel beam can be an H-shaped steel beam, a box beam or a steel concrete composite beam and the like; the column body can be an H-shaped steel column, a box column or a square tubular column and the like.
Furthermore, the reinforcing frame is a bidirectional steel wire or a reinforcing mesh and the like.
The shape of the anti-corrosion fireproof protective shell is set according to the outline of the steel structural member; specifically, the anti-corrosion fireproof protective shell is a plate body arranged on the wall surface of the wall body;
or the anti-corrosion fireproof protective shell is a cylinder wrapped outside the cylinder, and the cylinder is formed by splicing two half cylinders;
or, the anticorrosive fire prevention protective housing is the U type spare that the cross section of parcel in cylinder or girder steel outside is the U style of calligraphy.
Furthermore, be provided with on the anticorrosive fire prevention protective housing and be used for the high-speed joint to be in connection structure on the steel structure spare.
Wherein, the connection structure is many, for example, the anti-corrosion and fireproof protection shell is provided with a connection groove (preferably, the connection groove is formed by welding or extruding a thin steel plate) on one side of the steel structure, and the steel structure is provided with a connection key (preferably, formed by processing a steel plate or a steel bar) which is in plug-in fit with the connection groove. The connecting groove and the connecting key are more preferably a T-shaped groove and a T-shaped key with a T-shaped cross section. Reinforcing ribs such as steel wires or thin steel bars can be welded on the connecting grooves to strengthen the connection of the connecting key grooves and the anti-corrosion fireproof protective shell, so that the connecting key grooves and the anti-corrosion fireproof protective shell can form a whole, and the strength and the rigidity of the connecting key grooves are improved.
Or the anti-corrosion fireproof protective shell is provided with a hook on one side of the steel structural member, and a groove or a hanging hole matched with the hook is formed in the steel structural member.
Taking a steel beam as an example, the installation steps of the anti-corrosion fireproof protective shell are as follows:
1) positioning the connecting keys and then welding the connecting keys on two sides of a web plate of the steel beam;
2) simultaneously aligning a connecting key groove of the anti-corrosion fireproof protective shell with connecting keys welded on two sides of a web plate of the steel beam, and pushing the anti-corrosion fireproof protective shell upwards from the lower part of the steel beam to enable the connecting keys to enter a horizontal slide way of the connecting key groove of the anti-corrosion fireproof protective shell;
3) moving the anti-corrosion and fireproof protective shell in the horizontal direction to enable the connecting keys to be fixed in the horizontal sliding ways of the connecting key grooves of the anti-corrosion and fireproof protective shell, so that the self weight of the anti-corrosion and fireproof protective shell is transferred to the connecting keys through the horizontal sliding ways of the connecting key grooves and is transferred to the steel beams through the connecting keys;
4) and filling a connecting gap between the anti-corrosion fireproof protective shell and the steel beam and a small gap at two ends of the anti-corrosion fireproof protective shell and the steel beam with fireproof mortar.
When the steel column is connected with the steel column, the steps are as follows:
1) positioning the connecting keys and then welding the connecting keys to two opposite flanges of the steel column;
2) simultaneously aligning a connecting key slot of the anti-corrosion fireproof protective shell with connecting keys welded on two opposite flanges of the steel column, and pushing the two anti-corrosion fireproof protective shells into the horizontal slide way of the connecting key slot of the anti-corrosion fireproof protective shell from the left side and the right side of the steel column respectively;
3) moving the anti-corrosion and fireproof protective shell from top to bottom to enable the connecting keys to be fixed in the horizontal sliding ways of the connecting key grooves of the anti-corrosion and fireproof protective shell, so that the self weight of the anti-corrosion and fireproof protective shell is transferred to the connecting keys through the horizontal sliding ways of the connecting key grooves and is transferred to the steel columns through the connecting keys;
4) and filling a connecting gap between the two anti-corrosion fireproof protective shells and a gap at the end part of the anti-corrosion fireproof protective shell with fireproof mortar.
Furthermore, be provided with the connecting hole on the anticorrosive fire prevention protective housing, be provided with on the steel structure with connecting hole grafting complex connecting pin (for example the welding has the bolt).
Furthermore, the gap between the anti-corrosion fireproof protective shell and the steel structural member is filled with fireproof mortar (during construction, the anti-corrosion fireproof protective shell forms a mold, and a fireproof mortar layer is formed outside the steel structural member after the fireproof mortar is solidified).
Further, the steel structural member is a shear wall, and a plurality of layers of the anti-corrosion fireproof protective shell are coated outside the shear wall; in the thickness direction, the innermost anti-corrosion fireproof protective shell and the shear wall are arranged at intervals, and heat insulation materials are filled in the intervals (during construction, the anti-corrosion fireproof protective shell forms a mold, and after the heat insulation materials are filled in, a heat insulation layer is formed outside the shear wall); an interlayer is arranged between every two adjacent anti-corrosion fireproof protective cases, and fireproof mortar or heat-insulating materials are filled in the interlayer.
