CN111015418A - Production equipment and process method of stainless steel welded pipe for condenser - Google Patents
Production equipment and process method of stainless steel welded pipe for condenser Download PDFInfo
- Publication number
- CN111015418A CN111015418A CN201911376571.4A CN201911376571A CN111015418A CN 111015418 A CN111015418 A CN 111015418A CN 201911376571 A CN201911376571 A CN 201911376571A CN 111015418 A CN111015418 A CN 111015418A
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- CN
- China
- Prior art keywords
- stainless steel
- steel welded
- polishing
- welded pipe
- supporting
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0015—Hanging grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The invention relates to the field of stainless steel welded pipe processing, and particularly discloses a production device of a stainless steel welded pipe for a condenser, which comprises a base and a protective box, wherein the base is provided with a plurality of welding holes; supporting clamps are arranged on the top surfaces of the two ends of the base; and an electric telescopic rod for adjusting the position of the polishing assembly in the vertical direction is further mounted on the protective box. The embodiment of the invention also discloses a production process method of the stainless steel welded pipe for the condenser, which comprises the following specific steps: install the both ends of stainless steel welded tube respectively on two support fixtures to make the welding seam of stainless steel welded tube be located the subassembly of polishing under, then utilize electric telescopic handle's flexible function to promote the subassembly downstream of polishing to contact with the welding seam, then utilize the subassembly of polishing to polish the processing to the welding seam, meanwhile, it is rotatory to utilize a servo motor drive support fixture's a support section of thick bamboo, it is rotatory to make the stainless steel welded tube, the stainless steel welded tube welding seam of the subassembly rotation of polishing carries out all-round processing of polishing.
Description
Technical Field
The invention relates to the field of stainless steel welded pipe processing, in particular to a production device and a process method of a stainless steel welded pipe for a condenser.
Background
Welding defects such as welding slag, air holes, welding beading and the like can be generally generated when the coiled joint of the stainless steel welded pipe is welded through welding, the welded pipe is not in accordance with the process requirement in appearance, and the quality problem can also occur. The grinding and polishing treatment of the welding seam of the stainless steel welded pipe needs a grinding tool.
Disclosure of Invention
The invention aims to provide a production device of a stainless steel welded pipe for a condenser and a process method thereof, which aim to solve the problems in the background technology. In order to achieve the purpose, the invention provides the following technical scheme:
a production device of a stainless steel welded pipe for a condenser comprises a base and a protective box fixed on the base, wherein two ends of the protective box are provided with operation windows;
supporting clamps are arranged on the top surfaces of the two ends of the base;
the protective box is also provided with an electric telescopic rod for adjusting the position of the polishing assembly in the vertical direction;
the top of the protection box is also provided with an air purification mechanism;
the air purification mechanism comprises an air suction assembly fixedly arranged on the protection box and a dust collector communicated with the air suction assembly through a dust collection pipe.
As a further scheme of the invention: the polishing assembly comprises a supporting frame fixedly arranged at the bottom of the telescopic end of the electric telescopic rod, and a polishing roller is arranged on the supporting frame in a rotating frame;
the polishing assembly further comprises a polishing motor used for driving the polishing roller to rotate, the polishing motor is fixedly installed on the supporting frame, an output shaft of the polishing motor is coaxially connected with the end portion of the polishing roller in a driving mode, in the polishing assembly provided by the embodiment of the invention, the polishing roller is driven to rotate by the polishing motor which is connected with a power supply and started, and in the process that the dye practical electric telescopic rod pushes the polishing assembly to move downwards, the rotating polishing roller is used for polishing the welding seam of the stainless steel welded pipe.
As a further scheme of the invention: the air suction assembly comprises a dust hood fixedly mounted on the protective box, a rotary disk is arranged at an opening at the bottom end of the dust hood in a sealing and rotating mode, a plurality of dust suction ports are uniformly distributed in one side of the rotary disk, and the bottom end of the dust suction pipe extends into the inner cavity of the dust hood.
As a further scheme of the invention: the dust collecting cover is provided with the second servo motor for driving the rotating disc to rotate, so that when the rotating disc rotates, the dust suction port can be used for sucking air in a wider range, and the effect is better.
As a further scheme of the invention: the rotating disc is coaxially and fixedly provided with a second annular rack, and the output shaft of the second servo motor is fixedly provided with a second driving gear meshed with the second annular rack.
