CN111056288A - Mixed feeding system and feeding method thereof - Google Patents
Mixed feeding system and feeding method thereof Download PDFInfo
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- CN111056288A CN111056288A CN201811210576.5A CN201811210576A CN111056288A CN 111056288 A CN111056288 A CN 111056288A CN 201811210576 A CN201811210576 A CN 201811210576A CN 111056288 A CN111056288 A CN 111056288A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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Abstract
The invention provides a mixed feeding system applied to an automatic production line, which comprises a feeding module, a feeding module and a transferring module, wherein the feeding module is used for feeding materials to a corresponding feeding station for standby, the feeding module is used for conveying semi-finished products taken down from the production line, the transferring module is used for grabbing the materials in the feeding station to the feeding module, the feeding module detects product information of the semi-finished products when the semi-finished products are conveyed, the transferring module grabs the corresponding materials to be matched with the semi-finished products on the feeding module according to the product information detected by the feeding module, and after the matching is finished, the feeding module sends the matched semi-finished products and the materials together.
Description
Technical Field
The invention relates to a mixing feeding system and a feeding method thereof.
Background
In the process of producing electronic products such as mobile phones and tablet computers, one production line can only produce electronic products of one type or version, but the types of the electronic products are various, feeding equipment of the production line can only supply single material types, and when the same production line is used for producing electronic products of different versions, products and materials on the production line need to be emptied firstly, and then new products and materials are replaced for production. The cleaning and cutting of the thread usually need several hours to be finished, which not only reduces the production efficiency, but also increases the labor intensity of the working personnel.
Disclosure of Invention
In view of the above, the present invention provides a hybrid feeding system and a feeding method thereof, which can simultaneously produce multiple versions of electronic products in a single production line.
The utility model provides a be applied to automatic production line's mixed feeding system, includes material loading module, pay-off module and moves and carries the module, the material loading module is arranged in sending the material to corresponding material loading station for subsequent use, the material loading module is arranged in carrying the semi-manufactured goods that take off from the production line, it is used for snatching the material in the material loading station to move the module, when carrying the semi-manufactured goods, the product information of semi-manufactured goods is detected to the material loading module, it pairs to move the module and snatch corresponding material and semi-manufactured goods on the material loading module according to the product information that the material loading module detected, pair after accomplishing, the material loading module will mate semi-manufactured goods and material and see off jointly.
Further, pay-off module is including preventing slow-witted device, feeding detection device and conveyer belt, prevent slow-witted device with feeding detection device sets up the entrance of conveyer belt, prevent slow-witted device and be used for ensuring semi-manufactured goods feed position is correct, feeding detection device detects semi-manufactured goods product information, the conveyer belt is used for carrying semi-manufactured goods.
Furthermore, a plurality of product information are prestored in the feeding module, the feeding detection device obtains corresponding product information by detecting the physical codes on the surfaces of the semi-finished products, the feeding module compares the obtained product information with the prestored product information for verification, and the conveying belt conveys the semi-finished products passing the verification.
Preferably, the feeding module further comprises a first sensor arranged in the middle area of the conveyor belt and a second sensor arranged at the outlet of the conveyor belt, when the first sensor detects the semi-finished product, the conveyor belt stops, after the semi-finished product is matched with the material, the conveyor belt resumes moving, and after the second sensor detects the matched semi-finished product and material, the conveyor belt stops again until the matched semi-finished product and material are removed.
Preferably, the feeding module comprises a feeding platform, feeding detectors and feeding assemblies, the feeding stations are arranged on the feeding platform, each feeding station corresponds to one group of the feeding assemblies and the feeding detectors, different materials are respectively placed on the feeding assemblies, the feeding detectors are used for verifying physical codes, appearances and colors of the materials, and the feeding assemblies are used for sending the verified materials to the feeding stations for standby.