Further, the shear wall comprises a shear wall body comprising a connector disposed within the shear wall body; the connecting piece is fixed with the shear wall; and a plurality of through holes are formed in the connecting piece along the thickness direction of the shear wall body.
Further, the shear wall comprises an inner side plate and an outer side plate which are arranged at intervals in the thickness direction of the shear wall; the connecting pieces are a plurality of connecting pipes arranged at intervals; and two ends of the connecting pipe are respectively fixed with the inner side plate and the outer side plate.
Further, the shear wall comprises an inner side plate and an outer side plate which are arranged at intervals in the thickness direction of the shear wall; the connecting piece is a connecting plate with a honeycomb-shaped section, and two side faces of the connecting plate are respectively fixed with the inner side plate and the outer side plate.
Further, the end of the connecting piece is connected with the inner side plate and the outer side plate through connecting feet, and the connecting feet are used for increasing the connecting area of the connecting piece with the inner side plate and the outer side plate; the connecting pipe is made of fiber reinforced composite materials and is connected with the connecting pins through resin. The connecting pipe is filled with heat insulation material.
Further, the connecting pipe is connected with the inner side plate or the outer side plate through a reinforcing piece, the reinforcing piece comprises a cylinder body and a connecting ring connected to one end of the cylinder body, and the inner edge of the connecting ring is connected with the outer edge of the cylinder body; the cylinder body is sleeved inside the connecting pipe, and the connecting ring extends out of the connecting pipe and is fixed with the end face of the connecting pipe; the connecting ring is provided with a bonding part bonded with the inner wall of the inner side plate or the outer side plate.
Further, the shape of the connecting foot is the same as the shape of the end of the connecting piece.
Furthermore, the shear wall body is filled with heat insulation materials, and reinforcing ribs are arranged on the outer pipe wall of the connecting pipe along the circumferential direction of the outer pipe wall; the edge of one end of the reinforcing rib is flush with the edge of one end, far away from the connecting ring, of the cylinder body; the reinforcing rib is composed of a plurality of S-shaped reinforcing bars arranged at intervals.
Furthermore, mounting holes are formed in the upper end and the lower end of the shear wall body.
According to the built-in connecting piece for the shear wall, the through holes are formed in the connecting piece, so that the weight of the shear wall is reduced on the basis of realizing the buckling-restrained function of the shear wall, and the shear wall is simple and convenient to turn, carry and hoist on site. Meanwhile, the shear wall is reasonable in stress, reliable in performance, simple and convenient to process, capable of being processed and formed in a factory, free of on-site compounding, capable of reducing on-site workload and capable of improving connection efficiency.
The shear wall is filled with heat insulating materials, the connecting piece between the inner side plate and the outer side plate is a connecting pipe made of fiber reinforced composite materials, and the connecting pipe is connected with the connecting pins through resin. The connecting pipe is filled with heat insulation material. Further improving the heat insulation performance of the wall. The heat bridge effect (namely the concentrated heat transfer effect) of connecting pieces at two sides in the past wall body is avoided.
Furthermore, the column body is embedded in the shear wall, the column body comprises an outer side surface (for example, the outer side surface of an outer side flange of the T-shaped steel or the H-shaped steel) close to one outdoor side, and the outer side surface is parallel to the wall surface; the outer side end surface is coated with an outer anticorrosive layer; and a plurality of layers of glass wool boards are laid on the outer side of the anticorrosive layer of the outer side flange and used for blocking the heat flow transmitted between the indoor side and the outdoor side of the wall body by the cylinder body as a heat bridge.
The heat bridge effect at the column is effectively eliminated, the overall heat insulation performance of the building is improved, and meanwhile, the influence of external temperature change on the outer anticorrosive coating can be effectively weakened by the plurality of layers of glass wool boards; the effective anticorrosion period of the anticorrosion layer is prolonged.
Furthermore, the column body comprises an inner side surface (such as the inner side surface of an inner side flange of the T-shaped steel or the H-shaped steel)) close to one indoor side, the inner side surface is arranged in parallel with the wall surface, and an inner anticorrosive layer is coated on the inner side surface; the inner side surface is not coated with heat insulation materials.
Because the indoor humiture changes less, and is comparatively stable, be favorable to the inner corrosion protection layer to keep effective for a long time from this, utilize the heat bridge effect of cylinder self, and combine the cotton board of glass to block the heat bridge to weaken the temperature variation fluctuation of outer corrosion protection layer department greatly, thereby prolong the effective life-span of outer corrosion protection layer more effectively, thereby improved the corrosion resisting property of cylinder on the whole.
In addition, the invention also discloses a building with the anticorrosion and fireproof structure, which comprises: steel beams, floor systems, columns and walls made of steel structural members;
the steel beam, the floor, the column or the wall body are wrapped with the anti-corrosion fireproof protective shell.
