CN109960231A - A kind of production management system and its method based on Internet of Things - Google Patents
A kind of production management system and its method based on Internet of Things Download PDFInfo
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- CN109960231A CN109960231A CN201711443704.6A CN201711443704A CN109960231A CN 109960231 A CN109960231 A CN 109960231A CN 201711443704 A CN201711443704 A CN 201711443704A CN 109960231 A CN109960231 A CN 109960231A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 142
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000007726 management method Methods 0.000 claims abstract description 71
- 230000008447 perception Effects 0.000 claims abstract description 29
- 230000010365 information processing Effects 0.000 claims abstract description 28
- 238000012545 processing Methods 0.000 claims description 17
- 238000012544 monitoring process Methods 0.000 claims description 8
- 238000003860 storage Methods 0.000 claims description 7
- 238000003335 Production assurance Methods 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 6
- 230000008901 benefit Effects 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 abstract description 9
- 230000010354 integration Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention discloses a kind of production management system and its method based on Internet of Things, including perceiving execution level, transport network layer, information processing layer and administrative decision layer, the perception execution level collects the creation data of manufacturing recourses, and the data of collection are transferred to information processing layer by transport network layer, the information processing layer to acquisition creation data after creation data is analyzed and processed after be transferred to administrative decision layer, the present invention is support with technology of Internet of things, the organic integration of enterprise's manufacture system manufacturing recourses is realized by network technology, it is realized with computer technology and enterprise's production plan is formulated, the management of manufacturing recourses and production scene scheduling, in very good solution production management due to bottom-up information feedback not in time with inaccurate bring administrative decision inefficiency, the high drawback of error rate, it realizes accurate to manufacturing recourses Efficient management, effectively improves the production efficiency of enterprise.
Description
Technical field
The present invention relates to Workshop Production Management technical field, specially a kind of production management system based on Internet of Things and its
Method.
Background technique
Internet of Things refers to that (Sensor Network, laser scanner, is penetrated infrared inductor by various information sensing devices and system
Frequency identifying system etc.), global positioning system, bar code and two dimensional code, according to the communication protocol of regulation, by article and article, article
It is connected with people, person to person, then information exchange is carried out by various access nets, internet, to realize Weigh sensor, determine
Position, tracing and monitoring and management a kind of information network.MES is the english abbreviation of manufacturing execution system.MES is AMR company, the U.S.
It is proposed the beginning of the nineties, it is intended to the execution function of reinforcing manufacturing resources planning, by the plan of MRP and workshop operation field
Control, is connected by manufacturing execution system.The eighties are conducted vigorous propaganda and are organized in APICS American Production and Inventory Control Society,Inc
Under promotion, MRP has obtained application rapidly and extensively in the U.S., while also having leaked its many disadvantages cruelly.As MRP cannot be abundant
The a large amount of real-time production events and data using workshop;In addition, it also fails to give sales management and forecast demand
Pay attention to.Therefore, in order to meet enterprise demand, many enterprises start the meaning to should construct other between MRP and bottom workshop
System.In this context, what MES was natural is proposed out.
So how to design a kind of production management system and its method based on Internet of Things, becoming us will currently be solved
The problem of.
Summary of the invention
The purpose of the present invention is to provide a kind of production management system and its method based on Internet of Things, to solve above-mentioned back
The problem of being proposed in scape technology.
To achieve the above object, the invention provides the following technical scheme: a kind of production management system based on Internet of Things, packet
Perception execution level, transport network layer, information processing layer and administrative decision layer are included, the perception execution level collects the life of manufacturing recourses
Data are produced, and the data of collection are transferred to information processing layer by transport network layer, the information processing layer produces acquisition
Be transferred to administrative decision layer after being analyzed and processed after data to creation data, the administrative decision layer according to information processing layer at
The data of reason control perception execution level by transport network layer and execute.
According to the above technical scheme, the perception execution level include staff's benefits module on duty, production equipment management module,
Stock in storage management module, in product administration module processed and ancillary equipment management module.
According to the above technical scheme, the administrative decision layer includes manufacture system database, market demand database, production
Management system, production management knowledge base, production assurance module, manufacturing cost control module, production process monitoring module, system
It makes resource management module and production plan formulates module, the manufacture system database, market demand database and production management
The output end of knowledge base is electrically connected the input terminal of production management system, and the output end of the production management system, which is electrically connected, to be produced
Quality guarantees module, manufacturing cost control module, production process monitoring module, manufacture resource management module and production plan system
Cover half block.
According to the above technical scheme, the information processing layer includes that data acquisition module, data processing module and data are deposited
Module is stored up, the data acquisition module collects the creation data of manufacturing recourses, and the data of collection are transferred to data processing mould
Perception execution level is transferred to after block processing, the data processing module is electrically connected data memory module.
According to the above technical scheme, on-job employee's management module includes that attendance is checked card module, travel path module, logical
Know bulletin module and setup module;The attendance checks card module for staff attendance, staff attendance include mobile phone check card, GPS it is fixed
Position;The travel path module is used for field personnel management;The notice bulletin module is conveyed for corporate announcement bulletin;The setting
Module is for managing personal account information.
