CN111053274A - Tobacco leaf conditioning equipment and conditioning process - Google Patents

Tobacco leaf conditioning equipment and conditioning process Download PDF

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Publication number
CN111053274A
CN111053274A CN201911377510.XA CN201911377510A CN111053274A CN 111053274 A CN111053274 A CN 111053274A CN 201911377510 A CN201911377510 A CN 201911377510A CN 111053274 A CN111053274 A CN 111053274A
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China
Prior art keywords
tobacco
curing barn
steam
tobacco leaves
leaves
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CN201911377510.XA
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Chinese (zh)
Inventor
孔令斌
薛琳
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Anhui Wannan Tobacco Leaf Co ltd
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Anhui Wannan Tobacco Leaf Co ltd
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Priority to CN201911377510.XA priority Critical patent/CN111053274A/en
Publication of CN111053274A publication Critical patent/CN111053274A/en
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/04Humidifying or drying tobacco bunches or cut tobacco

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  • Manufacture Of Tobacco Products (AREA)

Abstract

The invention discloses tobacco leaf conditioning equipment and a conditioning process, which are characterized in that: the tobacco curing machine comprises a curing barn, wherein a steam generator is communicated to the curing barn through a steam conveying pipeline, the curing barn comprises a tobacco loading chamber for placing tobacco leaves and a heating chamber for heating and controlling the temperature of the tobacco leaves, and a circulating fan for driving steam to be in circulating disturbance in the curing barn is further arranged in the curing barn. The tobacco leaf conditioning equipment and the conditioning process have the advantages of low cost, good conditioning effect, capability of improving the quality of tobacco leaves, stronger practicability and better application prospect.