The anticorrosive fire resistive construction of steel construction that this patent provided has following performance advantage:
1) the method has the advantages of factory prefabrication, field assembly construction, small wet workload and high standardization degree. This anticorrosive fire prevention protective housing of patent is prefabricated in the mill, and the on-the-spot assembly ization construction that carries out reduces by a wide margin, and the production to environmental pollution and building rubbish that has significantly reduced.
2) The connection is simple and convenient, and the construction efficiency is high. The construction of this patent is simple and convenient, and construction steps are few, and is efficient, can improve on-the-spot operating efficiency greatly, saves construction period.
3) The anti-corrosion fireproof protective shell is light in weight, good in anti-corrosion and fireproof performance, strong in durability and free of maintenance in the service life. The anti-corrosion fireproof protective shell is made of multifunctional composite plates, so that the weight is light, and the field installation is convenient; meanwhile, the corrosion-resistant and fireproof performance is good, the durability is strong, and the maintenance or the replacement is not needed in the service life.
4) Wide application range and good economic benefit. The steel beam and steel column combined protection device can be suitable for corrosion prevention and fire prevention protection of steel members such as steel beams, steel columns, steel supports and steel shear walls, and is wide in application range; meanwhile, the anti-corrosion fireproof protective shell is made of multifunctional composite plates, so that the cost is low and the economic benefit is good.
In conclusion, the prefabricated anti-corrosion fireproof protective shell for the steel structure and the installation method thereof have the advantages of being high in standardization degree, high in construction efficiency, simple and convenient to connect, good in anti-corrosion and fireproof performance, strong in durability, wide in application range, good in economy and the like, and have good application prospects in steel structure engineering.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of a steel-structure fireproof structure provided in embodiment 1 of the present invention;
FIG. 2 is a transverse cross-sectional view of FIG. 1;
fig. 3 is a schematic structural diagram of a steel-structure fireproof structure provided in embodiment 2 of the present invention;
FIG. 4 is an enlarged view taken at D in FIG. 3;
fig. 5 is a schematic structural view of a steel beam provided in embodiment 2 of the present invention;
fig. 6 is a schematic structural view of a steel-structure fireproof structure provided in embodiment 3 of the present invention;
FIG. 7 is a schematic view of a pillar bridge cut-off structure in example 3 of the present invention;
fig. 8 is a front view of a metal sandwich plate structure in a shear wall according to embodiment 4 of the present invention;
FIG. 9 is a top view of the metal sandwich plate structure shown in FIG. 8;
FIG. 10 is an enlarged view of a portion of the metal sandwich plate structure shown in FIG. 8;
3 FIG. 3 11 3 is 3 a 3 cross 3- 3 sectional 3 view 3 of 3 the 3 metal 3 sandwich 3 plate 3 structure 3 shown 3 in 3 FIG. 3 8 3 taken 3 along 3 plane 3 A 3- 3 A 3; 3
Fig. 12 is a schematic structural view illustrating a connection between a metal sandwich plate structure and a steel beam according to embodiment 4 of the present invention;
3 FIG. 3 13 3 is 3 a 3 cross 3- 3 sectional 3 view 3 of 3 the 3 metal 3 sandwich 3 plate 3 structure 3 and 3 steel 3 beam 3 of 3 FIG. 3 12 3 taken 3 along 3 plane 3 A 3- 3 A 3; 3 FIG. 14 is a cross-sectional view of the metal sandwich plate structure and steel beam shown in FIG. 12 taken along the plane B-B; FIG. 15 is a schematic structural view of the connecting tube and the reinforcing member provided in example 4;
FIG. 16 is a cross-sectional view of the connecting tube and stiffener shown in FIG. 8;
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Example 1
The embodiment provides a steel construction fire resistive construction, includes: a steel structural member and an anticorrosive fireproof protective case 100; as shown in fig. 1-2, the steel structural member is a column Z10.
The anti-corrosion fireproof protection shell 100 is a prefabricated plate body 110 made of ultra-high performance concrete, high performance concrete or high performance mortar, and a reinforcing framework 120 used for enhancing the strength and rigidity of the anti-corrosion fireproof protection shell 100 and preventing the anti-corrosion fireproof protection shell 100 from cracking is arranged in the prefabricated plate body 110; the anti-corrosion and fireproof protective shell 100 is coated outside the steel structural member and used for corrosion prevention and fire prevention of the steel structural member.
Wherein, the thickness of the anti-corrosion fireproof protective shell 100 is preferably 10mm to 50 mm.
The column 200 may be an H-section steel column, a box column, or a square tubular column, etc. The reinforcing cage 120 may be a bidirectional steel wire or a steel mesh, etc.
The shape of the anti-corrosion fireproof protective shell 100 is set according to the outline of a steel structural member; for example, the anti-corrosion and fireproof protection shell 100 is a plate body arranged on a wall surface of a wall; or, the anti-corrosion fireproof protective shell 100 is a cylinder wrapped outside the cylinder 200, and the cylinder is formed by splicing two half cylinders; or, the anti-corrosion fireproof protection shell 100 is a U-shaped member wrapped on the outer side of the column 200 or the steel beam and having a U-shaped cross section.
