CN110937351B - Multi-station tank assembly table machining process - Google Patents
Multi-station tank assembly table machining process Download PDFInfo
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- CN110937351B CN110937351B CN201811107127.8A CN201811107127A CN110937351B CN 110937351 B CN110937351 B CN 110937351B CN 201811107127 A CN201811107127 A CN 201811107127A CN 110937351 B CN110937351 B CN 110937351B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/008—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes the parts being continuously transported through the machine during assembling or disassembling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The application provides a multistation tank box assembly platform processing technology, the step is as follows: installing an end frame and a connecting ring at a first lifting station, and opening a discharge hole at the bottom of the tank body; after bottom discharge profiling is carried out on the second lifting station, an overflow box is installed; mounting a bottom flange on the tank body of the first overturning station, and welding a joint of a connecting ring; a bottom box is arranged on the tank body of the second overturning station, and the tank box is conveyed to the welding station by the logistics conveying vehicle; after the end frame, the connecting ring, the overflow box and the bottom box are welded on the welding station, the tank is conveyed to a third lifting table by the logistics conveying vehicle; and installing top and bottom side beams on the third lifting station, manually welding, installing a top angle reinforcing plate on the fourth lifting station, welding, and conveying the tank to the next station by the logistics conveying vehicle after the work of the previous station is finished. This application changes original process flow, and the operation process refines more, can adopt automatic weld equipment to carry out the product welding, replaces manual welding, and production efficiency improves greatly, and whole line automation level obviously improves.
Description
Technical Field
The application belongs to the field of mechanical manufacturing, and particularly relates to a machining process of a multi-station tank assembly table.
Background
Tank storage and shipping containers are increasingly used to ship liquid cargo such as energy, oils, liquid foods, chemicals, and the like. After the heating pipe, the reinforcing ring and the like are welded on the cylinder body, an installation frame is required, and the installation frame comprises two end frames, a top side beam and a bottom side beam. At present, 1-2 fixed stations are generally adopted for tank assembly, and a cylinder body, an end frame, a top side beam, a bottom side beam, an overflow box and other parts are assembled and welded according to technical requirements to form the appearance of a standard tank container convenient to transport. At present, most of assembly work is completed by concentrating on 1-2 stations, the number of operators is large, the space is limited, the operation environment is poor, the stations are few, the production efficiency is low, the improvement of the whole-line automation level is not facilitated, manual welding operation is performed, and the automation degree is low.
Disclosure of Invention
Technical problem to be solved
In view of above-mentioned technical problem, this application provides a multistation tank case assembly platform processing technology, has changed assembly, welding order, and production efficiency promotes greatly, and the automation level is showing and is improving.
(II) technical scheme
The application provides a multistation tank box assembly platform processing technology, the step is as follows:
s1: conveying the tank to a first lifting station by the logistics conveying vehicle, installing an end frame and a connecting ring, and conveying the tank to a second lifting station by the logistics conveying vehicle after the bottom discharge hole is opened;
s2: after bottom discharge profiling is completed at the second lifting station, an overflow box is installed, and the tank is conveyed to the first overturning station by the logistics conveying vehicle;
s3: installing a tank bottom flange on the first overturning station, conveying the tank to a second overturning station after welding of the joint of the connecting ring is completed, installing a tank bottom box on the second overturning station, and conveying the tank to a welding station by the logistics transport vehicle;
s4: after the end frame and the connecting ring, and the connecting ring and the cylinder are welded, the tank is conveyed to a third lifting station by the logistics conveying vehicle;
s5: installing top and bottom side beams at the third lifting station, manually welding, and conveying the tank to the fourth lifting station by the logistics conveying vehicle;
s6: and (4) welding after the apex angle reinforcing plate is installed at the fourth lifting station, and conveying the tank out of the station by the logistics conveying vehicle after welding to finish machining.
In some embodiments of the present application, the first lifting table, the second lifting table, the third lifting table and the fourth lifting table are all at a low position during assembling and welding, and are all at a high position when the tank enters the next station.
In some embodiments of the present application, the welding stations in S3 include a first welding station, a second welding station, a third welding station, and a fourth welding station.
In some embodiments of the present application, a lifting turnover machine is disposed at two ends of the first turnover station, the second turnover station, the first welding station, the second welding station, the third welding station, and the fourth welding station.
In some embodiments of the present application, the first welding station, the second welding station, the third welding station, the fourth welding station, and the fourth lifting station are provided with automatic welding robots on both sides.
In some embodiments of the present application, two sides of the first welding station, the second welding station, the third welding station, the fourth welding station, and the fourth lifting station are provided with special welding machines.
In some embodiments of the present application, the ten stations are on the same horizontal line.
In some embodiments of the present application, the third welding station and the fourth welding station are used for welding the connecting ring.