Description

Tobacco leaf conditioning equipment and conditioning process
Technical Field
The invention belongs to the technical field of tobacco processing treatment, and particularly relates to tobacco leaf conditioning equipment and a conditioning process.
Background
The planting area of each household in the southern Anhui tobacco region is 78 mu, and basically all specialized scattered leaf grading is adopted, and the general grading purchasing time is generally two months, namely 9 months and 10 months. Beginning in the last ten days of 9 months, along with the reduction of air temperature and air humidity, the moisture content of tobacco leaves is low, the tobacco leaves are easy to break, and the appearance oil content of the tobacco leaves is not obvious. In order to improve the water content of the tobacco leaves, farmers with smaller average household scale generally adopt a mode of naturally absorbing moisture of the tobacco leaves in a closed environment, and farmers with larger planting scale generally directly spray clear water to the tobacco leaf stalks of the tobacco leaves for convenient operation, but the moisture regain uniformity is poor, the moisture regain degree is uneven and even the mildew phenomenon occurs due to factors such as large moisture regain, more moisture regain personnel, limitation of moisture regain places and the like.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides tobacco leaf conditioning equipment and a tobacco leaf conditioning process with low cost and good conditioning effect.
In order to achieve the purpose, the invention adopts the technical scheme that: the tobacco leaf conditioning equipment is characterized in that: the tobacco curing machine comprises a curing barn, wherein a steam generator is communicated to the curing barn through a steam conveying pipeline, the curing barn comprises a tobacco loading chamber for placing tobacco leaves and a heating chamber for heating and controlling the temperature of the tobacco leaves, and a circulating fan for driving steam to be in circulating disturbance in the curing barn is further arranged in the curing barn.
In order to make the technical scheme more detailed and concrete, the invention also provides the following further preferable technical scheme to obtain satisfactory practical effect:
and a partition wall body for partitioning the heating chamber and the tobacco containing chamber is arranged in the curing barn, and ventilation gaps are arranged at the upper end and the lower end of the partition wall body.
The circulating fan is arranged above the heating device in the heating chamber, and the steam delivery pipeline is communicated to the heating chamber and is arranged between the heating device and the circulating fan.
The cigarette containing chamber is internally provided with a cigarette clamp for placing cigarette bundles.
The tobacco filling chamber is internally provided with upright posts which are vertically arranged, and the upright posts and the wall surfaces of the two side curing barn are provided with corresponding beams for supporting the tobacco clips.
The vertical columns and the wall surface of the curing barn are provided with a plurality of groups of cross beams which are arranged at intervals.
The tobacco leaf conditioning equipment is provided with a plurality of curing barn arranged side by side, the steam generator is communicated to each curing barn through branch pipelines of the steam conveying pipeline, and each branch pipeline communicated with the curing barn is provided with a steam ball valve for controlling the connection or disconnection of the pipeline.
The moisture regaining process of the tobacco leaf moisture regaining equipment comprises the following steps: transporting the tobacco leaves to a moisture regain point, opening, shaking, scattering, finishing and bundling into tobacco bundles; placing the tobacco bundles on tobacco clips in a curing barn, starting a steam generator, and then starting a heating device in a heating chamber of the curing barn; conveying steam to a heating chamber of a curing barn through a steam conveying pipeline, and then starting a circulating fan of the curing barn, wherein the circulating fan drives air in the heating chamber and the tobacco loading chamber to circulate to remoisten tobacco leaves; and after the tobacco leaves are completely dampened, the tobacco leaves are put into a kang and are transported and classified.
The temperature of the automatic control equipment in the baking room is set to be 30 ℃, and the relative humidity is 80-85%.
The tobacco leaves are bundled in sequence, and when the tobacco leaves are placed, the tobacco stalks of the tobacco bundles face downwards, the tobacco leaves are turned upwards, and the tobacco leaves are placed into a curing barn in an inverted mode.
Compared with the prior art, the invention has the following advantages: the tobacco leaf conditioning equipment and the conditioning process have the advantages of low cost, good conditioning effect, capability of improving the quality of tobacco leaves, stronger practicability and better application prospect.
Drawings
The contents of the drawings and the reference numerals in the drawings of the present specification will be briefly described as follows:
FIG. 1 is a schematic structural view of a tobacco leaf conditioning apparatus according to the present invention;
FIG. 2 is a schematic view of the tobacco leaf conditioning apparatus of the present invention;
FIG. 3 is a schematic view of the structure of the curing barn of the present invention.
Labeled as: 1. the system comprises a steam generator, 2, a steam conveying pipeline, 3, a baking room, 4, a steam ball valve, 5, a smoke clamp, 6 and a circulating fan;
31. heating chamber, 32, smoke containing chamber, 33, partition wall, 34, upright post, 35 and cross beam.
Detailed Description
The following description of the embodiments of the present invention will be made in detail with reference to the accompanying drawings.
The tobacco leaf conditioning equipment comprises a curing barn 3 as shown in figures 1 and 2, wherein a steam generator 1 is communicated to the curing barn 3 through a steam conveying pipeline 2, the curing barn 3 comprises a tobacco containing chamber 32 for placing tobacco leaves and a heating chamber 31 for heating and controlling the temperature of the tobacco leaves, and a circulating fan 6 for driving steam to circularly disturb in the curing barn 3 is further arranged in the curing barn 3.
