CN111118687B - Process line winding device - Google Patents
Process line winding device Download PDFInfo
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- CN111118687B CN111118687B CN202010226546.4A CN202010226546A CN111118687B CN 111118687 B CN111118687 B CN 111118687B CN 202010226546 A CN202010226546 A CN 202010226546A CN 111118687 B CN111118687 B CN 111118687B
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- Prior art keywords
- block
- supporting plate
- winding
- process line
- sliding
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/38—Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H11/00—Arrangements for confining or removing dust, fly or the like
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/40—Yarns in which fibres are united by adhesives; Impregnated yarns or threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention relates to the technical field of process line production equipment, and provides a process line winding device which comprises a box body, wherein a workbench is arranged on the box body, a first supporting plate is arranged on the workbench, a fixed winding mechanism is arranged on one side of the first supporting plate, and a threading mechanism and a welding bonding mechanism are arranged on the other side of the first supporting plate; a movable winding mechanism which is opposite to the fixed winding mechanism is movably arranged on the box body, and a traction mechanism is arranged on one side of the movable winding mechanism away from the fixed winding mechanism; the fixed winding mechanism, the movable winding mechanism and the traction mechanism are internally and horizontally provided with a process line in a penetrating way, the side surface of the threading mechanism penetrates through the process line, is bonded through the welding and bonding mechanism and is wound through the fixed winding mechanism and the movable winding mechanism; the box body is also provided with a frame, and the frame is provided with a cutting mechanism. The invention solves the problems that the existing process line is lack of corresponding winding processing equipment, needs manual winding, and has low working efficiency, uncontrollable quality and high cost.
Description
Technical Field
The invention relates to the technical field of process line production equipment, in particular to a process line winding device.
Background
In the process of manufacturing the handicraft articles such as Chinese knots and the like, in order to increase the aesthetic property of the handicraft articles, single ropes and threads are not generally adopted for manufacturing, but the existing ropes and threads are wound with threads with the same color or different colors to manufacture the handicraft threads, and then the handicraft articles such as Chinese knots and the like are woven by the handicraft threads to increase the aesthetic property.
When the ropes and the wires are wound with other wires to manufacture process lines, due to the fact that corresponding manufacturing equipment is lacked at present, the ropes and the wires are manufactured in a manual winding mode, and therefore the problems that working efficiency is low, quality is not controllable, and manufacturing cost is high are caused.
Therefore, the development of a process wire winding device not only has urgent research value, but also has good economic benefit and industrial application potential, which is the basis and the impetus for the completion of the invention.
Disclosure of Invention
The present inventors have made intensive studies to overcome the above-identified drawbacks of the prior art, and as a result, have completed the present invention after having made a great deal of creative efforts.
Specifically, the technical problems to be solved by the present invention are: the technical line winding device is provided to solve the problems that corresponding winding processing equipment is lacked in the existing technical line manufacturing, manual winding manufacturing is needed, the working efficiency is low, the quality is uncontrollable, and the cost is high.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a process line winding device comprises a box body, wherein a workbench is arranged on the box body, a first supporting plate is arranged on the workbench, a fixed winding mechanism is arranged on one side of the first supporting plate, a movable threading mechanism and a movable welding and bonding mechanism are arranged on the other side of the first supporting plate, and the threading mechanism and the welding and bonding mechanism are arranged oppositely;
a movable winding mechanism which is opposite to the fixed winding mechanism is movably arranged on the box body, and a movable traction mechanism is arranged on one side of the movable winding mechanism, which is far away from the fixed winding mechanism;
a process line horizontally penetrates through the fixed winding mechanism, the movable winding mechanism and the traction mechanism, the side surface of the threading mechanism penetrates through the process line, is bonded through the welding and bonding mechanism, and is wound through the fixed winding mechanism and the movable winding mechanism;
the box body is further provided with a rack, and the rack is movably provided with a cutting mechanism for cutting the process line.
As an improved scheme, the threading mechanism comprises a sewing needle, a puncturing end of the sewing needle faces the process line, a thread hole for penetrating and winding the thread is formed in the puncturing end, the sewing needle is mounted on a first fixing block, the first fixing block is mounted on a first supporting block, and the first supporting block is slidably mounted on a first supporting plate;
the sewing machine is characterized in that a second supporting plate is further installed on the first supporting block, a plurality of tensioning wheels used for tensioning the winding threads are arranged on the second supporting plate, the winding threads are sequentially wound on the tensioning wheels, penetrate through holes formed in the first fixing block and penetrate through thread holes of the sewing needles.
As an improved scheme, a pair of first sliding blocks which are arranged oppositely is installed on one side, close to the first supporting plate, of the first supporting block, the first sliding blocks are all slidably installed on first sliding rails, and the first sliding rails are all installed on the first supporting plate;
first backup pad is close to the second fixed block is installed to one side of second backup pad, install on the second fixed block and be used for promoting the first driving motor that the sewing needle removed, first driving motor's output shaft has first lead screw through first coupling joint, threaded mounting is used for promoting on the first lead screw first supporting block is followed first sliding rail gliding ejector pad, first ejector pad install in on the first supporting block.
As an improved scheme, the welding and bonding mechanism comprises an electric welding head arranged corresponding to the sewing needle, the electric welding head is mounted on a third fixed block, the third fixed block is mounted on a second sliding block, the second sliding block is slidably mounted on a second sliding rail, the second sliding rail is mounted on a fourth fixed block, the fourth fixed block is mounted on a second supporting block, and the second supporting block is slidably mounted on the first supporting plate;
still install first connecting block on the fourth fixed block, install on the first connecting block and be used for promoting the electric welding head is followed the first cylinder that technology spool line direction removed, the piston rod of first cylinder is connected with the second connecting block, the second connecting block with the second slider is connected.
