CN111115368A - Cable pay-off device - Google Patents

Cable pay-off device Download PDF

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Publication number
CN111115368A
CN111115368A CN202010090423.2A CN202010090423A CN111115368A CN 111115368 A CN111115368 A CN 111115368A CN 202010090423 A CN202010090423 A CN 202010090423A CN 111115368 A CN111115368 A CN 111115368A
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CN
China
Prior art keywords
motor
cable
tension
winding
frame
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Granted
Application number
CN202010090423.2A
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Chinese (zh)
Other versions
CN111115368B (en
Inventor
毛兴
陶水东
杨子力
王路军
朱良
唐志宇
崔兴
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Qujing Power Supply Bureau Yunnan Power Grid Co Ltd
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Qujing Power Supply Bureau Yunnan Power Grid Co Ltd
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Application filed by Qujing Power Supply Bureau Yunnan Power Grid Co Ltd filed Critical Qujing Power Supply Bureau Yunnan Power Grid Co Ltd
Priority to CN202010090423.2A priority Critical patent/CN111115368B/en
Publication of CN111115368A publication Critical patent/CN111115368A/en
Application granted granted Critical
Publication of CN111115368B publication Critical patent/CN111115368B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/38Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension
    • B65H59/384Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating speed of driving mechanism of unwinding, paying-out, forwarding, winding, or depositing devices, e.g. automatically in response to variations in tension using electronic means
    • B65H59/387Regulating unwinding speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables

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  • Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)

Abstract

The invention relates to a cable pay-off device, which comprises a winding assembly and a flat cable assembly; the winding assembly consists of a first frame, a winding reel and a first motor, wherein the winding reel is arranged on the first frame, and the first motor drives the winding reel to rotate relative to the first frame; the winding displacement subassembly comprises second frame, reciprocal lead screw, tension bracket and second motor, and in the rotatable second frame of establishing of reciprocal lead screw, the tension bracket suit was equipped with tension wheel and fabric wheel on the tension bracket on the reciprocal lead screw, and tension wheel and fabric wheel form the winding displacement passageway that the power cable passes through jointly, the second motor with the tension wheel transmission is connected. The cable winding device comprises a winding reel, a winding displacement assembly, a tension wheel, a first motor, a second motor and a tension wheel. The invention can effectively reduce the resistance and friction force on the cable, and protect the cable while improving the paying-off efficiency.