As a further scheme of the invention: the supporting clamp comprises a supporting plate fixedly arranged on the base; the supporting clamp further comprises a supporting cylinder which is rotatably arranged on the supporting plate in a penetrating mode, and a locking bolt is arranged on the supporting cylinder.
As a further scheme of the invention: one of the support clamps further comprises a first servo motor for driving the support cylinder to rotate.
As a further scheme of the invention: the output shaft of the first servo motor is fixedly provided with a first driving gear, and the outer ring of the support cylinder is fixedly provided with a first ring gear meshed with the first driving gear.
The embodiment of the invention also discloses a production process method of the stainless steel welded pipe for the condenser, which comprises the following specific steps: the method comprises the following steps that two ends of a stainless steel welded pipe are respectively installed on two supporting fixtures, a welding seam of the stainless steel welded pipe is located under a polishing assembly, then the polishing assembly is pushed to move downwards to be in contact with the welding seam by using the telescopic function of an electric telescopic rod, then the polishing assembly is used for polishing the welding seam, meanwhile, a supporting cylinder of the supporting fixtures is driven to rotate by using a first servo motor, the stainless steel welded pipe is rotated, and the polishing assembly is used for polishing the welding seam of the rotated stainless steel welded pipe in an all-dimensional mode; in the polishing process, the air purification mechanism is used for absorbing and purifying dust generated in the polishing process.
Compared with the prior art, the embodiment of the invention has the advantages that two ends of the stainless steel welded pipe are respectively arranged on the two supporting clamps, the welding seam of the stainless steel welded pipe is positioned under the polishing assembly, then the polishing assembly is pushed to move downwards to be in contact with the welding seam by utilizing the telescopic function of the electric telescopic rod, then the polishing assembly is used for polishing the welding seam, meanwhile, the first servo motor is used for driving the supporting cylinder of the supporting clamps to rotate, so that the stainless steel welded pipe rotates, and the polishing assembly is used for polishing the welding seam of the rotating stainless steel welded pipe in an all-round way manner; the in-process of polishing utilizes air purification mechanism to absorb the purification to the dust that the in-process of polishing produced, when the rotary disk was rotatory, can make to utilize the dust absorption mouth to carry out inspiratory scope wider, and the effect is better.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention.
Fig. 1 is a schematic structural diagram of a production apparatus for a stainless steel welded pipe for a condenser according to an embodiment of the present invention.
Fig. 2 is an enlarged schematic view of a portion a in fig. 1.
Fig. 3 is an enlarged schematic view of a portion B in fig. 1.
In the figure: 1-base, 2-protective box, 3-operation window, 4-electric telescopic rod, 5-support cylinder, 6-locking bolt, 7-support plate, 8-first driving gear, 9-first annular rack, 10-first servo motor, 11-second servo motor, 12-second driving gear, 13-second annular rack, 14-dust hood, 15-rotating disk, 16-polishing roller, 17-polishing motor, 18-support frame, 19-dust suction port, 20-dust collector and 21-dust suction pipe.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 1 to 3, in the embodiment provided by the invention, the production equipment for the stainless steel welded pipe for the condenser comprises a base 1 and a protective box 2 fixed on the base 1, wherein both ends of the protective box 2 are provided with an operation window 3;
further, in the embodiment provided by the invention, the top surfaces of the two ends of the base 1 are respectively provided with a supporting clamp, and the two ends of the stainless steel welded pipe to be processed are respectively clamped and fixed by the two supporting clamps;
furthermore, in the embodiment provided by the invention, an electric telescopic rod 4 for adjusting the position of a polishing assembly in the vertical direction is further mounted on the protective box 2, the polishing assembly comprises a supporting frame 18 fixedly mounted at the bottom of the telescopic end of the electric telescopic rod 4, and a polishing roller 16 is rotatably erected on the supporting frame 18; the polishing assembly further comprises a polishing motor 17 for driving the polishing roller 16 to rotate, the polishing motor 17 is fixedly installed on a supporting frame 18, an output shaft of the polishing motor 17 is coaxially and drivingly connected with the end portion of the polishing roller 16, in the polishing assembly provided by the embodiment of the invention, the polishing roller 16 is driven to rotate by the polishing motor 17 which is connected with a power supply and started, and in the process that the dye practical electric telescopic rod 4 pushes the polishing assembly to move downwards, the rotating polishing roller 16 is used for polishing the welding seam of the stainless steel welded pipe.
