CN110977444A - Full automatization assembly line is used in production and processing of intelligence POS machine - Google Patents
Full automatization assembly line is used in production and processing of intelligence POS machine Download PDFInfo
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- CN110977444A CN110977444A CN201911222981.3A CN201911222981A CN110977444A CN 110977444 A CN110977444 A CN 110977444A CN 201911222981 A CN201911222981 A CN 201911222981A CN 110977444 A CN110977444 A CN 110977444A
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- 238000012545 processing Methods 0.000 title claims abstract description 62
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000007246 mechanism Effects 0.000 claims abstract description 109
- 238000005303 weighing Methods 0.000 claims abstract description 28
- 238000001514 detection method Methods 0.000 claims abstract description 25
- 238000012163 sequencing technique Methods 0.000 claims abstract description 14
- 238000009434 installation Methods 0.000 claims description 24
- 238000007781 pre-processing Methods 0.000 claims description 19
- 238000004806 packaging method and process Methods 0.000 claims description 18
- 238000007689 inspection Methods 0.000 claims description 14
- 238000002372 labelling Methods 0.000 claims description 13
- 239000002390 adhesive tape Substances 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 8
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- 239000002245 particle Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
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- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The invention discloses a full-automatic assembly line for production and processing of an intelligent POS machine, which comprises: a speed chain pipeline; the first processing line is arranged on one side of the speed chain assembly line; the second processing line is arranged on the other side of the speed chain assembly line; the tooling jig is positioned on the speed multiplication chain assembly line; the automatic weighing machine, the automatic sequencing machine and the stacking mechanism are connected in sequence; the automatic weighing machine is positioned on one side of a second processing line, and the second processing line is connected with the automatic weighing machine; the tool jig is driven to move through transmission of the speed chain assembly line, the machine is processed and detected in cooperation with the first processing line and the second processing line, after the processing and detection are finished, the automatic weighing machine is matched with the automatic sequencing machine and the stacking mechanism to perform detection again, then sequencing and stacking are performed, the process of manual participation is reduced, full-automatic production is achieved, and labor cost is reduced; the automatic line has the advantages of strong universality, high efficiency and good quality.
Description
Technical Field
The invention relates to the technical field of electrical automation, in particular to a full-automatic assembly line for production and processing of an intelligent POS machine.
Background
The assembly line is also called as assembly line, a production mode in industry, it means that each production unit only concentrates on the work of processing a certain fragment, the intelligent POS machine is a multifunctional terminal, it is installed in special commercial tenant and handling network of credit card and connected with computer to form network, it can implement automatic transfer of electronic fund, it has the functions of supporting consumption, preauthorization, balance inquiry and transfer, etc., it is safe, quick and reliable to use, when processing the intelligent POS machine, it uses manpower and assembly line to form assembly line, and makes the procedures of intelligent POS assembly, inspection, packaging and stacking, etc., the existing mode has high labor cost and is inconvenient to manage, therefore, a full-automatic assembly line for producing and processing intelligent POS machine is provided.
Disclosure of Invention
The invention aims to provide a full-automatic assembly line for production and processing of an intelligent POS machine, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an intelligence POS machine production and processing is with full automatization assembly line, includes:
a speed chain pipeline;
the first processing line is arranged on one side of the speed chain assembly line;
the second processing line is arranged on the other side of the speed chain assembly line;
the tooling jig is positioned on the speed multiplication chain assembly line;
the automatic weighing machine, the automatic sequencing machine and the stacking mechanism are connected in sequence;
the automatic weighing machine is positioned on one side of a second processing line, and the second processing line is connected with the automatic weighing machine;
and the signal output end of the control box is respectively in signal connection with the signal input ends of the first processing line, the second processing line automatic weighing machine, the automatic sequencing machine and the stacking mechanism.
As further preferable in the present technical solution: the first processing line comprises an automatic installation mechanism of conductive particles and a metal dome contact magnet, a rear shell preprocessing platform, a printer assembly, a mainboard installation platform, a front shell preprocessing platform, a first screw machine, a second screw machine, a conductive adhesive tape assembly mechanism, a third screw machine, a current detector, a button battery and a horn installation platform, an automatic cover closing mechanism, a fourth screw machine and a lock printing bin screw platform.