In this embodiment, as shown in fig. 2, the anti-corrosion and fireproof protection casing 100 is a cylinder wrapped outside the cylinder 200, and the cylinder is formed by assembling two half cylinders with U-shaped cross sections. And the two half cylinders are butted to wrap the cylinders, and the splicing seams are filled with fireproof mortar.
The anti-corrosion fireproof protection shell 100 is provided with a connecting structure for being quickly connected to the column Z10.
The connection structure is many, in this embodiment, the fireproof and anticorrosive protecting case 100 is provided with a connection groove 130 (preferably, the connection groove is formed by welding or extruding a thin steel plate) on one side of the column, and the column is provided with a connection key Z11 (preferably, formed by processing a steel plate or a steel bar) which is in plug-in fit with the connection groove. The connecting groove and the connecting key are more preferably a T-shaped groove and a T-shaped key with a T-shaped cross section. Reinforcing ribs such as steel wires or thin steel bars can be welded on the connecting grooves to strengthen the connection between the connecting key grooves and the anti-corrosion fireproof protective shell 100, so that the connecting key grooves and the anti-corrosion fireproof protective shell can form a whole, and the strength and the rigidity of the connecting key grooves are improved.
A gap between the anti-corrosion fireproof protective shell 100 and the column Z10 is filled with fireproof mortar 200; during construction, the anti-corrosion fireproof protective shell 100 forms a mold, and a fireproof mortar layer is formed outside the steel structural member after the fireproof mortar is solidified.
When the steel column is connected with the steel column, the steps are as follows:
1) positioning the connecting keys and then welding the connecting keys to two opposite flanges of the steel column;
2) simultaneously aligning the connecting key slot of the anti-corrosion fireproof protective shell 100 with the connecting keys welded on the two opposite flanges of the steel column, and pushing the two anti-corrosion fireproof protective shells 100 into the horizontal slide way of the connecting key slot of the anti-corrosion fireproof protective shell 100 from the left side and the right side of the steel column respectively;
3) moving the anti-corrosion and fireproof protective shell 100 from top to bottom to fix the connecting keys in the horizontal sliding ways of the connecting key grooves of the anti-corrosion and fireproof protective shell 100, so that the self weight of the anti-corrosion and fireproof protective shell 100 is transmitted to the connecting keys through the horizontal sliding ways of the connecting key grooves and is transmitted to the steel columns through the connecting keys;
4) and filling a connecting gap between the two anti-corrosion fireproof protective cases 100 and a gap at the end part of the anti-corrosion fireproof protective case 100 with fireproof mortar.
In addition, the invention also discloses a building with the anticorrosion and fireproof structure, which comprises: steel beams, floor systems, columns and walls made of steel structural members;
the steel beam, the floor, the column or the wall body are wrapped with the anti-corrosion fireproof protective shell.
The anticorrosive fire resistive construction of steel construction that this patent provided has following performance advantage:
1) the method has the advantages of factory prefabrication, field assembly construction, small wet workload and high standardization degree. This anticorrosive fire prevention protective housing of patent is prefabricated in the mill, and the on-the-spot assembly ization construction that carries out reduces by a wide margin, and the production to environmental pollution and building rubbish that has significantly reduced.
2) The connection is simple and convenient, and the construction efficiency is high. The construction of this patent is simple and convenient, and construction steps are few, and is efficient, can improve on-the-spot operating efficiency greatly, saves construction period.
3) The anti-corrosion fireproof protective shell is light in weight, good in anti-corrosion and fireproof performance, strong in durability and free of maintenance in the service life. The anti-corrosion fireproof protective shell is made of multifunctional composite plates, so that the weight is light, and the field installation is convenient; meanwhile, the corrosion-resistant and fireproof performance is good, the durability is strong, and the maintenance or the replacement is not needed in the service life.
4) Wide application range and good economic benefit. The steel beam and steel column combined protection device can be suitable for corrosion prevention and fire prevention protection of steel members such as steel beams, steel columns, steel supports and steel shear walls, and is wide in application range; meanwhile, the anti-corrosion fireproof protective shell is made of multifunctional composite plates, so that the cost is low and the economic benefit is good.
In conclusion, the prefabricated anti-corrosion fireproof protective shell for the steel structure and the installation method thereof have the advantages of being high in standardization degree, high in construction efficiency, simple and convenient to connect, good in anti-corrosion and fireproof performance, strong in durability, wide in application range, good in economy and the like, and have good application prospects in steel structure engineering.
