CN110961917A - Counterweight discrete type flywheel automatic assembly equipment - Google Patents
Counterweight discrete type flywheel automatic assembly equipment Download PDFInfo
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- CN110961917A CN110961917A CN202010007628.XA CN202010007628A CN110961917A CN 110961917 A CN110961917 A CN 110961917A CN 202010007628 A CN202010007628 A CN 202010007628A CN 110961917 A CN110961917 A CN 110961917A
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- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 230000000670 limiting effect Effects 0.000 claims description 32
- 230000002146 bilateral effect Effects 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 2
- 239000011159 matrix material Substances 0.000 claims 3
- 239000000758 substrate Substances 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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Abstract
The invention relates to the technical field of automatic assembly, in particular to counterweight discrete type automatic assembly equipment for a flywheel, which comprises a flywheel substrate feeding mechanism, a counterweight feeding mechanism, a slide way guiding device, a counterweight pushing mechanism, an assembly table, an automatic screw twisting machine, a finished product discharging mechanism and an industrial computer, wherein the mechanisms are sequentially arranged on one side of the assembly table, the discharge end of the flywheel substrate feeding mechanism and the feed end of the finished product discharging mechanism respectively face the base feed end and the finished product discharge end of the assembly table, one side of the discharge end of the counterweight feeding mechanism is communicated with the counterweight feeding end of the assembly table through the slide way guiding device, the working end of the automatic screw twisting machine faces the screw fixing end of the assembly table, the counterweight pushing mechanism is arranged on the other side of the discharge port of the slide way guiding device, the counterweight pushing mechanism faces the counterweight feeding end of the assembly table, the mechanisms are electrically connected with the industrial computer, and the equipment can automatically assemble the, the work efficiency is high, has reduced the cost of labor.
Description
Technical Field
The invention relates to the technical field of automatic assembly, in particular to automatic assembly equipment for a counterweight discrete flywheel.
Background
Flywheels are energy accumulators, which are widely used in machinery. In engineering and life, some devices requiring instantaneous large output power are often used, and the power can cause great burden to an electric system if the power is completely realized by a motor. A typical example is a punch press in machining. The energy is stored in the auxiliary time by utilizing the rotating flywheel, and the kinetic energy of the flywheel is converted into the kinetic energy of the sliding block through the clutch device in the actual acting time, so that the load on the motor can be reduced. The existing flywheel is of an integral disc structure, the energy stored by the structure is fixed, and if the situation that the inertia requirement is variable is met, such as a flywheel assembly on a laboratory bench, the requirement of equipment is difficult to meet by the flywheel of the integral disc structure.
Chinese patent cn201310424434.x discloses a counter weight discrete flywheel, including flywheel base member and a plurality of flywheel weight, the flywheel base member comprises base and flywheel weight seat, the base is disc shape, flywheel weight seat with coaxial setting about the base, the flywheel base member is equipped with central shaft hole along the axle center, flywheel weight seat has four to eight semicircular groove along peripheral equipartition processing, flywheel weight of installation in every semicircular groove.
FIG. 1 is a perspective view of the device, which is labor-intensive and requires a flywheel automatic assembly apparatus to improve production efficiency.
Disclosure of Invention
The invention aims to solve the technical problem of providing automatic assembly equipment for the counterweight discrete flywheel, and the technical scheme solves the automatic assembly problem of the counterweight discrete flywheel.
In order to solve the technical problems, the invention provides the following technical scheme: a counterweight discrete type automatic flywheel assembling device comprises a flywheel base body feeding mechanism, a counterweight feeding mechanism, a slide way guiding device, a counterweight pushing mechanism, an assembling table, an automatic screw twisting machine, a finished product discharging mechanism and an industrial computer, wherein a base feeding end, a counterweight feeding end, a screw fixing end and a finished product discharging end are sequentially arranged at the working end of the assembling table along the axial direction, the flywheel base body feeding mechanism, the counterweight feeding mechanism, the automatic screw twisting machine and the finished product discharging mechanism are all arranged at one side of the assembling table, the discharging end of the flywheel base body feeding mechanism and the feeding end of the finished product discharging mechanism respectively face the base feeding end and the finished product discharging end of the assembling table, one side of the discharging end of the counterweight feeding mechanism is communicated with the counterweight feeding end of the assembling table through the slide way guiding device, the working end of the automatic screw twisting machine faces the screw fixing end of the assembling table, and the counterweight pushing mechanism is arranged at, the weight pushing mechanism faces to the weight feeding end of the assembly table, and the mechanisms are electrically connected with the industrial computer.
