CN111136460A - Automatic assembly line of guitar capo - Google Patents
Automatic assembly line of guitar capo Download PDFInfo
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- CN111136460A CN111136460A CN202010006792.9A CN202010006792A CN111136460A CN 111136460 A CN111136460 A CN 111136460A CN 202010006792 A CN202010006792 A CN 202010006792A CN 111136460 A CN111136460 A CN 111136460A
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- 230000007246 mechanism Effects 0.000 claims abstract description 91
- 239000003292 glue Substances 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 23
- 238000001125 extrusion Methods 0.000 claims description 22
- 238000006243 chemical reaction Methods 0.000 claims description 17
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000009434 installation Methods 0.000 description 10
- 238000003780 insertion Methods 0.000 description 9
- 230000037431 insertion Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 230000007306 turnover Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10D—STRINGED MUSICAL INSTRUMENTS; WIND MUSICAL INSTRUMENTS; ACCORDIONS OR CONCERTINAS; PERCUSSION MUSICAL INSTRUMENTS; AEOLIAN HARPS; SINGING-FLAME MUSICAL INSTRUMENTS; MUSICAL INSTRUMENTS NOT OTHERWISE PROVIDED FOR
- G10D3/00—Details of, or accessories for, stringed musical instruments, e.g. slide-bars
- G10D3/14—Tuning devices, e.g. pegs, pins, friction discs or worm gears
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the field of music accessory production, in particular to an automatic guitar capo assembling line which comprises a rotating mechanism, a first feeding mechanism, a clamping rod assembling mechanism, a riveting mechanism, a mark assembling mechanism and a spring assembling mechanism, wherein the first feeding mechanism, the clamping rod assembling mechanism, the riveting mechanism, the mark assembling mechanism and the spring assembling mechanism are circumferentially distributed beside the rotating mechanism, the clamping rod assembling mechanism comprises a clamping rod assembling component and a rivet assembling component, the rivet assembling component is positioned above the clamping rod assembling component, the assembling mark mechanism comprises a glue dispenser and a mark assembling component, the glue dispenser is positioned above the mark assembling component, the spring assembling mechanism comprises a spring feeding component and a spring assembling component, and the spring assembling component is positioned above the spring feeding component. The guitar capo assembly machine has the advantages that assembly of a guitar capo can be automatically completed, manual labor is reduced, production speed is increased, and product quality is improved.
Description
Technical Field
The invention relates to the field of music accessory production, in particular to an automatic assembly line for a guitar capo.
Background
The guitar tune-changing clamp is a commonly used auxiliary tool for guitar playing, can press a product to enable a tune to rise to a corresponding musical interval during tuning, enables the tune to be coordinated with the voice of a singer, and adopts an original fingering method to play, so that the difficulty of tuning is greatly reduced.
The guitar capo as shown in fig. 1 and fig. 2 is composed of a clamp handle 1, a clamp rod 2, a spring 3, a rivet 4 and a mark 5, the shapes of all the components are complex, automatic assembly is inconvenient, the assembly speed is reduced if manual assembly is carried out, the quality of the guitar capo is affected, particularly the spring is installed, the spring needs to be in a compressed state in the assembly process, the installation difficulty of the spring is larger, and therefore the guitar capo is generally assembled manually, which is not beneficial to the scale production of the guitar capo.
In the existing production process, the clamp handle 1 and the clamp rod 2 are riveted by a rivet 4, then the rivet is conveyed to a dispenser for double-sided dispensing, a label 5 is pasted, and then a spring 3 is pressed, the whole process at least needs 5-6 persons, the working intensity is high, and the efficiency is low; after each process is finished, the workpiece needs to be transported to a next machine for next process, the equipment is independent, not only is the space occupied, but also multiple pieces of equipment need to be purchased, and the cost is increased.
Disclosure of Invention
The present invention is directed to an automatic guitar capo assembly line that solves the problems set forth above in the background art.
The technical scheme of the invention is as follows: including rotary mechanism, first feed mechanism, clamping bar assembly devices, riveting mechanism, sign assembly devices and spring assembly devices are the circumference and distribute at rotary mechanism's side, clamping bar assembly devices includes clamping bar assembly components and rivet assembly components, rivet assembly components is located clamping bar assembly components's top, it includes point gum machine and sign assembly components to mark assembly devices, the point gum machine is located the top of sign assembly components, spring assembly devices includes spring feed components and spring assembly components, spring assembly components is located spring feed components's top.
In a preferred embodiment of the present invention, the rotating mechanism includes a mounting frame, a rotating motor and a rotating disk, the rotating motor is mounted on the mounting frame, an output end of the rotating motor is vertically arranged upwards, the rotating disk is mounted on an output end of the rotating motor, and an upper end of the rotating disk is provided with six positioning assemblies distributed circumferentially.
