CN111014005A - Bamboo chip waste recovery method and device - Google Patents
Bamboo chip waste recovery method and device Download PDFInfo
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- CN111014005A CN111014005A CN201911186985.0A CN201911186985A CN111014005A CN 111014005 A CN111014005 A CN 111014005A CN 201911186985 A CN201911186985 A CN 201911186985A CN 111014005 A CN111014005 A CN 111014005A
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 113
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 113
- 241001330002 Bambuseae Species 0.000 title claims abstract description 113
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 113
- 239000011425 bamboo Substances 0.000 title claims abstract description 113
- 239000002699 waste material Substances 0.000 title claims abstract description 79
- 238000011084 recovery Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000012216 screening Methods 0.000 claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 239000000843 powder Substances 0.000 claims abstract description 55
- 238000010438 heat treatment Methods 0.000 claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims abstract description 31
- 235000021190 leftovers Nutrition 0.000 claims abstract description 20
- 241000233866 Fungi Species 0.000 claims abstract description 15
- 238000004064 recycling Methods 0.000 claims description 18
- 230000001954 sterilising effect Effects 0.000 claims description 12
- 238000004659 sterilization and disinfection Methods 0.000 claims description 10
- 241001233242 Lontra Species 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 238000013467 fragmentation Methods 0.000 claims description 7
- 238000006062 fragmentation reaction Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 238000000227 grinding Methods 0.000 claims description 3
- 238000010298 pulverizing process Methods 0.000 claims description 3
- 238000012258 culturing Methods 0.000 claims description 2
- 238000007790 scraping Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 11
- 230000000903 blocking effect Effects 0.000 description 9
- 241000894006 Bacteria Species 0.000 description 6
- 230000009471 action Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000000855 fermentation Methods 0.000 description 2
- 230000004151 fermentation Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000002070 germicidal effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000009928 pasteurization Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/04—Heat
- A61L2/06—Hot gas
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
- A61L2/10—Ultraviolet radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L11/00—Manufacture of wood shavings, chips, powder, or the like; Tools therefor
- B27L11/06—Manufacture of wood shavings, chips, powder, or the like; Tools therefor of wood powder or sawdust
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- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Veterinary Medicine (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Epidemiology (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The invention discloses a bamboo chip waste recovery method and device, which comprises a supporting box body, a screening box body arranged above the supporting box body and a crushing shell arranged on one side of the screening box body, wherein the supporting box body, the screening box body and the crushing shell are mutually communicated, a heating cavity is arranged inside the supporting box body, one end of the heating cavity extends out of an opening towards the surface of one side of the supporting box body, a screening mechanism is arranged inside the screening box body, a surface vibration motor of the screening box body is provided with a cam mechanism at the output end of the vibration motor, a control mechanism is arranged on the surface of the crushing shell, and a transmission mechanism is arranged at the top end of the. According to the bamboo chip waste recovery method and device, the waste can be screened by using a single device through a series of structures, the powder scraping treatment is carried out on the large-size leftovers, bamboo filaments and the like, the leftovers and the bamboo filaments are led out from a single outlet, the waste utilization rate is improved, the bamboo powder is sterilized, and the subsequent bamboo fungus planting is facilitated.
Description
Technical Field
The invention relates to the technical field of bamboo processing, in particular to a method and a device for recovering bamboo chip waste.
Background
In the bamboo article course of working, need carry out actual processing operation with the help of raw and other materials such as bamboo chip, and waste materials such as a large amount of bamboo powder, bamboo silk, fritter leftover bits and pieces can be produced to this in-process, in order to handle this waste material, generally abandon or burn etc. operation, cause the utilization of waste material unreasonable even cause environmental pollution from this, especially bamboo powder, the bamboo powder granule is little, receive the wind force effect to spread easily in the air, when causing the pollution to the air, belong to the inflammables, there is great potential safety hazard.