Preferably, the flywheel base body feeding mechanism comprises a first belt conveyor and a photoelectric sensor, and the working end of the photoelectric sensor is arranged at the discharge end of the first belt conveyor along the radial direction; the weight feeding mechanism comprises a second belt conveyor; finished product discharge mechanism is including the third belt conveyor, and first belt conveyor, photoelectric sensor and third belt conveyor all set up in assembly bench one side, and first belt conveyor discharge end and third belt conveyor pan feeding end are towards the base pan feeding end and the finished product discharge end of assembly bench respectively, and slide guiding device and assembly bench weight material loading end intercommunication are passed through to discharge end one side of second belt conveyor.
Preferably, the slideway guiding device comprises a guiding channel, and the guiding channel is respectively arranged on one side of the discharge end of the weight feeding mechanism and one side of the weight feeding end of the assembly table along the radial direction of two ends.
Preferably, the weight feeding mechanism further comprises a support plate, and the support plate is arranged at the discharge end of the second belt conveyor along the radial direction; the weight pushing mechanism comprises a long shaft cylinder, a clamp device, a traction supporting device and an infrared sensor, the long shaft cylinder is arranged on one side of the discharge end of the second belt conveyor along the radial direction, one end of the clamp device is fixedly connected with an output shaft of the long shaft cylinder, the working end of the clamp device faces the weight feeding end of the assembly table, the traction supporting device is arranged on two sides of the clamp device, the traction end of the traction supporting device is connected with the top end of the supporting plate in a rolling mode, the infrared sensor is arranged on one side of the clamp device, and the working ends of the clamp device and the infrared sensor face the weight feeding end.
Preferably, the fixture device comprises a mounting box, a first air cylinder, a telescopic shaft, a bilateral rack, a gear, a clamping jaw and a support column, wherein one end of the mounting box is fixedly connected with the working end of the long shaft air cylinder, the first air cylinder is coaxially arranged inside the mounting box, the working end of the first air cylinder penetrates through the mounting box and is fixedly connected with the telescopic shaft, the bilateral rack is coaxially arranged at the other end of the telescopic shaft, the gear is rotatably arranged on two sides of one end of the mounting box, the gear is meshed with the bilateral rack, the clamping jaw is fixedly arranged on the circumferential surface of the gear, and the support column is coaxially arranged at one.
Preferably, the traction support device comprises a mounting frame and traction wheels, the bottom end of the mounting frame is fixedly arranged on two sides of the fixture device, the traction wheels are rotatably arranged on the top end of the mounting frame, and the traction wheels are matched with the support plate in a rolling manner.
Preferably, the assembly table comprises a fixed table, a rotating table, a limiting ring, an inner ring limiting device and an inner ring fixing clamp, the rotating table is coaxially arranged at the top end of the fixed table, the limiting ring is coaxially arranged on the fixed table, the inner diameter of the limiting ring is larger than the outer diameter of the flywheel base, a feed inlet and an operation opening are sequentially arranged on the circumferential surface of the limiting ring along the radial direction, the weight pushing mechanism and the working end of the automatic screw screwing machine face the feed inlet and the operation opening respectively, the inner ring limiting device is coaxially arranged inside the rotating table, the working end of the inner ring fixing clamp coaxially penetrates through the inner ring limiting device and is arranged on the rotating table, and.
Preferably, the inner ring limiting device comprises a fixed cylinder and a strip-shaped block, the fixed cylinder is coaxially fixed at the top end of the rotating table, the strip-shaped block is axially arranged on the outer circumferential surface of the fixed cylinder, and the outer diameter of the fixed cylinder is smaller than the inner diameter of the flywheel base.
Preferably, the inner ring fixing clamp comprises a fixing seat, a convex seat, a telescopic rod, a first connecting rod, a second connecting rod, a pressing plate and a second air cylinder, the fixing seat is coaxially and fixedly arranged at the top end, the convex seat is uniformly distributed on the outer circumferential surface of the fixing seat along the axial direction, the telescopic rod is coaxially and slidably arranged inside the fixing seat, the second air cylinder is coaxially arranged inside the rotating table, the bottom end of the first connecting rod is hinged to the top end of the convex seat, the top end of the second connecting rod is hinged to the top end of the telescopic rod, the top end of the first connecting rod is hinged to the bottom end of the second connecting rod.
Preferably, the guide way is provided with a through groove at one end of the weight feeding end of the assembly table.