As an improved scheme, a pair of third sliding blocks which are arranged oppositely is installed on one side, close to the first supporting plate, of the second supporting block, the third sliding blocks are installed on third sliding rails in a sliding mode, and the third sliding rails are installed on the first supporting plate;
a fifth fixing block is installed on one side, close to the second supporting block, of the first supporting block, a second driving motor used for pushing the electric welding head to move towards the sewing needle direction is installed on the fifth fixing block, an output shaft of the second driving motor is connected with a second lead screw through a second coupler, a second pushing block used for pushing the second supporting block to slide along a third sliding rail is installed on the second lead screw in a threaded mode, and the second pushing block is installed on the second supporting block.
As a modified scheme, fixed wire winding mechanism includes first pneumatic chuck, first pneumatic chuck rotate install in on the first backup pad, just the head end and the tail end of first pneumatic chuck all extend to the outside of first backup pad, first from the driving wheel is installed to the tail end of first pneumatic chuck, first from the driving wheel is connected with first action wheel through a driving belt, first action wheel is installed on third driving motor's output shaft, third driving motor through first support mounting in on the first backup pad.
As an improved scheme, the movable winding mechanism comprises a third supporting plate slidably mounted on the box body, a second pneumatic chuck is rotatably mounted on the third supporting plate, the head end and the tail end of the second pneumatic chuck both extend to the outer side of the third supporting plate, the head end of the second pneumatic chuck is opposite to the head end of the first pneumatic chuck, a second driven wheel is mounted on the second pneumatic chuck, the second driven wheel is connected with a second driving wheel through a second transmission belt, the second driving wheel is mounted on an output shaft of a fourth driving motor, and the fourth driving motor is mounted on the third supporting plate through a second support.
As an improved scheme, a pair of fourth sliding blocks which are arranged oppositely is installed at the bottom of the third supporting plate, the fourth sliding blocks are all slidably installed on fourth sliding rails, and the fourth sliding rails are all installed on the box body;
the bottom of the third supporting plate is further provided with a third connecting block, the third connecting block is connected with a second air cylinder used for pushing the third supporting plate to move along the fourth sliding rail, and a cylinder body of the second air cylinder is arranged at the bottom of the box body.
As an improved scheme, the traction mechanism comprises a fourth support plate slidably mounted on the box body, a third pneumatic chuck is rotatably mounted on the fourth support plate, a third driven wheel is mounted on the third pneumatic chuck, the third driven wheel is connected with a third driving wheel through a third transmission belt, the third driving wheel is mounted on an output shaft of a fifth driving motor, and the fifth driving motor is mounted on the fourth support plate through a third support;
a pair of fifth sliding blocks which are oppositely arranged are installed at the bottom of the fourth supporting plate, and the fifth sliding blocks are all installed on the fourth sliding rail in a sliding mode;
a fourth connecting block is further installed at the bottom of the third supporting plate, a third air cylinder used for pushing the fourth supporting plate to move along the fourth sliding rail is connected onto the fourth connecting block, a cylinder body of the third air cylinder is installed at the bottom of the box body, and the telescopic direction of a piston rod of the third air cylinder is opposite to the telescopic direction of a piston rod of the second air cylinder.
As an improved scheme, the cutting mechanism comprises a pair of pneumatic clamps which are oppositely arranged, the clamping directions of the pneumatic clamps face the process line, the two pneumatic clamps are respectively arranged on a fifth supporting plate, the two fifth supporting plates are respectively arranged on a sixth sliding block, the two sixth sliding blocks are respectively arranged on a fifth sliding rail in a sliding manner, and the two fifth sliding rails are respectively arranged at the bottom of a cross beam arranged on the rack;
a fourth cylinder for pushing the pneumatic clamp to move is mounted on each of the two cross beams through a fifth connecting block, and a piston rod of the fourth cylinder is connected with the sixth sliding block respectively;
and a fifth supporting plate close to the movable winding mechanism is also provided with pneumatic scissors, and the cutting direction of the pneumatic scissors faces to the process line penetrating between the movable winding mechanism and the traction mechanism.
As an improved scheme, a cleaning mechanism for cleaning the electric welding head is further arranged on the workbench, the cleaning mechanism comprises leather for cleaning, the leather is mounted on a fixed joint, the fixed joint is mounted on a guide rod, the guide rod is slidably arranged on a pair of third supporting blocks which are arranged oppositely in a penetrating mode, the end portion of the guide rod extends to the outer side of each third supporting block and is connected with a sixth connecting block, the sixth connecting block is connected with a piston rod of a fifth air cylinder, and a cylinder body of the fifth air cylinder is mounted on one third supporting block;
the two third supporting blocks are both arranged on the workbench;
the first supporting plate is provided with a through hole for the fixed joint to pass through, and the moving direction of the guide rod faces the electric welding head and pushes the leather arranged on the fixed joint to contact the end part of the electric welding head.
After the technical scheme is adopted, the invention has the beneficial effects that:
the technical line winding machine is characterized in that a threading mechanism is arranged, so that a winding line can penetrate through a technical line and is matched with a welding and bonding mechanism to sinter and bond the penetrated winding line on the technical line, the technical line is rotated and the mutual distance is increased to move by arranging a fixed winding mechanism and a movable winding mechanism, and then the winding line is uniformly wound on the technical line;
the traction mechanism is arranged, so that the processed process line can be drawn to a set length, the process line can be clamped through the pneumatic clamp of the cutting mechanism, and the cutting is performed through the pneumatic scissors, so that the length and the size of each process line can be effectively ensured, meanwhile, the manual cutting by workers is not needed, the operation is convenient, and the working efficiency is improved;
through setting up electric welding head clearance mechanism, can be timely with the timely clearance of the debris that paste the sintering on the electric welding head fall, avoid influencing the sintering bonding effect of winding line, influence the outward appearance and the adhesive strength of technology line.
