CN111087713A - Flame-retardant ABS (acrylonitrile butadiene styrene) material with high CTI (comparative tracking index) and high impact and preparation method thereof - Google Patents

Flame-retardant ABS (acrylonitrile butadiene styrene) material with high CTI (comparative tracking index) and high impact and preparation method thereof Download PDF

Info

Publication number
CN111087713A
CN111087713A CN201911412459.1A CN201911412459A CN111087713A CN 111087713 A CN111087713 A CN 111087713A CN 201911412459 A CN201911412459 A CN 201911412459A CN 111087713 A CN111087713 A CN 111087713A
Authority
CN
China
Prior art keywords
flame
retardant abs
cti
high impact
abs material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911412459.1A
Other languages
Chinese (zh)
Inventor
严文
辛敏强
郭东平
周霆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Kumho Sunny Polymer Material Co ltd
Original Assignee
Guangdong Kumho Sunny Polymer Material Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Kumho Sunny Polymer Material Co ltd filed Critical Guangdong Kumho Sunny Polymer Material Co ltd
Priority to CN201911412459.1A priority Critical patent/CN111087713A/en
Publication of CN111087713A publication Critical patent/CN111087713A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/08Copolymers of styrene
    • C08L25/12Copolymers of styrene with unsaturated nitriles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a flame-retardant ABS material with high CTI and high impact, which comprises the following components in parts by weight: 25-40 parts of SAN resin; 15-20 parts of a toughening agent; 3-6 parts of antimony trioxide; 25-35 parts of a halogen flame retardant; 12-18 parts of mineral filler. The invention selects mineral fillers of specific types and sizes, and is matched with a proper synergistic flame retardant, so that the CTI required by household appliances can achieve the index of 600V, and the impact toughness can reach the level of common flame-retardant ABS on the market on the premise of achieving flame retardance V0.

