U-pave special modified asphalt and preparation method and application method thereof
Technical Field
The invention relates to the technical field of modified asphalt, in particular to U-pave special modified asphalt, a preparation method and application thereof.
Background
The highway construction pace in China is accelerated, the maintenance task of roads is intensified, and China gradually changes from a construction stage to a maintenance stage. Because heavy-duty vehicles are more in road vehicles in China and heavy traffic phenomena are common, the early damage of the asphalt pavement is serious under the condition of heavy traffic. How to effectively improve the anti-deformation capability of the asphalt mixture and the binding power between the binder and the aggregate becomes the key to solve the problem of pavement diseases. Meanwhile, as the highway maintenance needs to open traffic quickly, the highway is maintained quickly, and the method has important significance for maintaining the service performance of the road surface, ensuring the smoothness of the highway and prolonging the service life of the road surface.
The traditional method for curing the diseases of the expressway comprises a Novachip ultrathin wearing layer, milling and paving, in-situ heat regeneration, micro surfacing, finishing and the like. However, these curing methods have limitations. For example, the traditional disposal mode of milling 4cm and paving the SMA13 mixture cannot fully utilize the original modified asphalt surface layer mixture, and the adhesive layer damage condition is serious in the construction process; the construction quality of in-situ heat regeneration is difficult to control, and the site variability is large; the micro-surfacing road has high noise, and is not suitable for sections with track depth exceeding 10mm, and the like. In the conventional maintenance of diseases such as ruts of highways, the Novachip ultrathin wearing layer technology is used more and is one of the solutions, but the technology needs to be constructed by specific paving equipment, so that the technical limitation condition is harsh. Meanwhile, in the construction process, consideration and pre-control need to be carried out on each detail of raw material selection, mix proportion design and construction control, and the cost is high.
The research on ultra-thin cover surfaces in China is relatively few, and a composite multi-effect warm mixing agent, a preparation method and application thereof (CN107501689A) are reported to be prepared in an additive mode. The auxiliary additive prepared by the method is a high molecular compound similar to a surfactant, the preparation conditions are relatively mild, the reaction is carried out under normal pressure, and the reaction conditions are relatively easy to control. And the prepared additive is liquid and is better compatible with asphalt when being added into the asphalt. And the requirement on preparation equipment is not high, and the asphalt can be directly added into asphalt for use without secondary processing. Therefore, the preparation method is simple. The chemical reaction type SBS modified asphalt thermal storage stabilizer and the preparation method (CN 104479169A) of the chemical reaction type SBS modified asphalt thermal storage stabilizer are only reported in a comparison document, the SBS modified asphalt thermal storage stabilizer is not applied to an ultrathin cover surface, and the additive does not contain an auxiliary agent for improving the high-temperature performance according to the judgment of the high-temperature performance of an asphalt mixture. Therefore, it cannot be used for 2.5cm ultra-thin overlay. Therefore, the technical content similar to the patent is not reported.
The existing common surface layer mixture has high modulus and lacks good low-temperature flexibility, so that the modulus of the surface layer is not matched with the original pavement, and the structure is not crack-resistant. Therefore, in order to improve the utilization efficiency of the old pavement structure and exert the performance of the modified asphalt mixture on the upper layer, the milling depth of the old pavement needs to be reduced for ultrathin pavement; in order to comprehensively improve the rutting resistance, crack resistance and skid resistance of the asphalt pavement, a high-performance pavement layer material is needed; in order to improve the workability of ultrathin pavement construction, save energy, reduce emission and solve the problem of quick cooling of an ultrathin pavement layer, a warm-mixing construction technology needs to be comprehensively utilized.
Based on the practical experience and professional knowledge of designing and manufacturing the product for many years, the inventor actively carries out research and innovation by matching with the application of the theory, and aims to create the U-bag special modified asphalt, the preparation method and the application so as to have higher practicability. After continuous research and design and repeated trial production and improvement, the invention with practical value is finally created.
Disclosure of Invention
The invention mainly aims to provide the U-pave special modified asphalt, the preparation method and the ultrathin paving application thereof, which improve the high-temperature and low-temperature stability of the asphalt, are more practical and have industrial utilization value.