Compared with the prior art, the invention has the beneficial effects that:
the working personnel obtain the flywheel base on the flywheel base body feeding mechanism, the working personnel coaxially place the flywheel base on the rotating platform, so that a strip-shaped groove in the flywheel base is limited by the inner ring limiting device, the fixing seat is coaxially and fixedly arranged at the top end, and the convex seats are uniformly distributed on the outer circumferential surface of the fixing seat along the axial direction, so that when the flywheel base is placed on the rotating platform, the working end of the second cylinder extends outwards in the fixing seat, so that the hinged part of the first connecting rod and the second connecting rod which are connected with each other is close to the axial line, the distance from the pressure plate to the axial line is smaller than the radius of the inner ring of the flywheel base, the flywheel base can be placed on the rotating platform, when the working end of the second cylinder is reset, the telescopic rod is reset in the fixing seat, so that the distance from the pressure plate to the axial line is larger than the radius of the inner ring of, thereby the flywheel base is fixed on the rotating platform, one semicircular groove of the flywheel base faces to the feed inlet, the working end of the assembly table can rotate step by step, the clamping working end of the assembly table fixes the inner ring of the flywheel base, thereby the weight pushing mechanism pushes the weight at the discharge end of the weight feeding mechanism into the semicircular groove of the flywheel base through the slide way guiding device, then the working end of the assembly table drives the flywheel base to rotate step by step, thereby the next semicircular groove of the flywheel base rotates to the weight feeding end of the assembly table, the semicircular groove pushed with the weight moves to the screw fixing end of the assembly table, thereby the automatic screw twisting machine thoroughly fixes the weight into the flywheel base through the screw, the working end of the assembly table rotates all the time, thereby the weights are all installed and fixed in the semicircular groove of the flywheel base, therefore, the assembly is successful, and after the assembly is completed, the assembly table clamps the working end to loosen the inner ring of the flywheel base, so that the flywheel base can be taken down from the working end of the assembly table and conveyed to a specified place through the finished product unloading mechanism.
The device can be with weight automatic assembly on the flywheel base, and work efficiency is high, has reduced the cost of labor.
Drawings
FIG. 1 is a perspective view of a counterweight dispersion flywheel;
FIG. 2 is a perspective view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a perspective view of the weight feed mechanism and mounting table of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a partial enlarged view of FIG. 4 at B;
FIG. 7 is a perspective view of the mounting station of the present invention;
FIG. 8 is a perspective view of the turntable and inner ring limiter of the present invention;
FIG. 9 is a perspective view of the inner race fixation clamp of the present invention;
FIG. 10 is a front view of the inner race fixation clamp of the present invention;
fig. 11 is a sectional view at C-C of fig. 10.
The reference numbers in the figures are:
1. a flywheel substrate feeding mechanism; 1a, a first belt conveyor; 1b, a photoelectric sensor;
2. a weight feeding mechanism; 2a, a second belt conveyor; 2b, a support plate;
3. a slideway guide device; 3a, a guide way; 3a1, through slots;
4. a weight pushing mechanism; 4a, a long-axis cylinder; 4b, a clamping device; 4b1, mounting box; 4b2, first cylinder; 4b3, telescopic shaft; 4b4, double-sided rack; 4b5, gear; 4b6, jaws; 4b7, support column; 4c, a traction support device; 4c1, a mounting rack; 4c2, traction wheels; 4d, an infrared sensor;
5. an assembly table; 5a, a fixed table; 5b, a rotating platform; 5c, a limiting ring; 5c1, feed inlet; 5c2, operation port; 5d, an inner ring limiting device; 5d1, fixed cylinder; 5d2, bar block; 5e, fixing the clamp by the inner ring; 5e1, a fixed seat; 5e2, boss; 5e3, telescopic rod; 5e4, a first link; 5e5, a second link; 5e6, platen; 5e7, second cylinder;
6. an automatic screw driving machine;
7. a finished product discharging mechanism; 7a, a third belt conveyor;
8. and (5) finishing.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 2 to 11, a counterweight discrete type automatic flywheel assembling device comprises a flywheel substrate feeding mechanism 1, a counterweight feeding mechanism 2, a slideway guiding device 3, a counterweight pushing mechanism 4, an assembling table 5, an automatic screw twisting machine 6, a finished product unloading mechanism 7 and an industrial computer, wherein a base feeding end, a counterweight feeding end, a screw fixing end and a finished product unloading end are sequentially arranged at the working end of the assembling table 5 along the axial direction, the flywheel substrate feeding mechanism 1, the counterweight feeding mechanism 2, the automatic screw twisting machine 6 and the finished product unloading mechanism 7 are all arranged at one side of the assembling table 5, the discharging end of the flywheel substrate feeding mechanism 1 and the feeding end of the finished product unloading mechanism 7 respectively face the base feeding end and the finished product unloading end of the assembling table 5, one side of the discharging end of the counterweight feeding mechanism 2 is communicated with the counterweight feeding end of the assembling table 5 through the slideway guiding device 3, the working end of the automatic screw twisting machine 6 faces the screw fixing end of the assembling table 5, the weight pushing mechanism 4 is arranged on the other side of the discharge hole of the slide guide device 3, the weight pushing mechanism 4 faces the weight feeding end of the assembly table 5, and the mechanisms are electrically connected with an industrial computer.