In order to treat the bamboo chip waste, the utilization rate of the bamboo is improved, the waste is usually collected and then used in multiple ways, for example, bamboo powder is used for cultivating bamboo fungi, bamboo filaments are used for processing summer sleeping mats, leftovers are used for recycling carved laths and the like, according to different purposes, the waste is required to be screened, the machine function required by actual screening is single, the screened waste is required to be sorted, collected, transported and the like by virtue of manpower, and is treated by other equipment, the production cycle is long, the waste recycling process cannot achieve multiple purposes, multiple equipment is required to be configured, the production cost is increased, and particularly under the condition that the waste amount is small, the waste recycling process for purchasing the multiple equipment is obviously not economical.
Disclosure of Invention
The invention aims to provide a method and a device for recovering waste materials generated by bamboo processing, which can screen the waste materials and simplify and shorten the process period and have multiple purposes.
In order to achieve the purpose, the invention provides the following technical scheme: a bamboo chip waste recovery method comprises the following steps:
s1, uniformly collecting waste materials generated after bamboo chips are processed, wherein the waste materials include leftovers, bamboo filaments and bamboo powder;
s2, after the waste is subjected to primary manual screening treatment, transferring the waste to a recovery device by means of transfer equipment;
s3, directly dumping the waste into a recovery device, electrifying the recovery device, and controlling to open by means of a control part;
s4, starting a recovery device, and separating leftovers, bamboo filaments and bamboo powder by a multi-layer screening mechanism of the recovery device;
s5, the bamboo powder is continuously conveyed by the recovery device, and the leftovers and the bamboo filaments leave the screening mechanism and enter the crushing mechanism for crushing and grinding treatment to prepare new bamboo powder;
s6 allowing all bamboo powder to fall down onto the conveying mechanism, and sterilizing at 75-90 deg.C by the heating mechanism with ultraviolet rays for accelerating the sterilization speed;
s7 delivering sterilized bamboo powder out of the recovery device, directly feeding into a sterile box, adding fungus culture solution, bagging to form bamboo powder fungus sticks, and culturing bamboo fungi.
A bamboo chip waste recovery device comprises a supporting box body, a screening box body above the supporting box body and a crushing shell body on one side of the screening box body, wherein the three parts are mutually conducted, a heating cavity is arranged inside the supporting box body, one end of the heating cavity extends out of an opening towards one side surface of the supporting box body, an air inlet shell body is installed on one side surface of the supporting box body, an air inlet is formed in the connection between the air inlet shell body and the supporting box body, a screening mechanism is installed inside the screening box body and used for screening waste materials, a surface vibration motor of the screening box body, a cam mechanism is installed at the output end of the vibration motor, a control mechanism is installed on the surface of the crushing shell body, and a transmission mechanism is arranged at the; drive mechanism includes the fragmentation motor and driven foreign steamer, the fragmentation motor is installed and is put the department at crushing casing top central point, driven foreign steamer movable mounting is on the crushing casing top in the fragmentation motor outside, action wheel and driven internal gear are installed along axial position in proper order to the inboard of driven foreign steamer, the action wheel, through the teeth of a cogwheel meshing between driven internal gear and the driven foreign steamer, the screw that switches on about action wheel and the driven internal gear surface are provided with, and the inside of screw has cup jointed the screw rod, the gyration frame has been cup jointed with action wheel and driven internal gear junction to the screw rod, the screw rod extends to inside the crushing casing, the holding down plate is installed to the bottom of screw rod, the scraper is installed to the bottom of holding down plate, and the rubbing crusher of the bottom of holding down plate and below mutually support and carry.
Preferably, the feeder hopper is installed on the top of screening box, and all install the baffle in the screening box top front and back surface edge of feeder hopper one side.
Preferably, screening mechanism includes screen frame and trace, and the trace is installed inside the screening box, and the screening box inner wall of trace one side is provided with the vibration canal, and the screen frame installs on the vibration canal with the help of vibration part, and the top of screen frame is in between two baffles.
Preferably, the vibration part includes movable rod and control lever, and the control lever is in the vibration canal with the help of gyro wheel movable mounting, and the inside of control lever is passed through the spring and is spacing to be installed the movable rod, and the top and the screen frame bottom of movable rod are connected.
Preferably, control mechanism includes guide frame and pause board, and the guide frame is installed in screening box and crushing casing junction, and the spacing installation of pause board is inside the guide frame, and the one end of pause board extends to crushing casing surface.