In conclusion, the technical scheme of the invention solves the problems that the existing process line is lack of corresponding winding processing equipment, manual winding is needed, the working efficiency is low, the quality is uncontrollable, and the cost is high.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the construction of the threading mechanism of the present invention;
FIG. 3 is a schematic structural view of the weld bonding mechanism of the present invention;
FIG. 4 is a schematic cross-sectional view of the weld bonding mechanism of the present invention;
FIG. 5 is a schematic structural view of the fixed winding mechanism, the movable winding mechanism and the traction mechanism of the present invention;
FIG. 6 is a schematic structural view from another perspective of the fixed winding mechanism, the movable winding mechanism and the pulling mechanism of the present invention;
FIG. 7 is a schematic view of the back side structure of the fixed winding mechanism, the movable winding mechanism and the traction mechanism of the present invention;
FIG. 8 is a schematic structural view of the cleaning mechanism of the present invention;
wherein each numerical designation refers to a particular meaning, element, and/or component, respectively, as follows in the figures.
In the figure: 1. the device comprises a box body, a 2, a workbench, a 3, a first supporting plate, a 4, a fixed winding mechanism, a 401, a first pneumatic chuck, a 402, a first driven wheel, a 403, a first transmission belt, a 404, a first driving wheel, a 405, a third driving motor, a 406, a first support, a 5, a threading mechanism, a 501, a sewing needle, 502, a thread hole, a 503, a first fixed block, a 504, a first supporting block, a 505, a second supporting plate, a 506, a tensioning wheel, a 507, a first sliding block, a 508, a first sliding rail, a 509, a second fixed block, a 510, a first driving motor, a 511, a first coupler, a 512, a first lead screw, a 513, a first pushing block, a 6, a welding and bonding mechanism, a 601, an electric welding head, a 602, a third fixed block, a 603, a second sliding block, a 604, a second sliding rail, a 605, a fourth fixed block, a 606, a second supporting block, a 607, a first connecting block, a 608, a first, A third slide block, 611, a third slide rail, 612, a fifth fixed block, 613, a second driving motor, 614, a second coupling, 615, a second lead screw, 616, a second push block, 7, a movable winding mechanism, 701, a third support plate, 702, a second pneumatic chuck, 703, a second driven wheel, 704, a second transmission belt, 705, a second driving wheel, 706, a fourth driving motor, 707, a second support, 708, a fourth slide block, 709, a fourth slide rail, 710, a third connecting block, 711, a second cylinder, 8, a traction mechanism, 801, a fourth support plate, 802, a third pneumatic chuck, 803, a third driven wheel, 804, a third transmission belt, 805, a third driving wheel, 806, a fifth driving motor, 807, a third support, 808, a fifth slide block, 809, a fourth connecting block, 1101, a third cylinder, 9, a process line, 10, a frame, 11, a cutting mechanism, 805, a pneumatic clamp, 1102. the device comprises a fifth supporting plate, 1103, a sixth sliding block, 1104, a fifth sliding rail, 1105, a cross beam, 1106, a fifth connecting block, 1107, a fourth air cylinder, 1108, pneumatic scissors, 12, a winding wire, 13, a cleaning mechanism, 1301, leather, 1302, a fixed joint, 1303, a guide rod, 1304, a third supporting block, 1305, a sixth connecting block, 1306, a fifth air cylinder, 14, a collecting tank, 15 and a supporting rod.
Detailed Description
The invention is further illustrated by the following specific examples. The use and purpose of these exemplary embodiments are to illustrate the present invention, not to limit the actual scope of the present invention in any way, and not to limit the scope of the present invention in any way.
In this embodiment, as shown in fig. 1 to 7, a winding device for a process line 9 includes a box 1, a workbench 2 is mounted on the box 1 by bolts, a first support plate 3 is mounted on the workbench 2 by bolts, a fixed winding mechanism 4 is disposed on one side of the first support plate 3, a movable threading mechanism 5 and a movable welding and bonding mechanism 6 are disposed on the other side of the first support plate 3, the threading mechanism 5 and the welding and bonding mechanism 6 are disposed opposite to each other, and by disposing the threading mechanism 5, a winding line 12 can penetrate through the process line 9 and cooperate with the welding and bonding mechanism 6 to sinter and bond the penetrated winding line 12 to the process line 9;
a movable winding mechanism 7 which is opposite to the fixed winding mechanism 4 is movably arranged on the box body 1, and a movable traction mechanism 8 is arranged on one side of the movable winding mechanism 7, which is far away from the fixed winding mechanism 4;
the fixed winding mechanism 4, the movable winding mechanism 7 and the traction mechanism 8 are internally provided with a process line 9 in a horizontal penetrating mode, the side face of the threading mechanism 5 penetrates through the process line 9 and is bonded through the welding and bonding mechanism 6, the fixed winding mechanism 4 and the movable winding mechanism 7 are wound, the process line 9 rotates and moves with increased mutual distance through the arrangement of the fixed winding mechanism 4 and the movable winding mechanism 7, and then the winding line 12 is uniformly wound on the process line 9;
the box body 1 is further provided with a rack 10 through bolts, the rack 10 is made of aluminum alloy sections, a cutting mechanism 11 for cutting the process line 9 is movably mounted on the rack 10, the processed process line 9 can be pulled to a set length by arranging a traction mechanism 8, the process line 9 can be clamped through a pneumatic clamp 1101 of the cutting mechanism 11, and cutting is performed through a pneumatic scissors 1108, so that the length size of each process line 9 can be effectively ensured, meanwhile, manual cutting by workers is not needed, the operation is convenient, and the working efficiency is improved;
the frame 10 is provided with a cross beam 1105, the cross beam 1105 is provided with an unprocessed and wound process line 9, the end part of the box body 1 close to the first supporting plate 3 is provided with a supporting rod 15 by a bolt, the supporting rod 15 is rotatably provided with a roller, and the process line 9 on the cross beam 1105 enters the fixed winding mechanism 4, the movable winding mechanism 7 and the traction mechanism 8 through the roller.