Description

Cable pay-off device
Technical Field
The invention relates to the technical field of cable construction, in particular to a cable pay-off device.
Background
The electric wire and the cable are used as main carriers of power transmission and widely applied to the aspects of electric equipment, lighting circuits, household appliances and the like. Cable manufacturers wind cables around reels to facilitate packaging and transportation.
During cable construction, the mode that the spool was rotated to the unwrapping wire of cable mostly adopted to the rotation mode is mostly manual, causes the unwrapping wire inefficiency of cable like this to artifical intensity of labour scheduling problem greatly.
Disclosure of Invention
The invention aims to solve the problems that when a cable is constructed, a winding reel needs to be rotated manually to pay off the cable, so that the paying off efficiency of the cable is low, the labor intensity of workers is high and the like, and provides a cable paying off device.
The technical scheme adopted by the invention is as follows:
a cable pay-off device comprises a winding assembly and a flat cable assembly; the winding assembly comprises a first frame, a winding reel and a first motor, wherein the first frame comprises a front frame body, a rear frame body and a rotating shaft, the front frame body and the rear frame body are connected into an integral first frame through the rotating shaft, the winding reel is fixedly sleeved on the rotating shaft, the first motor is in transmission connection with the rotating shaft, and the rotating shaft drives the winding reel to rotate relative to the first frame so as to convey cables in the direction of the wire arranging assembly; the winding displacement subassembly comprises second frame, reciprocal lead screw, tension bracket and second motor, and the second frame comprises both sides board and bottom plate cell body structure, and the rotatable cell body of locating the second frame of reciprocal lead screw to the curb plate that passes second frame one side is connected with first motor drive, and tension bracket suit is equipped with tension pulley and wire pressing wheel on the reciprocating lead screw on the tension bracket, and tension pulley and wire pressing wheel form the winding displacement passageway that the power cable passes through jointly, the second motor with the tension pulley drive is connected, and the cable that the tension pulley drives to be located the winding displacement passageway is to keeping away from winding reel one side unwrapping wire.
The cable pay-off device is further provided with a base, the base is of a plate shape, a movable platform which can slide along the direction vertical to the axis of the winding reel through a plurality of sliding blocks and a plurality of sliding rails is arranged on one side of the upper surface of the base, the first rack is fixed on the other side of the upper surface of the base, and the second rack is fixed on the movable platform.
The transmission screw rod is in transmission connection with at least one of the slide blocks, a handle is arranged on the transmission screw rod, the transmission screw rod can be driven to rotate through the handle, and the slide block is driven to drive the movable platform to slide.
The cable pay-off device is also provided with a rotating speed sensor and a controller, wherein the rotating speed sensor is arranged at the rotating connection position of the second motor and the tension pulley and is used for outputting the rotating speed of the tension pulley; the controller is connected with the first motor, the second motor and the rotating speed sensor, and the controller can control the rotating speed and the stop of the first motor and the second motor according to the feedback of the rotating speed sensor.
The cable pay-off device is also provided with a tension sensor and a controller, wherein the tension sensor is arranged between the winding displacement channel and the winding drum and is used for outputting tension applied to the cable between the winding drum and the winding displacement channel; the controller is connected with the first motor, the second motor and the tension sensor, and the controller can control the rotating speed and the stop of the first motor and the second motor according to the feedback of the tension sensor.
At least one guide rod parallel to the reciprocating screw rod is further arranged in the groove body of the second rack; the tension bracket is provided with a guide hole, the guide rod penetrates through the tension bracket through the guide hole, and two ends of the guide rod are respectively fixed on two side plates of the second rack.
The guide rod is further provided with a guide groove along the axis direction, and the inner circumferential surface of the guide hole is provided with a guide protrusion capable of sliding in the guide groove.
The invention has the beneficial effects that:
the cable winding device comprises a winding reel, a winding displacement assembly, a tension wheel, a first motor, a second motor and a tension wheel. The invention can effectively reduce the resistance and friction force on the cable, and protect the cable while improving the paying-off efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of a flat cable assembly according to the present invention;
FIG. 3 is a schematic view of the tension bracket of the present invention;
fig. 4 is a schematic structural view of the guide bar of the present invention.
In fig. 1-4, 100-cable, 210-coil winding assembly, 220-cable winding assembly, 211-first frame, 212-coil winding drum, 213-first motor, 221-second frame, 222-reciprocating screw rod, 223-tension bracket, 224-second motor, 225-tension wheel, 226-wire pressing wheel, 227-guide rod, 228-guide groove, 230-base, 231-movable platform, 232-slide block, 233-slide rail and 240-tension sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without any inventive step, are within the scope of the present invention.
The invention relates to a cable pay-off device, which comprises a winding assembly 210 and a flat cable assembly 220.
The winding assembly 210 is composed of a first frame 211, a winding reel 212, and a first motor 213. The first frame 211 is composed of a front frame body, a rear frame body and a rotating shaft, and the front frame body and the rear frame body are connected with the first frame 211 as a whole through the rotating shaft. The winding reel 212 is fixedly sleeved on the rotating shaft, and the first motor 213 is in transmission connection with the rotating shaft. When the first motor 213 is turned on, the first motor 213 drives the rotation shaft to rotate, and the rotation shaft drives the winding reel 212 to rotate relative to the first frame 211, so as to convey the cable 100 toward the cable arranging assembly 220.