Preferably, rubbing crusher constructs the transmission shaft and cuts apart the otter board, cuts apart the otter board and installs in the inside of smashing casing and supporting box junction, and the transmission shaft is installed in the inside of smashing the casing, and the input and the fragmentation motor of transmission shaft are connected, and the surface mounting of transmission shaft has the stopper, and the transmission shaft surface mounting of stopper below has scraper and crushing leaf.
Preferably, the support is installed to a side surface opening part of the supporting box body, the internally mounted of heating cavity has the conveyer belt, and the conveyer belt extends to the support top, and the limiting plate is installed to the supporting box inner wall of conveyer belt both sides, and the ultraviolet germicidal lamp is installed to the supporting box inner wall of limiting plate top, and the internally mounted of conveyer belt has initiative roll body, and the one end of initiative roll body installs and takes driving motor.
Preferably, the sieving box body below the sieving mechanism is internally provided with a material pouring plate, the heating cavity below the material pouring plate is internally provided with a blocking net in a staggered manner, the heating cavity on one side of the blocking net is internally provided with a turbofan, and the heating cavity below the turbofan is internally provided with a heating wire.
Preferably, the surface of the crushing shell on one side of the control mechanism and the surface of the supporting box body are both provided with observation windows, the surface of one side of the crushing shell is provided with an access door plate, and the surface of the supporting box body on one side of the observation windows is provided with an exhaust plate through a hinge.
Compared with the prior art, the beneficial effect of the above technical scheme is:
1. this bamboo chip waste recycling method and device, through collecting the remaining waste material of bamboo chip processing, and screen with the help of single equipment to the difference of waste material kind and handle, make bamboo powder with all waste materials, and disinfect the heating with the help of single equipment with the bamboo powder, so that going on of follow-up kind of bacteria cultivation operation, and through the supporting box, screen the box and smash and switch on each other between the casing, can be convenient for screen the waste material when, form bamboo powder in unison, do benefit to unified entering heating cavity inside, and switch on from the heating cavity, reach the effect of simplifying technology.
2. According to the bamboo chip waste recycling method and device, the lower pressing plate can be driven to move up and down mechanically by means of the transmission mechanism, the device can be used in combination with the lower crushing mechanism, bamboo powder is prepared while the non-bamboo powder waste is extruded and crushed, the waste recycling rate is improved, and the actual use requirements are met.
3. This bamboo chip waste recycling method and device, through the conveyer belt, can unify the bamboo powder of screening box and crushing casing preparation and collect and directional transport, and in transportation process, the heater strip can produce the heat, realize the high temperature effect, to heating the cavity and even carry out the heating disinfection operation to the bamboo powder on the conveyer belt, and consider the problem that transit time is short, through the sterilamp, kill remaining bacterium in the bamboo powder with the help of the ultraviolet ray, the bactericidal effect is improved, in the follow-up bamboo fungus fermentation process of being convenient for, prevent the growth of miscellaneous fungus, and promote the growth of bamboo fungus bacterial colony.
Drawings
FIG. 1 is a schematic view of the whole structure of a bamboo chip waste recycling device;
FIG. 2 is a schematic view of the internal structure of the bamboo chip waste recycling apparatus;
FIG. 3 is an enlarged view of part A of FIG. 2;
FIG. 4 is a schematic view of the transmission mechanism of the present invention;
fig. 5 is a partial structural view of the screen frame of the present invention.
In the figure: 1. an air inlet housing; 2. supporting the box body; 3. screening the box body; 4. a vibration motor; 5. a feed hopper; 6. a baffle plate; 7. a pause board; 8. a revolving frame; 9. a shredding motor; 10. a screw; 11. pulverizing the shell; 12. an observation window; 13. an access door panel; 14. a conveyor belt; 15. a support; 16. an exhaust plate; 17. A belt drive motor; 18. heating the cavity; 19. material pouring plates; 20. a linkage rod; 21. vibrating the canal; 22. a guide frame; 23. a lower pressing plate; 24. a drive shaft; 25. a limiting block; 26. cutting the screen plate; 27. an ultraviolet sterilizing lamp; 28. a limiting plate; 29. a driving roller body; 30. an air inlet; 31. heating wires; 32. a turbo fan; 33. blocking the net; 34. a driving wheel; 35. a driven outer wheel; 36. a driven internal gear; 37. a movable rod; 38. a control lever; 39. a screen frame; 40. and a roller.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings 1 to 5.