As further preferable in the present technical solution: electrically conductive grain and pot tree young contact magnet automatic installation mechanism, backshell preprocessing platform, printer subassembly and mainboard mounting platform, preceding shell preprocessing platform, first screw machine, second screw machine, conductive adhesive tape assembly devices, third screw machine, current detector, button cell and loudspeaker mounting platform, close a mechanism, fourth screw machine, lock and print storehouse screw platform and all install in one side of doubly fast chain assembly line, electrically conductive grain and pot tree young contact magnet automatic installation mechanism, backshell preprocessing platform, printer subassembly and mainboard mounting platform, preceding shell preprocessing platform, first screw machine, second screw machine, conductive adhesive tape assembly devices, third screw machine, current detector, button cell and loudspeaker mounting platform, close a mechanism, fourth screw machine and lock and print storehouse screw platform and arrange according to order in proper order.
As further preferable in the present technical solution: the second processing line comprises an SIM card inserting platform, a double-station automatic detection machine, an SIM card pulling platform, an automatic nameplate pasting and SN downloading mechanism, an automatic labeling mechanism, a protective film pasting platform, an automatic final inspection detection mechanism, an image recognition mechanism, an SN automatic comparison mechanism and an automatic packaging machine.
As further preferable in the present technical solution: insert SIM card platform, duplex position automated inspection machine, pull out SIM card platform, automatic nameplate and download SN mechanism, automatic labelling mechanism, paste the protection film platform, examine detection mechanism, image recognition mechanism, SN automatic contrast mechanism and automatic packaging machine all install in one side that first processing line was kept away from to doubly fast chain assembly line, insert SIM card platform, duplex position automated inspection machine, pull out SIM card platform, automatic nameplate and download SN mechanism, automatic labelling mechanism, paste the protection film platform, examine detection mechanism, image recognition mechanism, SN automatic contrast mechanism and automatic packaging machine in proper order.
As further preferable in the present technical solution: the automatic packaging machine is connected with the automatic weighing machine.
Compared with the prior art, the invention has the beneficial effects that: the tool jig is driven to move through transmission of the speed chain assembly line, the machine is processed and detected in cooperation with the first processing line and the second processing line, after the processing and detection are finished, the automatic weighing machine is matched with the automatic sequencing machine and the stacking mechanism to perform detection again, then sequencing and stacking are performed, the process of manual participation is reduced, full-automatic production is achieved, and labor cost is reduced; the automatic line has the advantages of strong universality, high efficiency and good quality.
Drawings
Fig. 1 is a schematic structural diagram of the present invention, and arrows represent the moving direction of a double-speed chain production line.
In the figure: 100. a first processing line; 1. the automatic installation mechanism of the conductive particles and the metal dome contact magnets; 2. a rear shell preprocessing platform; 3. a printer component and motherboard mounting platform; 4. a front shell preprocessing platform; 5. a first screw machine; 6. a second screw machine; 7. a conductive adhesive tape assembling mechanism; 8. a third screw machine; 9. a current detector; 10. a button battery and a horn mounting platform; 11. an automatic cover closing mechanism; 12. a fourth screw machine; 13. locking the printing bin screw platform; 200. a second processing line; 14. inserting a SIM card platform; 15. a double-station automatic detector; 16. pulling out the SIM card platform; 17. automatic name card pasting and SN downloading mechanisms; 18. an automatic labeling mechanism; 20. pasting a protective film platform; 21. an automatic final inspection detection mechanism; 22. an image recognition mechanism; 23. an SN automatic comparison mechanism; 24. an automatic packaging machine; 25. an automatic weighing machine; 26. an automatic sorting machine; 27. a stacking mechanism; 28. tooling a fixture; 29. double-speed chain assembly line.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1, the present invention provides a technical solution: the utility model provides an intelligence POS machine production and processing is with full automatization assembly line, includes:
a speed chain pipeline 29;
a first processing line 100 installed at one side of the double-speed chain line 29;
a second processing line 200 installed at the other side of the double-speed chain line 29;
the tooling jig 28 is positioned on the speed chain assembly line 29;
an automatic weighing machine 25, an automatic sequencing machine 26 and a stacking mechanism 27 which are connected in sequence;
the automatic weighing machine 25 is positioned at one side of the second processing line 200, and the second processing line 200 is connected with the automatic weighing machine 25;
and a signal output end of the control box 30 is respectively in signal connection with signal input ends of the automatic weighing machine 25, the automatic sequencing machine 26 and the stacking mechanism 27 of the first processing line 100, the second processing line 200 and the double-speed chain assembly line 29.