Furthermore, the materials are arranged in material trays, tray positioning devices corresponding to the feeding stations are arranged on the feeding platform, the material trays and the materials are jointly conveyed to the feeding stations by the feeding assembly, and the tray positioning devices are used for fixing the material trays.
Further, move and carry the module and include first track, second track, support piece, first manipulator and second manipulator, support piece sets up first orbital both ends will first track erects on the material loading platform, the second orbital movement sets up on the first track, first manipulator with the second manipulator removes respectively and sets up the orbital both sides of second, first track with the second track according to the product information drive that the pay-off module detected first manipulator removes to corresponding material loading station department, first manipulator follows snatch corresponding material in the material tray, the second manipulator is used for snatching empty material tray and retrieves to empty dish station department.
Further, the mixed feeding system further comprises a defective product conveying device used for conveying unqualified materials, a material rechecking device is arranged on the first mechanical arm, when the first mechanical arm grabs the materials, the material rechecking device checks the physical codes, appearances and colors of the materials again, if the materials pass the check, the first mechanical arm sends the materials to the feeding module, and if the materials do not pass the check, the first mechanical arm sends the materials to the defective product conveying device.
Preferably, the mixed feeding system further comprises a shield assembly, a control panel and a first alarm device are arranged on the shield assembly, the feeding module and the transferring module are contained in the shield assembly, the control panel is used for monitoring the working condition and input or modification working parameters of the mixed feeding system, and the first alarm device is used for sending an alarm signal to remind an operator.
Preferably, the mixed feeding system further comprises a distributing mechanism, the product formed by assembling the materials and the semi-finished products paired by the mixed feeding system is sent into the distributing mechanism for classification, the classifying mechanism comprises a casing, a product detecting device, a distributing manipulator and a collecting box, the product detecting device is arranged at an inlet of the casing, the classifying manipulator and the collecting box are arranged in the casing, the product detecting device is used for detecting information of the product, the classifying manipulator is used for grabbing the product, the collecting box is used for collecting the product, and the classifying manipulator grabs the product according to the information detected by the product detecting device and puts the product into the corresponding collecting box.
Further, the product detection device comprises a detection station, a feeding rotary disc and a scanner, wherein the detection station is used for placing the product and reading the information of the product, the scanner is used for detecting the external information of the product, and when the information obtained by the detection station is matched with the information obtained by the scanner, the feeding rotary disc feeds the product into the shell.
A feeding method for a hybrid feeding system, comprising the steps of: when the semi-finished product is placed into the feeding module, the feeding module acquires product information of the semi-finished product; the feeding module checks the product information of the semi-finished product; if the semi-finished product does not pass the verification, taking out the semi-finished product; if the semi-finished product passes the verification, the semi-finished product is sent to a pairing area, and a manipulator grabs the corresponding material; the manipulator checks material information of the material; if the material does not pass the verification, the manipulator sends the material to a defective product conveying device; if the material passes the verification, the manipulator sends the material to the pairing area; and the feeding module sends the semi-finished product and the material out of the mixing and feeding system together.
The mixed feeding system provided by the invention can automatically match semi-finished products and materials and provide corresponding materials for semi-finished products of different versions, so that a single production line can simultaneously produce electronic products of multiple versions, the time for cleaning and cutting lines of the production line is saved, the production efficiency is improved, and the labor intensity of workers is reduced.
Drawings
Fig. 1 is a schematic perspective view of a mixing and feeding system in one embodiment.
Fig. 2 is a schematic perspective view of the mixing and feeding system shown in fig. 1 in another direction.
Fig. 3 is a schematic view showing an internal structure of the mixing and feeding system shown in fig. 1.
Fig. 4 is a schematic structural diagram of a feeding mechanism of the hybrid feeding system shown in fig. 3.
Fig. 5 is a schematic structural diagram of a transfer mechanism of the hybrid feeding system shown in fig. 3.
Fig. 6 is a schematic perspective view of a material separating mechanism in an embodiment.