The industrial computer controls the normal and orderly work of the mechanism, a worker obtains a flywheel base on a flywheel base body feeding mechanism 1, then the flywheel base is coaxially placed on a working end of an assembly table 5, one semicircular groove of the flywheel base faces to a weight feeding end of the assembly table 5, the working end of the assembly table 5 can rotate step by step, the assembly table 5 clamps the working end to fix an inner ring of the flywheel base, so that a weight pushing mechanism 4 pushes a weight at a discharge end of a weight feeding mechanism 2 into the semicircular groove of the flywheel base through a slide guide device 3, then the working end of the assembly table 5 drives the flywheel base to rotate step by step, so that the next semicircular groove of the flywheel base rotates to the weight feeding end of the assembly table 5, the semicircular groove pushed with the weight moves to a screw fixing end of the assembly table 5, and an automatic screw screwing machine 6 completely fixes the weight in the flywheel base through screws, and 5 work ends of assembly table rotate always to all install and be fixed with the weight in making the semi-circular recess of flywheel base, thereby make the assembly successful, after the assembly is accomplished, 5 tight work ends of assembly table press from both sides loosen the flywheel base inner circle, thereby make the flywheel base can take off from 5 work ends of assembly table and send to appointed place through finished product discharge mechanism 7.
The flywheel base body feeding mechanism 1 comprises a first belt conveyor 1a and a photoelectric sensor 1b, and the working end of the photoelectric sensor 1b is arranged at the discharge end of the first belt conveyor 1a along the radial direction; the weight feeding mechanism 2 comprises a second belt conveyor 2 a; finished product discharge mechanism 7 is including third belt conveyor 7a, first belt conveyor 1a, photoelectric sensor 1b and third belt conveyor 7a all set up in assembly bench 5 one side, and first belt conveyor 1a discharge end and third belt conveyor 7a pan feeding end are respectively towards base pan feeding end and the finished product discharge end of assembly bench 5, and slide guiding device 3 and assembly bench 5 weight material loading end intercommunication are passed through to second belt conveyor 2 a's discharge end one side.
Flywheel base and weight are respectively through first belt conveyor 1a and second belt conveyor 2a conveying transportation, the staff can place assembly bench 5 work end with the flywheel base that flywheel base body feed mechanism 1 conveyed the discharge end, the flywheel base is when transmitting the discharge end to flywheel base body feed mechanism 1, photoelectric sensor 1b work end detects the object, thereby send signals to the industrial computer, control first belt conveyor 1a by the industrial computer and stop the conveying, thereby prevent that the flywheel base from piling up and falling flywheel base body feed mechanism 1, thereby the weight is conveyed on weight feed mechanism 2 and be convenient for with the continuous propelling movement of weight to the weight feed end of assembly bench 5 by the discharge end, and the finished product of accomplishing the assembly on assembly bench 5 is got off by the staff and is sent to third belt conveyor 7 a.
The slideway guiding device 3 comprises a guiding channel 3a, and the guiding channel 3a is respectively arranged on one side of the discharge end of the weight feeding mechanism 2 and one side of the weight feeding end of the assembly table 5 along the radial direction of two ends.
Through will leading 3a to say and set up respectively in 2 discharge ends one side of weight feeding mechanism and 5 weight material loading end one side of assembly bench along radial both ends to make the weight that is located 2 discharge ends of weight feeding mechanism by 4 work ends of weight pushing equipment through leading 3a propelling movement to 5 weight material loading ends of assembly bench, thereby inside the semicircular groove with the weight propelling movement to the flywheel base, thereby realize continuous assembly.
The weight feeding mechanism 2 also comprises a supporting plate 2b, and the supporting plate 2b is arranged at the discharge end of the second belt conveyor 2a along the radial direction; the weight pushing mechanism 4 comprises a long shaft cylinder 4a, a clamp device 4b, a traction support device 4c and an infrared sensor 4d, the long shaft cylinder 4a is radially arranged on one side of the discharge end of the second belt conveyor 2a, one end of the clamp device 4b is fixedly connected with an output shaft of the long shaft cylinder 4a, the working end of the clamp device 4b faces the weight feeding end of the assembly table 5, the traction support device 4c is arranged on two sides of the clamp device 4b, the traction end of the traction support device 4c is connected with the top end of the support plate 2b in a rolling mode, the infrared sensor 4d is arranged on one side of the clamp device 4b, and the working ends of the clamp device 4b and the infrared sensor 4d face the weight feeding end of the assembly table.