In some embodiments of the present application, the fourth lift station is for welding a top corner stiffener.
In some embodiments of the present application, the lower side of the station is provided with a guide rail, the guide rail penetrates through the ten stations, and the logistics transport vehicle is in sliding connection with the guide rail.
(III) advantageous effects
According to the technical scheme, the method has at least one of the following beneficial effects:
(1) the application changes the prior process flow, provides the multi-station tank assembly platform and realizes the streamlined production of the tank assembly.
(2) This application has adopted automatic weld robot or welding special plane), has realized the automatic weld of end frame and clamping ring, clamping ring and barrel, overflow box etc. and has replaced artifical manual welding, has promoted production efficiency.
(3) This application a plurality of station configuration promote upset machine has realized the action of jar case automatic centering, promotion, upset, has improved the operating efficiency, promotes the upset machine and replaces traditional rotatory ring of accompanying with, and it is extravagant to have stopped the transport in the production.
(4) The application provides ten stations, reduces the number of operating personnel, increases the operating space, improves the operating environment and greatly reduces the production cost.
Drawings
Fig. 1 is a top view of the present application.
[ description of main reference numerals in the application ]
1. A guide rail; 2. A first lifting station; 3. A second lifting station;
4. a material transport vehicle; 5. Lifting the tilter; 6. A first flipping station;
7. a second flipping station; 8. A welding device; 9. A first welding station;
10. a second welding station; 11. A third welding station; 12. A fourth welding station;
13. a third lifting station; 14. And a fourth lifting station.
Detailed Description
The application provides a multistation tank case assembly platform processing technology, changes original process flow, and the operation process refines more, can adopt automatic weld equipment to carry out the product welding, replaces manual welding, and production efficiency improves greatly, and whole line automation level obviously improves. In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is further described in detail below with reference to the accompanying drawings in combination with specific embodiments.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
Example 1
The application provides a multistation tank case assembly platform, first lift station 2 locate tank case assembly platform's foremost side, and first lift station 2 is in the low level during the operation, and the operating personnel stands at connecting ring, the end frame of assembling the tank case on this station to discharge gate department trompil at the bottom. The second lifting station 3 is arranged at the rear side of the first lifting station 2, the second lifting station 3 is at a low position during operation, and a worker stands on the station to assemble an overflow box of the tank and perform bottom discharging compression. The first tipping station 6 is arranged behind the second lifting station 3, on which the operator fits the bottom flange. The second flipping station 7 is provided at the rear side of the first flipping station 6, on which the operator assembles the bottom box. The first welding station 9 is arranged at the rear side of the second overturning station 7, the second welding station 10 is arranged at the rear side of the first welding station 9, the third welding station 11 is arranged at the rear side of the second welding station 10, and the fourth welding station 12 is arranged at the rear side of the third welding station 11. Welding set 8 that every welding station's both sides set up is automatic welding robot, has realized the automatic weld of end frame and clamping ring, clamping ring and barrel, replaces artifical manual welding, has promoted machining efficiency, automatic welding robot's model is HFH-02. The first welding station 9 is used for welding the connecting ring and the cylinder; the second welding station 10 is used to weld the end frames to the coupling rings. Two ends of the first overturning station 6, the second overturning station 7, the first welding station 9, the second welding station 10, the third welding station 11 and the fourth welding station 12 are provided with lifting overturning machines 5, and the lifting overturning machines 5 realize automatic centering, lifting and overturning of the tank and improve the operation efficiency; meanwhile, the lifting and overturning machine 5 replaces a traditional follow-up rotating ring, so that the carrying waste in production is avoided, and the model of the lifting and overturning machine 5 is SC 69-02C.
The third lifting station 13 is arranged on the rear side of the fourth welding station 12, the third lifting station 13 is at a low position during operation, a worker stands on the station to assemble the top and side bottom beams of the tank, the worker performs manual welding after the assembly is completed, and the top and side bottom beams are fixed on the tank. Fourth lift station 14 is located 13 rear sides of third lift station, the both sides of fourth lift station 14 are equipped with the automatic welding robot, and fourth lift station 14 is in the low level during the operation, and the staff stands the apex angle reinforcing plate of assembly tank box on this station, after the assembly of apex angle reinforcing plate was accomplished, the automatic welding robot was with the fixed welding of apex angle reinforcing plate on the tank box. The application provides a tank box assembly platform including ten stations, has reduced the operating personnel number, has increased the operation space, has improved the operation environment, has reduced manufacturing cost widely. Guide rail 1 establishes the downside at above-mentioned ten stations and runs through ten stations, commodity circulation delivery wagon 4 and guide rail 1 sliding connection realize the displacement of box on ten stations, ten processing station are on same water flat line, avoid the tank to cause machining error in the course of working.
