CN110240011A - A kind of axis row's formula active paying out machine with deviation correcting device - Google Patents
A kind of axis row's formula active paying out machine with deviation correcting device Download PDFInfo
- Publication number
- CN110240011A CN110240011A CN201910604538.6A CN201910604538A CN110240011A CN 110240011 A CN110240011 A CN 110240011A CN 201910604538 A CN201910604538 A CN 201910604538A CN 110240011 A CN110240011 A CN 110240011A
- Authority
- CN
- China
- Prior art keywords
- paying out
- wire
- out machine
- deviation correcting
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000001514 detection method Methods 0.000 claims abstract description 35
- 238000006073 displacement reaction Methods 0.000 claims abstract description 26
- 230000001105 regulatory effect Effects 0.000 claims abstract description 9
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005662 electromechanics Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
- 230000017260 vegetative to reproductive phase transition of meristem Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
Landscapes
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The present invention relates to coil winding machine technical fields, disclose a kind of axis row's formula active paying out machine with deviation correcting device, including base a, the base a is provided with board, the base a's is externally connected to guide mechanism a, this paying out machine is at work, utilize the current position of rectification detection device detection wire rod, when the releasing of wire rod shifts, displacement adjustment device a sends a signal to control mechanism, then the coil of wire is compensated using control command displacement regulating device a, steady state is always remained to reach wire rod bleed position, the structure of the paying out machine is simple and more compact, control accuracy is high.
Description
Technical field
The present invention relates to coil winding machine technical fields more particularly to a kind of axis with deviation correcting device to arrange formula active paying out machine.
Background technique
Cable typically refers to the conductor by one or more mutually insulated, then is made of molding machine external insulating protective layer,
Common type of cable has cable to have power cable, control cable, compensating cable, shielded cable, high-temperature cable, calculate electromechanics
Cable, signal cable, coaxial cable, fire-resisting cable, cable for ship, mine cable, aluminium alloy cable etc..
For the signal cable used especially for computer-internal, its line footpath of this signal-transmitting cable is small, and logical
It is often coiled by several superfine conducting wires, these superfine diameter of wire can be normally reached 0.02mm, and superfine conducting wire exists
Usually when releasing on traditional paying out machine on spool, spool is placed on, the lead location of releasing is always at change
Change state, and conducting wire is especially for tinned wird, silver-coated copper wire etc., thus be easy to cause the tin plating or silver coating of conducting wire with
A large amount of deviation contact friction occurs between wire-crossing wheel inner sidewall, this is easy to influence its conductive mass for this kind of conducting wire,
Influence service life.
In view of this, the present inventor has made improvement.
Summary of the invention
In view of the above-mentioned deficiencies in the prior art, it is an object of the present invention to provide a kind of axis row's formula active unwrapping wire with deviation correcting device
Machine, this paying out machine have the advantages that compact-sized, control is accurate.
To achieve the above object, a kind of axis with deviation correcting device of the invention arranges formula active paying out machine, including base a, institute
It states base a and is provided with board, it further includes unwrapping wire driving mechanism, for installing that the base a's, which is externally connected to guide mechanism a,
The coil of wire simultaneously releases wire rod;Displacement adjustment device a, for driving the coil of wire to be displaced and keeping wire rod bleed position constant;Correction
Detection device, for monitoring the current location for the wire rod released from the coil of wire;Control mechanism receives the signal of rectification detection device simultaneously
Command displacement regulating device a.
Further, the unwrapping wire driving mechanism includes first servo motor a, main shaft a and coaxial with main shaft a
The paying out reel of connection, the paying out reel are equipped with the first fixing piece and the second fixing piece, and the coil of wire is installed in the first fixing piece
And second between fixing piece, the first servo motor a is sequentially connected by synchronous belt and main shaft a.
Further, the displacement adjustment device a includes the second servo motor a, screw rod a, guide rail a and slides with guide rail a
The shifting seat a of connection, the screw rod a drive displacement seat a are slided along guide rail a, and the second servo motor a passes through synchronous belt and drives
Screw rod a rotation.