In the present invention, as shown in fig. 2, a partition wall 33 for partitioning the heating chamber 31 and the smoke containing chamber 32 is provided in the curing barn 3, the lower end of the partition wall 33 is spaced from the ground, and the upper end is spaced from the top end by a ventilation gap, i.e., the upper and lower ends of the partition wall 33 are provided with ventilation gaps, so that the air is circulated and disturbed in the heating chamber 31 and the smoke containing chamber 32.
In the present invention, as shown in fig. 2, the circulation fan 6 is provided above the heating device in the heating chamber 31, and the steam delivery pipe 2 is communicated to the heating chamber 31 and arranged between the heating device and the circulation fan 6. Steam is introduced from the upper part, the steam is blown by the circulating fan to be heated downwards by the heating device, and then is guided into the tobacco containing chamber 32 from the lower circulating gap, and is uniformly diffused in the tobacco containing chamber 32, so that the tobacco leaves are in a uniform high-temperature and high-humidity environment, and the dry air in the tobacco containing chamber 32 after being absorbed with moisture by the tobacco leaves is sent into the heating chamber 31 from the upper circulating gap to be increased again.
In the present invention, as shown in fig. 3, a cigarette clip 5 for holding a bundle of cigarettes is provided in the cigarette holding chamber 32. Upright columns 34 are vertically arranged in the tobacco containing chamber 32, and cross beams 35 corresponding to the tobacco clips 5 are arranged between the upright columns 34 and on the wall surfaces of the curing barn on two sides. A plurality of groups of cross beams 35 which are arranged at intervals are arranged between the upright columns 34 and on the wall surface of the curing barn. The multilayer placing frame is arranged, so that the placing quantity of tobacco leaves in the curing barn can be increased, and the moisture regain efficiency is improved.
In the invention, as shown in figure 1, the tobacco leaf conditioning device is provided with a plurality of curing barn 3 which are arranged side by side, a steam generator 1 is communicated to each curing barn 3 through a branch pipeline of a steam conveying pipeline 2, and each branch pipeline communicated with the curing barn 3 is provided with a steam ball valve 4 for controlling the connection or the disconnection of the pipeline.
As the tobacco leaves are colloidal porous substances, the tobacco leaves can absorb the moisture in the air under the conditions of high temperature and high humidity so as to improve the moisture per se and achieve the aim of moisture regain. The tobacco leaf moisture regaining equipment comprises a steam generator 1, a curing barn 3 and accessory facilities thereof, wherein the steam generator 1 is connected with a heating chamber 31 of the curing barn 3 through a steam conveying pipeline 2, and each pipeline entering the curing barn is provided with a steam ball valve for controlling the inlet and outlet of steam. The whole set of moisture regaining facility utilizes the steam generator to generate steam to improve the air humidity in the curing barn, utilizes the heating chamber of the curing barn to improve the tobacco temperature, and utilizes the circulating fan 6 of the curing barn to convey the damp and hot air in the heating chamber 31 to the tobacco loading chamber 32, so that the tobacco is uniformly in a high-temperature and high-humidity environment. The tobacco leaf clip or the air distribution plate of the accessory facility of the curing barn is used as a tobacco leaf support, and the tobacco leaf to be remoistened is placed on the tobacco clip or the air distribution plate with the leaf stalk facing downwards and the leaf tip facing upwards (bundled by a snake skin bag in advance).
The whole set of tobacco leaf large-scale moisture regaining facilities are equipped according to the size of the grading points, and the grading points with the daily measurement of 2-3 kilo are taken as an example. The whole set of moisture regaining facilities consists of 1 steam generator, 10 curing barn, each curing barn is equipped with 80 air distribution plates (length and width are 133cm and 38cm) or 260 smoke clamps.
The whole set of moisture regaining facilities of the tobacco leaf moisture regaining equipment is low in modification cost; the method is beneficial to developing large-scale moisture regain, and has good matching performance with large-scale planting in southern Anhui province; airflow rising type curing barn: the baking room adopts the national standard, has the length of 8 meters and the inner width of 2.7 meters, and is provided with baking related equipment and facilities. And the steam conveying pipeline conveys steam generated by the steam generator to a heating chamber of the airflow ascending type curing barn, the distance between the pipeline inlet and the ground is 2.1 m, and the pipeline opening is arranged above the heating device of the curing barn and under the circulating fan.
The moisture regaining process of the tobacco leaf moisture regaining equipment comprises the following steps: transporting the tobacco leaves to a moisture regain point, opening, shaking, scattering, finishing and bundling into tobacco bundles; placing the tobacco bundles on tobacco clips 5 in a curing barn 3, starting a steam generator 1, and then starting a heating device in a heating chamber 31 of the curing barn; steam is conveyed to a heating chamber 31 of the curing barn through a steam conveying pipeline 2, then a circulating fan 6 of the curing barn is started, and the circulating fan 6 drives air in the heating chamber 31 and the tobacco containing chamber 32 to circulate and remoisten the tobacco leaves; and after the tobacco leaves are completely dampened, the tobacco leaves are put into a kang and are transported and classified.
