CN111076185B - Burn thing intelligence distribution system that burns based on burn burning furnace throughput - Google Patents
Burn thing intelligence distribution system that burns based on burn burning furnace throughput Download PDFInfo
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- CN111076185B CN111076185B CN201911167436.9A CN201911167436A CN111076185B CN 111076185 B CN111076185 B CN 111076185B CN 201911167436 A CN201911167436 A CN 201911167436A CN 111076185 B CN111076185 B CN 111076185B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/442—Waste feed arrangements
- F23G5/444—Waste feed arrangements for solid waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/50—Control or safety arrangements
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Abstract
The invention discloses an intelligent distribution system of burning objects based on the processing capacity of a burning furnace, which is characterized by comprising a plurality of components such as a special truck, a hoisting mechanism, a calling box, a standard turnover box, an AGV (automatic guided vehicle) transport trolley, a vertical warehouse and a receiving system thereof, a vertical warehouse carrying mechanism, a dumping mechanism, an intelligent conveying system, an intelligent dispatching control system, a monitoring system, a control room and the like.
Description
Technical Field
The invention relates to the technical field of waste incineration treatment, in particular to an intelligent distribution system for incinerated substances based on the treatment capacity of an incinerator.
Background
In the garbage disposal industry such as medical waste, the medical waste has special requirements on collection, transportation, storage and disposal due to the characteristics of infectivity, toxicity and the like, and a special medical waste centralized disposal unit is required for disposal.
At present, in each domestic medical waste treatment plant, the tasks of material distribution and the like are generally completed by adopting manual pushing or manual pushing plus partial conveying lines and material pouring mechanisms in the conveying mode from the feeding of medical wastes to the pouring and burning of materials at an incinerator mouth.
However, the personnel involvement in the distribution process of the incinerated substances in the existing medical waste treatment plants is too much, and the incinerated substances have the characteristics of toxic hazard, infectivity and the like, so that the physical health of workers is possibly seriously damaged.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide an intelligent distribution system of incinerators based on the treatment capacity of the incinerator, so as to solve the problem of adverse effects of harmful substances on operators in the intelligent transportation process.
In order to realize the purpose, the technical scheme of the invention is as follows:
an intelligent distribution system of incinerated substances based on the processing capacity of an incinerator comprises:
the standard turnover box is used for accommodating waste;
the AGV is used for loading and conveying the turnover box to an appointed task receiving point;
an intelligent delivery system, comprising:
the system comprises a discharge area delivery and incineration furnace delivery subsystem, an AGV transportation trolley and a material loading area delivery and delivery subsystem, wherein the discharge area delivery and incineration furnace delivery subsystem is used for instructing the AGV transportation trolley to deliver the turnover box containing waste from a discharge area task receiving point to an incineration furnace material pouring port task receiving point according to a planned delivery route, instructing the waste in the turnover box to be automatically poured into a material pouring port of an incineration furnace for incineration treatment, and instructing the AGV transportation trolley to deliver the empty turnover box from the incineration furnace material pouring port task receiving point to a discharge area task receiving point according to a return route so as to complete the delivery task of the incinerated materials in the discharge area;
the system comprises an unloading area delivery vertical warehouse conveying subsystem, an AGV (automatic guided vehicle) conveying subsystem and a temporary storage vertical warehouse task receiving point, wherein the unloading area delivery vertical warehouse conveying subsystem is used for instructing the AGV conveying trolley to convey the turnover box containing the waste from the unloading area task receiving point to the temporary storage vertical warehouse task receiving point according to a planned distribution route, and instructing the turnover box containing the waste to be stored in a temporary storage vertical warehouse to complete a temporary storage task; and
the temporary storage area of the vertical warehouse is sent to an incinerator conveying subsystem, the turnover box which is stored in the temporary storage area and contains wastes is taken out through an instruction, the AGV transporting trolley is instructed to transport the turnover box which contains the wastes to an incinerator material reversing port task receiving point from a temporary storage area task receiving point according to a planned distribution route, then the wastes in the turnover box are automatically poured into a material reversing port of the incinerator through the instruction, incineration treatment is carried out, the AGV transporting trolley is instructed to transport the empty turnover box to a material unloading area task receiving point from the incinerator material reversing port task receiving point according to a return route, and the distribution task of the incinerated materials in the temporary storage area is completed;
and the intelligent scheduling control system is connected with the intelligent conveying system and used for establishing a distribution task of the incineration materials in the unloading area, a temporary storage task and a distribution task control program of the incineration materials in the temporary storage vertical warehouse, distributing corresponding tasks to the unloading area to be conveyed to the incinerator conveying subsystem, the unloading area to be conveyed to the vertical warehouse conveying subsystem and the vertical warehouse temporary storage area to be conveyed to the incinerator conveying subsystem through program switching, and completing intelligent distribution of the incineration materials.