A bamboo chip waste recovery method comprises the following steps:
s1, uniformly collecting waste materials generated after bamboo chips are processed, wherein the waste materials include leftovers, bamboo filaments and bamboo powder;
s2, after the waste is subjected to primary manual screening treatment, the waste is transferred to a recovery device by means of transfer equipment such as a conveyor belt;
s3, directly dumping the waste into a recovery device, electrifying the recovery device, and controlling to open by a control part, wherein the control part can adopt a common electric control switch;
s4, starting a recovery device, and screening the waste materials by a multi-layer screening mechanism of the recovery device, wherein the multi-layer screening mechanism is generally an upper layer screen and a lower layer screen, the meshes of the screens are different, and leftovers, bamboo filaments and bamboo powder are separated;
s5, the bamboo powder is continuously conveyed by the recovery device, and the leftovers and the bamboo filaments leave the screening mechanism and enter the crushing mechanism for crushing and grinding treatment to prepare new bamboo powder;
s6, all the bamboo powder falls down onto the conveying mechanism, and is sterilized by the heating mechanism at a high temperature of 75-90 ℃, similar to a pasteurization method, the temperature is high, the sterilization quality can be ensured under the condition that the conveying mechanism can quickly transfer the bamboo powder, the bacteria in the bamboo powder can be killed, and ultraviolet sterilization can be used for accelerating the sterilization speed;
s7, conveying the sterilized bamboo powder out of the recovery equipment, directly entering the sterile box, carrying out bacteria inoculation after packaging treatment, directly using the sterilized bamboo powder, and avoiding the contamination of mixed bacteria in the subsequent fungus fermentation process.
As shown in figures 1 and 2, a bamboo chip waste recovery device comprises a supporting box body 2, a screening box body 3 above the supporting box body 2 and a crushing shell body 11 at one side of the screening box body 3, the three are communicated with each other, which is beneficial to the transportation and treatment operation of waste among the three, a heating cavity 18 is arranged in the supporting box body 2, the heating cavity 18 can be used for the heating and disinfection operation of bamboo powder, one end of the heating cavity 18 extends to one side surface of the supporting box body 2 to form an opening, namely a one-way opening is arranged, the treated bamboo powder can be transported out of the device in a unified way, an air inlet shell body 1 is arranged on one side surface of the supporting box body 2, two ends of the air inlet shell body 1 are communicated, an active carbon filter screen is arranged in the air inlet shell body 1, an air inlet 30 is arranged on the connection between the air inlet shell body 1 and the supporting box body 2, the filtered air can be directly guided into the supporting box, the screening mechanism is arranged in the screening box body 3 and used for screening waste materials, the waste materials such as bamboo powder, bamboo filaments and leftovers are screened out by virtue of the size of a mesh, the surface vibration motor 4 of the screening box body 3 can transmit rotary force, the output end of the vibration motor 4 is provided with the cam mechanism and converts torque in the rotary direction into reciprocating vibration force, the type of the vibration motor 4 can be selected as a Y2-1 motor, the surface of the crushing shell 11 is provided with the control mechanism, the control mechanism can realize the conduction and closing effect of the channel between the crushing shell 11 and the screening box body 3, and the top end of the crushing shell 11 is provided with the transmission mechanism; the transmission mechanism comprises a smashing motor 9 and a driven outer wheel 35, the smashing motor 9 is arranged at the center of the top end of the smashing shell 11, the smashing motor 9 is used as a main power part for smashing wastes such as leftovers and bamboo filaments, the type of the smashing motor 9 can be selected from a motor with a common forward and reverse rotation function, the smashing mechanism is provided with a single chip microcomputer, the driven outer wheel 35 is movably arranged at the top end of the smashing shell 11 at the outer side of the smashing motor 9 through an annular sliding sleeve, an inner gear body