In the invention, the temperature of the automatic control equipment in the curing barn 3 is set to be 30 ℃, and the relative humidity is 80-85%. Bundling the tobacco leaves in sequence, and ensuring the tobacco leaves to be loose as much as possible during bundling so as to be beneficial to uniform moisture regain; when the tobacco bundles are placed, the tobacco bundles are placed in the curing barn with the leaf stalks downward and the leaf tips upward and upside down.
The operation flow of the tobacco leaf large-scale steam conditioning process is as follows: transporting tobacco leaves to a moisture regaining point → shaking and scattering → bundling snakeskin bags → loading kang → regaining moisture → classifying the lower kang. The specific operation is as follows:
1. transporting tobacco leaves to a moisture regain point
Tobacco growers transport the leaves to be separated to a moisture regain point according to the arrangement of moisture regain point personnel, and carry a small amount of snakeskin bags for bundling cigarettes.
2. Tobacco leaf shaking powder
And opening the tobacco bundle, shaking and scattering tobacco leaves, and then bundling according to the size of the snake skin bag. Care should be taken during this operation to loosen the tobacco leaves as much as possible, since the degree of loosening determines the uniformity and effectiveness of the tobacco leaf conditioning, the looser the better the effectiveness.
3. Heatable brick bed
And (3) flatly placing the tobacco clips in the curing barn, and inversely placing the scattered and bundled tobacco leaves into the curing barn (with the leaf stalks downward and the leaf tips upward). Generally, 2 layers of kang are arranged. When the brick bed is loaded, the bundle is tightly bound to prevent larger gaps from occurring, so that the tobacco leaf moisture regaining effect is effectively improved. After the kang is loaded, the door of the baking room is closed. One curing barn can hold about 3000 tobacco leaves.
4. Moisture regain
After the kang is loaded, firstly, the steam generator is started, and then, the automatic control equipment of the heating device in the heating chamber of the curing barn is started and ignition is carried out. The temperature of the self-control equipment of the curing barn is set to be 30 ℃, the relative humidity is 80-85%, when the steam generator starts to generate steam, the steam ball valve 4 is opened, the steam is conveyed to the heating chamber of the curing barn, then the circulating fan 6 of the curing barn is started (the circulating fan can only use small wind), the damp and hot air is conveyed into the heating chamber of the curing barn by utilizing the wind power of the circulating fan, and the dry air in the tobacco containing chamber after being absorbed by the tobacco leaves is conveyed into the heating chamber for humidifying again. The uniformity of the air humidity in the whole smoke containing chamber can be adjusted through forced wind power circulation of the circulating fan. In the moisture regaining process, steam is generated by a steam generator or a boiler to improve the humidity in the curing barn, the tobacco leaves are heated to 30 ℃ by the curing barn, so that the tobacco leaves are subjected to natural moisture absorption under the conditions of high temperature and high humidity (30 ℃ and relative humidity of 80% -85%), and the moisture content of the tobacco leaves is improved. The whole moisture regaining process of the upper tobacco leaves is about 6 to 8 hours (the middle tobacco leaves only need about 2 hours), and the moisture regaining process is finished when the base parts of the main veins of the tobacco leaves are not easy to break and the leaves are soft. At this time, the water content of the lower kang tobacco leaves exceeds the upper limit of the purchasing control of 18 percent.
5. Lower kang grading
And after the tobacco leaves are completely dampened, the tobacco leaves are put into a kang and are transported to a specialized tobacco dispersing and grading point for grading. The moisture content of the tobacco leaves after moisture regain is large, the moisture of the tobacco leaves is lost under the low-temperature drying grading condition, and if the moisture is about 17% of the purchased moisture, the operation of a humidifier is controlled in the grading process, only the effect of slightly increasing the air is needed, and the excessive moisture is not needed to be added, so that the moisture content of the tobacco leaves is too large.
In 2018 to 2019, in order to solve the problem of scale moisture regain of tobacco leaves, a study on a scale steam moisture regain test of the tobacco leaves is developed. The verification proves that the method has good operability and is widely applied to the southern Anhui tobacco district.
The process has the advantages that: the moisture regain effect is good, the moisture content of the tobacco leaves after moisture regain is uniform, the tobacco leaves absorb molecular water, and the tobacco leaves are not easy to mildew after being packaged into pieces; the moisture regain cost is low, and the moisture regain cost of each kilogram of tobacco leaves is only 9 minutes; the tobacco grower has obvious income increasing effect. The tobacco grower can increase the income per mu by about 130 yuan. The tobacco leaf income increase after moisture regaining is mainly shown in three aspects: firstly, the moisture content of the tobacco leaves is improved, and the moisture content of the tobacco leaves is improved by 2-3 percent after moisture regain; second, the tobacco leaf is reduced in size in the grading process, and the size is reduced by about 1 percent; and thirdly, the first-class smoke proportion is improved, and through measurement and calculation, the first-class smoke proportion of 3 percentage points can be improved by moisture regain, and meanwhile, the upper smoke proportion of 3 percentage points is reduced.
The tobacco leaf conditioning equipment and the conditioning process have the advantages of low cost, good conditioning effect, capability of improving the quality of tobacco leaves, stronger practicability and better application prospect.
The invention has been described above with reference to the accompanying drawings, but the invention is not limited to the above-described embodiments, and it is within the scope of the invention to use various insubstantial modifications of the inventive concept and solutions or to apply them directly to other applications.