Further, still include: the special truck is used for distributing the turnover boxes containing wastes from the outside to the unloading area task receiving points of the waste treatment plant, and is used for loading the empty turnover boxes on the unloading area task receiving points.
Further, still include: the hoisting mechanism and the calling box are arranged at the task receiving point of the unloading area; the operating personnel of the task receiving points in the unloading area call the intelligent dispatching control system through the calling box, the intelligent dispatching control system distributes corresponding distribution tasks to the intelligent conveying system through program switching, and the intelligent conveying system intelligently dispatches and distributes the task receiving points in the unloading area in front of the AGV transporting trolley to wait for receiving the turnover box containing the waste; operating personnel is through controlling hoisting machine constructs, will the turnover case is hoisted to the AGV travelling bogie, confirms to load and presses the affirmation button on the AGV travelling bogie after accomplishing, and the AGV travelling bogie will accept the discarded object the turnover case is carried to corresponding task receiving point.
Furthermore, a weighing sensor and an RFID read-write head are arranged on the hoisting clamp, and information recording is carried out on the turnover box.
Further, still include: connect intelligent dispatching control system's vertical warehouse receiving system works as when the distribution task that intelligent dispatching control system switches is the task of keeping in for needs, vertical warehouse receiving system starts function procedure, and AGV travelling bogie transports and accepts the discarded object the turnover case reachs the vertical warehouse task receiving point of keeping in storage through directional route, and AGV travelling bogie sends the signal of targetting in place, and vertical warehouse receiving system receives behind the signal of targetting in place, carries out the signal confirmation that targets in place to AGV travelling bogie through the sensor that targets in place to the AGV travelling bogie to instruct vertical warehouse handling mechanism to remove the loading of AGV travelling bogie the turnover case bottom to lift through its snatching mechanism that is equipped with the turnover case makes its back frock that breaks away from AGV travelling bogie and is equipped with, vertical warehouse handling mechanism will the turnover case removes the material taking position of vertical warehouse stacker, and the storage condition according to the storehouse position point is deposited the turnover case accomplishes the task of keeping in storage.
Furthermore, when the vertical warehouse carrying mechanism moves the turnover box to the material taking position of the vertical warehouse stacker, the vertical warehouse receiving system detects and confirms the overall dimension of the turnover box through the measuring sensor, after the vertical warehouse stacker receives the in-place signal of the turnover box, the vertical warehouse stacker moves to grab the turnover box and obtains the ID code of the turnover box, and then the vertical warehouse stacker stores the turnover box according to the storage condition of the warehouse location point, so that the temporary storage task is completed.
Further, the method also comprises the following steps: locate burn the mechanism of falling material of burning furnace pouring opening task accepting point, intelligent conveying system control AGV travelling bogie transport and accept the discarded object the turnover case passes through directional route, transports burn burning furnace pouring opening position of burning furnace pouring opening task accepting point, and the AGV travelling bogie sends the signal that targets in place, and intelligent conveying system carries out the AGV travelling bogie through affirmation sensor and targets in place and confirm to control the mechanism of falling material and stretch out the turnover case bottom snatchs the turnover case lifts, makes the turnover case breaks away from the back frock that AGVAGV travelling bogie was equipped with, and the mechanism of falling material overturns the action, will the turnover case overturns to the top of burning furnace pouring opening, makes the opening of turnover case is down, the case lid of turnover case is opened along with gravity is automatic, the discarded object in the turnover case is automatic to going into to burn in burning furnace pouring opening, burns the processing.
Further, the method also comprises the following steps: the control room for set up intelligent conveying system and intelligent dispatch control system's control terminal, the operating personnel of control room carries out reasonable task program according to on-the-spot actual conditions and switches, and AGV travelling bogie will be received according to intelligent dispatch control system's task allocation turnover case and AGV travelling bogie carry out the task and bind to distribute to burning furnace pouring opening or vertical warehouse storage, thereby realize the functional effect of people's case separation, intelligent delivery and the urgent temporary storage in the factory, realize industry intelligent automation plant promptly.