is arranged on the inner wall, a driving wheel 34 and a driven inner gear 36 are sequentially arranged at the inner side of the driven outer wheel 35 along the axial direction, the actual driving wheel 34 and the driven inner gear 36 are both arranged at the top end of the smashing shell 11 through bearings, a star wheel mechanism can be formed, the driving wheel 34, the driven inner gear 36 and the driven outer wheel 35 are, the driving wheel 34 can be driven to rotate by means of an external motor and a belt pulley, and then the driven outer wheel 35 and the driven inner gears 36 are driven to rotate simultaneously, so that a transmission effect is achieved, screw holes which are communicated up and down are formed in the surfaces of the driving wheel 34 and the driven inner gears 36, the screw holes directly extend to the inner wall of the top end of the crushing shell 11, the screw rods 10 are sleeved inside the screw holes and are connected by means of threads, when the driven inner gears 36 and the driving wheel 34 rotate in practical use, the screw rods 10 can be driven to move up and down, the rotary frame 8 is sleeved at the connection positions of the screw rods 10, the driving wheel 34 and the driven inner gears 36, the bottom end of the rotary frame 8 is connected with the top end of the crushing shell 11, the screw rods 10 extend into the crushing shell 11, the lower pressing plate 23 is installed at the bottom end of the screw rods 10, and the lower pressing plate 23, the scraper is installed to the bottom of holding down plate 23, can contact with the waste material, and the rubbing crusher of the bottom of holding down plate 23 and below mutually supports and carries out the pulverization processing to bamboo silk and leftover bits and pieces.
Specifically, in the step S7, the fungus culture solution can be added, and the bamboo powder stick is bagged to form bamboo powder fungus stick for bamboo fungus culture, because the bamboo powder is a powdery object, when the culture solution is added, a spraying method or a small amount of liquid soaking method can be adopted, the powdery bamboo powder has a large surface area, and the culture solution can be better absorbed.
Further, feeder hopper 5 is installed on the top of screening box 3, and inside the bottom of feeder hopper 5 directly got into screening box 3, can be used to carry the waste material, and baffle 6 all installed to rear surface edge before 3 tops of the screening box of feeder hopper 5 one side, and baffle 6 transversely installs, exists the take the altitude.
Further, screening mechanism includes screen frame 39 and trace 20, trace 20 is installed inside screening box 3, actual trace 20 is articulated each other with cam mechanism, reach the effect of transmission vibration power from this, the 3 inner walls of screening box of trace 20 one side are provided with vibration canal 21, be a curved shape spout, and screen frame 39 installs on vibration canal 21 with the help of vibrating component, screen frame 39 can be divided into about two-layer actually, two-layer screen net mesh top-down diminishes, during actual installation, screen frame 39 highly descends from the left to the right, screen frame 39's top is in between two baffles 6, baffle 6 shelters from the screen cloth of screen frame 39 the top promptly, and carry on spacingly to the waste material on it.
Further, the vibration part includes movable rod 37 and control lever 38, control lever 38 is with the help of gyro wheel 40 movable mounting at vibration canal 21, smooth contact between gyro wheel 40 and the vibration canal 21, when control lever 38 atress, can follow vibration canal 21 with the help of gyro wheel 40 and move, the vibrations effect of screen frame 39 has been increased from this, control lever 38's inside is through the spacing movable rod 37 of installing of spring, and movable rod 37's top and screen frame 39 bottom are connected, movable rod 37 is under spring action, continue to produce the effect of vibration transmission, be convenient for improve the screening effect of screen cloth.
Further, control mechanism includes guide frame 22 and pause board 7, and guide frame 22 is installed in screening box 3 and crushing casing 11 junction, for the frame type structure that switches on about one, and pause board 7 is spacing to be installed inside guide frame 22, can close the passageway that switches on about, and the one end of pause board 7 extends to crushing casing 11 surface, can take out pause board 7 from the outside, and then open guide frame 22.