Example 2
This embodiment is basically the same as the above embodiment, and is different from the above embodiment in that:
welding set 8 that every welding station's both sides set up in this application is the special welding machine, has realized the automatic weld of end frame and clamping ring, clamping ring and barrel, replaces artifical manual welding, has promoted machining efficiency, the model of the special welding machine is HD-600.
The two sides of the fourth lifting station 14 are provided with special welding machines, the fourth lifting station 14 is in a low position during operation, a worker stands on the station to assemble the top angle reinforcing plate of the tank, and after the top angle reinforcing plate is assembled, the special welding machines fixedly weld the top angle reinforcing plate on the tank.
The application provides a multistation tank box assembly platform processing technology, the step is as follows:
s1: after the tank is conveyed to the first lifting platform 2 by the logistics conveying vehicle 4, the first lifting platform 2 descends and is in a low position, a worker stands on the station to assemble the end frame and the connecting ring on the tank body to complete the hole opening of the bottom discharge hole, and then the first lifting platform 2 ascends to a high position, so that the logistics conveying vehicle 4 can convey the tank to the second lifting station 3 through the guide rail 1 arranged on the lower side of the station;
s2: after the tank is conveyed to the second lifting station 3 by the logistics conveying vehicle 4, the second lifting platform 3 descends to be at a low position, an overflow box is installed, after the bottom discharge hole profiling is completed, the first lifting platform 3 ascends to a high position, and the tank is conveyed to the first overturning station 6 by the logistics conveying vehicle 4;
s3: lifting tilters 5 arranged at two ends of a first overturning station 6 overturn a tank body, workers install bottom flanges, a logistics transport vehicle 4 conveys the tank to a second overturning station 7 after the bottom flanges are assembled, the workers install bottom boxes on the tank body of the second overturning station 7, the logistics transport vehicle 4 conveys the tank to a first welding station 9 after the bottom boxes are assembled, rotary assembly and welding deflection of the tank are realized by the lifting tilters 5, the lifting tilters 5 can realize tank centering, lifting and 360-degree continuous overturning, and a traditional general assembly welding accompanying rotary frame is replaced;
s4: welding devices 8 arranged at two sides of a first welding station 9, a second welding station 10, a third welding station 11 and a fourth welding station 12 are used for welding an end frame with a connecting ring and the connecting ring with a cylinder, wherein the welding devices 8 arranged at two sides of the first welding station 9 are used for welding the connecting ring by adopting stainless steel welding wires; welding devices 8 on two sides of the second welding station 10 adopt flux-cored wires to weld connected rings, the logistics conveying vehicle 4 conveys the tank to the next welding station after the welding of each welding station is completed, and the logistics conveying vehicle 4 conveys the tank to the third lifting platform 13 until the welding of the fourth welding station 12 is completed;
s5: after the tank is conveyed to the third lifting station 13 by the logistics transport vehicle 4, the third lifting station 13 descends and is at a low position, a worker installs the top side beam and the bottom side beam on the third lifting station 13 and manually welds the top side beam and the bottom side beam on the tank body, after the welding is finished, the third lifting station 13 ascends to the high position, and the logistics transport vehicle 4 conveys the tank to the fourth lifting station 14;
s6: on commodity circulation delivery wagon 4 carried the tank to fourth lift station 14, fourth lift station 14 descends, is in the low level, and the staff installs the apex angle reinforcing plate on fourth lift station 14, and after the assembly of apex angle reinforcing plate was accomplished, the welding set 8 welding of locating fourth lift station 14 both sides the connecting ring apex angle reinforcing plate welds the apex angle reinforcing plate on the tank, and after the welding was accomplished, fourth lift station 14 rose to the high level, and the commodity circulation delivery wagon sees the tank off the station and accomplishes the processing.
Up to this point, the present embodiment has been described in detail with reference to the accompanying drawings. From the above description, one skilled in the art should clearly recognize the present application.
It is to be noted that, in the attached drawings or in the description, the implementation modes not shown or described are all the modes known by the ordinary skilled person in the field of technology, and are not described in detail. Furthermore, the above definitions of the various elements and methods are not limited to the specific structures, shapes, or configurations shown in the examples.
It is also noted that the illustrations herein may provide examples of parameters that include particular values, but that these parameters need not be exactly equal to the corresponding values, but may be approximated to the corresponding values within acceptable error tolerances or design constraints. Directional phrases used in the embodiments, such as "upper", "lower", "front", "rear", "left", "right", etc., refer only to the orientation of the drawings and are not intended to limit the scope of the present application. In addition, unless steps are specifically described or must occur in sequence, the order of the steps is not limited to that listed above and may be changed or rearranged as desired by the desired design. The embodiments described above may be mixed and matched with each other or with other embodiments based on design and reliability considerations, i.e., technical features in different embodiments may be freely combined to form further embodiments.