In this embodiment, specifically: the first processing line 100 comprises a conductive particle and metal dome contact magnet automatic installation mechanism 1, a rear shell preprocessing platform 2, a printer assembly and mainboard installation platform 3, a front shell preprocessing platform 4, a first screw machine 5, a second screw machine 6, a conductive adhesive tape assembly mechanism 7, a third screw machine 8, a current detector 9, a button battery and horn installation platform 10, an automatic cover closing mechanism 11, a fourth screw machine 12 and a lock printing bin screw platform 13.
In this embodiment, specifically: an automatic installation mechanism 1 for conductive particles and a metal dome contact magnet, a rear shell preprocessing platform 2, a printer assembly and mainboard installation platform 3, a front shell preprocessing platform 4, a first screw machine 5, a second screw machine 6, a conductive adhesive tape assembly mechanism 7, a third screw machine 8, a current detector 9, a button battery and horn installation platform 10, an automatic cover closing mechanism 11, a fourth screw machine 12 and a lock printing bin screw platform 13 are all installed on one side of a speed doubling chain assembly line 29, the automatic installation mechanism of the conductive particle and metal dome contact magnet 1, the rear shell preprocessing platform 2, the printer assembly and mainboard installation platform 3, the front shell preprocessing platform 4, the first screw machine 5, the second screw machine 6, the conductive adhesive tape assembly mechanism 7, the third screw machine 8, the current detector 9, the button battery and horn installation platform 10, the automatic cover closing mechanism 11, the fourth screw machine 12 and the lock printing bin screw platform 13 are sequentially arranged; the automatic installation mechanism 1 of the conductive particle and metal dome contact magnet picks up a product through a three-axis module and places the product on a tooling fixture 28, a dividing disc rotates to realize the installation of the conductive particle, the metal dome contact and the magnet, a worker preprocesses a product rear shell on a rear shell preprocessing platform 2, then the worker installs a printer component and a mainboard on a printer component and mainboard installation platform 3, then performs front shell preprocessing through a front shell preprocessing platform 4, then the product flows into a first screw machine 5 through a tooling plate, the three-axis module starts to absorb screws from a screw supply machine and lock the screws onto the mainboard, automatically locks the mainboard, then the product enters a second screw machine 6, the worker pastes a rear bracket paste antenna, then enters a conductive adhesive tape assembly mechanism 7 to automatically insert a zebra strip and install a non-joint plate, then enters a third screw machine 8, the module starts to absorb screws from the third screw machine 8 and lock the screws onto a rear bracket, then the product gets into current detector 9 in, the test stitch pushes down, the corresponding contact of contact mainboard, leak current detection carries out, then the product gets into button cell and loudspeaker mounting platform 10, carry out button cell and loudspeaker installation, reentrant automatic closing lid mechanism 11, the back lid snatchs the mechanism and starts, lid and preceding shell assembly are in the same place behind the board, finally get into fourth screw machine 12 in, the triaxial module starts to absorb the screw lock to the backshell from the screw supply machine, the staff prints storehouse screw work on locking printing storehouse screw platform 13.
In this embodiment, specifically: the second processing line 200 comprises a SIM card inserting platform 14, a double-station automatic detection machine 15, a SIM card pulling platform 16, an automatic nameplate pasting and SN downloading mechanism 17, an automatic labeling mechanism 18, a protective film pasting platform 20, an automatic final inspection detection mechanism 21, an image recognition mechanism 22, an SN automatic comparison mechanism 23 and an automatic packaging machine 24.
In this embodiment, specifically: the SIM card inserting platform 14, the double-station automatic detection machine 15, the SIM card pulling platform 16, the automatic nameplate pasting and SN downloading mechanism 17, the automatic labeling mechanism 18, the protective film pasting platform 20, the automatic final inspection detection mechanism 21, the image recognition mechanism 22, the SN automatic comparison mechanism 23 and the automatic packaging machine 24 are all arranged on one side of the double-speed chain assembly line 29 away from the first processing line 100, and the SIM card inserting platform 14, the double-station automatic detection machine 15, the SIM card pulling platform 16, the automatic nameplate pasting and SN downloading mechanism 17, the automatic labeling mechanism 18, the protective film pasting platform 20, the automatic final inspection detection mechanism 21, the image recognition mechanism 22, the SN automatic comparison mechanism 23 and the automatic packaging machine 24 are sequentially arranged; after the work of locking and printing the cabin screw is finished, the product enters the SIM card inserting platform 14, the worker inserts the SIM card into the product, the pallet equipment holding position of the machine is placed, the feeding and discharging mechanism of the double-station automatic detection machine 15 holds the machine to the disc positioning tool, each testing mechanism starts testing, the worker pulls out the SIM card on the SIM card pulling platform 16, then the product enters the automatic name card pasting and SN downloading mechanism 17 to automatically paste the name card and download SN, then the product enters the automatic labeling mechanism 18 to automatically label, then the worker pastes a protective film on the product on the protective film pasting platform 20, then the product flows into the automatic final detection mechanism 21 through the tool plate, the three-shaft module starts to grab the machine on the positioning tool, the USB is inserted to read the data visual license plate, the SN automatic comparison mechanism 23 reads the item comparison, the automatic packaging machine 24 then automatically packages the product.