Description

Flame-retardant ABS (acrylonitrile butadiene styrene) material with high CTI (comparative tracking index) and high impact and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a flame-retardant ABS material with high CTI and high impact and a preparation method thereof.
Background
The flame-retardant ABS material is widely applied to the fields of household appliances, 3C, automobiles and the like, but in the using process, the flame-retardant ABS material is easy to carbonize under the electric action to form a conductive path, so that the safety problem is caused. The CTI value of the traditional flame-retardant ABS is 400-500V, and the index of 600V required by some electrical materials cannot be achieved. Generally, the CTI value is improved by adding mineral fillers or inorganic hydroxide flame retardants or glass fibers, but the CTI value is improved by the mineral fillers and the glass fibers, the addition amount is high and generally is more than 15-20%, the excessive addition of the mineral fillers and the glass fibers has influence on the performance of the material, especially the impact toughness, greatly limits the use of ABS materials, and the inorganic flame retardants can have flame retardance and high CTI but have more obvious impact toughness reduction.
Disclosure of Invention
The invention aims to provide a flame-retardant ABS material with high CTI and high impact and a preparation method thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a flame-retardant ABS material with high CTI and high impact comprises the following components in parts by weight:
Figure BDA0002350335330000011
furthermore, the particle size of the antimony trioxide is 0.7-0.9 um.
Further, the halogen flame retardant is brominated triazine and/or decabromodiphenylethane.
Further, the mineral filler comprises one or more of talcum powder, kaolin or montmorillonite.
Furthermore, the particle size of the mineral filler is 4000-8000 meshes, and the particle length-diameter ratio of the mineral filler is more than 20.
Furthermore, the relative molecular mass of the SAN resin is 80000-120000 g/mol, wherein the styrene content is 70-75%, and the acrylonitrile content is 25-30%.
Further, the flame-retardant ABS material with high CTI and high impact comprises the following components in parts by weight:
0.1-1 part of antioxidant;
1-2 parts of a lubricant;
0.1-0.5 part of anti-dripping agent.
Further, the antioxidant is one or more of 2, 6-di-tert-butyl-4-methylphenol, dilauryl thiodipropionate, distearyl thiodipropionate, tris (2, 4-di-tert-butylphenyl) phosphite, bis (2, 4-di-tert-butyl) quarternary alcohol diphosphite and pentaerythritol diphosphite dioctadecyl alcohol;
the lubricant is one or more of ethylene bis stearamide, stearate and silicone lubricant;
the anti-sag agent is a SAN encapsulated PTFE.
The preparation method of the flame-retardant ABS material with high CTI and high impact comprises the following steps:
(1) adding the raw materials except the halogen flame retardant and the mineral filler into a mixing stirrer according to a formula ratio for mixing to obtain a mixture;
(2) and (2) putting the mixture obtained in the step (1) into a main feeding port of a double-screw extruder, putting the halogen flame retardant and the mineral filler into feeding ports on two sides of the extruder, and performing blending granulation by the double-screw extruder to prepare the flame-retardant ABS particles with high CTI and high impact.
Further, in the step (2), the temperature of a machine barrel of the double-screw extruder is 170-220 ℃, and the rotating speed of a screw is 350-650 r/min.
The invention has the beneficial effects that:
the invention uses mineral filler and halogen flame retardant to realize that CTI required by household appliances achieves the index of 600V, and can enable the impact toughness to reach the level of common flame-retardant ABS on the market on the premise of achieving flame retardance V0. Meanwhile, the antimony trioxide is cooperated with the halogen flame retardant to have better flame retardant effect. The invention further selects mineral fillers of specific types and sizes, and is matched with the synergistic flame retardant combining the halogen flame retardant with small impact toughness and the antimony trioxide, thus realizing that the CTI required by household appliances achieves the index of 600V, and the impact toughness can reach the level of common flame-retardant ABS on the market on the premise of achieving the flame retardance of V0.
Detailed Description
The technical solution of the present invention will be further described with reference to the accompanying embodiments.
The invention provides a flame-retardant ABS material with high CTI and high impact, which comprises the following components in parts by weight:
Figure BDA0002350335330000031
the invention uses mineral filler and halogen flame retardant to realize that CTI required by household appliances achieves the index of 600V, and can enable the impact toughness to reach the level of common flame-retardant ABS on the market on the premise of achieving flame retardance V0. Meanwhile, the antimony trioxide is cooperated with the halogen flame retardant to have better flame retardant effect.
Specifically, the toughening agent is P/D181 powder of the Hanjin lake, and the relative molecular mass is 120000 g/mol.
Furthermore, the particle size of the antimony trioxide is 0.7-0.9 um. The antimony flame retardant with the particle size has good flame retardant effect and better synergistic effect with halogen flame retardant. If the particle size of the antimony trioxide particles is too small, the antimony trioxide particles are not easy to disperse, and if the particle size is too large, the flame-retardant synergistic effect is poor.
Further, the halogen flame retardant is brominated triazine and/or decabromodiphenylethane. The two halogen flame retardants have small influence on the toughness of ABS, and simultaneously have high flame retardant efficiency and good flame retardant effect in cooperation with antimony trioxide.
Further, the mineral filler comprises one or more of talcum powder, kaolin or montmorillonite. The mineral fillers have high metal ion content, are easier to conduct heat, can conduct heat and obviously improve CTI.