Preferably, the unwrapping wire driving mechanism is set to shifting seat a.
Further, the rectification detection device includes first distance sensor and second distance sensor, and described first
Detection zone is formed between range sensor and second distance sensor, wire rod passes through after releasing from detection zone, first distance
Sensor and second distance sensor are electrically connected with control mechanism.
Further, the guide mechanism a includes bracket a, and the bracket a is provided at least two groups propelling sheave mechanism, branch
Frame a is provided with the sliding slot for propelling sheave mechanism slips, the propelling sheave mechanism include adjusting block, fixing axle and with fixed axis connection
Guide roller, the fixing axle connect with adjusting block.
Preferably, the guide mechanism a is additionally provided with tension arm a, and the tension arm a is connect with base a, the tension arm
One end of a is provided with straining pulley, and the other end of the tension arm a is provided with tensioner, and the tensioner and control mechanism are electrical
Connection.
Further, base a is provided with inner cavity, and the displacement adjustment device a, unwrapping wire driving mechanism are respectively positioned in inner cavity.
Beneficial effects of the present invention: a kind of axis row's formula active paying out machine with deviation correcting device, including base a, the base a
It is provided with board, the base a's is externally connected to guide mechanism a, this paying out machine at work, is examined using rectification detection device
The current position of survey line material, when the releasing of wire rod shifts, displacement adjustment device a sends a signal to control mechanism, so
Afterwards using control command displacement regulating device a the coil of wire is compensated, thus reach wire rod bleed position always remain at it is constant
The structure of state, the paying out machine is simple and more compact, and control accuracy is high.
Detailed description of the invention
Fig. 1 is schematic perspective view of the invention.
Fig. 2 is schematic diagram of internal structure of the invention.
Fig. 3 is another visual angle schematic diagram of internal structure of the invention.
Fig. 4 is main view of the invention.
Fig. 5 is side view of the invention.
Fig. 6 is the attachment structure schematic diagram of main shaft a and paying out reel of the invention.
Appended drawing reference includes:
Base a--1, board -- 11, guide mechanism a--2, bracket a--21, sliding slot -- 211, adjusting block -- 22, it is fixed
Axis -- 23, guide roller -- 24, unwrapping wire driving mechanism -- 3, first servo motor a--31, main shaft a--32, paying out reel -- 33,
First fixing piece -- 34, the second fixing piece -- 35, casing -- 36, convex block a--37, displacement adjustment device a--4, the second servo electricity
Machine a--41, screw rod a--42, guide rail a--43, shifting seat a--44, rectification detection device -- 5, first distance sensor -- 51, the
Two range sensors -- 52, tension arm a--6, straining pulley -- 61, tensioner -- 62.
Specific embodiment
1 to attached drawing 6, the present invention will be described in detail with reference to the accompanying drawing.
A kind of axis with deviation correcting device of the invention arranges formula active paying out machine, specific to use such as flowering structure, including base a1,
The base a1 is provided with board 11, and it further includes unwrapping wire driving mechanism 3 that the base a1's, which is externally connected to guide mechanism a2,
For installing the coil of wire and releasing wire rod;Displacement adjustment device a4, for driving the coil of wire to be displaced and keeping wire rod bleed position
It is constant;Rectification detection device 5, for monitoring the current location for the wire rod released from the coil of wire;Control mechanism receives correction detection dress
Set 5 signal and command displacement regulating device a4.The basic functional principle of above structure is: being operated first the suitable line of personnel selection
Package is set in unwrapping wire driving mechanism 3, and wire rod pull-out is then sequentially passed through rectification detection device 5 and guide mechanism a2 etc., is led to
Normal wire rod and guide mechanism a are plumbness, but at work, since wire rod is wound in different location, line on the axis of the coil of wire
Material is constantly released, and wire rod, which just will form, forms a continually changing distance (or angle), this paying out machine benefit with vertical direction
The relative position variation that wire rod is detected with rectification detection device 5, sends a signal to displacement adjustment device by rectification detection device 5
A4 moves the coil of wire by displacement adjustment device a4, that is, compensates to the relative position variation that wire rod is released, in turn
Ensure that wire rod is always at constant unwrapping wire position, it by means of which, can be to avoid wire rod when releasing shifts and mistake
A large amount of contact friction occurs for line wheel, and reducing friction loses silver coating or copper plate of wire surface etc., improves wire rod
Forming Quality.