The purpose of the invention and the technical problem to be solved are realized by adopting the following technical scheme.
The U-pave special modified asphalt is characterized by comprising the following components in parts by weight:
the auxiliary additive is an epoxy-containing auxiliary additive which is generated by the reaction of bisphenol A and polyethylene polyamine to generate an aldehyde amine intermediate and then continuously reacting with epichlorohydrin.
Further, the reaction equation of bisphenol A, aldehyde, polyethylene polyamine and epichlorohydrin is as follows:
wherein R in formula I and R in formula III and formula V have equivalent meanings, R is H, phenyl and tert-butyl, n in formula I and you in formula IV and formula V have the same meaning, and n is 2, 3 and 4.
Further, the base asphalt is Bilong 70# base asphalt, Sk70# base asphalt and Sitai 70# base asphalt.
Furthermore, the waste plastic particles are any one of waste LLDPE plastic particles, waste LDPE plastic particles, waste HDPE plastic particles, waste PP plastic particles and waste EVA particles.
Further, the thermoplastic elastomer is any one of linear YH791SBS, star SBS, SBR, SEBS, SEPS, SIS, SIBS and SIPS.
Further, the rubber oil is 4# rubber oil, 8-12# rubber oil, 8-24# rubber oil, 8-44# rubber oil and 24# rubber oil.
Further, the stabilizer is any one or a mixture of two of sulfur, bentonite and diatomite.
Further, the preparation method of the auxiliary additive comprises the following steps:
s1, adding 50ml of ethanol, 1mol of bisphenol A, 3mol of aldehyde, 3mol of polyethylene polyamine and a catalyst into a three-necked bottle at normal pressure, heating to 80 ℃ and reacting to obtain an intermediate compound;
s2, cooling the three-mouth bottle to 60 ℃ under normal pressure, and slowly dropwise adding 9mol of epichlorohydrin into the three-mouth bottle; and reacting at constant temperature to obtain the auxiliary additive.
Further, the aldehyde is any one of formaldehyde, benzaldehyde and tert-butyl aldehyde.
Further, the polyethylene polyamine is any one of diethylenetriamine, triethylene tetramine and tetraethylene pentamine.
Further, the catalyst is Y (OTf)3、Ln(OTf)3、Yb(OTf)3And the amount of the catalyst is 0.5-5 g.
Furthermore, the reaction time is 2-6h, and the dripping speed of the epichlorohydrin is 20-60 drops/min. If the dripping speed is too low, the reaction speed is influenced, and meanwhile, the epoxy chloropropane reacts with the intermediate, a ring-opening substitution reaction is carried out, a large amount of polymer byproducts are generated, and the performance of the auxiliary agent is influenced; if the dripping is too fast, epichlorohydrin can generate self-polymerization reaction, generate large amount of heat, thereby causing the reaction system to be difficult to control, generating material spraying and even explosion danger, and simultaneously generating byproducts through the self-polymerization reaction, thereby causing the yield to be reduced.
Further, the preparation method of the U-pave special modified asphalt comprises the following operation steps:
A1. heating the base asphalt to 170 ℃, starting a shearing machine, adding the thermoplastic elastomer into the base asphalt, and shearing for 1h after the thermoplastic elastomer is completely added;
A2. adding rubber oil into A1, slowly adding a stabilizer at 170 ℃, and stirring for 4 hours at 170 ℃ to prepare modified asphalt;
A3. waste plastics and auxiliary additives are added into the modified asphalt to prepare the U-pave special modified asphalt.
Further, an application method of the U-pave special modified asphalt comprises the following steps:
B1. heating asphalt to 150-160 ℃, heating stone to 170-180 ℃, adding the heated stone into a stirring pot at 165 ℃, adding the U-pave special modified asphalt into the stirring pot, and stirring for 180s to prepare a warm-mixed asphalt mixture;
B2. and (3) forming the warm-mixed asphalt mixture prepared in the step B1.
Further, in B1, the U-pave special modified asphalt accounts for 4-8% of the mass of the warm mix asphalt mixture.