Furthermore, the particle size of the mineral filler is 4000-8000 meshes, and the particle length-diameter ratio of the mineral filler is more than 20. The mineral filler with the particle size characteristic has good synergistic flame retardant effect and small influence on the impact property of the ABS material.
Furthermore, the relative molecular mass of the SAN resin is 80000-120000 g/mol, wherein the styrene content is 70-75%, and the acrylonitrile content is 25-30%. The SAN resin with the characteristics has good processability and easy toughening, and if the molecular weight of the SAN resin is too low, the toughening efficiency is poor, and if the molecular weight of the SAN resin is too high, the processability is poor.
Further, the flame-retardant ABS material with high CTI and high impact comprises the following components in parts by weight:
0.1-1 part of antioxidant;
1-2 parts of a lubricant;
0.1-0.5 part of anti-dripping agent.
Further, the antioxidant is one or more of 2, 6-di-tert-butyl-4-methylphenol, dilauryl thiodipropionate, distearyl thiodipropionate, tris (2, 4-di-tert-butylphenyl) phosphite, bis (2, 4-di-tert-butyl) quarternary alcohol diphosphite and pentaerythritol diphosphite dioctadecyl alcohol; the lubricant is one or more of ethylene bis stearamide, stearate and silicone lubricant, and can effectively improve the processing performance of the material; the anti-sag agent is SAN coated PTFE which has good compatibility with ABS resin and is easy to process.
The preparation method of the flame-retardant ABS material with high CTI and high impact comprises the following steps:
(1) adding the raw materials except the halogen flame retardant and the mineral filler into a mixing stirrer according to a formula ratio for mixing to obtain a mixture;
(2) and (2) putting the mixture obtained in the step (1) into a main feeding port of a double-screw extruder, putting the halogen flame retardant and the mineral filler into feeding ports on two sides of the extruder, and performing blending granulation by the double-screw extruder to prepare the flame-retardant ABS particles with high CTI and high impact.
Further, in the step (2), the temperature of a machine barrel of the double-screw extruder is 170-220 ℃, and the rotating speed of a screw is 350-650 r/min.
The invention is further illustrated by the following examples and comparative examples.
Examples 1 to 6
Examples 1 to 6 all provide flame retardant ABS materials with high CTI and high impact and a method for preparing the same, the components of each example are shown in table 1 in parts by weight, and the preparation method comprises the following steps:
(1) adding SAN resin, a toughening agent, antimony trioxide, a halogen flame retardant, an antioxidant, a lubricant and an anti-dripping agent into a mixing stirrer according to a formula ratio for mixing to obtain a mixture;
(2) and (2) putting the mixture obtained in the step (1) into a main feeding port of a double-screw extruder, putting the halogen flame retardant and the mineral filler into feeding ports on two sides of the extruder, and performing blending granulation by the double-screw extruder to prepare the flame-retardant ABS particles with high CTI and high impact. In the step, the temperature of a machine barrel of the double-screw extruder is 170-220 ℃, and the rotating speed of a screw is 350-650 r/min.
In examples 1-6, the characteristics of each component are as follows:
the SAN resin has the relative molecular weight of 80000-120000 g/mol, wherein the styrene content is 70-75%, and the acrylonitrile content is 20-25%;
the toughening agent is P/D181 powder of Jinhu lake, and the molecular weight is 120000 g/mol;
the grain size of the antimony trioxide is 0.7-0.9 um;
the mineral filler is talcum powder, the length-diameter ratio is more than 20, and the mesh number is 6000;
the antioxidant is Irganox 168 and Irganox 1076 of Ciba company, wherein the content of Irganox is 50%;
the lubricant is N, N-ethylene bis stearamide in brocade lake;
the anti-dripping agent is commercially available SAN coated PTFE;
the halogen flame retardant is a combination of brominated triazine and decabromodiphenylethane, and the weight ratio of the two flame retardants is 1: 1.
The test results of examples 1-6 were combined, the physical properties were tested according to ASTM standard, the flame retardancy was evaluated according to UL94, and the CTI was tested according to GB/T4207-2012 standard. The test results are shown in table 2:
TABLE 1
Figure BDA0002350335330000061
Examples 7 to 10
The purpose of this example 7-10 is to study the effect of different mineral fillers on the performance of the high CTI high impact flame retardant ABS material of the present invention; in this embodiment 7-10, based on embodiment 3, talc powder is used to replace kaolin and montmorillonite, wherein the kaolin is specifically selected from calcined kaolin, and the performance of the flame retardant ABS material is tested, the results are shown in table 2 below:
Figure BDA0002350335330000071
comparative example
Comparative examples 1 to 6 provide flame retardant ABS resins and methods for their preparation, the formulations of each comparative example are shown in table 3, the methods for their preparation are the same as in examples 1 to 6, and the prepared flame retardant ABS materials were subjected to performance tests. The formulation characteristics of comparative examples 1-6 are as follows:
the halogen flame retardant of comparative example 1 is compounded by brominated triazine and chlorinated polyethylene, wherein the brominated triazine content is 50%, which is a typical common flame retardant ABS scheme on the market.
Antimony trioxide was not added to the formulation of comparative example 2;
the formulation of comparative example 3 did not incorporate mineral filler;
the amount of mineral filler added to the formulation of comparative example 4 was 25 parts;
the mesh number of the mineral filler in the formulation of comparative example 5 was 3000 mesh;
the formulation of comparative example 6 had 9000 mesh mineral filler.
TABLE 3
Figure BDA0002350335330000072
Figure BDA0002350335330000081
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.