In a preferred embodiment of the present invention, the positioning assembly includes a turning motor and a supporting plate, the turning motor is installed at the edge of the rotating disk, the supporting plate is located at the front end of the turning motor and is fixedly connected to the output end of the turning motor through a coupling, the upper end of the supporting plate is provided with an extrusion cylinder, an extrusion block and two positioning columns, the extrusion cylinder is installed on the supporting plate, the extrusion block is fixedly connected to the output end of the extrusion cylinder, and the lower end of the supporting plate is provided with an installation hole.
In a preferred embodiment of the present invention, the first feeding mechanism includes a first conveying belt and a manipulator, the first conveying belt is horizontally disposed beside the rotating mechanism, the first conveying belt is provided with a plurality of first jigs disposed at equal intervals, and the manipulator is located between the rotating mechanism and the first conveying belt.
In a preferred embodiment of the present invention, the clamping bar assembly comprises a second conveyor belt, a rotating motor, a lifting cylinder and a moving plate, the second conveyer belt is horizontally arranged at the side of the rotating mechanism and is provided with a plurality of second jigs which are arranged at equal intervals, the rotating motor is vertically arranged between the second conveying belt and the rotating mechanism, the output end of the rotating motor is provided with a connecting plate, the lifting cylinder is vertically arranged at the upper end of the connecting plate, the output end of the lifting cylinder is provided with a rotating plate, the rotating plate is provided with two sliding rails, the two sliding rails are both provided with sliding blocks, the lower end of the moving plate is fixedly connected with the upper ends of all the sliding blocks, the upper end of the movable plate is provided with a first air clamp, the rotating plate is provided with a movable air cylinder, and the output end of the movable air cylinder is fixedly connected with one end of the movable plate.
In a preferred embodiment of the invention, the rivet assembling component comprises a first vibrating disk, a pneumatic screwdriver, a portal frame and an electric cylinder, the electric cylinder is vertically installed on the portal frame, the first vibrating disk is located at the side of the portal frame, the pneumatic screwdriver is fixedly connected with a sliding block of the electric cylinder, and the first vibrating disk and the pneumatic screwdriver are communicated through a hose.
In a preferred embodiment of the present invention, the riveting mechanism includes a pressing assembly and a riveting assembly, the pressing assembly includes a pressing cylinder and a pressing head, an output end of the pressing cylinder is disposed vertically downward, the pressing head is mounted on the output end of the pressing cylinder, the riveting assembly includes a first screw rod sliding table, a riveting motor and a riveting head, the riveting motor is fixedly connected to a slider of the first screw rod sliding table, an output end of the riveting motor is disposed vertically upward, and the riveting head is mounted on the output end of the riveting motor.
In a preferred embodiment of the present invention, the sign assembling component includes a second vibration disk, a driving motor, a first rotating arm and a second rotating arm, the second vibration disk is provided with a first material channel, the driving motor is located between the second vibration disk and the rotating mechanism, an output end of the driving motor is vertically and upwardly arranged, one end of the first rotating arm is fixedly connected with an output end of the driving motor, a slot is arranged in the middle of the first rotating arm, one end of the second rotating arm is inserted into the first rotating arm and is in sliding fit with the first rotating arm, the upper end of the first rotating arm is provided with a telescopic cylinder, an output end of the telescopic cylinder is fixedly connected with one end of the second rotating arm, one end of the second rotating arm is provided with a suction cylinder, an output end of the suction cylinder downwardly penetrates through the second rotating arm, and an output end of the.
In a preferred embodiment of the present invention, the spring feeding assembly includes a spring separator, a second material passage and a conversion table, the second material passage is connected to a discharge port of the spring separator, the conversion table is located at a terminal of the second material passage, the conversion table is provided with a placement groove, the terminal of the second material passage and the conversion table are both provided with sliding grooves, a second screw rod sliding table is provided at a lower end of the conversion table, a plugging cylinder is provided on a sliding block of the second screw rod sliding table, and an insertion rod is provided at an output end of the plugging cylinder.
In a preferred embodiment of the invention, the spring assembly comprises a third screw rod sliding table, a fixing plate, a first vertical cylinder, a mounting plate, a horizontal air clamp and a second vertical cylinder, the fixed plate is fixedly connected with the slide block of the third screw rod sliding table, the first vertical cylinder is fixedly connected with the fixed plate, the mounting plate is fixedly connected with the output end of the first vertical cylinder, the horizontal air clamp is fixedly arranged at the lower end of the mounting plate, the second vertical cylinder is arranged beside the mounting plate, the output end of the second vertical cylinder faces downwards vertically, the output end of the second vertical cylinder is provided with a vertical air clamp fixedly connected with the second vertical cylinder, the output end of the vertical air clamp is provided with two limiting blocks, one end of the third screw rod sliding table is provided with a third vertical cylinder, the output end of the second vertical cylinder is provided with a limiting plate, and one side of the limiting plate is provided with a limiting slide way.