Further, rubbing crusher constructs transmission shaft 24 and cuts apart otter board 26, cut apart otter board 26 and install the inside at crushing casing 11 and 2 junctions of supporting box, for filtering type screen cloth, can filter the derivation to top-down's bamboo powder, and cut apart otter board 26 and be conveyer belt 14 under, transmission shaft 24 is installed in the inside of crushing casing 11, the input of transmission shaft 24 is connected with fragmentation motor 9, can drive rotatoryly by fragmentation motor 9, and lower splint 11 activity cup joints on transmission shaft 24 surface, the surface mounting of transmission shaft 24 has stopper 25, the surface of stopper 25 can contact with lower splint 11, reach the spacing effect to lower splint 11, and 24 surface mounting of transmission shaft below stopper 25 have scraper and crushing blade, can scrape powder and crushing operation to the waste material respectively.
Further, a support 15 is installed at an opening on the surface of one side of the supporting box body 2, a conveying belt 14 is installed inside the heating cavity 18, the conveying belt 14 extends to the upper side of the support 15 and can be used for receiving and unidirectional conveying of bamboo powder, the conveying belt 14 actually adopts a high-temperature resistant conveying belt and can resist the high temperature below 200 ℃, limiting plates 28 are installed on the inner walls of the supporting box body 2 on the two sides of the conveying belt 14, the limiting plates 28 can limit the two sides of the conveying belt 14 to avoid the bamboo powder from passing, an ultraviolet sterilizing lamp 27 is installed on the inner wall of the supporting box body 2 above the limiting plates 28, a control switch component can be electrically controlled to generate ultraviolet rays to kill bacteria, an active roller body 29 is installed inside the conveying belt 14 and is provided with an auxiliary roller body to support and rotate the conveying belt 14, and a belt transmission motor 17 is installed at one end of, the belt driving motor 17 is positioned on the surface of the supporting box body 2 and can be electrically started to drive the driving roller body 29 to rotate, and the type of the belt driving motor 17 can be selected from a Y2-1 motor.
Furthermore, a material pouring plate 19 is arranged in the screening box body 3 below the screening mechanism and extends downwards in an inclined way, the bamboo powder is guided to be directly fallen on the conveying belt 14 below, the blocking nets 33 are arranged in the heating cavity 18 below the material pouring plate 19 in a staggered mode, the blocking nets and the heating cavity are staggered, the possibility that the bamboo powder falling downwards contacts with the blocking nets 33 is reduced, the blocking nets 33 are double-layer nets, the bamboo powder can be prevented from entering the other side of the baffle net 33 and contacting with the heating component as much as possible, the turbo fan 32 is arranged in the heating cavity 18 at one side of the baffle net 33, can be electrified to rotate to drive the air around to flow outwards, a heating wire 31 is arranged in the heating cavity 18 below the turbofan 32, the heating wire 31 is a resistance wire heating part, and can generate a large amount of heat after being electrified, and is provided with a temperature control component, so that the temperature control effect between 75 and 90 ℃ can be realized conveniently.
Furthermore, the surface of the crushing shell 11 on one side of the control mechanism and the surface of the supporting box body 2 are provided with observation windows 12 which are transparent toughened glass windows, the supporting box body 2 and the internal situation of the crushing shell 11 can be directly observed, one side surface of the crushing shell 11 is provided with an access door panel 13 through a hinge and can be opened, the internal part of the crushing shell 11 is overhauled, the surface of the supporting box body 2 on one side of the observation windows 12 is provided with an exhaust plate 16 through a hinge, when more water vapor is observed in the internal part of the supporting box body 2, the exhaust plate 16 can be opened, and an exhaust passage is formed.