Fig. 7 is a schematic view of the internal structure of the material separating mechanism shown in fig. 6.
Fig. 8 is a schematic structural view of the material separating mechanism shown in fig. 7 in another direction.
Fig. 9 is a flow diagram of a feeding method of the hybrid feeding system shown in fig. 1.
Fig. 10 is a flow chart of the sorting operation of the feed mechanism shown in fig. 6.
Description of the main element symbols:
the specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 4, the present invention provides a hybrid feeding system capable of simultaneously producing multiple versions of electronic products in a single production line, which includes a cover assembly 1, and a feeding module 2, a loading module 4 and a transferring module 5 accommodated in the cover assembly 1. The feeding module 2 is used for conveying semi-finished products of different versions taken from the production line conveying device 6, and when the semi-finished products enter the inlet of the feeding module 2, the feeding module 2 detects and verifies the product information of the semi-finished products. The feeding module 4 respectively sends the materials of different types to the corresponding feeding stations 46 for standby. After the semi-finished product passes the verification, the transfer module 5 grabs the corresponding material from the loading station 46 to the feeding module 2 according to the product information detected by the feeding module 2, so that the material is paired with the semi-finished product, and then the feeding module 2 sends out the paired material and the semi-finished product together. The operator or other mobile device returns the mated material and semi-finished product to the production line conveyor 6 for subsequent assembly work.
The shroud assembly 1 is the outer shell of a hybrid feeding system consisting of a plurality of panels and frames for dust and wind protection and to protect the stable operation of the equipment and the safety of the operators. The side of the shroud assembly 1 is provided with a control panel 11 for monitoring the operation of the hybrid feed system and for inputting or modifying the operating parameters of the hybrid feed system. The top end of the protective cover component 1 is also provided with a first alarm device 12, when the mixed feeding system breaks down or materials are deficient, the first alarm device 12 gives out alarm voice or flashes an alarm lamp and the like to remind an operator to overhaul or supplement materials in time and the like.
The feeding module 2 includes a fool-proof device 21, a feeding detection device 22, a conveyor belt 23, a first sensor 24 and a second sensor 25. The fool-proofing device 21 and the feeding detection device 22 are disposed at the entrance of the conveyor belt 23, the first sensor 24 is disposed at the middle area of the conveyor belt 23, and the second sensor 25 is disposed at the exit of the conveyor belt 23. The fool-proof device 21 is used for ensuring that the feeding position of the semi-finished product is correct, and the feeding detection device 22 is convenient to scan and detect the physical code on the surface of the semi-finished product, so that the product information of the semi-finished product is obtained and sent to a control unit (not shown) of the feeding module 2. According to production needs, a plurality of pieces of product information are stored in the control unit in advance, and the product information required to be stored in advance is input into the control unit through the control panel 11. The control unit compares the product information sent by the feeding detection device 22 with the pre-stored product information for verification. Still be provided with feeding pilot lamp (not shown) on the slow-witted device 21 of preventing staying, during operating personnel drops into the slow-witted device 21 of preventing staying according to the suggestion information of feeding pilot lamp with semi-manufactured goods, avoids semi-manufactured goods to take place to accumulate or block up in conveyer belt 23. For example, when the feeding indicator lamp is displayed as green, the semi-finished product can be thrown into the fool-proofing device 21.
If the semi-finished product fails the verification, i.e. the detected product information does not match the pre-stored product information or the product information is not detected, the first alarm device 12 gives an alarm and the operator retrieves the semi-finished product from the fool-proofing device 21. When the detected product information is in accordance with the pre-stored product information, the semi-finished product can pass the verification. The verified semi-finished product is conveyed into the mixing and feeding system by the conveyor belt 23, when the semi-finished product is detected by the first sensor 24, the semi-finished product is indicated to reach the matching area (the position of the first sensor 24 is the matching area), at this time, the conveyor belt 23 stops moving until the matching is completed, and the conveyor belt 23 conveys the matched semi-finished product and the matched material to the outlet together. When the second sensor 25 detects the semi-finished product, the conveyor belt 23 stops moving again, and after the operator takes away the paired semi-finished product and the materials, the conveyor belt 23 resumes moving again, so that the semi-finished product and the materials are prevented from falling and breaking. When the first sensor 24 does not detect the semi-finished product, the feed indicator light is displayed as green.