The above-mentioned embodiments are further described in detail for the purpose of illustrating the invention, and it should be understood that the above-mentioned embodiments are only illustrative of the present invention and are not to be construed as limiting the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A multi-station tank assembly table processing technology is characterized by comprising the following steps:
s1: conveying the tank to a first lifting station by the logistics conveying vehicle, installing an end frame and a connecting ring, and conveying the tank to a second lifting station by the logistics conveying vehicle after the bottom discharge hole is opened;
s2: after bottom discharge profiling is completed at the second lifting station, an overflow box is installed, and the tank is conveyed to the first overturning station by the logistics conveying vehicle;
s3: installing a tank bottom flange on the first overturning station, conveying the tank to a second overturning station after welding of the joint of the connecting ring is completed, installing a tank bottom box on the second overturning station, and conveying the tank to a welding station by the logistics transport vehicle;
s4: after the end frame and the connecting ring, and the connecting ring and the cylinder are welded, the tank is conveyed to a third lifting station by the logistics conveying vehicle;
s5: installing top and bottom side beams at the third lifting station, manually welding, and conveying the tank to the fourth lifting station by the logistics conveying vehicle;
s6: after the vertex angle reinforcing plate is installed at the fourth lifting station, welding is carried out, and after welding is finished, the tank is conveyed out of the station by the logistics transport vehicle to finish machining;
the first lifting station, the second lifting station, the third lifting station and the fourth lifting station are all at low positions during assembly and welding, and are all at high positions when the tank enters the next station.
2. The multi-station tank assembly platform processing technology of claim 1, wherein the welding stations in S3 comprise a first welding station, a second welding station, a third welding station and a fourth welding station.
3. The machining process of the multi-station tank assembly platform according to claim 2, wherein lifting turnover machines are arranged at two ends of the first turnover station, the second turnover station, the first welding station, the second welding station, the third welding station and the fourth welding station.
4. The machining process of the multi-station tank assembly platform according to claim 2, wherein automatic welding robots are arranged on two sides of the first welding station, the second welding station, the third welding station, the fourth welding station and the fourth lifting station.
5. The machining process of the multi-station tank assembly platform according to claim 2, wherein special welding machines are arranged on two sides of the first welding station, the second welding station, the third welding station, the fourth welding station and the fourth lifting station.
6. The multi-station tank assembly platform machining process according to claim 4 or 5, wherein the third welding station and the fourth welding station are used for welding connecting rings.
7. A multi-station tank assembly table machining process according to claim 4 or 5, wherein the fourth lifting station is used for welding a top corner reinforcing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811107127.8A CN110937351B (en) | 2018-09-21 | 2018-09-21 | Multi-station tank assembly table machining process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811107127.8A CN110937351B (en) | 2018-09-21 | 2018-09-21 | Multi-station tank assembly table machining process |
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| CN110937351A CN110937351A (en) | 2020-03-31 |
| CN110937351B true CN110937351B (en) | 2021-11-16 |
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| CN203209974U (en) * | 2013-04-07 | 2013-09-25 | 南通中集罐式储运设备制造有限公司 | General assembling table for tank container |
| US9219289B2 (en) * | 2010-08-04 | 2015-12-22 | Johnson Controls Autobatterie Gmbh & Co. Kgaa | Equipping motor vehicle battery housings with sets of electrode plates |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7621565B2 (en) * | 2006-08-14 | 2009-11-24 | Component Concepts International, Llc | Container mounting assembly |
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2018
- 2018-09-21 CN CN201811107127.8A patent/CN110937351B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9219289B2 (en) * | 2010-08-04 | 2015-12-22 | Johnson Controls Autobatterie Gmbh & Co. Kgaa | Equipping motor vehicle battery housings with sets of electrode plates |
| CN102430920A (en) * | 2011-08-29 | 2012-05-02 | 江苏中辆科技有限公司 | Automatic transmission production line for assembly of passenger car bogie |
| CN202398954U (en) * | 2012-01-13 | 2012-08-29 | 中国国际海运集装箱(集团)股份有限公司 | Assembly welding device for container door plate structure |
| CN102615503A (en) * | 2012-04-17 | 2012-08-01 | 成都佳士科技有限公司 | Speed-increasing box assembling line |
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| CN110937351A (en) | 2020-03-31 |
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Denomination of invention: Processing technology of a multi station tank container assembly platform Effective date of registration: 20220708 Granted publication date: 20211116 Pledgee: Jingjiang Branch of Bank of China Ltd. Pledgor: JINGJIANG YATAI LOGISTICS EQUIPMENT Co.,Ltd. Registration number: Y2022980010070 |
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