The specific use method comprises the following steps: in actual use, collected waste materials are led into the device through the feed hopper 5, the whole device is controlled by an electric control switch, a plurality of buttons are arranged on the device, the waste materials are electrically connected and controlled with each electric component of the device by virtue of wires, after falling on the screen frame 39, the vibration motor 4 can be started, the screen frame 39 is driven by virtue of the cam mechanism and the linkage rod 20 to reciprocate along the vibration channel 21, under the action of a spring, the control rod 38 and the movable rod 37 move up and down to change the whole length of the two to adapt to the curved motion of the vibration channel 21, the two layers of screen frames 39 fully screen the waste materials, bamboo powder directly moves downwards through the screen frame 39, when falling to the surface of the conveying belt 14, the heating wires 31 are started to heat the surrounding air, the generated high temperature can be driven by the started turbine fan 32 to move outwards and is led out from the blocking net 33, heating the conveying belt 14 and bamboo powder above the conveying belt 14 to achieve high-temperature disinfection treatment, starting an ultraviolet sterilization lamp 27, sterilizing by means of ultraviolet light, screening out leftovers and bamboo filaments with larger sizes, vibrating the leftovers and the bamboo filaments by an inclined screen frame 39, entering the crushing shell 11 from the screening box 3, continuously accumulating the leftovers and the bamboo filaments, guiding a pause plate 7 into the guide frame 22 after observing more waste accumulated in the crushing shell 11 through an observation window 12, blocking the waste screened out by the screen, continuously crushing the waste in the shell 11, starting a crushing motor 9, enabling a transmission shaft 24 to rotate, starting a motor connected with a driving wheel 34, driving the driving wheel 34 to rotate a driven outer wheel 35, driving a plurality of inner gear driven wheels 36 to rotate by means of gear meshing, and driving a screw rod 10 and a lower pressing plate 23 to move downwards along the transmission shaft 24 by means of thread body characteristics, the waste material to the below extrudees, improves the density between the waste material, until holding down plate 23 and stopper 25 contact, transmission shaft 24 drives the scraper and smashes the high-speed rotation of blade, combines with the scraper of holding down plate 23, scrapes the powder operation to the waste material surface, and the bamboo powder that obtains is derived from cutting apart otter board 26, falls on conveyer belt 14, through high temperature and ultraviolet sterilization processing back, derives from revolving rack 8.
Claims (10)
1. A bamboo chip waste recovery method is characterized in that: the method comprises the following steps:
s1, uniformly collecting waste materials generated after bamboo chips are processed, wherein the waste materials include leftovers, bamboo filaments and bamboo powder;
s2, after the waste is subjected to primary manual screening treatment, transferring the waste to a recovery device by means of transfer equipment;
s3, directly dumping the waste into a recovery device, electrifying the recovery device, and controlling to open by means of a control part;
s4, starting a recovery device, and separating leftovers, bamboo filaments and bamboo powder by a multi-layer screening mechanism of the recovery device;
s5, the bamboo powder is continuously conveyed by the recovery device, and the leftovers and the bamboo filaments leave the screening mechanism and enter the crushing mechanism for crushing and grinding treatment to prepare new bamboo powder;
s6 allowing all bamboo powder to fall down onto the conveying mechanism, and sterilizing at 75-90 deg.C by the heating mechanism with ultraviolet rays for accelerating the sterilization speed;
s7 delivering sterilized bamboo powder out of the recovery device, directly feeding into a sterile box, adding fungus culture solution, bagging to form bamboo powder fungus sticks, and culturing bamboo fungi.
2. The bamboo chip waste recycling device based on claim 1, characterized in that: comprises a supporting box body (2), a screening box body (3) above the supporting box body (2) and a crushing shell body (11) at one side of the screening box body (3), the three parts are mutually communicated, a heating cavity (18) is arranged in the supporting box body (2), one end of the heating cavity (18) extends to an opening on one side surface of the supporting box body (2), an air inlet shell (1) is arranged on the surface of one side of the supporting box body (2), and the air inlet shell (1) is connected with the supporting box body (2) and is provided with an air inlet (30), the screening box body (3) is internally provided with a screening mechanism, used for screening waste materials, a surface vibration motor (4) of the screening box body (3), a cam mechanism is arranged at the output end of the vibration motor (4), the surface of the crushing shell (11) is provided with a control mechanism, and the top end of the crushing shell (11) is provided with a transmission mechanism; the transmission mechanism comprises a crushing motor (9) and a driven outer wheel (35), the crushing motor (9) is arranged at the central position of the top end of a crushing shell (11), the driven outer wheel (35) is movably arranged at the top end of the crushing shell (11) outside the crushing motor (9), the inner side of the driven outer wheel (35) is sequentially provided with a driving wheel (34) and a driven inner gear (36) along the axial direction, the driving wheel (34), the driven inner gear (36) and the driven outer wheel (35) are meshed through gear teeth, screw holes which are communicated up and down are arranged on the surfaces of the driving wheel (34) and the driven inner gear (36), a screw rod (10) is sleeved inside the screw holes, a rotary frame (8) is sleeved at the joint of the screw rod (10) and the driving wheel (34) and the driven inner gear (36), the screw rod (10) extends to the inside of the crushing shell (11), and a lower pressing plate (23), the scraper is installed to the bottom of holding down plate (23), and the rubbing crusher of the bottom of holding down plate (23) and below mutually supports and carries out the pulverization processing to bamboo silk and leftover bits and pieces.