Claims (10)

1. The flame-retardant ABS material with high CTI and high impact is characterized by comprising the following components in parts by weight:
Figure FDA0002350335320000011
2. the flame-retardant ABS material with high CTI and high impact as claimed in claim 1, wherein the particle size of antimony trioxide is 0.7-0.9 um.
3. The flame-retardant ABS material with high CTI and high impact as claimed in claim 1, wherein the halogen flame retardant is bromotriazine and/or decabromodiphenylethane.
4. The flame retardant ABS material with both high CTI and high impact as claimed in claim 1, wherein the mineral filler comprises one or more of talcum powder, kaolin or montmorillonite.
5. The flame-retardant ABS material with both high CTI and high impact as claimed in claim 4, wherein the particle size of the mineral filler is 4000-8000 meshes, and the aspect ratio of the particles of the mineral filler is more than 20.
6. The flame-retardant ABS material with high CTI and high impact as claimed in claim 1, wherein the SAN resin has a relative molecular mass of 80000-120000 g/mol, wherein the styrene content is 70-75%, and the acrylonitrile content is 25-30%.
7. The flame-retardant ABS material with high CTI and high impact as claimed in claim 1, wherein the flame-retardant ABS material comprises the following components in parts by weight:
0.1-1 part of antioxidant;
1-2 parts of a lubricant;
0.1-0.5 part of anti-dripping agent.
8. The flame retardant ABS material with both high CTI and high impact as claimed in claim 7, wherein the antioxidant is one or more of 2, 6-di-tert-butyl-4-methylphenol, dilauryl thiodipropionate, distearyl thiodipropionate, tris (2, 4-di-tert-butylphenyl) phosphite, bis (2, 4-di-tert-butyl) quarternary alcohol diphosphite, and pentaerythritol diphosphite dioctadecyl ester;
the lubricant is one or more of ethylene bis stearamide, stearate and silicone lubricant;
the anti-sag agent is a SAN encapsulated PTFE.
9. The preparation method of the flame-retardant ABS material with high CTI and high impact as claimed in any one of claims 1-8 is characterized by comprising the following steps:
(1) adding the raw materials except the halogen flame retardant and the mineral filler into a mixing stirrer according to a formula ratio for mixing to obtain a mixture;
(2) and (2) putting the mixture obtained in the step (1) into a main feeding port of a double-screw extruder, putting the halogen flame retardant and the mineral filler into feeding ports on two sides of the extruder, and performing blending granulation by the double-screw extruder to prepare the flame-retardant ABS particles with high CTI and high impact.
10. The preparation method according to claim 9, wherein in the step (2), the barrel temperature of the twin-screw extruder is 170-220 ℃, and the screw rotation speed is 350-650 r/min.
CN201911412459.1A 2019-12-31 2019-12-31 Flame-retardant ABS (acrylonitrile butadiene styrene) material with high CTI (comparative tracking index) and high impact and preparation method thereof Pending CN111087713A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911412459.1A CN111087713A (en) 2019-12-31 2019-12-31 Flame-retardant ABS (acrylonitrile butadiene styrene) material with high CTI (comparative tracking index) and high impact and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911412459.1A CN111087713A (en) 2019-12-31 2019-12-31 Flame-retardant ABS (acrylonitrile butadiene styrene) material with high CTI (comparative tracking index) and high impact and preparation method thereof