In this embodiment, specifically: the automatic packaging machine 24 is connected with an automatic weighing machine 25; automatic packaging machine 24 is after the product automatic packaging, automatic weighing machine 25 snatchs the module and snatchs the machine and weigh on the electronic scale, data transfer is to the database, and judge whether weight meets the requirements, automatic sequencing machine 26 sorts the machine in order, arrange the back in order to the machine of a case, take out the module and take out the machine and put on the belt of vanning mechanism, vanning again, the case that automatic sequencing machine 26 vanning of pile up neatly mechanism was accomplished, stack to the pallet above, transport the full pallet to the warehouse by fortune material AGV again.
In this embodiment: a controller is arranged in the control box 30, and the controller is of a controller structure made of a PLC (programmable logic controller) board with the model number ZG 403.
In this embodiment: public patent is selected for use to electrically conductive grain and metal dome contact magnet automatic installation mechanism 1: a conductive particle, a metal dome safety contact and an automatic magnet mounting mechanism (application number: 201822144842.0) of a POS machine.
In this embodiment: conducting resin strip assembly devices 7 choose for use the patent: a mounting device in a remote controller conductive adhesive tape mounting device (application number: 201721082355.5).
In this embodiment: the current detector 9 is selected from the following patents: a current detector (application No. 201610192052.2).
In this embodiment: the automatic cover closing mechanism 11 adopts the following patents: a closure mechanism (application No. 201821759290.8).
In this embodiment: the double-station automatic detector 15 selects the open patents: a double-station automatic detection device (application number: 201811445544.3) of a sliding rail locking mechanism.
In this embodiment: the automatic nameplate pasting and SN downloading mechanism 17 selects and uses the following published patents: an automatic nameplate pasting machine (application number: 201720226239. X).
In this embodiment: the automatic labeling mechanism 18 is selected from the following published patents: a labeling machine (application No. 201711169952.6).
In this embodiment: the automatic final inspection detection mechanism 21 selects the open patent: product end-checking machine (application number: 201710097065.6).
In this embodiment: the image recognition mechanism 22 is a CCD camera.
In this embodiment: the SN automatic comparison mechanism 23 adopts the following published patents: a bar code comparator in a code scanner (application number: 201220704557. X).
In this embodiment: the automatic packaging machine 24 adopts the following patent publications: an automatic weighing, sorting and packing device and a packing method thereof (application number: 201710271018.9).
In this embodiment: the automatic weighing machine 25 adopts the following patents: an automatic weighing, sorting and boxing apparatus and a weighing device in the method (application number: 201710271018.9).
In this embodiment: the automatic sorting machine 26 is selected from the following patents: small-size product sorting machine (application number: 201821395564. X).
In this embodiment: the models of the first screw machine 5, the second screw machine 6, the third screw machine 8 and the fourth screw machine 12 are YS-L301E.
Working principle or structural principle, when in use, the tool jig 28 is placed on the double-speed chain production line 29, the tool fixture 28 is driven to move by the transmission of the speed chain assembly line 29, and the tool fixture is matched with the first processing line 100 and the second processing line 200, the machine is processed and detected, after the processing and detection are finished, the automatic weighing machine 25 grabs the module group to grab the machine to the electronic scale for weighing, the data is transmitted to the database, and judges whether the weight meets the requirements, the automatic sorting machine 26 sorts the machines in sequence, after the machines in one box are sorted in sequence, the taking-out module takes out the machine and puts the machine on a belt of a boxing mechanism, boxing is carried out, the stacking mechanism 27 stacks boxes which are boxed by the automatic sequencing machine 26 on the pallet, and the pallet is conveyed to a warehouse by a material conveying AGV, so that the process of manual participation is reduced, full-automatic production is realized, and the labor cost is reduced; the automation line has stronger universality (can be suitable for the production of various products, and different production lines are established according to the production line according to different production products); high efficiency and high quality.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an intelligence POS machine full automatization assembly line for production and processing which characterized in that includes:
a multiple speed chain pipeline (29);
a first processing line (100) installed on one side of the double-speed chain production line (29);
a second processing line (200) installed at the other side of the double-speed chain production line (29);
the tooling jig (28) is positioned on the speed chain assembly line (29);
the automatic weighing machine (25), the automatic sequencing machine (26) and the stacking mechanism (27) are connected in sequence;
the automatic weighing machine (25) is positioned at one side of a second processing line (200), and the second processing line (200) is connected with the automatic weighing machine (25);
and the signal output end of the control box (30) is respectively in signal connection with the signal input ends of the first processing line (100), the second processing line (200), the automatic weighing machine (25), the automatic sequencing machine (26) and the stacking mechanism (27).