In this embodiment, as shown in fig. 2, the threading mechanism 5 includes a sewing needle 501, a piercing end of the sewing needle 501 faces the process thread 9, the piercing end is provided with a thread hole 502 for passing the winding thread 12, the sewing needle 501 is mounted on a first fixing block 503 through an adhesive, the first fixing block 503 is mounted on a first supporting block 504 by a bolt, and the first supporting block 504 is slidably mounted on the first supporting plate 3;
the first supporting block 504 is further provided with a second supporting plate 505 through bolts, a plurality of tension pulleys 506 used for tensioning the winding threads 12 are arranged on the second supporting plate 505 in a row, the tension pulleys 506 are rotatably arranged on the second supporting plate 505 through rotating shafts, in the embodiment, the tension pulleys 506 are divided into the tension pulley 506 with a larger diameter and the tension pulley 506 with a smaller diameter, the winding threads 12 are sequentially wound on the tension pulleys 506, penetrate through the through hole arranged on the first fixing block 503 and penetrate through the thread hole 502 of the sewing needle 501, when the puncturing end of the sewing needle 501 penetrates through the process thread 9, the winding threads 12 in the thread hole 502 are driven to penetrate through the process thread 9, and are welded and adhered on the process thread 9 through the electric welding head 601.
In this embodiment, as shown in fig. 2, a pair of first sliding blocks 507 arranged oppositely is installed on one side of the first supporting block 504 close to the first supporting plate 3 by bolts, the first sliding blocks 507 are all slidably installed on first sliding rails 508, and the first sliding rails 508 are all installed on the first supporting plate 3 by bolts;
a second fixing block 509 is installed on one side of the first supporting plate 3 close to the second supporting plate 505 through bolts, a first driving motor 510 used for pushing the sewing needle 501 to move is installed on the second fixing block 509 through bolts, an output shaft of the first driving motor 510 is connected with a first lead screw 512 through a first coupling 511, the first coupling 511 is installed on the first supporting plate 3 through a first installing block bolt, a first pushing block 513 used for pushing the first supporting block 504 to slide along the first sliding rail 508 is installed on the first lead screw 512 through threads, and the first pushing block 513 is installed on the first supporting block 504 through bolts.
In this embodiment, as shown in fig. 3 and 4, the welding and bonding mechanism 6 includes an electric welding head 601 disposed corresponding to the sewing needle 501, the electric welding head 601 is mounted on a third fixed block 602 through a bolt, the third fixed block 602 is mounted on a second slider 603 through a bolt, the second slider 603 is mounted on a second slide rail 604 in a sliding manner, the second slide rail 604 is mounted on a fourth fixed block 605 through a bolt, the fourth fixed block 605 is mounted on a second support block 606 through a bolt, and the second support block 606 is mounted on the first support plate 3 in a sliding manner;
the fourth fixing block 605 is further provided with a first connecting block 607 through a bolt, the first connecting block 607 is provided with a first air cylinder 608 through a bolt, the first air cylinder 608 is used for pushing the electric welding head 601 to move along the axial direction of the process line 9, a piston rod of the first air cylinder 608 is connected with a second connecting block 609 through a bolt, the second connecting block 609 is connected with the second sliding block 603 through a bolt, the electric welding head 601 can be driven to move along the axial direction of the process line 9 through the first air cylinder 608, and the electric welding head can be close to the lead hole 502 of the sewing needle 501 from the.
In this embodiment, as shown in fig. 3 and 4, a pair of third sliders 610 arranged oppositely is mounted on one side of the second support block 606 close to the first support plate 3 by bolts, the third sliders 610 are slidably mounted on third slide rails 611, and the third slide rails 611 are mounted on the first support plate 3 by bolts;
a fifth fixing block 612 is mounted on one side of the first support plate 3 close to the second support block 606 through a bolt, a second driving motor 613 for pushing the electric welding head 601 to move towards the sewing needle 501 is mounted on the fifth fixing block 612 through a bolt, an output shaft of the second driving motor 613 is connected with a second lead screw 615 through a second coupling 614, the second coupling 614 is mounted on the first support plate 3 through a second mounting block bolt, a second push block 616 for pushing the second support block 606 to slide along a third slide rail 611 is mounted on the second lead screw 615 through a thread, the electric welding head 601 can be driven to move along the radial direction of the process line 9 through the second driving motor 613, and the winding line 12 is welded and bonded on the process line 9 through axial movement driven by matching with the first cylinder 608.
In this embodiment, as shown in fig. 5 to 7, the fixed winding mechanism 4 includes a first pneumatic chuck 401, the first pneumatic chuck 401 is rotatably mounted on the first support plate 3 through a bearing, and both a head end and a tail end of the first pneumatic chuck 401 extend to an outer side of the first support plate 3, in order to make the first pneumatic chuck 401 operate smoothly, a hollow third mounting block is mounted at an end of the tail end of the first pneumatic chuck 401, the third mounting block is mounted on the first support plate 3 by a bolt, a first driven wheel 402 is mounted at the tail end of the first pneumatic chuck 401 by a key, the first driven wheel 402 is connected to a first driving wheel 404 by a first transmission belt 403, the first driving wheel 404 is mounted on an output shaft of a third driving motor 405 by a key, the third driving motor 405 is mounted on the first support plate 3 by a bolt of a first support 406, clamping of the process line 9 can be achieved through the first pneumatic chuck 401, the first pneumatic chuck 401 can be rotated by a third driving motor 405.