Publications (1)

Publication Number Publication Date
CN111087713A true CN111087713A (en) 2020-05-01

Family

ID=70398582

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911412459.1A Pending CN111087713A (en) 2019-12-31 2019-12-31 Flame-retardant ABS (acrylonitrile butadiene styrene) material with high CTI (comparative tracking index) and high impact and preparation method thereof

Country Status (1)

Country Link
CN (1) CN111087713A (en)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103304911A (en) * 2013-06-28 2013-09-18 青岛国恩科技股份有限公司 Flame-retardant reinforced ABS (Acrylonitrile Butadiene Styrene) material and preparation method thereof
CN106832736A (en) * 2015-12-07 2017-06-13 宁波卡帝亚电器有限公司 A kind of high-temp resistant fire-retarding ABS material

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103304911A (en) * 2013-06-28 2013-09-18 青岛国恩科技股份有限公司 Flame-retardant reinforced ABS (Acrylonitrile Butadiene Styrene) material and preparation method thereof
CN106832736A (en) * 2015-12-07 2017-06-13 宁波卡帝亚电器有限公司 A kind of high-temp resistant fire-retarding ABS material

Similar Documents

Publication Publication Date Title
CN109370190B (en) Thin-wall type flame-retardant polycarbonate blend with high CTI value and preparation method thereof
KR100787772B1 (en) Flame-retardant resin composition having good on
CN101121816B (en) Anti-flaming polycarbonate/acrylonitrile-butadiene-styrene resin mixing material and preparation method thereof
CN108641269A (en) A kind of solvent resistant weather-resistance flame-retardant ABS/POK alloys and preparation method thereof
CN109206829B (en) High-yellowing-resistance precipitation-resistance halogen-free flame-retardant thermoplastic elastomer composition and preparation method thereof
WO2018073818A1 (en) Flame-retarded polyester compositions
CN112250985B (en) Halogen-free flame-retardant ABS composition and preparation method and application thereof
EP2855571A1 (en) Antimony-free flame-retarded styrenic thermoplastic polymer composition, article containing same and method of making same
EP2550326A1 (en) High impact polystyrene flame retarded compositions
CN103890083B (en) Flame retardant masterbatch and employ the manufacture method of polystyrene flame retardant resin composition of this masterbatch
WO2009012645A1 (en) Bromotriazine-containing polystyrenic resin composite and the method for preparating the same
WO2013085791A1 (en) Low antimony flame-retarded styrenic thermoplastic polymer composition
CN103756136A (en) Halogen-free flame retardant polypropylene composition and preparation method thereof
CN102702612B (en) High-flow precipitation-resistant halogen-free flame-retardant polypropylene composite material and preparation method thereof
CN103059499A (en) Novel inflaming retarding acrylonitrile butadiene styrene copolymer (ABS) composite and preparation method thereof
CN108912642B (en) Antistatic, low-smoke, halogen-free and flame-retardant PC/ABS alloy material and preparation process thereof
WO2018073819A1 (en) Flame-retarded polyester formulations
CN108570205B (en) Flame-retardant styrene composition and preparation method thereof
CN111087713A (en) Flame-retardant ABS (acrylonitrile butadiene styrene) material with high CTI (comparative tracking index) and high impact and preparation method thereof
CN109971149B (en) Long-term heat aging resistant halogen-free flame-retardant PC material and preparation method thereof
CN115322488B (en) Flame-retardant polypropylene composite material and preparation method and application thereof
CN102643526A (en) Halogen-free flame-retarding polyphenylene oxide composition with ultrahigh heat resistance
CN108976754A (en) A kind of anti-electrostatic fire retardant compound material and its preparation method and application
CN114262492A (en) Heat-resistant flame-retardant ABS material and production method thereof
CN110317435B (en) Multifunctional cold-resistant low-odor composite material and preparation method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20200501