Claims (10)

1. A tobacco leaf conditioning equipment which characterized in that: the tobacco curing machine comprises a curing barn, wherein a steam generator is communicated to the curing barn through a steam conveying pipeline, the curing barn comprises a tobacco loading chamber for placing tobacco leaves and a heating chamber for heating and controlling the temperature of the tobacco leaves, and a circulating fan for driving steam to be in circulating disturbance in the curing barn is further arranged in the curing barn.
2. The tobacco leaf conditioning apparatus of claim 1, wherein: and a partition wall body for partitioning the heating chamber and the tobacco containing chamber is arranged in the curing barn, and ventilation gaps are arranged at the upper end and the lower end of the partition wall body.
3. The tobacco leaf conditioning apparatus of claim 2, wherein: the circulating fan is arranged above the heating device in the heating chamber, and the steam delivery pipeline is communicated to the heating chamber and is arranged between the heating device and the circulating fan.
4. The tobacco leaf conditioning apparatus of claim 1, wherein: the cigarette containing chamber is internally provided with a cigarette clamp for placing cigarette bundles.
5. The tobacco leaf conditioning apparatus of claim 4, wherein: the tobacco filling chamber is internally provided with upright posts which are vertically arranged, and the upright posts and the wall surfaces of the two side curing barn are provided with corresponding beams for supporting the tobacco clips.
6. The tobacco leaf conditioning apparatus of claim 5, wherein: the vertical columns and the wall surface of the curing barn are provided with a plurality of groups of cross beams which are arranged at intervals.
7. The tobacco leaf conditioning apparatus according to any one of claims 1 to 6, wherein: the tobacco leaf conditioning equipment is provided with a plurality of curing barn arranged side by side, the steam generator is communicated to each curing barn through branch pipelines of the steam conveying pipeline, and each branch pipeline communicated with the curing barn is provided with a steam ball valve for controlling the connection or the disconnection of the pipeline.
8. The moisture-regain process of the tobacco leaf moisture-regain apparatus according to any of claims 1 to 7, comprising the steps of: transporting the tobacco leaves to a moisture regain point, opening, shaking, scattering, finishing and bundling into tobacco bundles; placing the tobacco bundles on tobacco clips in a curing barn, starting a steam generator, and then starting a heating device in a heating chamber of the curing barn; conveying steam to a heating chamber of a curing barn through a steam conveying pipeline, and then starting a circulating fan of the curing barn, wherein the circulating fan drives air in the heating chamber and the tobacco loading chamber to circulate to remoisten tobacco leaves; and after the tobacco leaves are completely dampened, the tobacco leaves are put into a kang and are transported and classified.
9. The conditioning process of claim 8, wherein: the temperature of the automatic control equipment in the baking room is set to be 30 ℃, and the relative humidity is 80-85%.
10. The conditioning process of claim 9, wherein: the tobacco leaves are bundled in sequence, and when the tobacco leaves are placed, the tobacco stalks of the tobacco bundles face downwards, the tobacco leaves are turned upwards, and the tobacco leaves are placed into a curing barn in an inverted mode.
CN201911377510.XA 2019-12-27 2019-12-27 Tobacco leaf conditioning equipment and conditioning process Pending CN111053274A (en)