In this embodiment, as shown in fig. 5 to 7, the movable winding mechanism 7 includes a third support plate 701 slidably mounted on the box 1, a second pneumatic chuck 702 is rotatably mounted on the third support plate 701 through a bearing, and both a head end and a tail end of the second pneumatic chuck 702 extend to an outer side of the third support plate 701, in order to make the second pneumatic chuck 702 operate smoothly, a hollow fourth mounting block is mounted at a head end of the second pneumatic chuck 702, the fourth mounting block is bolted to the third support plate 701, the head end of the second pneumatic chuck 702 is disposed opposite to the head end of the first pneumatic chuck 401, a second driven wheel 703 is mounted on the second pneumatic chuck 702 through a key, the second driven wheel 703 is connected to a second driving wheel 703 through a second transmission belt 704, the second driving wheel 705 is mounted on an output shaft of a fourth driving motor 706 through a key, the fourth driving motor 706 is bolted to the third support plate 701 through a second bracket 707, the fourth driving motor 706 and the third driving motor 405 run synchronously, the process line 9 can be clamped by the second pneumatic chuck 702, the second pneumatic chuck 702 can be driven to rotate by the fourth driving motor 706, and the process line 9 can be rotated by matching with the first pneumatic chuck 401, so that the winding of the winding line 12 can be realized.
In this embodiment, as shown in fig. 5 to 7, a pair of fourth sliding blocks 708 arranged oppositely is installed on the bottom of the third supporting plate 701 by bolts, the fourth sliding blocks 708 are all slidably installed on the fourth sliding rails 709, and the fourth sliding rails 709 are all installed on the box body 1 by bolts;
the bottom of the third support plate 701 is further provided with a third connecting block 710 through a bolt, the third connecting block 710 is connected with a second cylinder 711 through a bolt, the second cylinder 711 is used for pushing the third support plate 701 to move on the fourth slide rail 709, and the cylinder body of the second cylinder 711 is mounted at the bottom of the box body 1 through a bolt.
In this embodiment, as shown in fig. 5 to 7, the traction mechanism 8 includes a fourth support plate 801 slidably mounted on the box body 1, a third pneumatic chuck 802 is rotatably mounted on the fourth support plate 801 through a bearing, in order to make the third pneumatic chuck 802 operate smoothly, a hollow fifth mounting block is mounted at a head end of the third pneumatic chuck 802, a fifth mounting block is mounted on the fourth support plate 801 by a bolt, a third driven wheel 803 is mounted on the third pneumatic chuck 802 by a key, the third driven wheel 803 is connected to a third driving wheel 805 by a third transmission belt 804, the third driving wheel 805 is mounted on an output shaft of a fifth driving motor 806 by a key, the fifth driving motor 806 operates synchronously with the fourth driving motor 706 and the third driving motor 405, and the fifth driving motor 806 is mounted on the fourth support plate 801 by a bolt through a third support 807; the third pneumatic chuck 802 can clamp the process line 9, the fifth driving motor 806 can drive the third pneumatic chuck 802 to rotate, and the process line 9 at the traction position can synchronously rotate in the same direction as the process line 9 between the second pneumatic chuck 702 and the first pneumatic chuck 401, so that the problems of twisting and knotting are avoided, and the process line 9 can be freely stretched;
a pair of oppositely arranged fifth sliding blocks 808 are installed at the bottom of the fourth supporting plate 801 through bolts, and the fifth sliding blocks 808 are all installed on the fourth sliding rail 709 in a sliding manner;
a fourth connecting block 809 is further bolted to the bottom of the third supporting plate 701, a third cylinder 810 for pushing the fourth supporting plate 801 to move along a fourth sliding rail 709 is bolted to the fourth connecting block 809, a cylinder body of the third cylinder 810 is bolted to the bottom of the box body 1, and the telescopic direction of a piston rod of the third cylinder 810 is opposite to the telescopic direction of a piston rod of the second cylinder 711;
in this embodiment, the inner cavities of the first pneumatic chuck 401, the second pneumatic chuck 702 and the third pneumatic chuck 802 are respectively provided with pneumatic pressing blocks which are arranged oppositely in a sliding manner, and when ventilation is performed, the pneumatic pressing blocks can tightly press the process line 9; the pneumatic chuck is a chuck using compressed gas as a power source, and is common in daily life and belongs to the common knowledge of technical personnel in the technical field, and the details are not repeated herein.