Compared with the prior art, the automatic assembly line for the guitar capo has the following beneficial effects:
(1) the automatic assembly of the product can be realized, the manual cooperation operation is not needed, the manual labor amount is reduced, the production efficiency is improved, and meanwhile, the production quality can also be ensured;
(2) the spring is always in a compressed state through the matching of the horizontal air clamp and the limiting slide way, the compression spring can be automatically installed between the clamping rod and the clamping handle, the steps are simple, and the operation is simple and convenient;
(3) through the work of the turnover motor, the product can be turned over, so that the assembling process of marks on two sides of the product can be completed on the same station, the steps are simplified, the equipment is reduced, the equipment cost is reduced, and the space is saved.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a side view of an assembled product of the present invention;
FIG. 2 is a schematic view of an assembled product of the present invention in a disassembled configuration;
FIG. 3 is a schematic perspective view of the present invention;
FIG. 4 is a partial perspective view of the present invention;
FIG. 5 is an enlarged view taken at A in FIG. 4;
FIG. 6 is a schematic perspective view of a first feeding mechanism according to the present invention;
FIG. 7 is a perspective view of the clamping bar assembly mechanism of the present invention;
FIG. 8 is a schematic perspective view of a riveting mechanism according to the present invention;
FIG. 9 is a perspective view of the sign mounting mechanism of the present invention;
FIG. 10 is a perspective view of the spring assembly mechanism of the present invention;
FIG. 11 is an enlarged view at B of FIG. 10;
FIG. 12 is a top view of the spring loading assembly of the present invention;
FIG. 13 is a top view at C of FIG. 12;
FIG. 14 is a perspective view of a spring mounting assembly of the present invention;
description of reference numerals: the riveting device comprises a clamp handle 1, a clamp rod 2, a spring 3, a rivet 4, a mark 5, a rotating mechanism 6, a mounting frame 6a, a rotating motor 6b, a rotating disk 6c, a first feeding mechanism 7, a first conveying belt 7a, a manipulator 7b, a first jig 7c, a clamp rod assembling mechanism 8, a clamp rod assembling component 8a, a second conveying belt 8a1, a rotating motor 8a2, a lifting cylinder 8a3, a moving plate 8a4, a second jig 8a5, a connecting plate 8a6, a rotating plate 8a7, a sliding rail 8a8, a first air clamp 8a9, a moving cylinder 8a10, a rivet assembling component 8b, a first vibrating disk 8b1, a pneumatic screwdriver 8b2, a3 b3, an electric cylinder 8b4, a hose 8b5, a riveting mechanism 9, a riveting pressing component 9a, a pressing cylinder 6869 a, pressing head 9a 6, a 7379 b, a first lead screw 359 b, a gantry 359 b, a flag assembling motor 369 b, a joint 3610 and a sliding table assembling motor 3610, a glue dispenser 10a, a sign assembly component 10b, a second vibration disc 10b1, a driving motor 10b2, a first rotating arm 10b3, a second rotating arm 10b4, a first material channel 10b5, a telescopic cylinder 10b6, a suction cup 10b7, a suction cylinder 10b8, a spring assembly mechanism 11, a spring feeding component 11a, a spring separator 11a1, a second material channel 11a2, a conversion table 11a3, a placement groove 11a4, a chute 11a5, a second screw slide table 11a6, a plugging cylinder 11a7, an insertion rod 11a8, a spring assembly component 11b, a third screw slide table 11b1, a fixed plate 11b2, a first vertical cylinder 11b3, a mounting plate 11b4, a horizontal air clamp 11b5, a second vertical cylinder 11b6, a vertical air clamp 11b6, a third vertical air cylinder 11b6, a second vibration plate 11b6, a spacing plate 3612, a positioning and a pressing motor slide table 3612 c, positioning column 12e, mounting hole 12 f.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 14, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides an automatic guitar capo assembling line through improvement, as shown in fig. 1-14, comprising a rotating mechanism 6, a first feeding mechanism 7, a clamping rod assembling mechanism 8, a riveting mechanism 9, a mark assembling mechanism 10 and a spring assembling mechanism 11, wherein the first feeding mechanism 7, the clamping rod assembling mechanism 8, the riveting mechanism 9, the mark assembling mechanism 10 and the spring assembling mechanism 11 are circumferentially distributed at the side of the rotating mechanism 6, the clamping rod assembling mechanism 8 comprises a clamping rod assembling component 8a and a rivet assembling component 8b, the rivet assembling component 8b is positioned above the clamping rod assembling component 8a, the mark assembling mechanism 10 comprises a glue dispenser 10a and a mark assembling component 10b, the glue dispenser 10a is positioned above the mark assembling component 10b, the spring assembling mechanism 11 comprises a spring feeding component 11a and a spring assembling component 11b, the spring assembly component 11b is positioned above the spring feeding component 11 a; on moving clamp holder 1 to rotary mechanism 6 through first feed mechanism 7, drive clamp holder 1 through clamping bar assembly devices 8, riveting mechanism 9, mark assembly devices 10 and spring assembly devices 11 in proper order through rotary mechanism 6 work, accomplish the automatic installation of clamping bar 2, rivet 4, mark 5 and spring 3 in proper order, can realize the automatic assembling process that the guitar was transferred and is pressed from both sides for the formation speed that the guitar was transferred and is pressed from both sides.