When the weight moves between the two support plates 2b on the second belt conveyor 2a, the working end of the infrared sensor 4d detects one side of the weight, so as to send a signal to an industrial computer, so that the industrial computer controls the second belt conveyor 2a to stop conveying and transporting, so that the working end of the clamp device 4b is started to open, so that the clamping end of the clamp device 4b can be opened to clamp the two sides of the weight, so that the working end of the long-axis cylinder 4a can be extended forwards, so that the clamp device 4b can clamp the two sides of the weight, then the working end of the long-axis cylinder 4a can be extended continuously, so that the clamp device 4b clamps the two sides of the weight and sends the weight to the weight feeding end of the assembly table 5, at the weight feeding end of the assembly table 5, the working end of the clamp device 4b is opened and closed, so that the extending end inside the clamp device 4b can push, the traction support device 4c is used for guiding and reducing the friction force with the second belt conveyor 2a when the clamp device 4b slides on the second belt conveyor 2 a.
The clamp device 4b comprises a mounting box 4b1, a first air cylinder 4b2, a telescopic shaft 4b3, a bilateral rack 4b4, a gear 4b5, clamping jaws 4b6 and a support post 4b7, one end of the mounting box 4b1 is fixedly connected with the working end of the long shaft air cylinder 4a, the first air cylinder 4b2 is coaxially arranged inside the mounting box 4b1, the working end of the first air cylinder 4b2 penetrates through the mounting box 4b1 and is fixedly connected with the telescopic shaft 4b3, the bilateral rack 4b4 is coaxially arranged at the other end of the telescopic shaft 4b3, the gear 4b5 is rotatably arranged on two sides of one end of the mounting box 4b1, the gear 4b5 is meshed with the bilateral rack 4b4, the clamping jaws 4b6 are fixedly arranged on the circumferential surface of the gear 4b5, and the support post 4b7 is coaxially arranged at one end of the gear 4.
One end of the mounting box 4b1 is fixedly connected with the working end of the long shaft cylinder 4a, so that the working end of the long shaft cylinder 4a can push the mounting box 4b1 to slide on the weight feeding mechanism 2, while the working end of the first cylinder 4b2 penetrates through the mounting box 4b1 and is fixedly connected with the telescopic shaft 4b3, so that when the working end of the first cylinder 4b2 extends out, the telescopic shaft 4b3 can push the double-sided rack 4b4 to extend forwards, so that the abutment 4b7 can abut against the mounting groove of the weight, the gear 4b5 is rotatably arranged at two sides of one end of the mounting box 4b1, and the gear 4b5 is meshed with the double-sided rack 4b4, so that the gear 4b5 rotates on the weight 4a1, so that the clamping jaws 4b6 at two sides are in an open state, so that the clamping jaws 4b6 can move to two sides of the mounting box 4b1, so that the working end of the first cylinder 4b2 resets, the weight rotates and thus affects the assembly.
The traction support device 4c comprises a mounting frame 4c1 and a traction wheel 4c2, the bottom ends of the mounting frame 4c1 are fixedly arranged at two sides of the clamp device 4b, the traction wheel 4c2 is rotatably arranged at the top end of the mounting frame 4c1, and the traction wheel 4c2 is in rolling fit with the support plate 2 b.
The bottom ends of the mounting frames 4c1 are fixedly arranged at two sides of the clamp device 4b, and the traction wheel 4c2 is rotatably arranged at the top end of the mounting frame 4c1, so that when the clamp device 4b slides on the weight feeding mechanism 2, the clamp device 4b can be under the action of the mounting frame 4c1 and the traction wheel 4c2, the bottom end of the clamp device 4b is not contacted with the top end of the weight feeding mechanism 2, and friction force and guiding are reduced.
The assembly table 5 comprises a fixed table 5a, a rotating table 5b, a limiting ring 5c, an inner ring limiting device 5d and an inner ring fixing clamp 5e, the rotating table 5b is coaxially arranged at the top end of the fixed table 5a, the limiting ring 5c is coaxially arranged on the fixed table 5a, the inner diameter of the limiting ring 5c is larger than the outer diameter of the flywheel base, a feed port 5c1 and an operation port 5c2 are sequentially arranged on the circumferential surface of the limiting ring 5c along the radial direction, the working ends of the weight pushing mechanism 4 and the automatic screw screwing machine 6 respectively face the feed port 5c1 and the operation port 5c2, the inner ring limiting device 5d is coaxially arranged inside the rotating table 5b, the working end of the inner ring fixing clamp 5e coaxially penetrates through the inner ring limiting device 5d and is arranged on the rotating table 5b, and the.
The staff coaxially places the flywheel base on the rotating platform 5b, so that the strip-shaped groove inside the flywheel base is limited by the inner ring limiting device 5d, the working end of the inner ring fixing clamp 5e is opened and closed, so that the flywheel base can be tightly abutted against the inner ring of the flywheel base, thereby fixing the flywheel base on the rotating platform 5b, thereby enabling one semicircular groove of the flywheel base to face the feed inlet 5c1, enabling the weight pushing mechanism 4 to push the weight into the semicircular groove of the flywheel base through the feed inlet 5c1, the rotating platform 5b drives the flywheel base to rotate on the fixed platform 5a, so that the flywheel base with weights is limited by the limiting ring 5c, at the operation opening 5c2, the working end of the automatic screw tightening machine 6 fixes the weight and the flywheel base through the screw, and the rotating table 5b is continuously rotated on the fixed table 5a, thereby realizing continuous weight assembly.
