CN110950180A - Full-automatic welding wire layer is around machine - Google Patents
Full-automatic welding wire layer is around machine Download PDFInfo
- Publication number
- CN110950180A CN110950180A CN201811166121.8A CN201811166121A CN110950180A CN 110950180 A CN110950180 A CN 110950180A CN 201811166121 A CN201811166121 A CN 201811166121A CN 110950180 A CN110950180 A CN 110950180A
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- CN
- China
- Prior art keywords
- bolt
- base assembly
- fixedly installed
- side wall
- wire layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 238000004804 winding Methods 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 7
- 230000005611 electricity Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/22—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H65/00—Securing material to cores or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H65/00—Securing material to cores or formers
- B65H65/005—Securing end of yarn in the wound or completed package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/36—Wires
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a full-automatic welding wire layer-winding machine in the technical field of welding wire layer-winding machines, which comprises a base assembly, wherein a power device is fixedly arranged at the front end of the left side of the top of the base assembly through a bolt, a head and tail wire mechanism is fixedly arranged at the rear end of the left side of the top of the base assembly through a bolt, the head and tail wire mechanism is connected with the power device through a bolt, a discharging mechanism is fixedly arranged in the middle of the front side wall of the base assembly through a bolt, a tail seat is fixedly arranged at the right end of the base assembly through a bolt, and a wire arranging device is fixedly arranged at the top of the tail seat through a bolt. And automatic production is realized.
Description
Technical Field
The invention relates to the technical field of welding wire layer winding machines, in particular to a full-automatic welding wire layer winding machine.
Background
In current welding wire layer winding equipment, the host computer is mostly full manual operation or semi-automatic operating condition, needs a large amount of operating personnel, and the cost of labor is high, and intensity of labour is big, and the risk is high, can't liberate the people from the operation link in the production process, is unfavorable for automatic development demand, and the problem that directly leads to is: the full-automatic welding wire layer winding machine cannot be separated from manual operation, potential safety hazards exist, the automatic production requirement cannot be met, and the labor cost is high.
Disclosure of Invention
The invention aims to provide a full-automatic welding wire layer winding machine, which solves the problems that manual operation cannot be separated, potential safety hazards exist, automatic production requirements cannot be met, and labor cost is high in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic welding wire layer-winding machine comprises a base assembly, wherein a power device is fixedly installed at the front end of the left side of the top of the base assembly through a bolt, a head and tail wire mechanism is fixedly installed at the rear end of the left side of the top of the base assembly through a bolt, the head and tail wire mechanism is connected with the power device through a bolt, an unloading mechanism is fixedly installed at the middle part of the front side wall of the base assembly through a bolt, a tail seat is fixedly installed at the right end of the base assembly through a bolt, a wire arranging device is fixedly installed at the top of the tail seat through a bolt, an automatic mechanical gripper is fixedly installed on the rear side wall of the base assembly through a bolt, the right end of the rear side wall of the base assembly is respectively connected with a stock bin mechanism and a disc positioning mechanism through a bolt, the stock bin mechanism is connected with the disc positioning mechanism through a bolt, the bottom of, the left side wall of casing has the electricity rack through bolt fixed mounting, the electricity rack passes through cable and host computer electric connection.
Preferably, the side wall of the casing is provided with heat dissipation holes.
Preferably, the automatic mechanical gripper comprises base, carriage apron, linear slide rail, stand, cylinder, dust cover, sideslip support, slip table cylinder, connecting seat, servo module, pneumatic revolving stage and pneumatic clamping jaw.
Preferably, the mounting plates are welded at four corners of the bottom of the base assembly, and the mounting holes are formed in the bottom of the mounting plates.
Compared with the prior art, the invention has the beneficial effects that: this kind of full-automatic welding wire layer is around machine, reasonable in design, the practicality is strong, through regulator cubicle automatic control, constantly accomplishes circulation such as automatic coiling, the threading of head and the tail silk is cut and is pricked, feed bin group material ejection of compact, charging tray location, tongs automatic feeding, workman convenient operation is swift, has reduced workman's intensity of labour and cost of labor, realizes automated production.
Drawings
FIG. 1 is an exploded view of the structure of the present invention;
FIG. 2 is a side view of the structure of the present invention without a shell;
FIG. 3 is a front view of the present invention structure without a shell;
FIG. 4 is a top view of the structure of the present invention without a shell;
FIG. 5 is a left side view of the structure of the present invention without a shell;
FIG. 6 is a right side view of the structure of the present invention without the shell;
fig. 7 is a side view of the structure of the present invention with a shell.