In addition, the control mechanism of this equipment can also be used and be set with other using existing firmware and controller etc.
The mode that standby set carries out comprehensively control carries out.
In the present embodiment, the unwrapping wire driving mechanism 3 include first servo motor a31, main shaft a32 and with main biography
Moving axis a32 coaxially connected paying out reel 33, the paying out reel 33 are equipped with the first fixing piece 34 and the second fixing piece 35, the line
Package is set between the first fixing piece 34 and the second fixing piece 35, and the first servo motor a31 passes through synchronous belt and main transmission
Axis a32 transmission connection.Wherein, the coil of wire during installation, first removes the second fixing piece 35, after being put into the coil of wire, then it is fixed by second
Part 35 is against the coil of wire, since the size of the coil of wire, length are distinct, in the technical scheme, the paying out reel 33 with
It is detachable connection between main shaft a32, referring to Fig. 6, the structure being specifically detachably connected is the defeated of main shaft a32
Outlet is provided with casing 36, and the convex block a37 of casing 36 is protruded into one end setting of paying out reel 33, and casing 36 is respectively provided with convex block a37
There is fixing screwed hole, fixing screwed hole is connected with fixing bolt.The replacement that paying out reel 33 may be implemented in this way, without will be entire
Main shaft a32 is replaced simultaneously, greatlys save the time of replacement, replacement is simpler, easily operated.When work, the first servo
Motor a31 drives main shaft a32, and main shaft a32 and paying out reel 33 realize synchronous rotary, is installed on paying out reel 33 to drive
The coil of wire realize rotation active unwrapping wire.In the technical scheme, the displacement adjustment device a4 include the second servo motor a41,
Screw rod a42, guide rail a43 and the shifting seat a44 being slidably connected with guide rail a43, the screw rod a42 drive displacement seat a44 is along guide rail
A43 is slided, and the second servo motor a41 drives screw rod a42 to rotate by synchronous belt.
In the technical scheme, the unwrapping wire driving mechanism 3 is set to shifting seat a44.Namely main shaft a32 is worn
Shifting seat a44 is crossed, then first servo motor a31 is fixed on shifting seat a44, is preferably secured to the top surface of shifting seat a44, this
Sample, entire unwrapping wire driving mechanism 3 can form an organic whole with shifting seat a44, be conducive to transmission displacement.
In the technical scheme, the rectification detection device 5 includes first distance sensor 51 and second distance sensor
52, detection zone is formed between the first distance sensor 51 and second distance sensor 52, from detection zone after wire rod releasing
Domain passes through, and first distance sensor 51 and second distance sensor 52 are electrically connected with control mechanism.Lead in the detection area
It crosses first distance sensor 51 and second distance sensor 52 is additionally provided with safety zone, safety zone can be such that cable is occurring
When Liquid sloshing, avoid generating accidentally compensation, such as: when work, wire rod is generally preset in the center of detection zone, according to practical survey
Examination, be set as 1 ± 0.2mm for first distance sensor 51 with wire rod at a distance from, by second distance sensor 52 and wire rod away from
From 1 ± 0.2mm is set as, in this way, wire rod is biased to first distance sensor 51, and the distance value being biased to is less than
0.8mm, when, meanwhile, when the distance that second distance sensor 52 detects wire rod is greater than 1.2mm, by control mechanism control bit transposition
The coil of wire is carried out the output position of bit shift compensation wire rod by regulating device a4.