According to the above technical scheme, the production plan formulates the executive condition that module is used to inquire current production plan,
And new plan is formulated according to the service condition of current manufacturing recourses and market information and perception is transferred to by transport network layer
Execution level.
A method of the production management system based on Internet of Things includes the following steps:
1) perception execution level first is to workers at their posts, Preparation equipment, stock in storage and in manufacturing recourses such as products processed and to manufacture
The data that resource generates in production are acquired, and by the data of acquisition by transport network layer be transferred to information processing layer into
Row analysis processing;
2) then information processing layer receives the data from perception execution level, and information processing layer will be according to the coded format of data
First classify to creation data, is then respectively stored in corresponding database according to the type of data;
3) the different types of data in database are extracted followed by data processing module, and data is analyzed and processed, managed
Manage decision-making level based on the analysis results, manufacture system database and market demand database formulate production plan;
4) production plan is transferred to corresponding executing agency on perception execution level by transport network layer by last administrative decision layer
On, and production work is carried out according to corresponding production plan.
Compared with prior art, the beneficial effects of the present invention are: the present invention with technology of Internet of things be support, pass through network skill
Art realizes the organic integration of enterprise's manufacture system manufacturing recourses, realizes with computer technology and formulates enterprise's production plan, makes
The management and production scene scheduling of resource are made, since bottom-up information feedback is not in time and inaccurate in very good solution production management
The high drawback of true bring administrative decision inefficiency, error rate, realizes and accurately efficiently manages manufacturing recourses, effectively mention
The production efficiency of Sheng Liao enterprise.
Detailed description of the invention
Fig. 1 is the overall procedure structural block diagram of production management system of the invention;
Fig. 2 is the structure composition block diagram of administrative decision layer of the invention;
Fig. 3 is the structure composition block diagram of perception execution level of the invention;
Figure label: 1, execution level is perceived;2, transport network layer;3, information processing layer;4, administrative decision layer;5, manufacture system number
According to library;6, market demand database;7, production management system;8, production management knowledge base;9, production assurance module;10,
Manufacturing cost control module;11, production process monitoring module;12, manufacture resource management module;13, production plan formulates module;
14, on-job employee's management module;15, production equipment management module;16, stock in storage management module;17, in management of product mould processed
Block;18, ancillary equipment management module.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-3 is please referred to, the present invention provides a kind of production management system based on Internet of Things, including perception execution level 1, net
Network transport layer 2, information processing layer 3 and administrative decision layer 4, perception execution level 1 collects the creation data of manufacturing recourses, and will collect
Data information processing layer 3 is transferred to by transport network layer 2, to creation data after 3 pairs of acquisition creation data of information processing layer
Administrative decision layer 4 is transferred to after being analyzed and processed, administrative decision layer 4 passes through network according to the data that information processing layer 3 is handled
The control perception execution level 1 of transport layer 2 executes.
According to the above technical scheme, perception execution level 1 includes staff's benefits module 14 on duty, production equipment management module
15, stock in storage management module 16, in product administration module 17 processed and ancillary equipment management module 18.
According to the above technical scheme, administrative decision layer 4 includes manufacture system database 5, market demand database 6, production
Management system 7, production management knowledge base 8, production assurance module 9, manufacturing cost control module 10, production process monitoring mould
Block 11, manufacture resource management module 12 and production plan formulate module 13, manufacture system database 5,6 and of market demand database
The output end of production management knowledge base 8 is electrically connected the input terminal of production management system 7, the output end electricity of production management system 7
Property connection production assurance module 9, manufacturing cost control module 10, production process monitoring module 11, manufacture resource management mould
Block 12 and production plan formulate module 13.
According to the above technical scheme, information processing layer 3 includes that data acquisition module, data processing module and data store mould
Block, data acquisition module collect manufacturing recourses creation data, and by the data of collection be transferred to data processing module processing after
It is transferred to perception execution level 1, data processing module is electrically connected data memory module.
According to the above technical scheme, on-job employee's management module 14 include attendance check card module, travel path module, notice
Announce module and setup module;Attendance checks card module for staff attendance, staff attendance include mobile phone check card, GPS positioning;Stroke
Track module is used for field personnel management;Notice bulletin module is conveyed for corporate announcement bulletin;Setup module is for managing a acknowledge a debt
Family information.
According to the above technical scheme, production plan formulates the executive condition that module 13 is used to inquire current production plan, and
It formulates new plan according to the service condition of current manufacturing recourses and market information and perception is transferred to by transport network layer 2 and hold
Row layer 1.
A method of the production management system based on Internet of Things includes the following steps:
1) perception execution level first is to workers at their posts, Preparation equipment, stock in storage and in manufacturing recourses such as products processed and to manufacture
The data that resource generates in production are acquired, and by the data of acquisition by transport network layer be transferred to information processing layer into
Row analysis processing;
2) then information processing layer receives the data from perception execution level, and information processing layer will be according to the coded format of data
First classify to creation data, is then respectively stored in corresponding database according to the type of data;
3) the different types of data in database are extracted followed by data processing module, and data is analyzed and processed, managed
Manage decision-making level based on the analysis results, manufacture system database and market demand database formulate production plan;
4) production plan is transferred to corresponding executing agency on perception execution level by transport network layer by last administrative decision layer
On, and production work is carried out according to corresponding production plan.