The rotating mechanism 6 comprises an installation frame 6a, a rotating motor 6b and a rotating disc 6c, the rotating motor 6b is installed on the installation frame 6a, the output end of the rotating motor 6b is vertically arranged upwards, the rotating disc 6c is installed on the output end of the rotating motor 6b, and the upper end of the rotating disc 6c is provided with six positioning assemblies 12 which are distributed circumferentially; the clamping handle 1 is clamped through the positioning component 12, then the rotating motor 6b works to drive the rotating disc 6c to rotate, and the rotating disc 6c drives the positioning component 12 to rotate so as to transport the clamping handle 1.
The positioning assembly 12 comprises a turnover motor 12a and a bearing plate 12b, the turnover motor 12a is installed at the edge of the rotating disc 6c, the bearing plate 12b is located at the front end of the turnover motor 12a, the bearing plate 12b is fixedly connected with the output end of the turnover motor 12a through a coupler, an extrusion cylinder 12c, an extrusion block 12d and two positioning columns 12e are arranged at the upper end of the bearing plate 12b, the extrusion cylinder 12c is installed on the bearing plate 12b, the extrusion block 12d is fixedly connected with the output end of the extrusion cylinder 12c, and an installation hole 12f is formed in the lower end of the bearing plate 12 b; on will pressing from both sides handle 1 and remove bearing board 12b through first feed mechanism 7, extrusion cylinder 12c work promotes extrusion piece 12d and removes for extrusion piece 12d and two reference column 12e cooperation are fixed the handle 1 on bearing board 12b, can drive bearing board 12b through upset motor 12a work and change, and bearing board 12b drives the upset of clamp handle 1, thereby is convenient for realize at the both sides installation sign 5 of product, also conveniently realizes off-the-shelf unloading.
The first feeding mechanism 7 comprises a first conveying belt 7a and a manipulator 7b, the first conveying belt 7a is horizontally arranged beside the rotating mechanism 6, a plurality of first jigs 7c arranged at equal intervals are arranged on the first conveying belt 7a, and the manipulator 7b is positioned between the rotating mechanism 6 and the first conveying belt 7 a; the first fixture 7c and the clamp handle 1 are driven by the first conveying belt 7a to move the tail end of the first conveying belt 7a, and then the clamp handle 1 is moved onto the positioning component 12 by the special manipulator 7 b.
The clamping bar assembling component 8a comprises a second conveying belt 8a1, a rotating motor 8a2, a lifting cylinder 8a3 and a moving plate 8a4, the second conveying belt 8a1 is horizontally arranged at the side of the rotating mechanism 6, a plurality of second jigs 8a5 which are arranged at equal intervals are arranged on the second conveying belt 8a1, the rotating motor 8a2 is vertically arranged between the second conveying belt 8a1 and the rotating mechanism 6, a connecting plate 8a6 is arranged at the output end of the rotating motor 8a2, the lifting cylinder 8a3 is vertically arranged at the upper end of the connecting plate 8a6, a rotating plate 8a7 is arranged at the output end of the lifting cylinder 8a3, two sliding rails 8a8 are arranged on the rotating plate 8a7, sliding blocks are arranged on the two sliding rails 8a8, the lower end of the moving plate 8a4 is fixedly connected with the upper ends of all sliding blocks, a first air clamp 8a9 is arranged at the upper end of the moving plate 8a4, a moving cylinder 8a10 is arranged on the rotating plate 8a7, and the output end of the moving cylinder 8a10 is fixedly connected with one end of a moving plate 8a 4; work through second conveyer belt 8a1 drives second tool 8a5 and clamping bar 2 and moves to its terminal, rethread first air clamp 8a9 presss from both sides clamping bar 2, move cylinder 8a10 work and drive movable plate 8a4 shrink, shorten the whole length of first air clamp 8a9 and rotating plate 8a7, be convenient for rotate motor 8a2 and drive first air clamp 8a9 rotatory, later move cylinder 8a10 and drive movable plate 8a4 and move, make first air clamp 8a9 insert the one end of the clamping bar 2 of pressing from both sides and getting in the clamp 1.