3. The bamboo chip waste recycling device of claim 2, wherein: feeder hopper (5) are installed on the top of screening box (3), and baffle (6) are all installed to surface edge around screening box (3) top of feeder hopper (5) one side.
4. The bamboo chip waste recycling apparatus as claimed in claim 3, wherein: screening mechanism includes screen frame (39) and trace (20), and trace (20) are installed inside screening box (3), and the screening box (3) inner wall of trace (20) one side is provided with vibration canal (21), and screen frame (39) are installed on vibration canal (21) with the help of vibrating parts, and the top of screen frame (39) is in between two baffles (6).
5. The bamboo chip waste recycling device according to claim 4, wherein: the vibration part includes movable rod (37) and control lever (38), and control lever (38) are in vibration canal (21) with the help of gyro wheel (40) movable mounting, and the inside of control lever (38) is through spring spacing installation movable rod (37), and the top and the screen frame (39) bottom of movable rod (37) are connected.
6. The bamboo chip waste recycling device of claim 2, wherein: control mechanism includes guide frame (22) and pause board (7), and guide frame (22) are installed in screening box (3) and are smashed casing (11) junction, and the spacing installation of pause board (7) is inside guide frame (22), and the one end of pause board (7) extends to and smashes casing (11) surface.
7. The bamboo chip waste recycling device of claim 2, wherein: crushing mechanism transmission shaft (24) with cut apart otter board (26), cut apart otter board (26) and install in the inside of smashing casing (11) and supporting box (2) junction, the inside at smashing casing (11) is installed in transmission shaft (24), the input and the fragmentation motor (9) of transmission shaft (24) are connected, the surface mounting of transmission shaft (24) has stopper (25), and transmission shaft (24) surface mounting of stopper (25) below has the scraper and smashes the blade.
8. The bamboo chip waste recycling device of claim 2, wherein: support (15) are installed to a side surface opening part of supporting box body (2), the internally mounted of heating cavity (18) has conveyer belt (14), and conveyer belt (14) extend to support (15) top, limiting plate (28) are installed to the supporting box body (2) inner wall of conveyer belt (14) both sides, and ultraviolet sterilamp (27) are installed to the supporting box body (2) inner wall of limiting plate (28) top, the internally mounted of conveyer belt (14) has initiative roll body (29), and the one end of initiative roll body (29) is installed and is taken driving motor (17).
9. The bamboo chip waste recycling device of claim 2, wherein: screening box (3) internally mounted of screening mechanism below has material pouring plate (19), and the heating cavity (18) of material pouring plate (19) below is inside to be installed and is kept off net (33) by dislocation, keeps off heating cavity (18) internally mounted of net (33) one side and has turbofan (32), and heating cavity (18) internally mounted of turbofan (32) below has heater strip (31).
10. The bamboo chip waste recycling device of claim 2, wherein: the surface of the crushing shell (11) on one side of the control mechanism and the surface of the supporting box body (2) are provided with observation windows (12), the surface of one side of the crushing shell (11) is provided with an access door panel (13), and the surface of the supporting box body (2) on one side of the observation windows (12) is provided with an exhaust plate (16) through a hinge.
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| CN111530889A (en) * | 2020-05-07 | 2020-08-14 | 刘阳红 | Bamboo article recovery unit |
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Denomination of invention: Method and device for recycling bamboo waste Effective date of registration: 20231204 Granted publication date: 20210528 Pledgee: Hunan Taojiang Rural Commercial Bank Co.,Ltd. Pledgor: YIYANG TAOHUAJIANG BAMBOO DEVELOPMENT Co.,Ltd. Registration number: Y2023980069213 |