The traverse assembly 220 is composed of a second frame 221, a reciprocating screw 222, a tension bracket 223 and a second motor 224. The second frame 221 is a trough structure formed by two side plates and a bottom plate, and the reciprocating screw 222 is rotatably disposed in the trough of the second frame 221 and passes through the side plate on one side of the second frame 221 to be in transmission connection with the first motor 213. The tension bracket 223 is sleeved on the reciprocating screw 222, the tension bracket 223 is provided with a tension wheel 225 and a wire pressing wheel 226, the tension wheel 225 and the wire pressing wheel 226 together form a wire arranging channel for the cable 100 to pass through, and the second motor 224 is in transmission connection with the tension wheel 225. When the second motor 224 is turned on, the second motor 224 drives the tension pulley 225 to rotate, and the tension pulley 225 drives the cable 100 in the cable arranging channel to be paid off to the side far away from the winding reel 212.
The cable paying-off mechanism drives the winding reel 212 to rotate and pay off through the first motor 213 in the paying-off working process, meanwhile, the tension bracket 223 is driven to reciprocate relative to the axis direction of the winding reel 212, the movement is synchronous with the movement of the winding reel 212, and then the position of a winding displacement channel on the tension bracket 223 corresponds to the storage position of the cable 100 on the winding reel 212 through the movement of the tension bracket 223 relative to the winding reel 212, so that the paying-off action of the cable 100 is facilitated, the resistance and the friction force of the cable 100 are reduced, and the cable 100 is protected while the paying-off efficiency is improved. In the process of paying off by the winding assembly 210, the wire arranging assembly 220 can promote the paying off, so that the paying off efficiency can be further improved.
In order to facilitate the adjustment of the distance between the first frame 211 and the second frame 221 during the cable construction, the base 230 may be added to the cable paying-off device, the base 230 is plate-shaped, and one side of the upper surface of the base 230 is provided with a movable platform 231 which can slide along the direction perpendicular to the axis of the winding reel 212 through a plurality of sliders 232 and a plurality of slide rails 233; the first frame 211 is fixed to the other side of the upper surface of the base 230, and the second frame 221 is fixed to the movable platform 231, so that the distance between the first frame 211 and the second frame 221 can be adjusted according to the cable construction requirement. Further, in order to adjust the position of the second machine relative to the first machine frame 211, the transmission screw rod can be in transmission connection with one or more sliding blocks 232, a handle is additionally arranged on the transmission screw rod, the transmission screw rod can be driven to rotate through the handle, and the sliding blocks 232 are driven to drive the movable platform 231 to slide. When the first motor 213 drives the reciprocating lead screw 222, the slider 232 and the handle do not rotate.
In order to further precisely control the rotation speed of the first motor 213 and the second motor 224, and prevent the cable 100 from being accumulated between the winding assembly 210 and the winding displacement assembly 220, or from being damaged or deformed due to an excessive tensile force, the present invention provides two embodiments for precisely controlling the rotation speed of the first motor 213 and the second motor 224.
The first method is that a rotation speed sensor and a controller are additionally arranged on the cable pay-off device, and the rotation speed sensor is arranged at the rotary connection position of a second motor 224 and a tension pulley 225 and is used for outputting the rotation speed of the tension pulley 225; the controller is connected with the first motor 213, the second motor 224 and the rotating speed sensor, and the controller calculates the wire arranging speed and the wire arranging total length of the tension wheel 225 according to the feedback of the rotating speed sensor and the size of the tension wheel 225; when the winding speed is greater than the preset speed of the controller, the controller controls the rising or falling speed of the first motor 213 or the second motor 224. When the total length of the flat cable is greater than the preset length of the controller, the controller controls the first motor 213 and the second motor 224 to stop, and the paying-off is completed.
The second is that a tension sensor 240 and a controller are additionally arranged on the cable pay-off device, the tension sensor 240 is arranged between the winding displacement channel and the winding reel 212 and is used for outputting the tension of the cable 100 between the winding reel 212 and the winding displacement channel; the controller is connected with the first motor 213, the second motor 224 and the tension sensor 240, a maximum tension value, a minimum tension value and a standard tension value are arranged in the controller, the controller is compared with the maximum tension value, the minimum tension value and the standard tension value according to the feedback of the tension sensor 240, when the tension applied to the cable 100 is smaller than or equal to the minimum tension value, the controller controls the second motor 224 to increase the speed, and outputs a slipping signal of the cable arrangement component 220 until the tension applied to the cable 100 is equal to the standard tension value; when the pulling force applied to the cable 100 is greater than the maximum pulling force value, the controller controls the first motor 213 to increase the speed until the pulling force applied to the cable 100 is equal to the standard pulling force value; when the tension sensor 240 has no tension feedback, the controller controls the first motor 213 and the second motor 224 to stop, and the paying-off is completed.
In order to guide the movement of the tension bracket 223, at least one guide rod 227 parallel to the reciprocating screw 222 may be additionally arranged in the groove body of the second frame 221; and a guide hole is additionally formed in the tension bracket 223, the guide rod 227 passes through the tension bracket 223 through the guide hole, and both ends of the guide rod 227 are respectively fixed to both side plates of the second frame 221. Further, in order to prevent the tension bracket 223 from rotating relative to the second bracket, a guide groove 228 may be formed in the guide rod 227 in the axial direction, and a guide protrusion slidable in the guide groove 228 may be provided on the inner circumferential surface of the guide hole.