Advantageous effects
1. The U-pave special modified asphalt provided by the invention utilizes the reaction of the epoxy group in the auxiliary additive and the aggregate to generate a chemical bond, and simultaneously lone electron pairs in elements such as oxygen, nitrogen and the like in the auxiliary additive can enter a calcium-magnesium ion hollow track in stone materials to form a coordination chemical bond, thereby enhancing the water damage resistance of an ultrathin pavement structure. Meanwhile, the auxiliary additive has lipophilic phenyl and hydrophilic groups and has the characteristics of a surfactant, and can be used for viscosity reduction and warm mixing of asphalt, so that the asphalt still has low viscosity at a low temperature, and the asphalt still has good compactibility under the condition that the asphalt mixture with the thickness of 2.5cm is spread and the asphalt mixture with the thickness too thin dissipates heat quickly.
2. The U-bag special modified asphalt provided by the invention is subjected to composite modification according to the thermoplastic elastomer and the waste plastic, so that the problem that the low-temperature performance of the asphalt mixture is reduced when the waste plastic is used in an asphalt pavement structure is effectively solved, the high-low temperature performance of the asphalt mixture is comprehensively improved, the utilization rate of the waste plastic in the asphalt pavement structure is comprehensively improved, resources are saved, and the environment is greened.
3. By the specific proportion and the processing technology, the U-bag special modified asphalt obtained after compounding can still have better U-bag paved mixture performance under the condition of reducing the mixture mixing temperature, the preparation technology is simple and good in economy, and the asphalt pavement thickness can be reduced and the maintenance cost can be reduced when the modified asphalt is further applied to paving of the U-bag 10 mixture.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
In order to further illustrate the invention, the following detailed description of the U-pave specific modified asphalt, the preparation method and the application provided by the invention are combined with specific examples, but the invention should not be construed as limiting the scope of the invention.
The grades used in the examples are all the same grade, and the specific U-pave10 grade is shown in the following table.
TABLE 1U-pave 10 grading
Example 1U-pave special modified asphalt and preparation method and application method thereof
The U-pave special modified asphalt comprises the following components in parts by weight:
100 parts of matrix asphalt, 5 parts of linear SBS (YH791), 0.4 part of stabilizer, 3 parts of rubber oil, 0.5 part of waste plastic and 0.5 part of auxiliary additive; wherein the auxiliary additive is prepared from the following components: 50ml of ethanol, 1mol of bisphenol A, 3mol of formaldehyde, 3mol of diethylenetriamine, 0.5g of Y (OTf)3。
Preparation of auxiliary additives:
s1, adding 50ml of ethanol, 1mol of bisphenol A, 3mol of formaldehyde, 3mol of diethylenetriamine and 0.5g of catalyst Y (OTf) into a three-neck bottle3Heating to 80 ℃ for reaction to obtain an intermediate compound;
s2, cooling the three-mouth bottle to 60 ℃, and slowly dripping 9mol of epoxy chloropropane into the three-mouth bottle at a dripping speed of 25 drops/min; reacting for 3 hours at constant temperature to prepare the auxiliary additive.
Preparation of U-pave special modified asphalt:
A1. heating 100 parts of base asphalt to 170 ℃, starting a shearing machine, adding 5 parts of linear SBS (YH791) into the base asphalt while shearing, and shearing for 1 hour after the linear SBS (YH791) is completely added;
A2. adding 3 parts of rubber oil, slowly adding 0.4 part of stabilizer at 170 ℃, and stirring for 4 hours at 170 ℃ to prepare stable modified asphalt;
A3. 7 parts of waste plastic and 0.5 part of auxiliary additive are added into the modified asphalt, and the modified asphalt is stirred for 2 hours to prepare the U-pave special modified asphalt.