In addition, the safety zone of wire rod is 0.4mm in above-mentioned test case, wire rod exists because itself shaking the change in location generated
It will not occur accidentally to compensate within the scope of 0.4mm, also ensure that wire rod will not rub with wire-crossing wheel inner wall;
In the technical scheme, the guide mechanism a2 includes bracket a21, and the bracket a21 is provided at least two groups and leads
Running wheel mechanism, bracket a21 are provided with the sliding slot 211 for propelling sheave mechanism slips, and the propelling sheave mechanism includes adjusting block 22, consolidates
Dead axle 23 and the guide roller 24 connecting with fixing axle 23, the fixing axle 23 are connect with adjusting block 22.Propelling sheave mechanism passes through cunning
Slot 211 is fixed and realizes the slidably tune carried out when adjustable, in particular to adjusting block 22 and sliding slot 211 are attached
Section, bracket a21 preferably directly adopt customization profile.
In the technical scheme, in order to preferably adjust line sending tension, the guide mechanism a2 is additionally provided with tension arm a6,
The tension arm a6 is connect with base a1, and one end of the tension arm a6 is provided with straining pulley 61, and the tension arm a6's is another
End is provided with tensioner 62, and the tensioner 62 is electrically connected with control mechanism.Under the effect of tensioner 62, entire line can be made
Material keeps good tension during line sending, i.e., the rate of tension that wire rod is sent out is detected by tensioner 62, to adjust unwrapping wire
Control of the driving mechanism 3 in unwrapping wire, avoids payingoff mechanism from being always at fixed payingoff speed, it is not defeated to form wire rod
The shortcomings that sending.
In the technical scheme, base a1 is provided with inner cavity, the displacement adjustment device a4, the equal position of unwrapping wire driving mechanism 3
In inner cavity.Castor, the periphery setting protective casing of base a1, to increase peace can also be further arranged in the bottom of base a1
Quan Xing.
The present invention also provides a kind of correction control method of paying out machine, paying out machine, which is provided with, releases position for detecting wire rod
The rectification detection device 5 set, rectification detection device 5 are provided with detection zone;
When wire rod be biased to detection zone side when, rectification detection device 5 issue signal a to paying out machine control mechanism,
Control mechanism command displacement regulating device a4 makes wire rod keep constant unwrapping wire position;
When wire rod is biased to the other side of detection zone, rectification detection device 5 issues signal b to the control machine of paying out machine
Structure, control mechanism command displacement regulating device a4 make wire rod keep constant unwrapping wire position;
Since wire rod is wound on the axis of the coil of wire, in use, not only there is the change in displacement of X-direction, and with line
The diameter of the coil of wire can also change after material is released, and therefore, wire rod also occurs that the change in displacement of Y-direction, therefore, in the technical program
In, further to improve, there are four orientation for the detection zone tool, are examined using four range sensors of rectification detection device 5
Survey the wire rod bleed position in four orientation.Four orientation carry out accurate detection method to wire rod, and wire rod is enable to reach best
Accuracy detection.
The above is only a preferred embodiment of the present invention, for those of ordinary skill in the art, according to the present invention
Thought, there will be changes in the specific implementation manner and application range, and the content of the present specification should not be construed as to the present invention
Limitation.
Claims (8)
1. a kind of axis with deviation correcting device arranges formula active paying out machine, including base a, the base a are provided with board, the base
A's is externally connected to guide mechanism a, which is characterized in that further include:
Unwrapping wire driving mechanism, for installing the coil of wire and releasing wire rod;
Displacement adjustment device a, for driving the coil of wire to be displaced and keeping wire rod bleed position constant;
Rectification detection device, for monitoring the current location for the wire rod released from the coil of wire;
Control mechanism receives the signal and command displacement regulating device a of rectification detection device.
2. a kind of axis with deviation correcting device according to claim 1 arranges formula active paying out machine, it is characterised in that: the unwrapping wire
Driving mechanism includes first servo motor a, main shaft a and the paying out reel coaxially connected with main shaft a, and the paying out reel is worn
Equipped with the first fixing piece and the second fixing piece, the coil of wire is installed between the first fixing piece and the second fixing piece, and described first
Servo motor a is sequentially connected by synchronous belt and main shaft a.
