CN111062652A - Manufacturing spare part management method and system - Google Patents
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- 238000002360 preparation method Methods 0.000 claims description 2
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Abstract
The invention relates to a manufacturing spare part management method and system. The invention aims to provide a manufacturing spare part management method, a manufacturing spare part management system, a storage medium and manufacturing spare part management equipment. The technical scheme of the invention is as follows: a manufacturing spare part management method, characterized by: acquiring constraint conditions of each production workshop on spare parts; acquiring historical data of spare parts entering and leaving a warehouse and real-time spare part inventory information; analyzing spare part inventory information and post-process requirements in real time, and generating a purchasing scheme by combining constraint conditions and spare part warehouse-in and warehouse-out historical data; acquiring specific purchase order information; judging and comparing the spare part purchasing application quantity in the spare part inventory information and the purchasing order information with a set safety inventory range, and triggering purchasing early warning when the spare part inventory quantity is smaller than the safety inventory range; and when the number of the spare part purchase applications in the purchase order information is higher than the safety stock range, limiting the bill drawing of the purchase order. The invention is suitable for the field of factory spare part management.
Description
Technical Field
The invention relates to a manufacturing spare part management method and system. The method is suitable for the field of factory spare part management.
Background
In the field of automobile manufacturing, the existing management of manufacturing spare parts always adopts a manual ledger mode for management, four general departments of press-welding coating independently perform storage management, and the problems of repeated part inventory waste, backward management mode, waste of manpower and material resource input, irregular material coding and the like exist, and the specific conditions are represented as follows:
1. according to the paper form warehousing and ex-warehouse registration, the EXCEL ledger is not updated regularly, the labor efficiency is low, and data errors are easy to occur; 2. each department independently manages own machine account lists, spare parts (special and general parts) cannot be shared, purchasing cost is easy to increase, and spare part inventory backlog is 30%; 3. the purchasing spare parts do not have a safety stock base number standard at present, the purchasing rationality cannot be judged, and when the current stock number is lower than the safety stock, early warning cannot be realized to remind a purchaser of purchasing in time; 4. when the current inventory number of the spare parts in the warehouse is higher than the safe inventory number, the purchase bill of lading cannot be limited, so that the inventory cost is increased; 5. and the purchasing progress information cannot be timely known for the purchasing of the spare parts of the non-arrived goods, and detailed measures cannot be made to deal with the risk of the non-arrived goods.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: in view of the above-mentioned problems, a manufacturing part management method, system, storage medium, and apparatus are provided.
The technical scheme adopted by the invention is as follows: a manufacturing spare part management method, characterized by:
acquiring constraint conditions of each production workshop on spare parts;
acquiring historical data of spare parts entering and leaving a warehouse and real-time spare part inventory information;
analyzing spare part inventory information and post-process requirements in real time, and generating a purchasing scheme by combining constraint conditions and spare part warehouse-in and warehouse-out historical data;
acquiring specific purchase order information;
judging and comparing the spare part purchasing application quantity in the spare part inventory information and the purchasing order information with a set safety inventory range, and triggering purchasing early warning when the spare part inventory quantity is smaller than the safety inventory range; and when the number of the spare part purchase applications in the purchase order information is higher than the safety stock range, limiting the bill drawing of the purchase order.
The step of acquiring real-time spare part inventory information comprises acquiring spare part warehousing quantity and spare part ex-warehouse quantity in real time, and the step of acquiring the spare part warehousing quantity in real time comprises acquiring a unique code of the warehoused spare parts and counting the spare part warehousing quantity according to the unique code; the real-time obtaining of the spare part ex-warehouse quantity comprises obtaining of a unique code of the spare part ex-warehouse, and counting of the spare part ex-warehouse quantity according to the unique code.
The acquiring of the unique code of the spare part comprises acquiring a special two-dimensional code of the spare part through a scanning gun.
The constraint conditions comprise a production requirement, a spare part replacement period and a spare part inventory turnover rate.
The safety stock range is determined according to the historical consumption, delivery cycle and importance degree accounting of the spare parts.