Further, still include: the monitoring system comprises a plurality of monitoring cameras which are distributed in the waste treatment plant area.
Furthermore, the monitoring system also comprises a video display unit arranged in the control room, and an operator can observe the process of the intelligent automatic conveying path in the plant area through the video display unit to carry out global monitoring management, timely find out fault problem points to process and ensure that the intelligent distribution system for the incinerated substances is smoothly executed.
According to the technical scheme, the method and the system have the advantages that the AGV is used for distribution to replace the conventional manual distribution mode, people and boxes are separated, the physical health of operators is ensured, the AGV for intelligent distribution can at least replace 3 operators for distribution, and the industrial intelligent distribution of the incineration objects of the incinerator is realized.
The invention has the following advantages:
(1) The separation of the human body and the case is realized, the direct contact between an operator and the waste turnover case is basically avoided, and the toxic hazard and the invasion of infectivity to the human body caused by the burning materials are avoided.
(2) The online monitoring is realized, the pollutants can be monitored in a whole-course online manner through the monitoring system, and the pollutants are kept in a normal operation state.
(3) The emergency temporary storage is realized, and the emergency storage can be performed even if the wastes are transported in batches in a centralized manner.
(4) The intelligent logistics planning is realized, and the most reasonable and efficient logistics scheduling planning can be carried out by adopting an AGV intelligent system.
Drawings
Fig. 1-2 are schematic structural views of an intelligent distribution system for incinerators based on incinerator processing capacity according to a preferred embodiment of the present invention.
Detailed Description
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
In the following detailed description of the embodiments of the present invention, in order to clearly illustrate the structure of the present invention and to facilitate explanation, the structure shown in the drawings is not drawn to a general scale and is partially enlarged, deformed and simplified, so that the present invention should not be construed as limited thereto.
In the following description of the present invention, please refer to fig. 1-2, and fig. 1-2 are schematic structural diagrams of an intelligent distribution system for incinerators based on incinerator processing capacity according to a preferred embodiment of the present invention. As shown in fig. 1-2, the present invention relates to an intelligent distribution system of incinerators based on incinerator processing capacity, which is used for intelligent distribution of incinerators in waste treatment plants, and comprises: the system comprises a special truck 1, a hoisting mechanism 2, a calling box, a standard turnover box (medical waste box), an AGV transportation trolley 3, a vertical warehouse 4 and a receiving system thereof, a vertical warehouse carrying mechanism 5, a material pouring mechanism 7, an intelligent conveying system, an intelligent dispatching control system, a monitoring system, a control room 6 and the like. The following will describe in detail a medical waste treatment plant to which the intelligent distribution system for incinerators based on the treatment capacity of an incinerator according to the present invention is applied, as an example.
Aiming at the problems that personnel are involved too much in the distribution process of the incinerated substances in the existing medical waste treatment plant, the incinerated substances have the characteristics of toxic hazard, infectivity and the like, the health hazard is generated to the bodies of working personnel, the same defect in the project is avoided, the brand-new automatic intelligent module design is carried out in the scheme, and the influence of the harmful substances on the operators is avoided in the intelligent transportation process.
Please refer to fig. 1-2. Medical waste is collected in a standard medical waste turnover box in a centralized mode and is distributed to a medical waste treatment plant through a special truck 1.
The medical waste turnover box is unloaded to the ground from the truck 1 by vehicle-mounted workers, the operators call the intelligent dispatching control system through the call boxes, and the AGV is distributed by intelligent dispatching to convey the trolley 3 to come to an unloading area to receive the materials to wait for receiving the materials.
The hoisting machine structure 2 is controlled to the operating personnel accessible, with the transport trolley 3 of AGV with the turnover case hoist of giving a doctor useless. The lifting clamp can be provided with a weighing sensor and an RFID read-write head, so that the information of the incoming medical waste turnover box is recorded, and the system can record and store the incoming time at the same time.
After the operator confirms that the loading is finished, the operator presses the confirmation button, and the AGV transporting trolley 3 transports the medical waste turnover box to a corresponding task receiving point through the scheduling task received by the intelligent transporting system. The task receiving points are divided into: the temporary storage vertical warehouse and the incinerator discharge port are two task receiving points (also comprising a discharge area task receiving point).