3. a kind of axis with deviation correcting device according to claim 1 arranges formula active paying out machine, it is characterised in that: the displacement
Regulating device a includes the second servo motor a, screw rod a, guide rail a and the shifting seat a being slidably connected with guide rail a, the screw rod a drive
Dynamic shifting seat a is slided along guide rail a, and the second servo motor a drives screw rod a to rotate by synchronous belt.
4. a kind of axis with deviation correcting device according to claim 3 arranges formula active paying out machine, it is characterised in that: the unwrapping wire
Driving mechanism is set to shifting seat a.
5. a kind of axis with deviation correcting device according to claim 1 arranges formula active paying out machine, it is characterised in that: the correction
Detection device includes first distance sensor and second distance sensor, the first distance sensor and second distance sensor
Between form detection zone, wire rod passes through after releasing from detection zone, first distance sensor and second distance sensor with
Control mechanism is electrically connected.
6. a kind of axis with deviation correcting device according to claim 1 arranges formula active paying out machine, it is characterised in that: the guiding
Mechanism a includes bracket a, and the bracket a is provided at least two groups propelling sheave mechanism, and bracket a is provided with for propelling sheave mechanism slips
Sliding slot, the propelling sheave mechanism includes adjusting block, fixing axle and the guide roller with fixed axis connection, the fixing axle and is adjusted
Block connection.
7. a kind of axis with deviation correcting device according to claim 6 arranges formula active paying out machine, it is characterised in that: the guiding
Mechanism a is additionally provided with tension arm a, and the tension arm a is connect with base a, and one end of the tension arm a is provided with straining pulley, institute
The other end for stating tension arm a is provided with tensioner, and the tensioner and control mechanism are electrically connected.
8. a kind of axis with deviation correcting device according to claim 1 arranges formula active paying out machine, it is characterised in that: base a is set
It is equipped with inner cavity, the displacement adjustment device a, unwrapping wire driving mechanism are respectively positioned in inner cavity.
Priority Applications (1)
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CN201910604538.6A CN110240011A (en) | 2019-07-05 | 2019-07-05 | A kind of axis row's formula active paying out machine with deviation correcting device |
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CN201910604538.6A CN110240011A (en) | 2019-07-05 | 2019-07-05 | A kind of axis row's formula active paying out machine with deviation correcting device |
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CN110240011A true CN110240011A (en) | 2019-09-17 |
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CN201910604538.6A Pending CN110240011A (en) | 2019-07-05 | 2019-07-05 | A kind of axis row's formula active paying out machine with deviation correcting device |
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Cited By (4)
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---|---|---|---|---|
CN111115368A (en) * | 2020-02-13 | 2020-05-08 | 云南电网有限责任公司曲靖供电局 | Cable pay-off device |
CN113479721A (en) * | 2021-07-12 | 2021-10-08 | 河北工业大学 | Testing device for ground release and recovery of tethered satellite |
CN113734888A (en) * | 2021-09-10 | 2021-12-03 | 江苏盈科通信科技有限公司 | Indoor optical cable deviation-rectifying and wire-arranging device and method |
CN114314181A (en) * | 2022-01-10 | 2022-04-12 | 中广核金沃科技有限公司 | Ceramic conversion mechanism for pay-off machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN113734888A (en) * | 2021-09-10 | 2021-12-03 | 江苏盈科通信科技有限公司 | Indoor optical cable deviation-rectifying and wire-arranging device and method |
CN113734888B (en) * | 2021-09-10 | 2023-09-29 | 江苏盈科通信科技有限公司 | Indoor optical cable deviation rectifying and wire arranging device and method |
CN114314181A (en) * | 2022-01-10 | 2022-04-12 | 中广核金沃科技有限公司 | Ceramic conversion mechanism for pay-off machine |
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