At the same time as or before the semi-finished products are conveyed by the feeder module 2, the loading module 4 feeds the different types of materials to the corresponding loading stations 46 for standby. The loading module 4 includes a loading platform 41, a loading detector 42 and a loading assembly 43. The feeding detector 42 and the feeding assembly 43 are located below the feeding platform 41, the feeding stations 46 are arranged on the feeding platform 41, and each feeding station 46 corresponds to one group of the feeding assembly 43 and the feeding detector 42. A material tray 44 containing materials is placed on the loading assembly 43 and the loading detector 42 verifies the physical coding, appearance and color of the materials for the relevant material information. Different materials are placed in the plurality of feeding assemblies 43, respectively. If the detected material information is matched with the information of the feeding station 46 stored in the feeding detector 42 in advance, the feeding assembly 43 raises the material tray 44 filled with the material to the feeding station 46 for standby; if the material information detected by the feeding detector 42 does not match the pre-stored information of the feeding station 46, the first alarm device 12 gives an alarm again to remind the operator to replace the correct material. The feeding platform 41 is further provided with a tray positioning device 45, and each feeding station 46 corresponds to one group of tray positioning devices 45. After the material tray 44 filled with the material is sent to the feeding station 46, the material tray 44 is fixed on the feeding platform 41 by the tray positioning device 45, and then the feeding assembly 43 is lowered to the home position to wait for feeding. An empty tray station 47 is further arranged on the feeding platform 41, and after the materials in the material trays 44 are used up, the empty material trays 44 are conveyed to the empty tray station 47 for centralized recovery.
Referring to fig. 3 and 5, the transfer module 5 is erected above the loading platform 41 and includes a first rail 51, a second rail 52, a support 53, a first robot 54 and a second robot 55. The support members 53 are provided at both ends of the first rail 51, and the first rail 51 is erected above the loading platform 41. The second rail 52 is movably provided on the first rail 51, and the first robot 54 and the second robot 55 are movably provided on both sides of the second rail 52, respectively. After the semi-finished products fed into the feeding module 2 pass the verification, the first rail 51 and the second rail 52 drive the first manipulator 54 to move to the corresponding feeding station 46, so as to grab the corresponding materials, and then the first manipulator 54 carries the materials to move to the matching area. After the semi-finished product reaches the matching area (i.e. the semi-finished product is detected by the first sensor 24), the first manipulator 54 places the corresponding material on the conveyor belt 23, so that the material and the semi-finished product are placed together, and the matching between the material and the semi-finished product is completed.
The first manipulator 54 is provided with a material rechecking device 541, and the mixed feeding device further comprises a defective product conveying device 3. When the first manipulator 54 grabs the material, the material rechecking device 541 checks the material information such as the physical code, the appearance, the color and the like of the material again, and determines whether the material is matched with the semi-finished product according to the material information. If the material matches the semi-finished product, the material is placed on the conveyor belt 23 to complete the pairing. If the material does not match the semi-finished product, the material is placed on the defective product conveying device 3, the non-matching material is sent out of the shield assembly 1 by the defective product conveying device 3, and then the corresponding material is grabbed again by the first manipulator 54. The second manipulator 55 can detect the material condition of each material tray 44 along with the in-process of the motion of the first manipulator 54, if the materials in the material trays 44 are used up, after the first manipulator 54 finishes the pairing work, the second manipulator 55 moves to the empty material tray 44, picks out the empty material tray 44 and carries the empty material tray 44 to move to the empty tray station 47, and puts the empty material tray 44 into the empty tray station 47 for centralized recovery. After the empty material tray 44 is removed, the corresponding loading assembly 43 delivers a new material tray 44 to the empty loading station 46.