The design of the temporary storage vertical warehouse task receiving point is a set of intelligent storage system designed for solving the problems that the field space of a discharging area is limited, when the concentrated incoming materials are too much, the incineration treatment capacity of an incinerator cannot be timely treated, and the incineration materials are not completely treated. The main design function is that when the operator in the control room 6 switches the distributed task of the intelligent dispatching control system to the task needing to be temporarily stored, the vertical warehouse receives the system starting function program. At this time, the AGV transport cart 3 transports the medical waste transfer box to the receiving point position of the vertical warehouse 4 through the directional route. The AGV transporting trolley 3 sends an in-place signal, the receiving point receives the AGV distribution in-place signal, and the in-place signal confirmation is carried out on the AGV transporting trolley 3 in place through the in-place sensor. The vertical warehouse receiving system instructs the vertical warehouse carrying mechanism 5 to move to the bottom of a medical waste turnover box carried by the AGV through the PLC control system, the grabbing mechanism lifts the medical waste turnover box to enable the medical waste turnover box to be separated from a back tool for transporting the AGV, the medical waste turnover box can be moved to the vertical warehouse stacker material taking position through the receiving mechanism, meanwhile, the measuring sensor detects and confirms the overall dimension of the medical waste turnover box, after the stacker receives a medical waste turnover box in-place signal, the stacker moves to grab the medical waste turnover box and obtains the ID code of the medical waste box, the stacker stores the medical waste turnover box according to the storage condition of the warehouse site, and the temporary storage task is completed.
The design of the task receiving point of the discharging port of the incinerator is mainly a functional point designed for medical waste to finally enter the incinerator. The intelligent conveying system controls the AGV transporting trolley 3 to transport the medical waste turnover box through the directional route, and the medical waste turnover box is transported to the position of a discharge port of the incinerator from the discharging area; or the medical waste turnover box with the corresponding ID codes in the vertical warehouse 4 is distributed through the dispatching system to be incinerated, after the vertical warehouse 4 receives tasks, the medical waste turnover box is taken out from the storage position of the vertical warehouse 4 through the stacker and is placed into the receiving mechanism, the medical waste turnover box is placed into the back tooling of the AGV trolley 3 through the receiving mechanism, the medical waste turnover box is controlled by the intelligent conveying system to be transported to the position of the material reversing port of the incinerator from the vertical warehouse 4 through the directional route by the AGV transporting trolley 3. At the moment, the AGV transport trolley 3 sends a signal in place, the confirmation sensor confirms that the materials are in place, the PLC control system controls the material box dumping mechanism 7 to stretch out of the bottom of the medical waste turnover box, the medical waste turnover box is grabbed and lifted, and the medical waste turnover box is separated from the AGV back tooling. The material pouring mechanism 7 is turned over again, and the medical waste turnover box is turned over to the material pouring port, so that the opening of the medical waste turnover box is downward, the box cover is automatically opened along with gravity, medical waste in the medical waste turnover box automatically enters the material pouring port of the incinerator, incineration treatment is carried out, and the intelligent distribution task of the incinerated materials of the incinerator is completed.
The intelligent conveying system can be divided into: the system comprises three intelligent scheduling control systems, namely a discharge area delivery incinerator conveying subsystem, a discharge area delivery vertical warehouse conveying subsystem and a vertical warehouse temporary storage area delivery incinerator conveying subsystem. The operator in the control room 6 can reasonably switch the task program according to the actual situation on site. AGV transport vechicle 3 carries out the task with received material and AGV dolly according to intelligent dispatch control system's task allocation to distribute and burn burning furnace pouring opening or the storage of vertical warehouse 4, thereby realize the functional effect of people's case separation, intelligent delivery and the urgent temporary storage in the factory, industrial intelligent automated factory promptly.
A monitoring system is arranged in the medical waste treatment plant area, and a plurality of monitoring cameras are arranged in the waste treatment plant area of the monitoring system. An operator can observe the intelligent automatic conveying path process in a plant area through a video display in the control room 6, overall monitoring and management are carried out, fault points are found in time to be processed, and smooth execution of the intelligent distribution system of the incinerated substances is guaranteed.
The operation process of the intelligent distribution system for incinerated substances based on the treatment capacity of an incinerator according to the present invention will be described in detail by way of specific examples.
Please refer to fig. 1-2. The medical waste turnover box is distributed to a medical waste treatment plant along with the distribution vehicle 1 for incineration treatment. After the vehicle 1 reaches the unloading area (the full box unloading and empty box loading module), the medical waste turnover box is unloaded to the ground from the truck 1 by vehicle-mounted workers. And the vehicle-mounted worker or the field operator calls the intelligent dispatching control system through the call box. And the intelligent dispatching control system allocates and dispatches the loading points of the AGV transporting trolley 3 entering the receiving points of the unloading area to wait for receiving the materials.