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Application Number Priority Date Filing Date Title
CN201911377510.XA CN111053274A (en) 2019-12-27 2019-12-27 Tobacco leaf conditioning equipment and conditioning process

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115517389A (en) * 2022-10-20 2022-12-27 云南省烟草公司曲靖市公司 Intelligent tobacco leaf moisture regaining device of bulk curing barn and control method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103462200A (en) * 2013-10-09 2013-12-25 贵州省烟草科学研究院 Inclination 120-degree quantitative tobacco packing technique based on loose-leaf inserting needle bulk curing
CN103783641A (en) * 2012-11-02 2014-05-14 宜昌云峰机械设备有限公司 Electric heating furnace for intensive tobacco house
CN103798941A (en) * 2014-01-14 2014-05-21 山东山大新元易通信息科技有限公司 Flue-cured tobacco steam resurgence device and working method thereof
CN204888706U (en) * 2015-06-30 2015-12-23 贵阳市烟草公司开阳县分公司 Roast room of tobacco leaf gets damp again device fast
CN207476938U (en) * 2017-11-20 2018-06-12 贵州省烟草公司贵阳市公司 A kind of dense hothouse tobacco-leaf quick damping device
CN212464864U (en) * 2019-12-27 2021-02-05 安徽皖南烟叶有限责任公司 Tobacco leaf conditioning equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103783641A (en) * 2012-11-02 2014-05-14 宜昌云峰机械设备有限公司 Electric heating furnace for intensive tobacco house
CN103462200A (en) * 2013-10-09 2013-12-25 贵州省烟草科学研究院 Inclination 120-degree quantitative tobacco packing technique based on loose-leaf inserting needle bulk curing
CN103798941A (en) * 2014-01-14 2014-05-21 山东山大新元易通信息科技有限公司 Flue-cured tobacco steam resurgence device and working method thereof
CN204888706U (en) * 2015-06-30 2015-12-23 贵阳市烟草公司开阳县分公司 Roast room of tobacco leaf gets damp again device fast
CN207476938U (en) * 2017-11-20 2018-06-12 贵州省烟草公司贵阳市公司 A kind of dense hothouse tobacco-leaf quick damping device
CN212464864U (en) * 2019-12-27 2021-02-05 安徽皖南烟叶有限责任公司 Tobacco leaf conditioning equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115517389A (en) * 2022-10-20 2022-12-27 云南省烟草公司曲靖市公司 Intelligent tobacco leaf moisture regaining device of bulk curing barn and control method
CN115517389B (en) * 2022-10-20 2023-09-05 云南省烟草公司曲靖市公司 Intelligent tobacco conditioning device for bulk curing barn and control method

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