A manufacturing preparation management system, comprising:
the constraint condition acquisition module is used for acquiring constraint conditions of each production workshop on the spare parts;
the inventory acquisition module is used for acquiring historical data of spare part in and out of an inventory and real-time spare part inventory information;
the analysis module is used for analyzing the spare part inventory information and the subsequent procedure requirements in real time and generating a purchasing scheme by combining constraint conditions and spare part in-out warehouse historical data;
the order acquisition module is used for acquiring specific purchase order information;
the judgment and comparison module is used for judging and comparing the spare part purchasing application quantity in the spare part inventory information and the purchasing order information with a set safety inventory range, and triggering purchasing early warning when the spare part inventory quantity is smaller than the safety inventory range; and when the number of the spare part purchase applications in the purchase order information is higher than the safety stock range, limiting the bill drawing of the purchase order.
The inventory acquisition module comprises an inventory amount acquisition module and an inventory amount acquisition module;
the warehousing quantity acquisition module comprises a warehousing code acquisition and statistics module which is used for acquiring the warehousing quantity of the spare parts in real time, acquiring the unique code of the warehousing spare parts and counting the warehousing quantity of the spare parts according to the unique code;
the ex-warehouse quantity acquisition module comprises an ex-warehouse code acquisition and statistics module which is used for acquiring the ex-warehouse quantity of the spare parts in real time, acquiring the unique codes of the ex-warehouse spare parts and counting the ex-warehouse quantity of the spare parts according to the unique codes.
The acquiring of the unique code of the spare part comprises acquiring a special two-dimensional code of the spare part through a scanning gun.
The constraint conditions comprise a production requirement, a spare part replacement period and a spare part inventory turnover rate.
The safety stock range is determined according to the historical consumption, delivery cycle and importance degree accounting of the spare parts.
The invention has the beneficial effects that: the invention utilizes big data means to import constraint conditions (yield requirement, spare part replacement period, spare part inventory turnover rate and the like) of four major workshops of a manufacturing department into a system in a data mode, the system analyzes inventory information and post-process requirements in real time, and combines the historical data of warehouse entry and exit, a purchase scheme is automatically generated and an order is drawn, and the highest-efficiency automatic management and control is realized.
According to the invention, through the equipment safety inventory range, when the inventory quantity is lower than the safety inventory, the system automatically triggers the purchase early warning, and the purchase application quantity is higher than the safety inventory limit bill of lading.
The invention takes the two-dimension code as a carrier for synchronizing the logistics progress and information in the spare part management, can quickly and effectively trace the flow of each spare part, and realizes the life cycle management of the spare parts.
Drawings
FIG. 1 is a flowchart illustrating an implementation procedure of the present embodiment.
Fig. 2 is a block diagram of the present embodiment.
Detailed Description
As shown in fig. 1, this embodiment is a manufacturing management method, which includes the following specific steps:
the constraint conditions (yield requirement, spare part replacement cycle, spare part inventory turnover rate, etc.) of the four production workshops of the manufacturing department on the spare parts are obtained.
And acquiring historical data of spare part warehouse entry and exit and real-time spare part inventory information. The method comprises the steps of acquiring real-time spare part inventory information, including acquiring spare part warehousing quantity and spare part ex-warehouse quantity in real time, acquiring the spare part warehousing quantity in real time, including acquiring a unique code of the warehoused spare parts, and counting the spare part warehousing quantity according to the unique code; the step of acquiring the spare part ex-warehouse quantity in real time comprises the step of acquiring a unique code of the ex-warehouse spare part, and the step of counting the spare part ex-warehouse quantity according to the unique code. The embodiment establishes a spare part coding rule: the structure category classification coding method is adopted, classification is gradually refined, a unique code for identifying the spare parts in the spare part information system is formed, and the spare parts can be effectively managed and controlled conveniently and universally and specially.
And analyzing the inventory information of the spare parts and the requirements of the subsequent processes in real time through big data analysis, and generating a purchasing scheme by combining constraint conditions and historical data of spare parts in and out of a warehouse.
And acquiring actual specific purchase order information of the purchase corollary department, and knowing the purchase progress, the purchase period, the delivery state, the contract state and the like in time.
Judging and comparing the spare part purchasing application quantity in the spare part inventory information and the purchasing order information with a set safety inventory range, and triggering purchasing early warning when the spare part inventory quantity is smaller than the safety inventory range; and when the number of the spare part purchase applications in the purchase order information is higher than the safety stock range, limiting the purchase order bill drawing. The safe stock range in this example is determined based on historical consumption of the spare parts, delivery cycle time and importance accounting.