An operator controls the button box of the cantilever crane 2, and controls the motor to move the position of the hoisting tool through left rotation, right rotation, forward movement, backward movement and downward button, so as to reach the grabbing position of the medical waste turnover box. Then, a code reading button is pressed down, the RFID read-write head reads the ID code of the medical waste circulation box, a clamping button is pressed down after the code reading is confirmed, and a clamping cylinder extends out of a clamping fixture and is sleeved on a rotation shaft of the circulation box. And pressing a left rotating button, a right rotating button, an advancing button, a retreating button and an upward button and a downward button on the button box to control a motor, and moving the medical waste turnover box to a tool at the back of an AGV (automatic guided vehicle) 3 of the intelligent distribution system. In the hoisting process, the medical waste transfer box is weighed and recorded into the system. And pressing a release button, retracting the clamping cylinder to clamp the clamp fixture to open the medical waste turnover box, and pressing a confirmation task completion button. The system binds the ID code of the medical waste turnover box and the AGV to perform the task,
and after the intelligent conveying system obtains the confirmation signal, sending a task receiving point task execution of the incinerator discharge port. The AGV dolly 3 carries and delivers to the burning furnace mechanism of falling material 7 snatchs the position according to planning delivery route. Burn burning furnace can set up at factory building second floor to carry out the transportation of material between two floors through the elevator. AGV dolly 3 sends the material and delivers the signal that targets in place, confirm the sensor and detect the AGV signal that targets in place, the mechanism of snatching is stretched out in 7 pneumatic cylinder controls of mechanism of falling the material, trigger sensor contacts medical waste turnover case, it stops to stretch out the hydro-cylinder, the hydro-cylinder retraction that rises drives snatchs the mechanism and rises and break away from AGV back frock, rise to the rotatory turnover position of medical waste turnover case, rotatory turnover pneumatic cylinder stretches out, 7 rotatory 160 make the opening of medical waste turnover case downwards of mechanism of falling the material, medical waste turnover case upper cover is opened along with weight is automatic, it is interior to burn the automatic gliding entering of thing and fall the material mouthful. The rotary turnover hydraulic cylinder retracts, the material pouring mechanism 7 rotates to the horizontal position, the up-down lifting hydraulic cylinder extends out, the material pouring mechanism 7 moves downwards, and an empty box is placed into a tool for distributing the back of the AGV 3. The clamping tool is loosened, the front telescopic oil cylinder and the rear telescopic oil cylinder retract in place, and the intelligent conveying system reads signals and delivers the AGV trolley 3 to convey the empty boxes to the unloading area according to a return route.
The worker controls the cantilever crane 2 to rotate left, rotate right, move forward, move backward and push downward buttons on the button box, the motor is controlled to move the position of the hoisting tool, the hoisting tool reaches the grabbing position of the medical waste turnover box on the back of the AGV, the clamping button is pressed down, the clamping cylinder stretches out of the clamping fixture and sleeves a turnover box rotating shaft, the button on the button box is pressed to rotate left, rotate right, move forward, move backward and push downward buttons, the motor is controlled to hoist the medical waste turnover box to move to the ground, the loosening button is pressed down, the clamping cylinder retracts the clamping fixture to release the medical waste turnover box, meanwhile, the ID code of the medical waste turnover box is released from being bound with the task of the AGV trolley 3 by the intelligent conveying system, and the distribution task is completed.