Referring to fig. 1, 6, 7 and 8, the mixing and feeding system further includes a material distributing mechanism 7. The matched materials and semi-finished products are sent back to the production line conveying device 6, and after the subsequent assembly work is finished, the assembled products are sent to the material distributing mechanism 7 for classification. The material separating mechanism 7 includes a cabinet 71, a second alarm device 72, a product detecting device 73, a material separating robot 74, and a collection box 75. The product detection device 73, the material dispensing robot 74, and the collection box 75 are all housed in the cabinet 71, and the second alarm device 72 is provided outside the cabinet 71. The product inspection device 73 includes an inspection station 731, a feed turret 732, and a scanner 733. The assembled products are placed in the detection station 731, the scanner 733 detects external information such as appearance, color and the like of the products while the detection station 731 reads information of the products, if the information obtained by the detection station 731 and the scanner 733 are matched with each other, the feeding turntable 732 feeds the products into the shell 71, and then the material distributing manipulator 74 grabs the products according to the information read by the detection station 731 and puts the products into the corresponding collection box 75. If the information obtained by inspection station 731 and scanner 733 do not match, second alarm device 72 issues an alarm to alert an operator to remove the product from product inspection device 73. The chassis 71 is further provided with drawing assemblies 76, and each drawing assembly 76 corresponds to one collecting box 75. When the collecting box 75 is full, the operator can directly take out the full collecting box 75 through the drawing assembly 76, and then replace the full collecting box 75 with a new collecting box 75, thereby completing the sorting work of the products.
The physical codes of the semi-finished products and the materials are arranged in the surface specific areas of the semi-finished products and the materials in the forms of one-dimensional codes, two-dimensional codes, three-dimensional codes or numbers and the like. The content of the physical code is a string of characters, wherein each character represents different information such as physical storage address, purpose, type category, brand and the like of the semi-finished product and the material, for example, the physical code is composed of eight characters, a first character and a second character represent storage positions of the semi-finished product or the material, a third character and a fourth character represent purposes of the semi-finished product or the material, a fifth character and a sixth character represent appearance, color, brand and the like of the semi-finished product or the material, and a seventh character and an eighth character represent version models of the semi-finished product or the material. In other embodiments, the character string of the physical number may be longer and contain more information, and the embodiment does not limit the length of the character string of the physical code and the information content represented by the character string.
Fig. 9 and fig. 10 are flow charts of a feeding method and a sorting work of a hybrid feeding system provided by the present invention, which includes the following steps:
in step S1, the feed indicator light is displayed green.
Step S2, the semi-finished product is placed in the fool-proof device 21 of the feeding module 2, and the feeding detection device 22 of the feeding module 2 scans the physical code on the surface of the semi-finished product, so as to obtain the product information of the semi-finished product and send the product information to the control unit of the feeding module 2.
In step S3, the control unit verifies product information of the semi-finished product. If the semi-finished product does not pass the verification, the process proceeds to step S4, the first alarm device 12 gives an alarm, and the operator takes out the semi-finished product from the fool-proof device 21. If the semi-finished product passes the verification, the process proceeds to step S5, and the conveyor belt 23 of the feeding module 2 delivers the semi-finished product to the mating zone, and the first manipulator 54 grabs the material from the corresponding loading station 46.
In step S6, the material rechecking device 541 of the first manipulator 54 checks material information such as physical codes, appearances, colors, and the like of the materials, and determines whether the materials are matched with the semi-finished products according to the material information. If the material is not matched with the semi-finished product, the process proceeds to step S7, the first manipulator 54 transfers the material to the defective product conveyor 3, and the defective product conveyor 3 delivers the unmatched material out of the mixing and feeding system. If the material is matched with the semi-finished product, the process proceeds to step S8, and the first manipulator 54 delivers the material to the matching area and places the material and the semi-finished product together, thereby completing the matching operation. Subsequently, the flow proceeds to step S9.