The inner ring limiting device 5d comprises a fixed cylinder 5d1 and a strip-shaped block 5d2, the fixed cylinder 5d1 is coaxially fixed at the top end of the rotating table 5b, the strip-shaped block 5d2 is axially arranged on the outer circumferential surface of the fixed cylinder 5d1, and the outer diameter of the fixed cylinder 5d1 is smaller than the inner diameter of the flywheel base.
When the flywheel base is placed on the rotating platform 5b, the fixing barrel 5d1 is inserted into the flywheel base, and the strip-shaped block 5d2 is inserted into the strip-shaped groove of the flywheel base, so that the rotating platform 5b can rotate synchronously by the limiting action of the strip-shaped block 5d2 and the strip-shaped groove.
The inner ring fixing clamp 5e comprises a fixed seat 5e1, a convex seat 5e2, an expansion link 5e3, a first connecting rod 5e4, a second connecting rod 5e5, a pressure plate 5e6 and a second air cylinder 5e7, wherein the fixed seat 5e1 is coaxially and fixedly arranged at the top end of a 5b1, the convex seats 5e2 are uniformly distributed on the outer circumferential surface of the fixed seat 5e1 along the axial direction, the expansion link 5e3 is coaxially and slidably arranged inside the fixed seat 5e1, the second air cylinder 5e7 is coaxially arranged inside a rotating seat 5b, the bottom end of the first connecting rod 5e4 is hinged with the top end of the convex seat 5e2, the top end of the second connecting rod 5e5 is hinged with the top end of the expansion link 5e3, the top end of the first connecting rod 5e4 is hinged with the bottom end of the second connecting rod 5e5, and the.
The fixed seat 5e1 is coaxially and fixedly arranged at the top end of the rotating seat 5b1, and the convex seats 5e2 are uniformly distributed on the outer circumferential surface of the fixed seat 5e1 along the axial direction, so that when the flywheel base is placed on the rotating seat 5b and the working end of the second air cylinder 5e7 extends, the telescopic rod 5e3 extends outwards inside the fixed seat 5e1, so that the hinged part of the first connecting rod 5e4 and the second connecting rod 5e5 which are connected with each other is close to the axial line, so that the distance from the pressure plate 5e6 to the axial line is smaller than the radius of the inner ring of the flywheel base, so that the flywheel base can be placed on the rotating seat 5b, when the working end of the second air cylinder 5e7 is reset, the telescopic rod 5e4 is reset inside the fixed seat 5e1, so that the distance from the pressure plate 5e6 to the axial line is larger than the radius of the inner ring of the flywheel base, so that the pressure plate 5e 46, thereby facilitating assembly.
The guide passage 3a is provided with a through groove 3a1 at one end of the weight loading end of the assembly table 5.
When the working end of the weight pushing mechanism 4 is used for conveying the weights to the weight feeding end of the assembly table 5, the clamping end of the weight pushing mechanism 4 needs to be loosened, the clamping end of the weight pushing mechanism 4 is in a loosening state, the width of the clamping end of the weight pushing mechanism 4 is larger than the width of the guide channel 3a, a through groove 3a1 is formed in one end of the guide channel 3a, and the clamping end of the weight pushing mechanism 4 can be opened to push the weights to the flywheel base mounting groove.
The working principle of the invention is as follows:
a worker obtains a flywheel base from the flywheel base feeding mechanism 1, the worker coaxially places the flywheel base on the rotating platform 5b, so that a strip-shaped groove in the flywheel base is limited by the inner ring limiting device 5d, the fixing seat 5e1 is coaxially and fixedly arranged at the top end of the fixing seat 5b1, and the convex seats 5e2 are uniformly distributed on the outer circumferential surface of the fixing seat 5e1 along the axial direction, so that when the flywheel base is placed on the rotating platform 5b, the working end of the second air cylinder 5e7 extends out, the telescopic rod 5e3 extends out in the fixing seat 5e1, so that the hinged part of the first connecting rod 5e4 and the second connecting rod 5e5 which are connected with each other is close to the axial line, the distance from the pressure plate 5e6 to the axial line is smaller than the radius of the inner ring of the flywheel base, so that the flywheel base can be placed on the rotating platform 5b, when the working end of the second air cylinder 5e7 is reset, the telescopic rod 5e3, so that the distance from the pressure plate 5e6 to the axis is larger than the radius of the inner ring of the flywheel base, the pressure plate 5e6 can be abutted against the inner ring of the flywheel base, the flywheel base is fixed on the rotary table 5b, one semicircular groove of the flywheel base faces the feed inlet 5c1, the working end of the assembly table 5 can rotate step by step, the assembly table 5 clamps the working end to fix the inner ring of the flywheel base, the weight pushing mechanism 4 pushes the weight at the discharge end of the weight feeding mechanism 2 into the semicircular groove of the flywheel base through the slideway guiding device 3, then the working end of the assembly table 5 drives the flywheel base to rotate step by step, the next semicircular groove of the flywheel base rotates to the weight feeding end of the assembly table 5, the semicircular groove pushed with the weight moves to the screw fixing end of the assembly table 5, and the automatic screw screwing machine 6 completely fixes the weight in the flywheel base through the screw, and 5 work ends of assembly table rotate always to all install and be fixed with the weight in making the semi-circular recess of flywheel base, thereby make the assembly successful, after the assembly is accomplished, 5 tight work ends of assembly table press from both sides loosen the flywheel base inner circle, thereby make the flywheel base can take off from 5 work ends of assembly table and send to appointed place through finished product discharge mechanism 7.