In this embodiment, referring to fig. 5 and fig. 6, the cutting mechanism 11 includes a pair of oppositely disposed and movable pneumatic clamps 1101, the pneumatic clamps 1101 are common to daily life and belong to the common knowledge of the technical staff in the field, and will not be described herein again, the clamping directions of the pneumatic clamps 1101 are both toward the process line 9, the two pneumatic clamps 1101 are respectively bolted to the fifth supporting plate 1102, the two fifth supporting plates 1102 are respectively bolted to the sixth sliding block 1103, the two sixth sliding blocks 1103 are respectively slidably mounted to the fifth sliding rail 1104, the two fifth sliding rails 1104 are respectively bolted to the bottom of the cross beam 1105 disposed on the rack 10, in this embodiment, the sixth sliding block 1103 is of a C-shaped structure, the fifth sliding rail 1104 is of a T-shaped structure, and the sixth sliding block 1103 and the fifth sliding rail 1104 are adapted to each other;
a fourth air cylinder 1107 for pushing the pneumatic clamp 1101 to move is mounted on each of the two cross beams 1105 through a fifth connecting block 1106 by bolts, a piston rod of the fourth air cylinder 1107 is respectively connected with the sixth slider 1103 by bolts, the pneumatic clamp 1101 can be driven by the fourth air cylinder 1107 to move towards the process line 9, and the process line 9 is clamped by the pneumatic clamp 1101;
the pneumatic scissors 1108 are common in daily life and belong to the common knowledge of technical personnel in the technical field, and are not described again, the cutting direction of the pneumatic scissors 1108 faces to the process line 9 penetrating between the movable winding mechanism 7 and the traction mechanism 8, the process line 9 clamped by the pneumatic clamp 1101 can be cut off by the pneumatic scissors 1108, the pneumatic clamp 1101 is driven to move to one side of the box body 1 by the fourth cylinder 1107, the process line 9 is loosened, and the process line 9 falls into the collecting groove 14 to be collected; through setting up drive mechanism 8, can pull the length of settlement with the technology line 9 that has processed, can press from both sides the technology line 9 tightly through the pneumatic clamp 1101 of cutting mechanism 11 to cut out through pneumatic scissors 1108, can effectually guarantee the length size of every technology line 9, simultaneously, need not staff's manual cutting, convenient operation has improved work efficiency.
In this embodiment, as shown in fig. 8, a cleaning mechanism 13 for cleaning the electric welding head 601 is further disposed on the workbench 2, the cleaning mechanism 13 includes leather 1301 for cleaning, the leather 1301 is mounted on the fixed joint 1302 by bolts, the fixed joint 1302 is mounted on a guide rod 1303 by bolts, the guide rod 1303 is slidably disposed on a pair of third supporting blocks 1304 disposed opposite to each other by a guide sleeve, and an end portion of the guide rod 1303 extends to an outer side of the third supporting block 1304 and is connected with a sixth connecting block 1305 by a bolt, the sixth connecting block 1305 is connected with a piston rod bolt of a fifth cylinder 1306, and a cylinder bolt of the fifth cylinder 1306 is mounted on one of the third supporting blocks 1304;
the two third supporting blocks 1304 are both arranged on the workbench 2 through bolts;
be equipped with the through-hole that is used for fixed joint 1302 to pass on the first backup pad 3, the moving direction of guide arm 1303 is towards electric welding head 601, through the shrink of fifth cylinder 1306 piston rod, can promote the leather 1301 of installation on the fixed joint 1302 and contradict in the tip of electric welding head 601 to clearing up electric welding head 601, in this embodiment, for convenient clearance, and the cleanness of clearance, the spirit kettle has been placed on workstation 2, can carry out dropwise add alcohol on the leather 1301, so that the clearance.
For ease of understanding, the working process of the present embodiment is given below:
as shown in fig. 1 to 7, the first step: the process thread 9 sequentially passes through the first pneumatic chuck 401, the second pneumatic chuck 702 and the third pneumatic chuck 802, the process thread 9 is clamped and tensioned, the sewing needle 501 is pushed by the first driving motor 510 to pierce the process thread 9, the winding thread 12 in the thread hole 502 of the sewing needle 501 is driven to penetrate through the process thread 9, and at the moment, the first driving motor 510 drives the sewing needle 501 to retreat for a certain distance, so that the thread hole 502 of the sewing needle 501 is close to the process thread 9;
the second step is that: by the mutual cooperation of the second driving motor 613 and the first cylinder 608, the electric welding head 601 is pushed along the side surface of the sewing needle 501 against the position of the thread hole 502 of the sewing needle 501, and the winding thread 12 from the thread hole 502 is heated, welded and adhered to the process thread 9;
then, the second driving motor 613 drives the electric welding head 601 to return to the initial position, the first driving motor 510 also drives the sewing needle 501 to return to the initial position, at this time, the winding thread 12 remains on the process thread 9, and in addition, the piston rod of the fifth cylinder 1306 contracts, drives the leather 1301 mounted on the fixed joint 1302 to abut against the end of the electric welding head 601, and cleans the electric welding head 601, as shown in fig. 8;
as shown in fig. 5 to 7, the third step: then, the third driving motor 405, the fourth driving motor 706 and the fifth driving motor 806 synchronously operate to drive the first pneumatic chuck 401, the second pneumatic chuck 702 and the third pneumatic chuck 802 to synchronously rotate in the same direction, so as to drive the clamped process line 9 to synchronously rotate, so as to wind the winding wire 12 on the process line 9, in the process of winding the process line 9, a piston rod of the second cylinder 711 extends to drive the movable winding mechanism 7 to gradually get away from the fixed winding mechanism 4, so as to realize uniform winding of the process line 9, and at the same time, a piston rod of the third cylinder 810 contracts to drive the traction mechanism 8 to synchronously move;
the fourth step: when the distance between the movable winding mechanism 7 and the fixed winding mechanism 4 is long, the process wire 9 is easy to loose, so that after the process wire 9 is wound for a certain length, the operation is stopped, the piston rod of the second cylinder 711 contracts to drive the movable winding mechanism 7 to approach the fixed winding mechanism 4 again, and the movable winding mechanism 7 is clamped and tensioned to perform winding again;
the fifth step: in the production process, the winding thread 12 wound on the process thread 9 is not wound all at once, but is wound at intervals of one degree, so that after the winding is finished for one section, the first step is repeated, and then the electric welding head 601 is pushed to abut against the thread hole 502 of the sewing needle 501 along the side surface of the sewing needle 501 through the mutual matching of the second driving motor 613 and the first cylinder 608, so that the winding thread 12 out of the thread hole 502 is heated and broken, and meanwhile, the winding thread 12 already wound on the process thread 9 is welded and adhered to the process thread 9, and is prevented from being loosened; then repeating the first step to the fifth step for continuous production;
and a sixth step: the unwound process line 9 is cut, when the length of the process line 9 pulled by the pulling mechanism 8 reaches a set value, a piston rod of the third air cylinder 810 contracts to drive the pneumatic clamp 1101 to move towards the process line 9, the pneumatic clamp 1101 is abutted against the process line 9 and clamps the process line 9, the process line 9 is cut through the pneumatic scissors 1108, then a piston rod of the fourth air cylinder 1107 extends to drive the pneumatic clamp 1101 to move towards the direction far away from the process line 9, the pneumatic clamp 1101 finally moves to one side of the box body 1, and then the pneumatic clamp 1101 is loosened to enable the process line 9 to fall into the collecting groove 14 for collection.