Claims (7)

1. A cable payout device, comprising: the cable pay-off device comprises a winding assembly and a flat cable assembly; the winding assembly comprises a first frame, a winding reel and a first motor, wherein the first frame comprises a front frame body, a rear frame body and a rotating shaft, the front frame body and the rear frame body are connected into an integral first frame through the rotating shaft, the winding reel is fixedly sleeved on the rotating shaft, the first motor is in transmission connection with the rotating shaft, and the rotating shaft drives the winding reel to rotate relative to the first frame so as to convey cables in the direction of the wire arranging assembly; the winding displacement subassembly comprises second frame, reciprocal lead screw, tension bracket and second motor, and the second frame comprises both sides board and bottom plate cell body structure, and the rotatable cell body of locating the second frame of reciprocal lead screw to the curb plate that passes second frame one side is connected with first motor drive, and tension bracket suit is equipped with tension pulley and wire pressing wheel on the reciprocating lead screw on the tension bracket, and tension pulley and wire pressing wheel form the winding displacement passageway that the power cable passes through jointly, the second motor with the tension pulley drive is connected, and the cable that the tension pulley drives to be located the winding displacement passageway is to keeping away from winding reel one side unwrapping wire.
2. The cable payout device as defined in claim 1, wherein: the cable pay-off device is further provided with a base, the base is of a plate shape, a movable platform which can slide along the direction vertical to the axis of the winding reel through a plurality of sliding blocks and a plurality of sliding rails is arranged on one side of the upper surface of the base, the first rack is fixed on the other side of the upper surface of the base, and the second rack is fixed on the movable platform.
3. The cable payout device as defined in claim 2, wherein: the transmission screw rod is in transmission connection with at least one of the slide blocks, a handle is arranged on the transmission screw rod, the transmission screw rod can be driven to rotate through the handle, and the slide block is driven to drive the movable platform to slide.
4. The cable payout device as defined in claim 1, wherein: the cable pay-off device is also provided with a rotating speed sensor and a controller, wherein the rotating speed sensor is arranged at the rotating connection position of the second motor and the tension pulley and is used for outputting the rotating speed of the tension pulley; the controller is connected with the first motor, the second motor and the rotating speed sensor, and the controller can control the rotating speed and the stop of the first motor and the second motor according to the feedback of the rotating speed sensor.
5. The cable payout device as defined in claim 1, wherein: the cable pay-off device is also provided with a tension sensor and a controller, wherein the tension sensor is arranged between the winding displacement channel and the winding drum and is used for outputting tension applied to the cable between the winding drum and the winding displacement channel; the controller is connected with the first motor, the second motor and the tension sensor, and the controller can control the rotating speed and the stop of the first motor and the second motor according to the feedback of the tension sensor.
6. The cable payout device as defined in any one of claims 1 to 5, wherein: at least one guide rod parallel to the reciprocating screw rod is further arranged in the groove body of the second rack; the tension bracket is provided with a guide hole, the guide rod penetrates through the tension bracket through the guide hole, and two ends of the guide rod are respectively fixed on two side plates of the second rack.
7. The cable payout device as defined in claim 6, wherein: the guide rod is further provided with a guide groove along the axis direction, and the inner circumferential surface of the guide hole is provided with a guide protrusion capable of sliding in the guide groove.
CN202010090423.2A 2020-02-13 2020-02-13 Cable paying-off device Active CN111115368B (en)

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Application Number Priority Date Filing Date Title
CN202010090423.2A CN111115368B (en) 2020-02-13 2020-02-13 Cable paying-off device

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Application Number Priority Date Filing Date Title
CN202010090423.2A CN111115368B (en) 2020-02-13 2020-02-13 Cable paying-off device

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CN111115368B CN111115368B (en) 2024-05-17

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113307095A (en) * 2021-06-02 2021-08-27 江苏省农业科学院 Long cable winding equipment
CN114057022A (en) * 2021-11-26 2022-02-18 广东博智林机器人有限公司 Cable drum