Claims (10)
1. A counterweight discrete type automatic flywheel assembling device is characterized by comprising a flywheel matrix feeding mechanism (1), a counterweight feeding mechanism (2), a slide guide device (3), a counterweight pushing mechanism (4), an assembling table (5), an automatic screw twisting machine (6), a finished product discharging mechanism (7) and an industrial computer, wherein a base feeding end, a counterweight feeding end, a screw fixing end and a finished product discharging end are sequentially arranged at the working end of the assembling table (5) along the axial direction, the flywheel matrix feeding mechanism (1), the counterweight feeding mechanism (2), the automatic screw twisting machine (6) and the finished product discharging mechanism (7) are all arranged at one side of the assembling table (5), the discharging end of the flywheel matrix feeding mechanism (1) and the feeding end of the finished product discharging mechanism (7) respectively face the base feeding end and the finished product discharging end of the assembling table (5), one side of the discharging end of the counterweight feeding mechanism (2) is communicated with the counterweight feeding end of the assembling table (5) through the slide guide device (3), the working end of the automatic screw twisting machine (6) faces the screw fixed end of the assembly table (5), the weight pushing mechanism (4) is arranged on the other side of the discharge port of the slide guide device (3), the weight pushing mechanism (4) faces the weight feeding end of the assembly table (5), and the mechanism is electrically connected with an industrial computer.
2. The automatic assembly equipment for the counterweight discrete flywheel of claim 1, wherein the flywheel base body feeding mechanism (1) comprises a first belt conveyor (1 a) and a photoelectric sensor (1 b), and the working end of the photoelectric sensor (1 b) is arranged at the discharge end of the first belt conveyor (1 a) along the radial direction; the weight feeding mechanism (2) comprises a second belt conveyor (2 a); finished product discharge mechanism (7) are including third belt conveyor (7 a), first belt conveyor (1 a), photoelectric sensor (1 b) and third belt conveyor (7 a) all set up in assembly bench (5) one side, base pan feeding end and finished product discharge end towards assembly bench (5) respectively are held to first belt conveyor (1 a) discharge end and third belt conveyor (7 a) pan feeding, discharge end one side of second belt conveyor (2 a) is through slide guiding device (3) and assembly bench (5) weight material loading end intercommunication.
3. The automatic assembly equipment for the counterweight discrete flywheel of claim 1, wherein the slideway guide device (3) comprises a guide channel (3 a), and the guide channel (3 a) is respectively arranged on one side of the discharge end of the counterweight feeding mechanism (2) and one side of the counterweight feeding end of the assembly table (5) along the radial direction.
4. The automatic assembly equipment for the counterweight discrete flywheel of claim 1 is characterized in that the counterweight feeding mechanism (2) further comprises a support plate (2 b), and the support plate (2 b) is radially arranged at the discharge end of the second belt conveyor (2 a); weight pushing equipment (4) is including major axis cylinder (4 a), fixture device (4 b), pull strutting arrangement (4 c) and infrared sensor (4 d), major axis cylinder (4 a) radially sets up in second belt conveyor (2 a) discharge end one side, fixture device (4 b) one end and major axis cylinder (4 a) output shaft fixed connection, fixture device (4 b) work end is towards assembly bench (5) weight material loading end, pull strutting arrangement (4 c) and set up in fixture device (4 b) both sides, pull strutting arrangement (4 c) and backup pad (2 b) top roll connection, infrared sensor (4 d) set up in fixture device (4 b) one side, fixture device (4 b) and infrared sensor (4 d) work end all are towards assembly bench (5) weight material loading end.