When the amount of the supplied materials of the medical waste turnover box exceeds the incineration treatment amount, the operator in the control room 6 switches the intelligent distribution scheme distribution points, and the distribution points are switched to the storage position of the vertical warehouse 4. AGV dolly 3 is delivered to the receiving position of standing storehouse 4 (medical waste emergency treatment temporary storage area) according to the delivery route, and AGV dolly 3 sends the material and delivers the signal that targets in place. Confirm the sensor and detect the AGV signal that targets in place, PLC control vertical warehouse 4 transport mechanism 5's motor stretches out, stretch into AGV dolly 3 back medical waste turnover case bottom, lift the cylinder and stretch out, transport mechanism 5 lifts medical waste turnover case and shifts up and breaks away from AGV back frock, transport mechanism 5 motor retracts to vertical warehouse 4's stacker snatchs the position, measurement sensor detects the affirmation to medical waste turnover case overall dimension simultaneously, after stacker received medical waste turnover case signal that targets in place, remove and snatch medical waste turnover case and gain medical waste case's ID sign indicating number, AGV travelling bogie 3 releases the task of binding with medical waste turnover case's ID sign indicating number, medical waste turnover case is deposited according to the storage condition of storehouse point to the machine, accomplish medical waste turnover case task of keeping in, intelligent conveying system distributes the ID sign indicating number of keeping in the empty case and exports the task simultaneously, start the stacker and get out empty medical waste turnover case according to the ID sign indicating number that corresponds, put into vertical warehouse 4 transport mechanism 5. Simultaneously intelligent system distribution AGV travelling bogie 3 arrives 4 warehouse exit point positions in the vertical warehouse and receives the task, PLC control transport mechanism 5 is pneumatic to lift the useless turnover case of aerial medical science, the motor drives transport mechanism 5 and stretches out and reachs AGV back frock top, pneumatic lifting mechanism withdrawal is put into the useless turnover case of aerial medical science in the AGV back frock, motor control transport mechanism 5 withdrawal, AGV travelling bogie 3 is tied up simultaneously to the ID sign indicating number of the useless turnover case of aerial medical science, according to planning the route allotment to the district of unloading.
The worker controls the cantilever crane 2 to rotate left, rotate right, advance, retreat upward and downward buttons on the button box, the motor is controlled to move the position of the hoisting tool, the hoisting tool reaches the grabbing position of the medical waste turnover box on the back of the AGV, the clamping button is pressed down, the clamping cylinder stretches out of the clamping fixture and sleeves a turnover box rotating shaft, the button on the button box is pressed to rotate left, rotate right, advance, retreat upward and downward buttons, the motor is controlled to hoist the medical waste turnover box to move to the ground, the loosening button is pressed down, the clamping cylinder retracts the clamping fixture to release the medical waste turnover box, meanwhile, the ID code of the medical waste turnover box is released from being bound with the task of the AGV trolley by the intelligent conveying system, and the distribution task is completed.
When the incinerator burns and treats the incinerated substance at the discharge area, the control room 6 operator switches the intelligent distribution program to treat the to-be-incinerated substance stored in the vertical warehouse 4. And the intelligent distribution system automatically sends the incineration task according to the ID code of the medical waste circulation box stored in the temporary storage warehouse and the storage time. And the vertical warehouse 4 receives the task, starts a stacker to take out the medical waste transfer box according to the corresponding ID code, and puts the medical waste transfer box on a carrying mechanism 5 of the vertical warehouse 4. Simultaneously intelligent system distribution AGV travelling bogie 3 arrives 4 warehouse exit point positions in the vertical warehouse and receives the task, the medical waste turnover case is lifted to PLC control handling mechanism 5 pneumatics, the motor drives handling mechanism 5 and stretches out and reachs AGV back frock top, pneumatic lifting mechanism withdrawal is put into the AGV back frock with medical waste turnover case, motor control handling mechanism 5 withdrawal, AGV travelling bogie 3 is tied up simultaneously to the ID sign indicating number of medical waste turnover case, it delivers to burning furnace pouring gate receiving point position to distribute according to planning the route, the AGV transports to distribute to burn furnace pouring mechanism 7 and snatchs the position according to planning the delivery route. The AGV dolly sends material delivery signal that targets in place, confirm the sensor and detect the AGV signal that targets in place, the mechanism of snatching is stretched out in 7 pneumatic cylinder control of mechanism of falling the material, trigger sensor contacts medical waste turnover case, it stops to stretch out the hydro-cylinder, the lift cylinder retraction drives and snatchs the mechanism and rise and break away from AGV back frock, rise to the rotatory position of overturning of medical waste turnover case, rotatory pneumatic cylinder that overturns stretches out, the opening of the medical waste turnover case is made downwards to 7 rotatory 160 of mechanism of falling the material, medical waste turnover case upper cover is opened along with weight is automatic, burn thing automatic gliding entering pouring opening in the turnover case, rotatory pneumatic cylinder retraction that overturns, 7 rotatory back horizontal position of mechanism of falling the material, the vertical lift pneumatic cylinder stretches out 7 downstream of mechanism of falling the material, put into the distribution AGV back frock with the empty case, press from both sides tight frock and loosen, the flexible hydro-cylinder retraction targets in place.