Example 2
The steel structure fire resistive construction that this embodiment provided, with embodiment 1 difference lies in:
as shown in fig. 3-5, the steel structural member is a steel beam L10. The anti-corrosion fireproof protection shell 100 is a prefabricated plate body 110 made of mortar emulsion and a nano material additive, and a reinforcing framework 120 used for enhancing the strength and rigidity of the anti-corrosion fireproof protection shell 100 and preventing the anti-corrosion fireproof protection shell 100 from cracking is arranged in the prefabricated plate body 110; the anti-corrosion fireproof protective shell 100 covers the steel beam L10 and is used for corrosion prevention and fire prevention of the steel beam L10.
Wherein, the thickness of the anti-corrosion fireproof protection shell 100 is preferably 20 mm-30 mm.
Anticorrosive fire prevention protective housing 100 is the U type spare that the cross section of parcel in the girder steel L10 outside is the U style of calligraphy. And fireproof mortar is filled in a gap between the top of the anticorrosion fireproof protective shell 100 and the bottom of the floor slab B10.
The anti-corrosion fireproof protection shell 100 is provided with a connecting structure for being quickly connected to the steel beam L10. In the present embodiment, the fireproof and corrosion-resistant protective case 100 is provided with a connecting groove 130 on one side of the steel beam L10, and preferably, the connecting groove is formed by welding or extruding a thin steel plate; and a web plate of the steel beam L10 is provided with a connecting key L11 which is in inserted connection and matching with the connecting groove. The connecting groove and the connecting key are more preferably a T-shaped groove and a T-shaped key with a T-shaped cross section.
The installation steps of the anti-corrosion fireproof protective shell 100 are as follows:
1) positioning the connecting keys and then welding the connecting keys on two sides of a web plate of the steel beam;
2) simultaneously aligning the connecting key slot of the anti-corrosion fireproof protective shell 100 with the connecting keys welded on two sides of the web plate of the steel beam, and pushing the anti-corrosion fireproof protective shell 100 upwards from the lower part of the steel beam to enable the connecting keys to enter the horizontal slide ways of the connecting key slot of the anti-corrosion fireproof protective shell 100;
3) moving the anti-corrosion fireproof protection shell 100 along the horizontal direction to enable the connecting keys to be fixed in the horizontal sliding ways of the connecting key grooves of the anti-corrosion fireproof protection shell 100, so that the self weight of the anti-corrosion fireproof protection shell 100 is transmitted to the connecting keys through the horizontal sliding ways of the connecting key grooves and is transmitted to the steel beams through the connecting keys;
4) and filling the connecting gap between the anti-corrosion fireproof protective shell 100 and the steel beam and the tiny gaps at the two ends of the anti-corrosion fireproof protective shell 100 and the steel beam with fireproof mortar.
Example 3
The steel structure fire resistive construction that this embodiment provided, with embodiment 1 difference lies in:
as shown in fig. 6, the steel structural member is a shear wall S4. The anti-corrosion fireproof protective shell 100 is provided with a connecting hole, and the shear wall S4 is provided with a connecting pin S4a (for example, a bolt is welded) which is in inserted fit with the connecting hole. The shear wall S4 is coated with 2 layers of anticorrosive fireproof protective shells 100; in the thickness direction, the innermost anti-corrosion fireproof protective shell and the shear wall are arranged at intervals, heat insulation materials 210 are filled in the intervals, during construction, the innermost anti-corrosion fireproof protective shell forms a mold, and after the heat insulation materials are filled in, a heat insulation layer is formed outside the shear wall; an interlayer is arranged between two adjacent anti-corrosion fireproof protective cases, and fireproof mortar 200 is filled in the interlayer.
Compared with the prior art, the fireproof, anticorrosive and thermal insulation performance of this application is more excellent, and anticorrosive fire prevention protective housing fix outside steel structure spare such as shear force wall earlier as the template, and form between the steel structure spare and pour the space to can improve the efficiency of construction of heat preservation and flame retardant coating greatly, reduce construction cost. After completion, the heat-insulating layer and the fireproof layer are not easy to fall off, and the protection period is longer.
As shown in fig. 7, a steel structure column Z10 is embedded in the shear wall S4; the flange of the column Z10 close to the outdoor side is an outer side flange Z10a, and the outer side flange Z10a is arranged in parallel with the wall surface of the shear wall S4; the outboard end face of the outboard flange Z10a is coated with an outer corrosion protection layer (not shown); and a plurality of layers of glass wool boards S10 are laid on the outer sides of the anti-corrosion layers of the outer side flanges and used for blocking the column Z10 as a heat bridge to transfer heat flow between the indoor side and the outdoor side of the wall body.
The heat bridge effect at the Z10 position of the column is effectively eliminated, the whole heat insulation performance of the building is improved, and meanwhile, the influence of the external temperature change on the external anticorrosive coating can be effectively weakened by the plurality of layers of glass wool boards S10; the effective anticorrosion period of the anticorrosion layer is prolonged.
On a projection plane parallel to the shear wall S4, the breadth of the glass wool panel S10 is sized to not cover the entire shear wall S4, and the breadth of the glass wool panel S10 covers only all or part of the column Z10. Different from a heat insulation plate or a heat preservation layer which is integrally arranged on the outer side of a wall body, the glass wool board is arranged to block a heat bridge at a column body, and the heat conduction problem at the local position of the column body is solved.