In conclusion, the invention solves the problems that the existing process line 9 is lack of corresponding winding processing equipment, needs manual winding, is low in working efficiency, uncontrollable in quality and high in cost.
It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should also be understood that various alterations, modifications and/or variations can be made to the present invention by those skilled in the art after reading the technical content of the present invention, and all such equivalents fall within the protective scope defined by the claims of the present application.
Claims (8)
1. A process line winding device is characterized in that: the wire winding machine comprises a box body, wherein a workbench is arranged on the box body, a first supporting plate is arranged on the workbench, a fixed wire winding mechanism is arranged on one side of the first supporting plate, a movable wire threading mechanism and a movable welding and bonding mechanism are arranged on the other side of the first supporting plate, and the wire threading mechanism and the welding and bonding mechanism are arranged oppositely;
a movable winding mechanism which is opposite to the fixed winding mechanism is movably arranged on the box body, and a movable traction mechanism is arranged on one side of the movable winding mechanism, which is far away from the fixed winding mechanism;
the fixed winding mechanism, the movable winding mechanism and the traction mechanism are internally provided with a process line in a horizontal penetrating manner, the threading mechanism drives the side surface of the winding line to penetrate through the process line and enables the winding line to be bonded on the process line through the welding bonding mechanism, and then the winding line is wound on the process line through the fixed winding mechanism and the movable winding mechanism;
the box body is also provided with a rack, and the rack is movably provided with a cutting mechanism for cutting the process line;
the threading mechanism comprises a sewing needle, the puncturing end of the sewing needle faces the process thread, a thread hole for penetrating and winding the thread is formed in the puncturing end, the sewing needle is installed on a first fixing block, the first fixing block is installed on a first supporting block, and the first supporting block is installed on a first supporting plate in a sliding mode;
the first supporting block is also provided with a second supporting plate, a plurality of tensioning wheels for tensioning the winding threads are arranged on the second supporting plate, and the winding threads are sequentially wound on the tensioning wheels, penetrate through holes formed in the first fixing block and penetrate through thread holes of the sewing needle;
the welding and bonding mechanism comprises an electric welding head arranged corresponding to the sewing needle, the electric welding head is arranged on a third fixed block, the third fixed block is arranged on a second sliding block, the second sliding block is arranged on a second sliding rail in a sliding manner, the second sliding rail is arranged on a fourth fixed block, the fourth fixed block is arranged on a second supporting block, and the second supporting block is arranged on the first supporting plate in a sliding manner;
still install first connecting block on the fourth fixed block, install on the first connecting block and be used for promoting the electric welding head is followed the first cylinder that technology spool line direction removed, the piston rod of first cylinder is connected with the second connecting block, the second connecting block with the second slider is connected.
2. A process line winding assembly as recited in claim 1, wherein: a pair of first sliding blocks which are arranged oppositely is arranged on one side, close to the first supporting plate, of the first supporting block, the first sliding blocks are all slidably arranged on first sliding rails, and the first sliding rails are all arranged on the first supporting plate;
first backup pad is close to the second fixed block is installed to one side of second backup pad, install on the second fixed block and be used for promoting the first driving motor that the sewing needle removed, first driving motor's output shaft has first lead screw through first coupling joint, threaded mounting is used for promoting on the first lead screw first supporting block is followed first sliding rail gliding ejector pad, first ejector pad install in on the first supporting block.
3. A process line winding assembly as recited in claim 1, wherein: a pair of third sliding blocks which are arranged oppositely is arranged on one side, close to the first supporting plate, of the second supporting block, the third sliding blocks are all slidably arranged on third sliding rails, and the third sliding rails are all arranged on the first supporting plate;
a fifth fixing block is installed on one side, close to the second supporting block, of the first supporting block, a second driving motor used for pushing the electric welding head to move towards the sewing needle direction is installed on the fifth fixing block, an output shaft of the second driving motor is connected with a second lead screw through a second coupler, a second pushing block used for pushing the second supporting block to slide along a third sliding rail is installed on the second lead screw in a threaded mode, and the second pushing block is installed on the second supporting block.
4. A process line winding assembly as recited in claim 1, wherein: fixed winding mechanism includes first pneumatic chuck, first pneumatic chuck rotate install in on the first backup pad, just the head end and the tail end of first pneumatic chuck all extend to the outside of first backup pad, first from the driving wheel is installed to the tail end of first pneumatic chuck, first from the driving wheel is connected with first action wheel through a driving belt, first action wheel is installed on third driving motor's output shaft, third driving motor through first support mounting in on the first backup pad.