The rivet assembling component 8b comprises a first vibrating disk 8b1, a pneumatic screwdriver 8b2, a portal frame 8b3 and an electric cylinder 8b4, wherein the electric cylinder 8b4 is vertically installed on the portal frame 8b3, the first vibrating disk 8b1 is positioned at the side of the portal frame 8b3, the pneumatic screwdriver 8b2 is fixedly connected with a sliding block of the electric cylinder 8b4, and the first vibrating disk 8b1 is communicated with the pneumatic screwdriver 8b2 through a hose 8b 5; when the clamping bar 2 is inserted into the clamping bar 1, the rivet 4 is conveyed to the pneumatic screwdriver 8b2 through the hose 8b5 by the operation of the first vibrating disk 8b1, and the rivet 4 is inserted into the joint of the clamping bar 1 and the clamping bar 2 by the operation of the pneumatic screwdriver 8b 2.
The riveting mechanism 9 comprises a pressing assembly 9a and a riveting assembly 9b, the pressing assembly 9a comprises a pressing cylinder 9a1 and a pressing head 9a2, an output end of the pressing cylinder 9a1 is vertically arranged downwards, the pressing head 9a2 is mounted at an output end of the pressing cylinder 9a1, the riveting assembly 9b comprises a first screw rod sliding table 9b1, a riveting motor 9b2 and a riveting head 9b3, the riveting motor 9b2 is fixedly connected with a sliding block of the first screw rod sliding table 9b1, the output end of the riveting motor 9b2 is vertically arranged upwards, and the riveting head 9b3 is mounted at an output end of the riveting motor 9b 2; the pressing head 9a2 moves downwards to press the rivet 4 through the work of the pressing cylinder 9a1, meanwhile, the riveting motor 9b2 works to drive the riveting head 9b3 to rotate, and the first screw rod sliding table 9b1 works to drive the riveting head 9b3 to move upwards to rivet the rivet 4.
The sign assembling component 10b comprises a second vibration disk 10b1, a driving motor 10b2, a first rotating arm 10b3 and a second rotating arm 10b4, wherein a first material channel 10b5 is arranged on the second vibration disk 10b1, the driving motor 10b2 is positioned between the second vibration disk 10b1 and the rotating mechanism 6, the output end of the driving motor 10b2 is vertically and upwards arranged, one end of the first rotating arm 10b3 is fixedly connected with the output end of the driving motor 10b2, the middle part of the first rotating arm 10b3 is provided with a slot, one end of the second rotating arm 10b4 is inserted into the first rotating arm 10b3 and is in sliding fit with the first rotating arm 10b3, the upper end of the first rotating arm 10b3 is provided with a telescopic cylinder 10b5, the output end of the telescopic cylinder 10b5 is fixedly connected with one end of the second rotating arm 10b4, one end of the second rotating arm 10b4 is provided with a rotating arm sucking cylinder 10b8, the output end of the rotating arm sucking cylinder 10b8 passes through the, the output end of the suction cylinder 10b8 is provided with a suction cup 10b 7; glue is dripped at the position of a rivet 4 through a glue dispenser 10a, the tail end of a first material channel 10b5 of a mark 5 conveying belt is conveyed through the work of a second vibrating disc 10b1, then a mark 5 is adsorbed by driving a sucking disc 10b7 to move downwards through the work of a first sucking air cylinder 10b8, then a first rotating arm 10b3 is driven to rotate through the work of a driving motor 10b2, so that the sucking disc 10b7 drives the mark 5 to move above a station, the mark 5 is installed at the glue dripping position, then a product is overturned through the work of an overturning motor 12a, the steps are repeated, the mark 5 is installed on the other surface of the product, and the sucking disc 10b7 uses a pneumatic sucking disc 10b7, so that the mark 5 is sucked and.
The spring feeding assembly 11a comprises a spring separator 11a1, a second material channel 11a2 and a conversion table 11a3, the second material channel 11a2 is connected with a discharge hole of the spring separator 11a1, the conversion table 11a3 is located at the tail end of the second material channel 11a2, a placement groove 11a4 is formed in the conversion table 11a3, sliding grooves 11a5 are formed in the tail end of the second material channel 11a2 and the conversion table 11a3, a second screw rod sliding table 11a6 is arranged at the lower end of the conversion table 11a3, an insertion cylinder 11a7 is arranged on a sliding block of the second screw rod sliding table 11a6, and an insertion rod 11a8 is arranged at an output end of the insertion cylinder 11a 7; automatic separation of the springs 3 is achieved through the spring separator 11a1, sequential feeding of the springs 3 is achieved through the vibrating disc, after the springs 3 are conveyed to the tail end of the second material channel 11a2, the insertion rods 11a8 are inserted into the middle of the springs 3 through operation of the insertion cylinders 11a7, the second screw rod sliding tables 11a6 operate to drive the insertion rods 11a8 to move, and the insertion rods 11a8 move the springs 3 from the tail end of the second material channel 11a2 to the conversion tables 11a 3.