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3593558A (en) * 1969-07-24 1971-07-20 Fenn Mfg Co The Payoff reel controller
CN102009871A (en) * 2010-11-15 2011-04-13 江苏康莱特科技有限公司 Wire looping device and wire looping method
CN103274264A (en) * 2013-06-04 2013-09-04 台州市双辉机械设备有限公司 Bidirectional wire arranging device of multi-wire cutting machine and control method of bidirectional wire arranging device
CN205240950U (en) * 2015-12-18 2016-05-18 武隆县廷江纺织有限公司 A spiral device for strander
CN205932769U (en) * 2016-08-22 2017-02-08 合肥瀚翔智能科技有限公司 Staying unmanned aerial vehicle's automatic coiling and uncoiling device
CN107097954A (en) * 2017-06-21 2017-08-29 安徽博识电子科技有限公司 It is tethered at the folding and unfolding line control system and folding and unfolding method of rotor wing unmanned aerial vehicle
CN107902484A (en) * 2017-11-17 2018-04-13 天津大衍天成科技有限公司 A kind of cable winding apparatus
CN108483129A (en) * 2018-05-18 2018-09-04 常州市新创智能科技有限公司 Carbon fiber high speed machine unreels creel back yarn based Tensile Testing System and test method online
CN208037702U (en) * 2018-04-12 2018-11-02 四川省川胜电缆有限公司 A kind of cable winder
CN209242328U (en) * 2018-11-16 2019-08-13 西安宇能机电设备有限公司 A kind of self routing device payingoff mechanism
CN110240011A (en) * 2019-07-05 2019-09-17 东莞市傲森电子科技有限公司 A kind of axis row's formula active paying out machine with deviation correcting device
CN209396715U (en) * 2018-11-29 2019-09-17 浙江贝尔技术有限公司 A kind of captive unmanned plane take-up and pay-off device with guide roller
CN212101442U (en) * 2020-02-13 2020-12-08 云南电网有限责任公司曲靖供电局 Cable pay-off device

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3593558A (en) * 1969-07-24 1971-07-20 Fenn Mfg Co The Payoff reel controller
CN102009871A (en) * 2010-11-15 2011-04-13 江苏康莱特科技有限公司 Wire looping device and wire looping method
CN103274264A (en) * 2013-06-04 2013-09-04 台州市双辉机械设备有限公司 Bidirectional wire arranging device of multi-wire cutting machine and control method of bidirectional wire arranging device
CN205240950U (en) * 2015-12-18 2016-05-18 武隆县廷江纺织有限公司 A spiral device for strander
CN205932769U (en) * 2016-08-22 2017-02-08 合肥瀚翔智能科技有限公司 Staying unmanned aerial vehicle's automatic coiling and uncoiling device
CN107097954A (en) * 2017-06-21 2017-08-29 安徽博识电子科技有限公司 It is tethered at the folding and unfolding line control system and folding and unfolding method of rotor wing unmanned aerial vehicle
CN107902484A (en) * 2017-11-17 2018-04-13 天津大衍天成科技有限公司 A kind of cable winding apparatus
CN208037702U (en) * 2018-04-12 2018-11-02 四川省川胜电缆有限公司 A kind of cable winder
CN108483129A (en) * 2018-05-18 2018-09-04 常州市新创智能科技有限公司 Carbon fiber high speed machine unreels creel back yarn based Tensile Testing System and test method online
CN209242328U (en) * 2018-11-16 2019-08-13 西安宇能机电设备有限公司 A kind of self routing device payingoff mechanism
CN209396715U (en) * 2018-11-29 2019-09-17 浙江贝尔技术有限公司 A kind of captive unmanned plane take-up and pay-off device with guide roller
CN110240011A (en) * 2019-07-05 2019-09-17 东莞市傲森电子科技有限公司 A kind of axis row's formula active paying out machine with deviation correcting device
CN212101442U (en) * 2020-02-13 2020-12-08 云南电网有限责任公司曲靖供电局 Cable pay-off device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113307095A (en) * 2021-06-02 2021-08-27 江苏省农业科学院 Long cable winding equipment
CN114057022A (en) * 2021-11-26 2022-02-18 广东博智林机器人有限公司 Cable drum

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