In step S9, the belt 23 of the feeding module 2 conveys the matched materials and the semi-finished products out of the mixing and feeding system together, and the feeding process is completed. Subsequently, the flow proceeds to step S10, and the sorting work starts.
And step S10, returning the matched materials and semi-finished products to the production line conveying device 6 for subsequent assembly. Subsequently, the flow proceeds to step S11.
In step S11, the assembled product is fed to the product detection device 73 of the distribution mechanism 7. Subsequently, the flow proceeds to step S12.
In step S12, the detection station 731 reads product information of the product, and the scanner 733 detects external information such as appearance and color of the product. Subsequently, the flow proceeds to step S13.
In step S13, the scanner 733 determines whether the obtained product information matches with external information. If the obtained product information does not match the external information, the process proceeds to step S14, and the product is taken out from the sorting mechanism 7; if the obtained product information matches the external information, the process proceeds to step S15, and the feed turntable 732 feeds the product into the housing 71. Subsequently, the flow proceeds to step S16.
Step S16, the material distributing manipulator 74 grabs the products and puts them into the corresponding collecting box 75, and the product sorting is completed.
The mixed feeding system provided by the invention can automatically match semi-finished products and materials and provide corresponding materials for semi-finished products of different versions, so that a single production line can simultaneously produce electronic products of multiple versions, the time for cleaning and cutting lines of the production line is saved, the production efficiency is improved, and the labor intensity of workers is reduced.
Although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the spirit and scope of the invention.
Claims (12)
1. The utility model provides a be applied to automatic production line's mixed feeding system, includes material loading module, pay-off module and moves and carries the module, its characterized in that, the material loading module is arranged in sending the material to corresponding material loading station for subsequent use, the material loading module is arranged in carrying the semi-manufactured goods that take off from the production line, it is used for snatching to move the module the material in the material loading station to the material loading module carries during the semi-manufactured goods, the material loading module detects the product information of semi-manufactured goods, it pairs to move the module and snatch corresponding material and the semi-manufactured goods on the material loading module according to the product information that the material loading module detected, pair after accomplishing, the material loading module will mate semi-manufactured goods and material together send out.
2. A hybrid feeder system as set forth in claim 1, wherein: the feeding module comprises a fool-proof device, a feeding detection device and a conveyor belt, the fool-proof device and the feeding detection device are arranged at an entrance of the conveyor belt, the fool-proof device is used for guaranteeing that the feeding position of a semi-finished product is correct, the feeding detection device detects product information of the semi-finished product, and the conveyor belt is used for conveying the semi-finished product.
3. A hybrid feeder system as set forth in claim 2, wherein: the feeding module is internally and pre-stored with a plurality of product information, the feeding detection device obtains corresponding product information by detecting the physical code on the surface of the semi-finished product, the feeding module compares the obtained product information with the pre-stored product information for verification, and the conveyor belt conveys the semi-finished product passing the verification.
4. A hybrid feeder system as set forth in claim 2, wherein: the feeding module further comprises a first sensor arranged in the middle area of the conveying belt and a second sensor arranged at the outlet of the conveying belt, when the first sensor detects the semi-finished product, the conveying belt stops, after the semi-finished product is matched with the material, the conveying belt resumes moving, and after the second sensor detects the matched semi-finished product and the matched material, the conveying belt stops again until the matched semi-finished product and the matched material are taken down.
5. A hybrid feeder system as set forth in claim 1, wherein: the feeding module comprises a feeding platform, feeding detectors and feeding assemblies, the feeding stations are arranged on the feeding platform, each feeding station corresponds to one group of the feeding assemblies and the feeding detectors, different materials are respectively placed on the feeding assemblies, the feeding detectors are used for checking physical codes, appearances and colors of the materials, and the feeding assemblies are used for conveying the checked materials to the feeding stations for later use.