The invention has obvious heat preservation and insulation effect and low cost, can effectively reduce the heat transfer brought by the column body as a heat bridge, eliminates the heat flow concentration at the indoor and outdoor sides of the shear wall S4 at the column body, greatly improves the heat insulation performance of the shear wall S4, and ensures that the shear wall S4 can meet the requirements of 75 percent energy conservation and heat transfer coefficient of residential buildings<0.45W/(m2K) green energy saving design requirements.
And, on a projection plane parallel to the shear wall S4, both left and right side ends of the glass wool panel S10 are provided protruding beyond the outer flange Z10a and are fitted on the shear wall S4. The glass wool board S10 properly extends on the left and right sides of the outer flange Z10a, so that the blocking performance of heat transfer of the column thermal bridge is further improved, and the heat insulation performance of the shear wall S4 is improved. The glass wool board S10 is embedded into the shear wall S4, so that the phenomena of edge rise, bulging and the like are not easy to occur, and the installation is firmer.
In the embodiment, 2 layers of glass wool boards are arranged on the outdoor side of the column body in the thickness direction of the shear wall S4; the adjacent two glass wool panels comprise an inner glass wool panel S11 adjacent the column and an outer glass wool panel S12 remote from the column. On a projection plane parallel to the shear wall S4, the left side and the right side of the outer glass wool board S12 are arranged to protrude out of the inner glass wool board S11; on the horizontal section of the shear wall S4, 2 layers of glass wool boards are respectively embedded on the shear wall S4 in an inverted pyramid shape (step shape).
On the horizontal section of the shear wall S4, a plurality of layers of glass wool boards are arranged in a (inverted pyramid) step shape. The heat conduction efficiency of the column is normally distributed, the heat transfer amount of the central area facing the column is the most intensive, namely the column heat bridge area, the heat transfer amounts of the left side and the right side are gradually reduced, namely the heat bridge influence areas, wherein the length of the arrow in fig. 7 reflects the heat transfer amount. The glass wool boards are arranged on one side of the cylinder in an inverted pyramid mode, and the transmission rule that heat is normally distributed in a heat bridge is more met, so that heat scattering on two sides of the cylinder can be blocked while heat transfer on the front side of the cylinder can be effectively blocked.
And the plurality of layers of glass wool boards are arranged in an inverted pyramid manner, and the left side and the right side of each glass wool board can be embedded with the shear wall S4, so that the glass wool boards can be prevented from warping and bulging in the building life of decades after being installed. On the premise of ensuring that the building energy-saving design standard is met, the building energy-saving cost is reduced. The invention can be widely applied to the field of heat insulation of the outer wall with the steel frame structure.
While single-layer glass wool panels require an increase in the thickness of the glass wool panel if the same thermal bridge blocking effect is achieved, excessively thick glass wool panels are often non-standard and require custom-made by the manufacturer, thereby increasing construction costs. In addition, the excessively thick glass wool board is inconvenient to install due to being excessively heavy, and is easy to fall off after installation. And when the single-layer glass wool board meets the heat insulation effect of the heat bridge column region, the condition that heat insulation measures are excessive exists in the corresponding region of the heat bridge influence region, and material waste exists.
And this application can adopt 2-6 layers of conventional glass cotton board according to the design requirement in a flexible way, and every layer of glass cotton board thickness greatly reduced, the installation of being convenient for, the cotton board of installation back glass is difficult for droing, and is more firm. In addition, excessive waste of materials does not exist, so that the method belongs to a green and energy-saving construction method.
In the above embodiment, it is more preferable that the number of the glass wool boards is 3 to 4, and the width of the outer flange Z10a and the width of the 3 to 4 glass wool boards are sequentially arranged in an equal ratio series, wherein the ratio range is preferably 1.6 to 2. Taking 3 layers of glass wool boards as an example, the width of the inner layer of glass wool board is 1.6-2 times of the width of the outer flange Z10a, the width of the middle layer of glass wool board is 1.6-2 times of the width of the inner layer of glass wool board, and the width of the outer layer of glass wool board is 1.6-2 times of the width of the middle layer of glass wool board.
The inner glass wool board S11 is laid on the outer side surface of the outer flange Z10a and the shear wall S4 by using an adhesive. The outer glass wool panel S12 is then applied to the inner glass wool panel S11 and shear wall S4 using adhesive 5.
In addition, a connecting anchor bolt is arranged between the shear wall S4 and the glass wool plate S10, and the glass wool plate is further fastened by the connecting anchor bolt after being adhered to the wall body through an adhesive. The glass wool board is fixed by adopting two modes of an adhesive and an anchor bolt, so that the integral performance of the heat-insulating layer and the wall body is ensured.