The intelligent conveying system reads a signal to deliver the AGV trolley to transport an empty box to a loading area of a vertical warehouse 4 according to a return route, the AGV trolley sends a material delivery in-place signal, a confirmation sensor detects the AGV in-place signal, a PLC controls a motor of a transport mechanism 5 of the vertical warehouse 4 to stretch out and stretch into the bottom of the empty medical waste turnover box at the back of the AGV trolley, a lifting cylinder stretches out, the transport mechanism 5 lifts the medical waste turnover box to move away from a tool at the back of the AGV, a motor of a docking mechanism of the PLC vertical warehouse 4 retracts to a stacker grabbing position of the vertical warehouse 4, meanwhile, a measurement sensor detects and confirms the appearance size of the medical waste turnover box, after the stacker receives the medical waste turnover box in-place signal, the stacker moves to grab the medical waste turnover box and obtains an ID code of the medical waste box, the stacker stores the medical waste turnover box according to the storage condition of the warehouse site, the medical waste turnover box full box incinerating treatment and the empty box return to the vertical warehouse 4 for temporary storage are completed, meanwhile, the ID code of the medical waste turnover box and the AGV transport trolley 3 are removed from being bound, and the delivery tasks of the incinerating materials in the warehouse are completed by the intelligent delivery system.
A monitoring system is arranged in a medical waste treatment plant area, an operator can observe the process of an intelligent automatic conveying path in the plant area through a video display in a control room 6 to carry out overall monitoring management, fault points are found in time to be treated, and the smooth execution of an intelligent distribution system of the incinerated materials is ensured.
The above description is only a preferred embodiment of the present invention, and the embodiment is not intended to limit the scope of the present invention, so that any equivalent structural changes made by using the contents of the specification and the drawings should be included in the scope of the present invention.
Claims (8)
1. An intelligent distribution system of incinerated substances based on incinerator processing capacity, comprising:
the standard turnover box is used for accommodating waste;
the AGV is used for loading and conveying the turnover box to an appointed task receiving point;
an intelligent delivery system, comprising:
the system comprises a discharge area delivery and incineration furnace delivery subsystem, an AGV transportation trolley and a material loading area delivery and delivery subsystem, wherein the discharge area delivery and incineration furnace delivery subsystem is used for instructing the AGV transportation trolley to deliver the turnover box containing waste from a discharge area task receiving point to an incineration furnace material pouring port task receiving point according to a planned delivery route, instructing the waste in the turnover box to be automatically poured into a material pouring port of an incineration furnace for incineration treatment, and instructing the AGV transportation trolley to deliver the empty turnover box from the incineration furnace material pouring port task receiving point to a discharge area task receiving point according to a return route so as to complete the delivery task of the incinerated materials in the discharge area;
the unloading area delivery vertical warehouse conveying subsystem is used for instructing the AGV to convey the turnover box containing the wastes from the unloading area task receiving point to the temporary storage vertical warehouse task receiving point according to a planned distribution route, and instructing to store the turnover box containing the wastes in the temporary storage vertical warehouse to complete a temporary storage task; and
the temporary storage area of the vertical warehouse is sent to an incinerator conveying subsystem, the turnover box which is stored in the temporary storage area and contains wastes is taken out through an instruction, the AGV transporting trolley is instructed to transport the turnover box which contains the wastes to an incinerator material reversing port task receiving point from a temporary storage area task receiving point according to a planned distribution route, then the wastes in the turnover box are automatically poured into a material reversing port of the incinerator through the instruction, incineration treatment is carried out, the AGV transporting trolley is instructed to transport the empty turnover box to a material unloading area task receiving point from the incinerator material reversing port task receiving point according to a return route, and the distribution task of the incinerated materials in the temporary storage area is completed;
the intelligent scheduling control system is connected with the intelligent conveying system and used for establishing a distribution task, a temporary storage task or a distribution task control program of the incinerated substances in the temporary storage vertical warehouse of the incinerated substances in the discharging area, and distributing corresponding tasks to the discharging area to be sent to the incinerator conveying subsystem, the discharging area to be sent to the vertical warehouse conveying subsystem or the vertical warehouse temporary storage area to be sent to the incinerator conveying subsystem through program switching to finish the intelligent distribution of the incinerated substances;
the hoisting mechanism and the calling box are arranged at the task receiving point of the unloading area; the intelligent dispatching control system distributes corresponding distribution tasks to the intelligent conveying system through program switching, and the intelligent conveying system intelligently dispatches and distributes the AGV to the unloading area task receiving points in front of the unloading area task receiving points to wait for receiving the turnover box containing the waste; an operator hoists the turnover box to an AGV (automatic guided vehicle) transport trolley by controlling the hoisting mechanism, presses a confirmation button on the AGV transport trolley after confirming that loading is finished, and the AGV transport trolley conveys the turnover box containing waste to a corresponding task receiving point;
the control room for set up intelligent conveying system and intelligent scheduling control system's control terminal, the operating personnel of control room carries out reasonable task program according to on-the-spot actual conditions and switches, and the AGV travelling bogie will be received according to intelligent scheduling control system's task allocation turnover case and AGV travelling bogie carry out the task and bind to distribute to burning furnace pouring opening or vertical warehouse storage, thereby realize the functional effect of people's case separation, intelligent delivery and the urgent temporary storage in the factory, realize industrial intelligence automation factory promptly.