The spring assembling component 11b comprises a third screw rod sliding table 11b1, a fixing plate 11b2, a first vertical air cylinder 11b3, a mounting plate 11b4, a horizontal air clamp 11b5 and a second vertical air cylinder 11b6, the fixing plate 11b2 is fixedly connected with a sliding block of the third screw rod sliding table 11b1, a first vertical air cylinder 11b3 is fixedly connected with the fixing plate 11b2, the mounting plate 11b4 is fixedly connected with the output end of the first vertical air cylinder 11b3, the horizontal air clamp 11b5 is fixedly mounted at the lower end of the mounting plate 11b4, the second vertical air cylinder 11b6 is mounted at the side of the mounting plate 11b4, the output end of the second vertical air cylinder 11b6 faces downwards vertically, the vertical air clamp 11b7 fixedly connected with the output end of the second vertical air cylinder 11b6 is arranged at the output end of the vertical air clamp 11b7, a limiting block is arranged at one end of the third screw rod sliding table 11b1, a third vertical air cylinder 11b9 is arranged, a limit plate 11b10 is arranged at the output end of the second vertical cylinder 11b6, and a limit slide way 11b11 is arranged at one side of the limit plate 11b 10; press from both sides through vertical gas clamp 11b7 and get spring 3, the position of restriction spring 3, press from both sides the both ends of getting spring 3 through horizontal gas clamp 11b5, make spring 3 shrink, the upper end of taking the work is removed with spring 3 in the work of rethread third lead screw slip table 11b1, the work of second vertical cylinder 11b6 makes limiting plate 11b10 downstream, spacing slide 11b11 removes to the mounted position, first vertical cylinder 11b3 work, with spring 3 propelling movement to the installation position, can restrict spring 3 through spacing slide 11b11 and remove the position of in-process again and also can keep spring 3 at the shrink state all the time.
The working principle of the invention is as follows: the first conveying belt 7a works to drive the first fixture 7c and the clamp holder 1 to move the tail end of the first conveying belt 7a, the clamp holder 1 is moved onto the positioning component 12 through the special manipulator 7b, the extrusion cylinder 12c works to push the extrusion block 12d to move, so that the extrusion block 12d is matched with the two positioning columns 12e to fix the clamp holder 1 on the bearing plate 12b, the rotating motor 6b works to drive the rotating disc 6c to rotate, the rotating disc 6c drives the positioning component 12 to rotate so as to transport the clamp holder 1, then the second conveying belt 8a1 works to drive the second fixture 8a5 and the clamp rod 2 to move to the tail end of the clamp holder 2, the first air clamp 8a9 clamps the clamp rod 2, the rotating motor 8a2 drives the first air clamp 8a9 to rotate, the moving cylinder 8a10 drives the moving plate 8a4 to move, so that the first air clamp 8a9 inserts one end of the clamp rod 2 into the clamp holder 1, meanwhile, the rivet 4 is conveyed to the pneumatic screwdriver 8b2 through the hose 8b5 by the operation of the first vibrating disk 8b1, the rivet 4 is inserted into the joint of the clamping handle 1 and the clamping rod 2 by the operation of the pneumatic screwdriver 8b2, the product is driven to rotate by the rotating mechanism 6 for a certain angle, the pressing cylinder 9a1 works to enable the pressing head 9a2 to move downwards to press the rivet 4, meanwhile, the riveting motor 9b2 works to drive the riveting head 9b3 to rotate, the first lead screw sliding table 9b1 works to drive the riveting head 9b3 to move upwards to rivet the rivet 4, after the rotating mechanism 6 works again, the glue dispenser 10a drips glue at the rivet 4, the tail end of the first material channel 10b5 of the mark 5 conveying belt is driven to move downwards by the second sucking cylinder 10b8 to suck a mark 5, and then the first rotating arm 10b3 is driven to rotate by the operation of the driving motor 10b2, so that the sucking disc 10b7 drives the mark 5 to move above the station, the mark 5 is installed at the glue dripping position, then the turnover motor 12a works to turn over the product, the steps are repeated, the mark 5 is installed on the other surface of the product, then when the product moves to the spring assembling mechanism 11, the automatic separation of the spring 3 is realized through the spring separator 11a1, the sequential feeding of the spring 3 is realized through the vibrating disc, after the spring 3 is conveyed to the tail end of the second material channel 11a2, the inserting rod 11a8 is inserted into the middle part of the spring 3 through the operation of the inserting cylinder 11a7, the second lead screw sliding table 11a6 works to drive the inserting rod 11a8 to move, the inserting rod 11a8 moves the spring 3 from the tail end of the second material channel 11a2 to the converting table 11a3, the vertical air clamp 11b7 clamps the spring 3, the position of the spring 3 is limited, the two ends of the spring 3 are clamped through the horizontal air clamp 11b5 to contract the spring 3, and then the upper end of the working sliding table 3 is moved by the third lead screw 11, the second vertical cylinder 11b6 works to enable the limiting plate 11b10 to move downwards, the limiting slide 11b11 moves to the installation position, the first vertical cylinder 11b3 works to push the spring 3 to the installation station, after a finished product moves to the last station, the overturning motor 12a works to enable the finished product to overturn, and the extrusion cylinder 12c contracts to enable the finished product to fall down to complete blanking.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. An automatic assembly line of guitar capo, its characterized in that: comprises a rotating mechanism (6), a first feeding mechanism (7), a clamping rod assembly mechanism (8), a riveting mechanism (9), a mark assembly mechanism (10) and a spring assembly mechanism (11), wherein the first feeding mechanism (7), the clamping rod assembly mechanism (8), the riveting mechanism (9), the mark assembly mechanism (10) and the spring assembly mechanism (11) are circumferentially distributed at the side of the rotating mechanism (6), the clamping rod assembly mechanism (8) comprises a clamping rod assembly component (8a) and a rivet assembly component (8b), the rivet assembly component (8b) is positioned above the clamping rod assembly component (8a), the mark assembly mechanism (10) comprises a glue dispenser (10a) and a mark assembly component (10b), the glue dispenser (10a) is positioned above the mark assembly component (10b), the spring assembly mechanism (11) comprises a spring feeding component (11a) and a spring assembly component (11b), the spring assembly component (11b) is positioned above the spring feeding component (11 a).