In the figure: the automatic wire arranging machine comprises a base assembly 1, a power device 2, a tailstock 3, a wire arranging device 4, a tail wire mechanism 5, a stock bin mechanism 6, a disc positioning mechanism 7, an automatic mechanical gripper 8, a discharging mechanism 9, a machine shell 10 and an electric cabinet 11.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a full-automatic welding wire layer-winding machine comprises a base assembly 1, wherein a power device 2 is fixedly installed at the front end of the left side of the top of the base assembly 1 through a bolt, a head and tail wire mechanism 5 is fixedly installed at the rear end of the left side of the top of the base assembly 1 through a bolt, the head and tail wire mechanism 5 is connected with the power device 2 through a bolt, a discharging mechanism 9 is fixedly installed at the middle part of the front side wall of the base assembly 1 through a bolt, a tail seat 3 is fixedly installed at the right end of the base assembly 1 through a bolt, a wire arranging device 4 is fixedly installed at the top of the tail seat 3 through a bolt, an automatic mechanical gripper 8 is fixedly installed at the rear side wall of the base assembly 1 through a bolt, the right end of the rear side wall of the base assembly 1 is respectively connected with a stock bin mechanism 6 and a disc positioning mechanism 7 through bolts, the stock bin mechanism 6 is connected with the disc positioning mechanism 7 through bolts, the bottom of the base assembly, the left side wall of casing 10 has electric cabinet 11 through bolt fixed mounting, electric cabinet 11 passes through cable and host computer electric connection, and each mechanical structure's in this device action is controlled in electric cabinet 11 and the host computer cooperation.
Wherein, the lateral wall of casing 10 is opened there is the louvre, and the louvre increases the heat of machine work in the casing 10 and scatters and disappears, automatic mechanical tongs 8 comprises base, carriage apron, linear slide rail, stand, cylinder, dust cover, sideslip support, slip table cylinder, connecting seat, servo module, pneumatic revolving stage and pneumatic clamping jaw, the mounting panel has all been welded in the bottom four corners of base assembly 1, and the bottom of mounting panel is opened there is the mounting hole, and base assembly 1 passes through the mounting panel and installs in casing 10.
The working principle is as follows: in the production process of the host, before working, a bin on a bin mechanism 6 is manually filled with an empty tray, welding wires are manually threaded into the host by the first tray in each shift and are tightly pushed by a tailstock 3, then a wire winding starting button is started, a power device 2 starts to drive the welding wire tray to rotate, a wire arranging device 4 starts to be linked with the power device 2 and repeatedly moves, and the welding wires start to regularly wind in the tray without breaking; in the layer winding process, the stock bin mechanism 6 carries out material shifting and conveying according to the action instruction requirement of the current host, a shifted material disc falls and rolls into the disc positioning mechanism 7, the disc positioning mechanism 7 carries out direction and angle positioning on the material disc through the action function of clamping selection, after the material is detected by the gripper feeding position, the automatic mechanical gripper 8 starts to grip the material and adjust the direction and angle of the material disc, and after the adjustment is finished, the standby state is realized, and the material feeding instruction is sent to start to act until the main shaft finishes winding; after the layer winding of the main machine is finished, the machine is stopped, the head and tail wire mechanism 5 starts to act, and the tail wire part finishes the cutting, bending and wire binding of the welding wire; after the tail wire action is finished, the tail seat 3 starts to open the locking mechanism and pulls out the full-coil welding wire, and at the moment, the unloading mechanism 9 holds the full-coil welding wire and puts down the wire; after the tray unloading action is finished, the automatic mechanical gripper 8 starts to coil the material to the upper part of the tailstock 3, and the tailstock 3 pushes the whole material tray tightly after receiving the material and locks the material tray. After the tailstock 3 finishes the action, a head wire part in the head and tail wire mechanism 5 starts to penetrate a welding wire head cut off by tail wires into a material tray, and returns after the action is finished; the head and tail wire mechanism is reset, the power device 2 and the wire arranging device 4 start to work in a linkage mode, and the next circulation of the layer winding starts.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a full-automatic welding wire layer is around machine, includes base assembly (1), its characterized in that: the automatic material loading and unloading device is characterized in that a power device (2) is fixedly installed at the front end of the left side of the top of the base assembly (1) through a bolt, a head and tail wire mechanism (5) is fixedly installed at the rear end of the left side of the top of the base assembly (1) through a bolt, the head and tail wire mechanism (5) is connected with the power device (2) through a bolt, an unloading mechanism (9) is fixedly installed at the middle part of the front side wall of the base assembly (1) through a bolt, a tailstock (3) is fixedly installed at the right end of the base assembly (1) through a bolt, a wire arranging device (4) is fixedly installed at the top of the tailstock (3) through a bolt, an automatic mechanical gripper (8) is fixedly installed on the rear side wall of the base assembly (1) through a bolt, the right end of the rear side wall of the base assembly (1) is respectively connected with a stock bin mechanism (6) and a disc positioning mechanism (7) through a bolt, the bottom of base assembly (1) passes through the inner chamber bottom of bolt installation and casing (10), the left side wall of casing (10) passes through bolt fixed mounting has electric cabinet (11), electric cabinet (11) pass through cable and host computer electric connection.