2. An intelligent distribution system of incinerators based on incinerator processing power, as claimed in claim 1, further comprising: the special truck is used for distributing the turnover boxes containing wastes from the outside to the unloading area task receiving points of the waste treatment plant, and is used for loading the empty turnover boxes on the unloading area task receiving points.
3. The incinerator processing capacity-based intelligent distribution system for incinerated substances as claimed in claim 1, wherein a load cell and an RFID read-write head are arranged on the lifting clamp to record information of the turnover box.
4. The intelligent distribution system of incinerators based on incinerator disposal capability as claimed in claim 1 further comprising: connect intelligence dispatch control system's founding storehouse receiving system works as when the distribution task that intelligence dispatch control system switched over is for the task that need keep in, founding storehouse receiving system starts function procedure, and AGV travelling bogie transports and accepts the discarded object the turnover case reachs the founding storehouse task receiving point of keeping in through directional route, and AGV travelling bogie sends the signal that targets in place, and founding storehouse receiving system receives after the signal that targets in place, carries out the signal confirmation that targets in place to AGV travelling bogie through the sensor that targets in place to instruct founding storehouse transport mechanism to move to AGV travelling bogie loading the turnover case bottom to lift through its mechanism that snatchs that is equipped with the turnover case makes its back frock that breaks away from AGV travelling bogie and is equipped with, founding storehouse transport mechanism will the turnover case moves the material taking position of founding storehouse stacker, and is deposited according to the storage condition of storehouse position point the turnover case accomplishes the task of keeping in.
5. An intelligent distribution system of burned objects based on the processing capacity of an incinerator according to claim 4, wherein when the standing warehouse carrying mechanism moves the turnover box to the material taking position of the standing warehouse stacker, the standing warehouse receiving system detects and confirms the external dimension of the turnover box through the measuring sensor, after the standing warehouse stacker receives the in-place signal of the turnover box, the standing warehouse stacker moves to grab the turnover box and obtains the ID code of the turnover box, and then the standing warehouse stacker stores the turnover box according to the storage condition of the warehouse location point to complete the temporary storage task.
6. An intelligent distribution system of incinerators based on incinerator processing power, as claimed in claim 1, further comprising: locate burn the mechanism of falling material of burning furnace pouring port task accepting point, intelligent conveying system control AGV travelling bogie shiies and accommodates the discarded object the turnover case is through directional route, transports burn burning furnace pouring port position of burning furnace pouring port task accepting point, and the AGV travelling bogie sends the signal that targets in place, and intelligent conveying system carries out the confirmation that AGV travelling bogie targets in place through confirming the sensor to control the mechanism of falling material and stretch out the turnover case bottom snatchs the turnover case lifts, makes the turnover case breaks away from the back frock that the AGV travelling bogie was equipped with, and the mechanism of falling material carries out the upset action, will the turnover case upset is gone into the top of burning furnace pouring port, makes the opening of turnover case is downward, the case lid of turnover case is opened along with gravity is automatic, the discarded object in the turnover case is automatic to going into to burn in burning furnace pouring port, carries out incineration disposal.
7. The intelligent distribution system of incinerators based on incinerator disposal capability as claimed in claim 1 further comprising: the monitoring system comprises a plurality of monitoring cameras which are distributed in a waste treatment plant area.
8. The incinerator processing capacity-based intelligent distribution system for incinerated substances as claimed in claim 7, wherein said monitoring system further comprises a video display installed in said control room, and an operator can observe the intelligent automatic conveying path process in the plant area through said video display to perform global monitoring management, and can timely find out failure points for processing, thereby ensuring the smooth execution of the intelligent distribution system for incinerated substances.
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