5. The automatic assembly equipment of the counterweight discrete flywheel according to claim 4, wherein the clamp device (4 b) comprises a mounting box (4 b 1), a first air cylinder (4 b 2), a telescopic shaft (4 b 3), a bilateral rack (4 b 4), a gear (4 b 5), a clamping jaw (4 b 6) and a support pillar (4 b 7), one end of the mounting box (4 b 1) is fixedly connected with the working end of the long-shaft air cylinder (4 a), the first air cylinder (4 b 2) is coaxially arranged inside the mounting box (4 b 1), the working end of the first air cylinder (4 b 2) penetrates through the mounting box (4 b 1) and is fixedly connected with the telescopic shaft (4 b 3), the bilateral rack (4 b 4) is coaxially arranged at the other end of the telescopic shaft (4 b 3), the gear (4 b 5) is rotatably arranged at one end of the mounting box (4 b 1), the gear (4 b 5) is meshed with the bilateral rack (4 b 4), and the clamping jaw (4 b 5) is fixedly arranged on the circumferential surface of the clamping jaw (6), the support column (4 b 7) is coaxially arranged at one end of the gear (4 b 5).
6. The automatic assembly equipment for the counterweight discrete flywheel of claim 4, wherein the traction support device (4 c) comprises a mounting frame (4 c 1) and a traction wheel (4 c 2), the bottom end of the mounting frame (4 c 1) is fixedly arranged on two sides of the clamp device (4 b), the traction wheel (4 c 2) is rotatably arranged at the top end of the mounting frame (4 c 1), and the traction wheel (4 c 2) is in rolling fit with the support plate (2 b).
7. The automatic assembly equipment for the counterweight discrete flywheel according to claim 1, wherein the assembly table (5) comprises a fixed table (5 a), a rotating table (5 b), a limiting ring (5 c), an inner ring limiting device (5 d) and an inner ring fixing clamp (5 e), the rotating table (5 b) is coaxially arranged at the top end of the fixed table (5 a), the limiting ring (5 c) is coaxially arranged on the fixed table (5 a), the inner diameter of the limiting ring (5 c) is larger than the outer diameter of the flywheel base, a feed inlet (5 c 1) and an operation port (5 c 2) are sequentially arranged on the circumferential surface of the limiting ring (5 c) in the radial direction, the working ends of the counterweight mechanism (4) and the automatic screw screwing machine (6) respectively face the feed inlet (5 c 1) and the operation port (5 c 2), the inner ring limiting device (5 d) is coaxially arranged inside the rotating table (5 b), and the working end of the inner ring fixing clamp (5 e) coaxially penetrates through the inner ring limiting device (5 d) and is arranged inside the rotating table ( b) And the working end of the inner ring fixing clamp (5 e) is vertically upward.
8. The automatic assembly equipment for the counterweight discrete flywheel of claim 7, wherein the inner ring limiting device (5 d) comprises a fixed cylinder (5 d 1) and a strip block (5 d 2), the fixed cylinder (5 d 1) is coaxially fixed at the top end of the rotating table (5 b), the strip block (5 d 2) is axially arranged on the outer circumferential surface of the fixed cylinder (5 d 1), and the outer diameter of the fixed cylinder (5 d 1) is smaller than the inner diameter of the flywheel base.
9. The automatic assembly equipment of the counterweight discrete flywheel of claim 7, wherein the inner ring fixing clamp (5 e) comprises a fixed seat (5 e 1), a convex seat (5 e 2), a telescopic rod (5 e 3), a first connecting rod (5 e 4), a second connecting rod (5 e 5), a pressing plate (5 e 6) and a second air cylinder (5 e 7), the fixed seat (5 e 1) is coaxially and fixedly arranged at the top end of the 5b1, the convex seats (5 e 2) are axially and uniformly distributed on the outer circumferential surface of the fixed seat (5 e 1), the telescopic rod (5 e 3) is coaxially and slidably arranged inside the fixed seat (5 e 1), the second air cylinder (5 e 7) is coaxially arranged inside the rotating platform (5 b), the bottom end of the first connecting rod (5 e 4) is hinged with the top end of the convex seat (5 e 2), the top end of the second connecting rod (5 e 5) is hinged with the top end of the telescopic rod (5 e 3), the top end of the first connecting rod (5 e4 e) is hinged with the second connecting rod (5), the pressure plate (5 e 6) is arranged at the hinge of the first connecting rod (5 e 4).
10. The automatic assembly equipment for the counterweight discrete flywheel of claim 3 is characterized in that the guide channel (3 a) is provided with a through groove (3 a 1) at one end of the weight loading end of the assembly table (5).
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| CN111496499A (en) * | 2020-05-26 | 2020-08-07 | 中机中联工程有限公司 | Special counterweight assembling machine and method for assembling general assembly line of ground drag chain of loader |
| CN114102097A (en) * | 2021-11-30 | 2022-03-01 | 常州机电职业技术学院 | Automatic assembly device for 5G communication mobile phone |
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| CN110961917B (en) | 2020-12-01 |
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