2. The guitar capo automatic assembly line of claim 1, wherein: rotary mechanism (6) include mounting bracket (6a), rotating electrical machines (6b) and rotary disk (6c), rotating electrical machines (6b) are installed on mounting bracket (6a) and the vertical upwards setting of output of rotating electrical machines (6b), rotary disk (6c) are installed on the output of rotating electrical machines (6b), the upper end of rotary disk (6c) is equipped with six locating component (12) that are the circumference and distribute.
3. The guitar capo automatic assembly line of claim 2, wherein: locating component (12) are including upset motor (12a) and bearing board (12b), install at the edge of rotary disk (6c) upset motor (12a), through shaft coupling fixed connection between the output that bearing board (12b) are located the front end of upset motor (12a) and bearing board (12b) and upset motor (12a), the upper end of bearing board (12b) is equipped with extrusion cylinder (12c), extrusion piece (12d) and two reference columns (12e), extrusion cylinder (12c) are installed on bearing board (12b) and extrusion piece (12d) and extrusion cylinder (12 c)'s output fixed connection, the lower extreme of bearing board (12b) is equipped with mounting hole (12 f).
4. The guitar capo automatic assembly line of claim 1, wherein: first feed mechanism (7) include first conveyer belt (7a) and manipulator (7b), first conveyer belt (7a) are the level and set up the side at rotary mechanism (6), be equipped with first tool (7c) that a plurality of was equidistant setting on first conveyer belt (7a), manipulator (7b) are located between rotary mechanism (6) and first conveyer belt (7 a).
5. The guitar capo automatic assembly line of claim 1, wherein: the clamping rod assembly component (8a) comprises a second conveying belt (8a1), a rotating motor (8a2), a lifting cylinder (8a3) and a moving plate (8a4), the second conveying belt (8a1) is horizontally arranged at the side of the rotating mechanism (6) and on the second conveying belt (8a1) is provided with a plurality of second jigs (8a5) which are arranged at equal intervals, the rotating motor (8a2) is vertically arranged between the second conveying belt (8a1) and the rotating mechanism (6), the output end of the rotating motor (8a2) is provided with a connecting plate (8a6), the lifting cylinder (8a3) is vertically arranged at the upper end of the connecting plate (8a6), the output end of the lifting cylinder (8a3) is provided with a rotating plate (8a7), the rotating plate (8a7) is provided with two sliding rails (8a8), and two sliding blocks are arranged on the two sliding rails (8a8), the lower end of the moving plate (8a4) is fixedly connected with the upper ends of all the sliding blocks, the upper end of the moving plate (8a4) is provided with a first air clamp (8a9), the rotating plate (8a7) is provided with a moving cylinder (8a10), and the output end of the moving cylinder (8a10) is fixedly connected with one end of the moving plate (8a 4).
6. The guitar capo automatic assembly line of claim 1, wherein: rivet assembly subassembly (8b) includes first vibration dish (8b1), pneumatic screwdriver (8b2), portal frame (8b3) and electric jar (8b4), electric jar (8b4) is vertical to be installed on portal frame (8b3), first vibration dish (8b1) are located the side of portal frame (8b3), the slider fixed connection of pneumatic screwdriver (8b2) and electric jar (8b4), communicate through hose (8b5) between first vibration dish (8b1) and pneumatic screwdriver (8b 2).