With continuing reference to fig. 1 and 2, in the embodiment of the present invention, the top of the protection box 2 is further provided with an air purifying mechanism;
specifically, the air purification mechanism comprises an air suction assembly fixedly mounted on the protective box 2 and a dust collector 20 communicated with the air suction assembly through a dust collection pipe 21.
Further, in the embodiment provided by the present invention, the air suction assembly includes a dust hood 14 fixedly installed on the protection box 2, a rotating disc 15 is rotatably and hermetically provided at an opening at a bottom end of the dust hood 14, a plurality of dust suction ports 19 are uniformly distributed at one side of the rotating disc 15, and a bottom end of the dust suction pipe 21 extends into an inner cavity of the dust hood 14;
furthermore, in the embodiment of the present invention, the second servo motor 11 for driving the rotating disc 15 to rotate is mounted on the dust collection cover 14, so that when the rotating disc 15 rotates, the range of air suction through the dust suction port 19 can be wider, and the effect is better.
Specifically, in the embodiment provided by the present invention, the rotating disk 15 is coaxially and fixedly mounted with a second annular rack 13, and the output shaft of the second servo motor 11 is fixedly mounted with a second driving gear 12 engaged with the second annular rack 13, so that in the embodiment of the present invention, the second driving gear 12 can be driven to rotate by the second servo motor 11 which is connected to a power supply and started, and the rotating second driving gear 12 can drive the second annular rack 13 to rotate, thereby achieving the effect of driving the rotating disk 15 to rotate.
Further, as shown in fig. 1 and 3, in the embodiment provided by the present invention, the supporting jig includes a supporting plate 7 fixedly installed on the base 1; the supporting clamp further comprises a supporting cylinder 5 which is rotatably arranged on the supporting plate 7 in a penetrating mode, a locking bolt 6 is arranged on the supporting cylinder 5, and the stainless steel welded pipe penetrating through the supporting cylinder 5 can be locked and fixed by screwing the locking bolt 6.
Furthermore, in the embodiment provided by the present invention, one of the supporting fixtures further includes a first servo motor 10 for driving the supporting cylinder 5 to rotate, a first driving gear 8 is fixedly installed on an output shaft of the first servo motor 10, and a first ring gear 9 engaged with the first driving gear 8 is fixedly installed on an outer ring of the supporting cylinder 5, so that in the embodiment of the present invention, the first driving gear 8 can be driven to rotate by the first servo motor 10 which is connected to a power supply and started, and the rotating first driving gear 8 can drive the supporting cylinder 5 to rotate, thereby achieving an effect of driving the stainless steel welded pipe to rotate, so that the polishing assembly can polish one circle of the welded pipe.
The embodiment of the invention also discloses a production process method of the stainless steel welded pipe for the condenser, which comprises the following specific steps: the method comprises the following steps that two ends of a stainless steel welded pipe are respectively installed on two supporting fixtures, a welding seam of the stainless steel welded pipe is located under a polishing assembly, then the polishing assembly is pushed to move downwards to be in contact with the welding seam by using the telescopic function of an electric telescopic rod 4, then the polishing assembly is used for polishing the welding seam, meanwhile, a supporting cylinder 5 of the supporting fixtures is driven to rotate by using a first servo motor 10, the stainless steel welded pipe is rotated, and the polishing assembly is used for polishing the welding seam of the rotated stainless steel welded pipe in an all-dimensional mode; in the polishing process, the air purification mechanism is used for absorbing and purifying dust generated in the polishing process.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The production equipment of the stainless steel welded pipe for the condenser is characterized by comprising a base (1) and a protective box (2) with a fixed frame arranged on the base (1), wherein two ends of the protective box (2) are provided with operation windows (3);
supporting clamps are arranged on the top surfaces of two ends of the base (1);
the protective box (2) is also provided with an electric telescopic rod (4) for adjusting the position of the polishing assembly in the vertical direction;
the top of the protective box (2) is also provided with an air purification mechanism;
the air purification mechanism comprises an air suction assembly fixedly arranged on the protective box (2) and a dust collector (20) communicated with the air suction assembly through a dust collection pipe (21).
2. The production equipment of the stainless steel welded pipe for the condenser is characterized by comprising a support frame (18) fixedly arranged at the bottom of the telescopic end of the electric telescopic rod (4);
a polishing roller (16) is arranged on the support frame (18) in a rotating frame;
the grinding assembly further comprises a grinding motor (17) for driving the grinding roller (16) to rotate;
the grinding motor (17) is fixedly arranged on the supporting frame (18), and an output shaft of the grinding motor (17) is coaxially connected with the end part of the grinding roller (16) in a driving mode.