2. The fully automatic wire layer winding machine according to claim 1, characterized in that: the side wall of the casing (10) is provided with heat dissipation holes.
3. The fully automatic wire layer winding machine according to claim 1, characterized in that: the automatic mechanical gripper (8) is composed of a base, a slide carriage, a linear slide rail, a stand column, a cylinder, a dust cover, a transverse moving support, a sliding table cylinder, a connecting seat, a servo module, a pneumatic rotary table and a pneumatic clamping jaw.
4. The fully automatic wire layer winding machine according to claim 1, characterized in that: the mounting plate is welded at four corners of the bottom of the base assembly (1), and mounting holes are formed in the bottom of the mounting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811166121.8A CN110950180A (en) | 2018-09-27 | 2018-09-27 | Full-automatic welding wire layer is around machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811166121.8A CN110950180A (en) | 2018-09-27 | 2018-09-27 | Full-automatic welding wire layer is around machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110950180A true CN110950180A (en) | 2020-04-03 |
Family
ID=69975335
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811166121.8A Pending CN110950180A (en) | 2018-09-27 | 2018-09-27 | Full-automatic welding wire layer is around machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110950180A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112678620A (en) * | 2020-12-14 | 2021-04-20 | 长沙衡开智能科技有限公司 | Double-end layer is around welding wire equipment |
| CN114406035A (en) * | 2021-12-03 | 2022-04-29 | 长沙衡开智能科技有限公司 | Full-automatic welding wire layer is around machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035852A (en) * | 2015-08-18 | 2015-11-11 | 河南省西工机电设备有限公司 | Automatic upper and lower disc layer winding machine capable of adjusting silk disc width and precisely positioning |
| CN205772416U (en) * | 2016-06-20 | 2016-12-07 | 德州恒远焊材有限公司 | A kind of welding wire axle positioning tool retaining mechanism |
| CN107640554A (en) * | 2017-10-20 | 2018-01-30 | 贵州大学 | One kind dialysis pipe automatic coil pipe machine |
| WO2018120868A1 (en) * | 2016-12-30 | 2018-07-05 | 广州蓝圣智能科技有限公司 | Special automatic assembly machine for front fender |
| CN209127800U (en) * | 2018-09-27 | 2019-07-19 | 长沙衡开智能科技有限公司 | A kind of full-automatic welding wire winding machine |
-
2018
- 2018-09-27 CN CN201811166121.8A patent/CN110950180A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105035852A (en) * | 2015-08-18 | 2015-11-11 | 河南省西工机电设备有限公司 | Automatic upper and lower disc layer winding machine capable of adjusting silk disc width and precisely positioning |
| CN205772416U (en) * | 2016-06-20 | 2016-12-07 | 德州恒远焊材有限公司 | A kind of welding wire axle positioning tool retaining mechanism |
| WO2018120868A1 (en) * | 2016-12-30 | 2018-07-05 | 广州蓝圣智能科技有限公司 | Special automatic assembly machine for front fender |
| CN107640554A (en) * | 2017-10-20 | 2018-01-30 | 贵州大学 | One kind dialysis pipe automatic coil pipe machine |
| CN209127800U (en) * | 2018-09-27 | 2019-07-19 | 长沙衡开智能科技有限公司 | A kind of full-automatic welding wire winding machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112678620A (en) * | 2020-12-14 | 2021-04-20 | 长沙衡开智能科技有限公司 | Double-end layer is around welding wire equipment |
| CN114406035A (en) * | 2021-12-03 | 2022-04-29 | 长沙衡开智能科技有限公司 | Full-automatic welding wire layer is around machine |
| CN114406035B (en) * | 2021-12-03 | 2024-01-23 | 长沙衡开智能科技有限公司 | Full-automatic welding wire layer winding machine |
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