6. The hybrid feeder system of claim 5, wherein: the material loading device comprises a loading platform, a material loading station, a material loading assembly, a material loading tray and a tray positioning device, wherein the material loading tray is loaded with materials, the tray positioning device corresponding to the loading station is arranged on the loading platform, the loading assembly is used for conveying the material loading tray and the materials to the loading station together, and the tray positioning device is used for fixing the material loading tray.
7. The hybrid feeder system of claim 6, wherein: move and carry the module and include first track, second track, support piece, first manipulator and second manipulator, support piece sets up first orbital both ends will first track erects on the material loading platform, the second orbital movement sets up on the first track, first manipulator with the second manipulator removes respectively and sets up the orbital both sides of second, first track with the second track according to the product information that feeding module detected drives first manipulator removes to corresponding material loading station department, first manipulator follows snatch corresponding material in the material tray, the second manipulator is used for snatching empty material tray and retrieves to empty dish station department.
8. A hybrid feeder system as set forth in claim 7, wherein: the mixed feeding system further comprises a defective product conveying device used for conveying unqualified materials, a material rechecking device is arranged on the first manipulator, the first manipulator picks the materials, the material rechecking device checks the physical codes, appearances and colors of the materials again, if the materials pass the check, the first manipulator conveys the materials to the feeding module, and if the materials do not pass the check, the first manipulator conveys the materials to the defective product conveying device.
9. A hybrid feeder system as set forth in claim 1, wherein: the mixed feeding system further comprises a shield assembly, a control panel and a first alarm device are arranged on the shield assembly, the feeding module and the transferring module are contained in the shield assembly, the control panel is used for monitoring the working condition and input or modification working parameters of the mixed feeding system, and the first alarm device is used for sending out an alarm signal to remind an operator.
10. A hybrid feeder system as set forth in claim 1, wherein: the mixed feeding system further comprises a distributing mechanism, products formed by assembling materials matched with the mixed feeding system and semi-finished products are fed into the distributing mechanism to be classified, the classifying mechanism comprises a casing, a product detecting device, a distributing mechanical arm and a collecting box, the product detecting device is arranged at an inlet of the casing, the classifying mechanical arm and the collecting box are arranged in the casing, the product detecting device is used for detecting information of the products, the classifying mechanical arm is used for grabbing the products, the collecting box is used for collecting the products, and the classifying mechanical arm grabs the products according to the information detected by the product detecting device and puts the products into the corresponding collecting box.
11. A hybrid feeder system as set forth in claim 10, wherein: the product detection device comprises a detection station, a feeding rotary table and a scanner, wherein the detection station is used for placing the product and reading the information of the product, the scanner is used for detecting the external information of the product, and when the information obtained by the detection station is matched with the information obtained by the scanner, the feeding rotary table sends the product into the shell.
12. A feeding method for a hybrid feeding system, characterized in that the feeding method comprises the steps of:
when the semi-finished product is placed into the feeding module, the feeding module acquires product information of the semi-finished product;
the feeding module checks the product information of the semi-finished product;
if the semi-finished product does not pass the verification, taking out the semi-finished product;
if the semi-finished product passes the verification, the semi-finished product is sent to a pairing area, and a manipulator grabs the corresponding material;
the manipulator checks material information of the material;
if the material does not pass the verification, the manipulator sends the material to a defective product conveying device;
if the material passes the verification, the manipulator sends the material to the pairing area; and
the feeding module sends the semi-finished product and the material out of the mixing and feeding system together.
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| CN201811210576.5A CN111056288A (en) | 2018-10-17 | 2018-10-17 | Mixed feeding system and feeding method thereof |
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| CN201811210576.5A CN111056288A (en) | 2018-10-17 | 2018-10-17 | Mixed feeding system and feeding method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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Application publication date: 20200424 |