2. The full-automatic assembly line for intelligent POS machine production and processing according to claim 1, wherein: first processing line (100) including electrically conductive grain and the automatic installation mechanism of metal dome contact magnet (1), backshell preprocessing platform (2), printer unit and mainboard mounting platform (3), preceding shell preprocessing platform (4), first screw machine (5), second screw machine (6), electrically conductive adhesive tape assembly devices (7), third screw machine (8), current detector (9), button cell and loudspeaker mounting platform (10), automatic closing lid mechanism (11), fourth screw machine (12) and lock print storehouse screw platform (13).
3. The full-automatic assembly line for intelligent POS machine production and processing according to claim 2, wherein: electrically conductive grain and metal dome contact magnet automatic installation mechanism (1), backshell platform of processing (2), printer subassembly and mainboard mounting platform (3), preceding shell platform of processing (4), first screw machine (5), second screw machine (6), electrically conductive adhesive tape assembly devices (7), third screw machine (8), current detector (9), button cell and loudspeaker mounting platform (10), automatic closing cover mechanism (11), fourth screw machine (12), lock print storehouse screw platform (13) and all install in one side of doubly fast chain assembly line (29), electrically conductive grain and metal dome contact magnet automatic installation mechanism (1), backshell platform of processing (2), printer subassembly and mainboard mounting platform (3), preceding shell platform of processing (4), first screw machine (5), second screw machine (6), electrically conductive adhesive tape assembly devices (7), The third screw machine (8), the current detector (9), the button cell and horn installation platform (10), the automatic cover closing mechanism (11), the fourth screw machine (12) and the lock printing bin screw platform (13) are sequentially arranged.
4. The full-automatic assembly line for intelligent POS machine production and processing according to claim 1, wherein: the second processing line (200) comprises an SIM card inserting platform (14), a double-station automatic detection machine (15), an SIM card pulling platform (16), an automatic nameplate pasting and SN downloading mechanism (17), an automatic labeling mechanism (18), a protective film pasting platform (20), an automatic final inspection detection mechanism (21), an image recognition mechanism (22), an SN automatic comparison mechanism (23) and an automatic packaging machine (24).
5. The full-automatic assembly line for intelligent POS machine production and processing according to claim 4, wherein: insert SIM card platform (14), duplex position automated inspection machine (15), pull out SIM card platform (16), automatic nameplate and download SN mechanism (17), automatic labelling mechanism (18), paste protection film platform (20), automatic final inspection detection mechanism (21), image recognition mechanism (22), SN automatic contrast mechanism (23) and automatic packaging machine (24) and all install in one side of keeping away from first processing line (100) doubly fast chain assembly line (29), insert SIM card platform (14), duplex position automated inspection machine (15), pull out SIM card platform (16), automatic nameplate and download SN mechanism (17), automatic labelling mechanism (18), paste protection film platform (20), automatic final inspection detection mechanism (21), image recognition mechanism (22), SN automatic contrast mechanism (23) and automatic packaging machine (24) arrange according to the order in proper order.
6. The full-automatic assembly line for intelligent POS machine production and processing according to claim 4, wherein: the automatic packaging machine (24) is connected with an automatic weighing machine (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911222981.3A CN110977444B (en) | 2019-12-03 | Full-automatic assembly line is used in production and processing of intelligence POS machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911222981.3A CN110977444B (en) | 2019-12-03 | Full-automatic assembly line is used in production and processing of intelligence POS machine |
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| Publication Number | Publication Date |
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| CN110977444A true CN110977444A (en) | 2020-04-10 |
| CN110977444B CN110977444B (en) | 2024-07-19 |
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|---|---|---|---|---|
| CN201514677U (en) * | 2009-09-29 | 2010-06-23 | 福建联迪商用设备有限公司 | Mounting structure of Pos machine paper bucket |
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