7. The guitar capo automatic assembly line of claim 1, wherein: the riveting mechanism (9) comprises a pressing assembly (9a) and a riveting assembly (9b), the pressing assembly (9a) comprises a pressing cylinder (9a1) and a pressing head (9a2), the output end of the pressing cylinder (9a1) is vertically arranged downwards, the pressing head (9a2) is installed at the output end of the pressing cylinder (9a1), the riveting assembly (9b) comprises a first screw rod sliding table (9b1), a riveting motor (9b2) and a riveting head (9b3), the riveting motor (9b2) is fixedly connected with a sliding block of the first screw rod sliding table (9b1) and the output end of the riveting motor (9b2) is vertically arranged upwards, and the riveting head (9b3) is installed at the output end of the riveting motor (9b 2).
8. The guitar capo automatic assembly line of claim 1, wherein: the sign assembly component (10b) comprises a second vibration disk (10b1), a driving motor (10b2), a first rotating arm (10b3) and a second rotating arm (10b4), wherein a first material channel (10b5) is formed in the second vibration disk (10b1), the driving motor (10b2) is located between the second vibration disk (10b1) and the rotating mechanism (6) and the output end of the driving motor (10b2) is vertically and upwards arranged, one end of the first rotating arm (10b3) is fixedly connected with the output end of the driving motor (10b2), a slot is formed in the middle of the first rotating arm (10b3), one end of the second rotating arm (10b4) is inserted into the first rotating arm (10b3) and is in sliding fit with the first rotating arm (10b3), a telescopic cylinder (10b5) is arranged at the upper end of the first rotating arm (10b3), and the output end of the telescopic cylinder (10b5) is fixedly connected with one end of the second rotating arm (10b4), one end of the second rotating arm (10b4) is provided with a suction cylinder (10b8), the output end of the suction cylinder (10b8) downwards penetrates through the second rotating arm (10b4), and the output end of the suction cylinder (10b8) is provided with a suction cup (10b 7).
9. The guitar capo automatic assembly line of claim 1, wherein: the spring feeding assembly (11a) comprises a spring separator (11a1), a second material channel (11a2) and a conversion table (11a3), wherein the second material channel (11a2) is connected with a discharge hole of the spring separator (11a1), the conversion table (11a3) is located at the tail end of the second material channel (11a2), a placing groove (11a4) is formed in the conversion table (11a3), sliding grooves (11a5) are formed in the tail end of the second material channel (11a2) and the conversion table (11a3), a second screw rod sliding table (11a6) is arranged at the lower end of the conversion table (11a3), an inserting cylinder (11a7) is arranged on a sliding block of the second screw rod sliding table (11a6), and an inserting rod (11a8) is arranged at the output end of the inserting cylinder (11a 7).
10. The guitar capo automatic assembly line of claim 1, wherein: the spring assembling component (11b) comprises a third screw rod sliding table (11b1), a fixing plate (11b2), a first vertical cylinder (11b3), a mounting plate (11b4), a horizontal air clamp (11b5) and a second vertical cylinder (11b6), the fixing plate (11b2) is fixedly connected with a sliding block of the third screw rod sliding table (11b1), the first vertical cylinder (11b3) is fixedly connected with the fixing plate (11b2), the mounting plate (11b4) is fixedly connected with an output end of the first vertical cylinder (11b3), the horizontal air clamp (11b5) is fixedly mounted at the lower end of the mounting plate (11b4), the second vertical cylinder (11b6) is mounted at the mounting plate (11b4), an output end of the second vertical cylinder (11b6) is vertically downward, an output end of the second vertical cylinder (11b6) is provided with a vertical air clamp (11b7) fixedly connected with the output end of the second vertical air clamp, and two limiting blocks (7) of the second vertical air clamp (11b6) are arranged on the output end of the mounting, one end of the third screw rod sliding table (11b1) is provided with a third vertical cylinder (11b9), the output end of the second vertical cylinder (11b6) is provided with a limiting plate (11b10), and one side of the limiting plate (11b10) is provided with a limiting slide way (11b 11).
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| CN202010006792.9A CN111136460B (en) | 2020-01-03 | 2020-01-03 | Automatic assembly line of guitar capo |
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| CN202010006792.9A CN111136460B (en) | 2020-01-03 | 2020-01-03 | Automatic assembly line of guitar capo |
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| CN111136460B CN111136460B (en) | 2021-07-13 |
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| CN112296651A (en) * | 2020-09-21 | 2021-02-02 | 永康捷灵智能科技有限公司 | Automatic assembly mechanism for slip ring and clamp spring of isolator |
| CN116787144A (en) * | 2023-08-28 | 2023-09-22 | 四川西蜀电力金具集团有限公司 | Damper assembly equipment and assembly method thereof |
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Effective date of registration: 20210622 Address after: 516000 west side of the third floor, building e, Qiuchang Tea Garden Industrial Zone (plant 2), Huiyang District, Huizhou City, Guangdong Province Applicant after: Huizhou qiaohui musical instrument Co.,Ltd. Address before: No.3, Liuyi group, Dafan village, Taolin Town, Linxiang City, Yueyang City, Hunan Province, 414300 Applicant before: Liu Yanping |
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