Based on above-mentioned, it is an advantage of the current invention that the present invention is support with technology of Internet of things, passes through network technology and realize enterprise
The organic integration of industry manufacture system manufacturing recourses, realized with computer technology enterprise's production plan is formulated, manufacturing recourses
Management and production scene scheduling, in very good solution production management due to bottom-up information feedback not in time with inaccurate bring
The high drawback of administrative decision inefficiency, error rate realizes and accurately efficiently manages manufacturing recourses, effectively improves enterprise
Production efficiency.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of production management system based on Internet of Things, including perception execution level (1), transport network layer (2), information processing layer
(3) and administrative decision layer (4), it is characterised in that: perception execution level (1) collects the creation data of manufacturing recourses, and will receive
The data of collection are transferred to information processing layer (3) by transport network layer (2), and the information processing layer (3) is to acquisition creation data
It is transferred to after being analyzed and processed afterwards to creation data administrative decision layer (4), the administrative decision layer (4) is according to information processing layer
(3) data handled are executed by transport network layer (2) control perception execution level (1).
2. a kind of production management system based on Internet of Things according to claim 1, it is characterised in that: the perception execution level
(1) include staff's benefits module (14) on duty, production equipment management module (15), stock in storage management module (16), produce in system
Product management module (17) and ancillary equipment management module (18).
3. a kind of production management system based on Internet of Things according to claim 1, it is characterised in that: the administrative decision layer
(4) include manufacture system database (5), market demand database (6), production management system (7), production management knowledge base (8),
Production assurance module (9), manufacturing cost control module (10), production process monitoring module (11), manufacture resource management mould
Block (12) and production plan formulate module (13), the manufacture system database (5), market demand database (6) and production pipe
The output end for managing knowledge base (8) is electrically connected the input terminal of production management system (7), the output of the production management system (7)
End is electrically connected production assurance module (9), manufacturing cost control module (10), production process monitoring module (11), manufacture
Resource management module (12) and production plan formulate module (13).
4. a kind of production management system based on Internet of Things according to claim 1, it is characterised in that: the information processing layer
It (3) include data acquisition module, data processing module and data memory module, the data acquisition module collects manufacturing recourses
Creation data, and the data of collection are transferred to after data processing module processing and are transferred to perception execution level (1), at the data
It manages module and is electrically connected data memory module.
5. a kind of production management system based on Internet of Things according to claim 2, it is characterised in that: on-job employee's management
Module (14) includes that attendance is checked card module, travel path module, notice bulletin module and setup module;The attendance is checked card module
For staff attendance, staff attendance include mobile phone check card, GPS positioning;The travel path module is used for field personnel management;It is described logical
Know that bulletin module is conveyed for corporate announcement bulletin;The setup module is for managing personal account information.
6. a kind of production management system based on Internet of Things according to claim 3, it is characterised in that: the production plan is formulated
Module (13) is used to inquire the executive condition of current production plan, and according to the service condition and market information of current manufacturing recourses
It formulates new plan and is transferred to perception execution level (1) by transport network layer (2).
7. a kind of method of the production management system based on Internet of Things, characterized by the following steps:
1) perception execution level first is to workers at their posts, Preparation equipment, stock in storage and in manufacturing recourses such as products processed and to manufacture
The data that resource generates in production are acquired, and by the data of acquisition by transport network layer be transferred to information processing layer into
Row analysis processing;
2) then information processing layer receives the data from perception execution level, and information processing layer will be according to the coded format of data
First classify to creation data, is then respectively stored in corresponding database according to the type of data;
3) the different types of data in database are extracted followed by data processing module, and data is analyzed and processed, managed
Manage decision-making level based on the analysis results, manufacture system database and market demand database formulate production plan;
4) production plan is transferred to corresponding executing agency on perception execution level by transport network layer by last administrative decision layer
On, and production work is carried out according to corresponding production plan.
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CN201711443704.6A CN109960231A (en) | 2017-12-26 | 2017-12-26 | A kind of production management system and its method based on Internet of Things |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111399447A (en) * | 2019-12-26 | 2020-07-10 | 德华兔宝宝装饰新材股份有限公司 | Board-like customization furniture quality control system based on MES |
CN112395720A (en) * | 2020-11-20 | 2021-02-23 | 北京控制工程研究所 | Time certainty distributed spacecraft electronic system design method |
-
2017
- 2017-12-26 CN CN201711443704.6A patent/CN109960231A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111399447A (en) * | 2019-12-26 | 2020-07-10 | 德华兔宝宝装饰新材股份有限公司 | Board-like customization furniture quality control system based on MES |
CN112395720A (en) * | 2020-11-20 | 2021-02-23 | 北京控制工程研究所 | Time certainty distributed spacecraft electronic system design method |
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