In this embodiment, the method for acquiring the unique code of the spare part is to acquire the dedicated two-dimensional code of the spare part by using the scanning gun.
As shown in fig. 2, the present embodiment further provides a manufacturing spare part management system, which includes a constraint condition obtaining module 1, an inventory obtaining module 2, an analysis module 3, an order obtaining module 4, and a judgment and comparison module 5.
The constraint condition acquisition module 1 is used for acquiring constraint conditions of each production workshop on spare parts; the inventory acquisition module 2 is used for acquiring historical data of spare part warehouse entry and exit and real-time spare part inventory information; the analysis module 3 is used for analyzing spare part inventory information and post-process requirements in real time, and generating a purchasing scheme by combining constraint conditions and spare part warehouse-in and warehouse-out historical data; the order acquisition module 4 is used for acquiring specific purchase order information; the judgment and comparison module 5 is used for judging and comparing the spare part purchasing application quantity in the spare part inventory information and the purchasing order information with a set safety inventory range, and triggering purchasing early warning when the spare part inventory quantity is smaller than the safety inventory range; and when the number of the spare part purchase applications in the purchase order information is higher than the safety stock range, limiting the bill drawing of the purchase order.
The inventory acquisition module 2 in this embodiment includes an inventory acquisition module 201 and an inventory output acquisition module 202; the warehousing quantity acquisition module 201 comprises a warehousing code acquisition and statistics module which is used for acquiring the warehousing quantity of the spare parts in real time, including acquiring the unique code of the warehousing spare parts, and counting the warehousing quantity of the spare parts according to the unique code; the ex-warehouse quantity obtaining module 202 comprises an ex-warehouse code obtaining and counting module for obtaining the ex-warehouse quantity of the spare parts in real time, obtaining the unique codes of the ex-warehouse spare parts, and counting the ex-warehouse quantity of the spare parts according to the unique codes.
The present embodiment also provides a storage medium on which a computer program executable by a computer is stored, the computer program, when executed, implementing the steps of the manufacturing spare part management method of the present embodiment.
The embodiment also provides equipment comprising a scanning gun, a controller and a memory, wherein the memory is stored with a computer program capable of being executed by the processor, and the computer program realizes the steps of the manufacturing spare part management method when being executed.
Claims (10)
1. A manufacturing spare part management method, characterized by:
acquiring constraint conditions of each production workshop on spare parts;
acquiring historical data of spare parts entering and leaving a warehouse and real-time spare part inventory information;
analyzing spare part inventory information and post-process requirements in real time, and generating a purchasing scheme by combining constraint conditions and spare part warehouse-in and warehouse-out historical data;
acquiring specific purchase order information;
judging and comparing the spare part purchasing application quantity in the spare part inventory information and the purchasing order information with a set safety inventory range, and triggering purchasing early warning when the spare part inventory quantity is smaller than the safety inventory range; and when the number of the spare part purchase applications in the purchase order information is higher than the safety stock range, limiting the bill drawing of the purchase order.
2. The manufacturing spare part management method according to claim 1, wherein: the step of acquiring real-time spare part inventory information comprises acquiring spare part warehousing quantity and spare part ex-warehouse quantity in real time, and the step of acquiring the spare part warehousing quantity in real time comprises acquiring a unique code of the warehoused spare parts and counting the spare part warehousing quantity according to the unique code; the real-time obtaining of the spare part ex-warehouse quantity comprises obtaining of a unique code of the spare part ex-warehouse, and counting of the spare part ex-warehouse quantity according to the unique code.
3. The manufacturing spare part management method according to claim 2, wherein: the acquiring of the unique code of the spare part comprises acquiring a special two-dimensional code of the spare part through a scanning gun.
4. The manufacturing spare part management method according to claim 1, wherein: the constraint conditions comprise a production requirement, a spare part replacement period and a spare part inventory turnover rate.
5. The manufacturing spare part management method according to claim 1, wherein: the safety stock range is determined according to the historical consumption, delivery cycle and importance degree accounting of the spare parts.