5. A process line winding assembly as claimed in claim 4, wherein: the movable winding mechanism comprises a third supporting plate which is slidably installed on the box body, a second pneumatic chuck is rotatably installed on the third supporting plate, the head end and the tail end of the second pneumatic chuck extend to the outer side of the third supporting plate, the head end of the second pneumatic chuck and the head end of the first pneumatic chuck are arranged oppositely, a second driven wheel is installed on the second pneumatic chuck, the second driven wheel is connected with a second driving wheel through a second transmission belt, the second driving wheel is installed on an output shaft of a fourth driving motor, and the fourth driving motor is installed on the third supporting plate through a second support.
6. A process line winding assembly as recited in claim 5, wherein: a pair of oppositely arranged fourth sliding blocks is mounted at the bottom of the third supporting plate, the fourth sliding blocks are slidably mounted on fourth sliding rails, and the fourth sliding rails are mounted on the box body;
the bottom of the third supporting plate is further provided with a third connecting block, the third connecting block is connected with a second air cylinder used for pushing the third supporting plate to move along the fourth sliding rail, and a cylinder body of the second air cylinder is arranged at the bottom of the box body.
7. A process line winding apparatus as claimed in claim 6, wherein: the traction mechanism comprises a fourth supporting plate which is slidably mounted on the box body, a third pneumatic chuck is rotatably mounted on the fourth supporting plate, a third driven wheel is mounted on the third pneumatic chuck, the third driven wheel is connected with a third driving wheel through a third transmission belt, the third driving wheel is mounted on an output shaft of a fifth driving motor, and the fifth driving motor is mounted on the fourth supporting plate through a third support;
a pair of fifth sliding blocks which are oppositely arranged are installed at the bottom of the fourth supporting plate, and the fifth sliding blocks are all installed on the fourth sliding rail in a sliding mode;
a fourth connecting block is further installed at the bottom of the third supporting plate, a third air cylinder used for pushing the fourth supporting plate to move along the fourth sliding rail is connected onto the fourth connecting block, a cylinder body of the third air cylinder is installed at the bottom of the box body, and the telescopic direction of a piston rod of the third air cylinder is opposite to the telescopic direction of a piston rod of the second air cylinder.
8. A process line winding apparatus as claimed in claim 7, wherein: the cutting mechanism comprises a pair of pneumatic clamps which are oppositely arranged, the clamping directions of the pneumatic clamps face the process line, the two pneumatic clamps are respectively arranged on a fifth supporting plate, the two fifth supporting plates are respectively arranged on sixth sliding blocks, the two sixth sliding blocks are respectively arranged on fifth sliding rails in a sliding manner, and the two fifth sliding rails are respectively arranged at the bottoms of cross beams arranged on the rack;
a fourth cylinder for pushing the pneumatic clamp to move is mounted on each of the two cross beams through a fifth connecting block, and a piston rod of the fourth cylinder is connected with the sixth sliding block respectively;
and a fifth supporting plate close to the movable winding mechanism is also provided with pneumatic scissors, and the cutting direction of the pneumatic scissors faces to the process line penetrating between the movable winding mechanism and the traction mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202010226546.4A CN111118687B (en) | 2020-03-27 | 2020-03-27 | Process line winding device |
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| CN202010226546.4A CN111118687B (en) | 2020-03-27 | 2020-03-27 | Process line winding device |
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| CN111118687B true CN111118687B (en) | 2020-08-14 |
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| TWI781513B (en) * | 2021-01-13 | 2022-10-21 | 國立中興大學 | Intelligent sewing device |
| CN114030952A (en) * | 2021-08-31 | 2022-02-11 | 江西百宏光电科技有限公司 | Winding machine for optical filter switching device and winding method thereof |
| CN115554708B (en) * | 2022-09-07 | 2023-05-23 | 陆河丰盛新材料有限公司 | Automatic production equipment for toy horsetails |
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| GB227082A (en) * | 1923-12-31 | 1925-08-20 | Western Electric Co Ltd | Improvements in taping machines |
| CN202058577U (en) * | 2011-02-28 | 2011-11-30 | 何日永 | Full-automatic iron core winder |
| WO2015182675A1 (en) * | 2014-05-27 | 2015-12-03 | 学校法人日本大学 | Three-dimensional printing system, three-dimensional printing method, molding device, fiber-containing object, and production method therefor |
| JP2016063707A (en) * | 2014-09-22 | 2016-04-25 | 住友電装株式会社 | Tubular outer package mounting device and manufacturing method of wire module with tubular outer package member |
| CN205590086U (en) * | 2016-04-22 | 2016-09-21 | 温岭市杠林机械有限公司 | Winding machine |
| KR102003192B1 (en) * | 2016-11-15 | 2019-10-04 | 경림기전 주식회사 | Taping apparatus for wiring harness |
| CN107296634B (en) * | 2017-07-04 | 2023-10-27 | 杭州锐健马斯汀医疗器材有限公司 | Suture joint method |
| CN107424837B (en) * | 2017-09-08 | 2023-05-12 | 珠海市艾森工匠科技有限公司 | Wire twisting device and control method thereof, common-mode inductance winding machine and winding method thereof |
| CN108766669A (en) * | 2018-06-27 | 2018-11-06 | 芜湖博康机电有限公司 | A kind of novel wire harness adhesive tape enwinding device |
| CN108987099B (en) * | 2018-07-23 | 2020-04-21 | 德宙佑电股份有限公司 | Inductor stranding method |
| CN109081186A (en) * | 2018-08-23 | 2018-12-25 | 温州天炽包装有限公司 | A kind of textile production winding device that spins |
| CN110485008B (en) * | 2019-07-03 | 2020-08-25 | 东莞市旭盛线业有限公司 | Tension self-adjusting multi-strand twisting machine |
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