In this embodiment, it is more preferable that a flange of the column Z10 near the indoor side is an inner side flange Z10b, the inner side flange Z10b is arranged parallel to the wall surface of the wall body, and the outer side end surface of the inner side flange Z10b is coated with an inner anticorrosive layer; and the outer side of the inner anticorrosive layer of the inner flange Z10b is not laid with heat insulation materials.
Because the indoor humiture changes less, and is comparatively stable, be favorable to the interior anticorrosive coating to keep effective for a long time from this, utilize the heat bridge effect of cylinder self, and combine the cotton board of glass outside the outside edge of a wing to block the heat bridge to weaken the temperature variation fluctuation of outside edge of a wing Z10a outer anticorrosive coating department greatly, thereby prolong the effective life-span of outer anticorrosive coating more effectively, thereby improved the corrosion resisting property of cylinder on the whole.
Example 4
The steel structure fire resistive construction that this embodiment provided, with embodiment 3 difference lies in:
as shown in fig. 8 to 10, the shear wall includes an inner side plate 1 and an outer side plate 2 arranged at intervals in a thickness direction thereof; the connecting piece is a plurality of connecting pipes 3 arranged at intervals; the two ends of the connecting pipe 3 are respectively fixed with the inner side plate 1 and the outer side plate 2. The connecting pipe 3 has simple structure, can be selected from factory finished products, has low cost and is convenient to connect. The inner side plate 1 and the outer side plate 2 are steel plates.
On the basis of the above embodiment, further, the shear wall includes an inner side plate 1 and an outer side plate 2 arranged at intervals in the thickness direction thereof; the connecting piece is a connecting plate with a honeycomb-shaped section, and two side faces of the connecting plate are respectively fixed with the inner side plate 1 and the outer side plate 2. The honeycomb-shaped connecting plate can be integrally processed and formed and then connected with the shear wall, so that the connecting efficiency is improved.
As shown in fig. 11, in addition to the above embodiment, the end of the connecting member is connected to the inner panel 1 and the outer panel 2 by the connecting leg 4, the connecting leg 4 is used to increase the connecting area between the connecting member and the inner panel 1 and the outer panel 2, and the connecting tube 3 is made of a fiber-reinforced composite material and is connected to the connecting leg 4 by resin. The connecting feet 4 can increase the connecting area between the connecting piece and the shear wall, namely, the connecting area between the inner side plate 1 and the outer side plate 2 at the two ends of the connecting piece is increased, so that the connecting strength is improved.
The connecting feet 4 can be in various structural forms as long as the connecting area between the connecting feet 4 and the connecting piece is smaller than the connecting area between the connecting feet and the inner and outer side plates 2.
As shown in fig. 11 and 14, in addition to the above-described embodiment, the shape of the connection leg 4 is the same as the shape of the end of the connection piece. That is, when the connector is the connection tube 3, the connection leg 4 has a ring shape. When the connecting piece is a honeycomb connecting plate, the connecting feet 4 are also honeycomb. The connecting piece (connecting pipe 3 or honeycomb connecting plate) just matches with connecting 4 shapes of foot like this, and simultaneously, the area of being connected of connecting piece and interior outer panel 2 is greater than its area of being connected with the connecting piece to improve the joint strength of interior outer panel. Such connecting feet 4 are regular in shape and easy to process.
As shown in fig. 15 and 16, further, the connecting pipe 3 is connected with the inner side plate 1 or the outer side plate 2 through a reinforcement 9, the reinforcement 9 includes a cylinder 11 and a connecting ring 10 connected at one end of the cylinder 11, and an inner edge of the connecting ring 10 is connected with an outer edge of the cylinder 11; the cylinder body 11 is sleeved inside the connecting pipe 3, and the connecting ring 10 extends out of the connecting pipe 3 and is fixed with the end face of the connecting pipe 3; the connection ring 10 is provided with a bonding portion to be bonded to the inner wall of the inner panel 1 or the outer panel 2. The inner side plate or the outer side plate is fixed with the connecting pipe through the reinforcing part, the cylinder body and the connecting ring are connected into an L shape, so that the connecting pipe 3 is fixed firmly on the reinforcing part 9, and the bonding part of the connecting ring 10 is bonded with the inner side plate 1 or the outer side plate 2, so that the connecting strength of the connecting pipe 3 and the inner side plate or the outer side plate is greatly improved. Meanwhile, the connecting cylinder can limit the buckling of the connecting pipe, so that the buckling-restrained performance is improved. The bonding part can ensure that the connecting positions of the connecting ring and the wall body are all at preset positions, and a constructor can bond according to the position of the bonding part, so that the accuracy of the bonding position is ensured.