6. A manufacturing preparation management system, comprising:
the constraint condition acquisition module (1) is used for acquiring constraint conditions of each production workshop on spare parts;
the inventory acquisition module (2) is used for acquiring historical data of spare part warehouse entry and exit and real-time spare part inventory information;
the analysis module (3) is used for analyzing the spare part inventory information and the subsequent procedure requirements in real time and generating a purchasing scheme by combining constraint conditions and spare part in-out warehouse historical data;
the order acquisition module (4) is used for acquiring specific purchase order information;
the judgment and comparison module (5) is used for judging and comparing the spare part purchase application quantity in the spare part inventory information and the purchase order information with a set safety inventory range, and triggering purchase early warning when the spare part inventory quantity is smaller than the safety inventory range; and when the number of the spare part purchase applications in the purchase order information is higher than the safety stock range, limiting the bill drawing of the purchase order.
7. The manufacturing spare part management system of claim 6, wherein: the inventory acquisition module (2) comprises an inventory acquisition module (201) and an ex-warehouse acquisition module (202);
the warehousing quantity acquisition module (201) comprises a warehousing code acquisition and statistics module which is used for acquiring the warehousing quantity of the spare parts in real time, acquiring the unique code of the warehousing spare parts and counting the warehousing quantity of the spare parts according to the unique code;
the ex-warehouse quantity acquisition module (202) comprises an ex-warehouse code acquisition and statistics module which is used for acquiring the ex-warehouse quantity of the spare parts in real time, acquiring the unique codes of the ex-warehouse spare parts and counting the ex-warehouse quantity of the spare parts according to the unique codes.
8. The manufacturing spare part management system of claim 7, wherein: the acquiring of the unique code of the spare part comprises acquiring a special two-dimensional code of the spare part through a scanning gun.
9. The manufacturing spare part management system of claim 6, wherein: the constraint conditions comprise a production requirement, a spare part replacement period and a spare part inventory turnover rate.
10. The manufacturing spare part management system of claim 6, wherein: the safety stock range is determined according to the historical consumption, delivery cycle and importance degree accounting of the spare parts.
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Cited By (7)
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CN112581050A (en) * | 2020-11-11 | 2021-03-30 | 广汽蔚来新能源汽车科技有限公司 | Purchasing demand information generation method and device, computer equipment and storage medium |
CN112801591A (en) * | 2021-02-09 | 2021-05-14 | 山东英信计算机技术有限公司 | Method, system, terminal and storage medium for managing low-value consumable |
CN113469616A (en) * | 2021-06-18 | 2021-10-01 | 筑友智造建设科技集团有限公司 | PC component material alignment management method, device, equipment and storage medium |
CN113793102A (en) * | 2021-09-18 | 2021-12-14 | 中广核风电有限公司 | Inventory management method and device based on platform |
CN113793081A (en) * | 2020-06-28 | 2021-12-14 | 北京沃东天骏信息技术有限公司 | Storage monitoring method and device, computer readable medium and electronic equipment |
CN114756816A (en) * | 2021-11-01 | 2022-07-15 | 国网河北省电力有限公司营销服务中心 | Intelligent measuring and calculating method for spare parts of metering production automation system |
CN117829744A (en) * | 2024-01-08 | 2024-04-05 | 水利部交通运输部国家能源局南京水利科学研究院 | Intelligent material supply system for underground tunnel construction |
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CN113793081A (en) * | 2020-06-28 | 2021-12-14 | 北京沃东天骏信息技术有限公司 | Storage monitoring method and device, computer readable medium and electronic equipment |
CN112581050A (en) * | 2020-11-11 | 2021-03-30 | 广汽蔚来新能源汽车科技有限公司 | Purchasing demand information generation method and device, computer equipment and storage medium |
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CN113469616A (en) * | 2021-06-18 | 2021-10-01 | 筑友智造建设科技集团有限公司 | PC component material alignment management method, device, equipment and storage medium |
CN113793102A (en) * | 2021-09-18 | 2021-12-14 | 中广核风电有限公司 | Inventory management method and device based on platform |
CN114756816A (en) * | 2021-11-01 | 2022-07-15 | 国网河北省电力有限公司营销服务中心 | Intelligent measuring and calculating method for spare parts of metering production automation system |
CN117829744A (en) * | 2024-01-08 | 2024-04-05 | 水利部交通运输部国家能源局南京水利科学研究院 | Intelligent material supply system for underground tunnel construction |
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Application publication date: 20200424 |