3. The production equipment of the stainless steel welded pipe for the condenser as claimed in claim 2, wherein the air suction assembly comprises a dust hood (14) fixedly mounted on the protective box (2), a rotary disk (15) is arranged at an opening at the bottom end of the dust hood (14) in a sealing and rotating manner, a plurality of dust suction ports (19) are uniformly distributed on one side of the rotary disk (15), and the bottom end of the dust suction pipe (21) extends into the inner cavity of the dust hood (14).
4. The production equipment of the stainless steel welded pipe for the condenser according to claim 3, wherein a second servo motor (11) for driving a rotating disk (15) to rotate is mounted on the dust hood (14).
5. The production equipment of the stainless steel welded pipe for the condenser is characterized in that a second annular rack (13) is coaxially and fixedly arranged on the rotating disk (15), and a second driving gear (12) meshed with the second annular rack (13) is fixedly arranged on an output shaft of the second servo motor (11).
6. The production equipment of the stainless steel welded pipe for the condenser according to any one of claims 2 to 4, wherein the supporting clamp comprises a supporting plate (7) fixedly installed on the base (1); the supporting clamp further comprises a supporting cylinder (5) which is rotatably installed on the supporting plate (7) in a penetrating mode, and a locking bolt (6) is arranged on the supporting cylinder (5).
7. The apparatus for producing stainless steel welded pipe for condenser according to claim 6, wherein one of the supporting jigs further comprises a first servo motor (10) for driving the supporting cylinder (5) to rotate.
8. The production equipment of the stainless steel welded pipe for the condenser according to claim 7, wherein a first driving gear (8) is fixedly installed on an output shaft of the first servo motor (10), and a first ring gear (9) meshed with the first driving gear (8) is fixedly installed on an outer ring of the supporting cylinder (5).
9. A production process method of a stainless steel welded pipe for a condenser is characterized by comprising the following specific steps: the method comprises the following steps that two ends of a stainless steel welded pipe are respectively installed on two supporting fixtures, a welding seam of the stainless steel welded pipe is located under a polishing assembly, then the polishing assembly is pushed to move downwards to be in contact with the welding seam by using the telescopic function of an electric telescopic rod (4), then the polishing assembly is used for polishing the welding seam, meanwhile, a supporting cylinder (5) of the supporting fixtures is driven to rotate by using a first servo motor (10), so that the stainless steel welded pipe rotates, and the polishing assembly is used for polishing the welding seam of the rotating stainless steel welded pipe in an all-dimensional mode; in the polishing process, the air purification mechanism is used for absorbing and purifying dust generated in the polishing process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911376571.4A CN111015418A (en) | 2019-12-27 | 2019-12-27 | Production equipment and process method of stainless steel welded pipe for condenser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911376571.4A CN111015418A (en) | 2019-12-27 | 2019-12-27 | Production equipment and process method of stainless steel welded pipe for condenser |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111015418A true CN111015418A (en) | 2020-04-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911376571.4A Pending CN111015418A (en) | 2019-12-27 | 2019-12-27 | Production equipment and process method of stainless steel welded pipe for condenser |
Country Status (1)
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|---|---|
| CN (1) | CN111015418A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112846960A (en) * | 2020-12-30 | 2021-05-28 | 苏州列治埃盟新材料技术转移有限公司 | Preparation device of environment-friendly alloy new material alloy rod for food machinery part |
| RU2766072C1 (en) * | 2021-06-01 | 2022-02-07 | Илья Валерьевич Ляхов | Method for seamless coloring of window products |
| CN115647719A (en) * | 2022-12-13 | 2023-01-31 | 河北兴东管道有限公司 | Welding device for eliminating inner bulge of welding line |
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| CN112846960A (en) * | 2020-12-30 | 2021-05-28 | 苏州列治埃盟新材料技术转移有限公司 | Preparation device of environment-friendly alloy new material alloy rod for food machinery part |
| RU2766072C1 (en) * | 2021-06-01 | 2022-02-07 | Илья Валерьевич Ляхов | Method for seamless coloring of window products |
| CN115647719A (en) * | 2022-12-13 | 2023-01-31 | 河北兴东管道有限公司 | Welding device for eliminating inner bulge of welding line |
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Application publication date: 20200417 |
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