Furthermore, the shear wall body is filled with heat insulation materials, and reinforcing ribs are arranged on the outer pipe wall of the connecting pipe 3 along the circumferential direction of the outer pipe wall; the edge of one end of the reinforcing rib is flush with the edge of one end of the cylinder body 11 far away from the connecting ring 10; the reinforcing rib is composed of a plurality of S-shaped reinforcing bars 8 arranged at intervals. The stiffening rib is at longitudinal direction and 11 parallel and level of barrel for connecting pipe 3 is strengthened greatly at the ascending intensity in the axial, and simultaneously, thermal insulation material fills the wall body in the back, gets into S type stiffener 8, and thermal insulation material between two adjacent stiffeners 8 can further strengthen the ascending intensity of connecting pipe in the axial, also is favorable to thermal insulation material to pack closely knit in the wall body. The heat insulating material can be rock wool, foamed polyurethane and other materials, and improves the heat insulating and sound insulating properties of the shear wall.
Preferably, the radius of the curve of the lower half of the S-shaped reinforcing strip is 1.4 times the radius of the curve of the upper half, so that the axial strength of the connecting pipe is maximized.
On the basis of the above embodiment, further, the upper and lower ends of the shear wall body are provided with mounting holes. The mounting holes can be bolt holes, and the shear wall is fixedly connected with the steel beam 6 through the mounting holes at the upper end and the lower end, so that the mounting is convenient. Preferably, the shear wall is connected to the steel beam 6 by high-strength bolts.
In conclusion, the buckling restrained steel plate shear wall and the connection method thereof have the advantages of good stress performance, good heat preservation and sound insulation performance, simplicity and convenience in construction, high assembly degree and the like, can be used as building energy consumption components, and have wide application prospects.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A steel structure fire resistive construction, comprising: a steel structural member and an anti-corrosion fireproof protective shell;
the anti-corrosion fireproof protective shell is a prefabricated part made of ultra-high-performance concrete, high-performance concrete or high-performance mortar, and a reinforcing framework for enhancing the strength and rigidity of the anti-corrosion fireproof protective shell and preventing the anti-corrosion fireproof protective shell from cracking is arranged in the prefabricated part; the anti-corrosion fireproof protective shell is coated outside the steel structural member and used for preventing corrosion and fire of the steel structural member.
2. The steel structure fire protection structure of claim 1, wherein the thickness of the anti-corrosion and fire-protection protective case is 10mm to 100 mm.
3. The steel structural fire protection structure of claim 1, wherein the steel structural member is a steel beam, a column, a shear wall, or a steel support.
4. The fire protection structure of steel structure of claim 1, wherein the reinforcing cage is a bidirectional steel wire or a mesh reinforcement.
5. The steel structure fireproof structure of claim 1, wherein the anti-corrosion fireproof protective shell is a plate body arranged on the wall surface of the wall body;
or the anti-corrosion fireproof protective shell is a cylinder wrapped outside the cylinder, and the cylinder is formed by splicing two half cylinders;
or, the anticorrosive fire prevention protective housing is the U type spare that the cross section of parcel in cylinder or girder steel outside is the U style of calligraphy.
6. The steel structure fire protection structure of claim 1, wherein the corrosion-resistant and fire-resistant protective shell is provided with a connection structure for quick connection to the steel structure.
7. The steel structure fireproof structure of claim 6, wherein the anti-corrosion fireproof protective shell is provided with a connecting groove on one side of the steel structure, and the steel structure is provided with a connecting key which is in splicing fit with the connecting groove;
or the anti-corrosion fireproof protective shell is provided with a hook at one side of the steel structural member, and the steel structural member is provided with a groove or a hanging hole matched with the hook;
or, be provided with the connecting hole on the anticorrosive fire prevention protective housing, be provided with on the steel construction spare with connecting hole grafting complex connecting pin.
8. The steel structure fireproof structure of claim 1, wherein a gap between the anti-corrosion fireproof protection shell and the steel structure is filled with fireproof mortar.
9. The steel structure fireproof structure of claim 1, wherein the steel structure is a shear wall, and the shear wall is coated with a plurality of layers of the anti-corrosion fireproof protective shell; in the thickness direction, the innermost anti-corrosion fireproof protective shell and the shear wall are arranged at intervals, and heat insulation materials are filled in the intervals; an interlayer is arranged between every two adjacent anti-corrosion fireproof protective cases, and fireproof mortar or heat-insulating materials are filled in the interlayer.
10. A building having a corrosion and fire protection structure according to any one of claims 1 to 9, comprising: steel beams, floor systems, columns and walls made of steel structural members; the steel beam, the floor, the column or the wall body are wrapped with the anti-corrosion fireproof protective shell.
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CN113293929A (en) * | 2021-06-07 | 2021-08-24 | 河北北方绿野建筑设计有限公司 | Box-type steel column fully-assembled modular composite fireproof structure and installation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113293929A (en) * | 2021-06-07 | 2021-08-24 | 河北北方绿野建筑设计有限公司 | Box-type steel column fully-assembled modular composite fireproof structure and installation method thereof |
CN113293929B (en) * | 2021-06-07 | 2023-01-31 | 河北北方绿野建筑设计有限公司 | Box-type steel column fully-assembled modular composite fireproof structure and installation method thereof |
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