The application method of the U-pave special modified asphalt comprises the following steps: preparation of U-pave10 blend
B1. Heating the U-pave special modified asphalt to 155 ℃, heating the stone to 175 ℃, the gradation is shown in table 1, adding the heated stone into a 165 ℃ mixing pan, adding the U-pave special modified asphalt into the mixing pan, and stirring for 50s, wherein the mass of the U-pave special modified asphalt is 0.3 percent of that of the warm-mixed asphalt mixture;
B2. adding 4.7 parts of asphalt into a mixing pot, and stirring for 180s to prepare a warm-mixed asphalt mixture;
B3. and finally, forming the prepared U-pave special modified asphalt mixture at 135 ℃ and testing the performance.
Comparative example 1.
The preparation method comprises the following steps of adopting a HONEYWELL composite multi-effect warm mix asphalt mixture: heating asphalt to 155 ℃, heating stone to 175 ℃, adding the heated stone into a stirring pot at 165 ℃, adding a Honeywell modifier accounting for 0.3% of the mass fraction of the mixture into the stirring pot, stirring for 45-50 s, adding asphalt accounting for 4.7% of the mass fraction of the asphalt mixture into the stirring pot, and stirring for 180s to prepare an anti-rutting agent asphalt mixture; and finally, forming the prepared anti-rutting agent mixed material at 135 ℃ and testing the performance. The test results are shown in table 1:
relevant technical indexes of the U-pave modified asphalt mixture prepared in the example 1 are tested, and the performance of the U-pave modified asphalt mixture is compared with that of the HONEYWELL composite multi-effect warm-mix asphalt mixture prepared in the comparative example 1, and test results are shown in tables 2 and 3;
TABLE 2 asphalt Performance index for U-pave prepared in example 1
TABLE 3 technical index test results of the U-pave modified asphalt mixture prepared in example 1
Detecting items
|
Example 1
|
Honeywell
|
Technical standard
|
Marshall stability (kN)
|
13.3
|
10.7
|
≥8
|
Stability of immersion residue (%)
|
91.4
|
85.7
|
≥85
|
Freeze-thaw cleavage strength ratio TSR (%)
|
88.3
|
81.4
|
≥80
|
Dynamic stability at 60 ℃ (times/mm)
|
16742
|
9538
|
≥3500
|
Low temperature bending failure strain (mu epsilon)
|
2576
|
2538
|
≥2500 |
As can be seen from tables 2 and 3, all indexes of the mixture prepared by the special modified asphalt for U-pave in the application example 1 meet the technical requirements, and the technical indexes are superior to those of the HONEYWELL product imported in the current market. And the U-pave special modified asphalt meets the technical index of 76-22 modified asphalt.
Example 2: u-pave special modified asphalt and preparation method and application method thereof
The U-pave special modified asphalt comprises the following components in parts by weight:
100 parts of matrix asphalt, 3 parts of star SBS, 0.7 part of stabilizer, 3 parts of waste plastic and 2 parts of auxiliary additive; wherein the auxiliary additive is prepared from the following components: 50ml of ethanol, 1mol of bisphenol A, 3mol of formaldehyde, 3mol of triethylene tetramine, 0.5g of Ln (OTf)3。
Preparation of auxiliary additives:
s1, adding 50ml of ethanol, 1mol of bisphenol A, 3mol of benzaldehyde, 3mol of triethylene tetramine and 2g of catalyst Ln (OTf) into a three-neck flask3Heating to 80 ℃ for reaction to obtain an intermediate compound;
s2, cooling the three-mouth bottle to 60 ℃, and slowly dripping 9mol of epoxy chloropropane into the three-mouth bottle at a dripping speed of 45 drops/min; reacting for 4.5h at constant temperature to prepare the auxiliary additive.
Preparation of U-pave special modified asphalt:
A1. heating 100 parts of base asphalt to 170 ℃, starting a shearing machine, adding 3 parts of star-shaped SBS into the base asphalt while shearing, and shearing for 1 hour after the star-shaped SBS is completely added;
A2. adding 6 parts of rubber oil, slowly dropwise adding 0.7 part of stabilizer at 170 ℃, and stirring for 4 hours at 170 ℃ to prepare stable modified asphalt;
A3. and 3 parts of waste plastic and 2 parts of auxiliary additive are added into the modified asphalt, and the mixture is stirred for 2 hours to prepare the U-pave special modified asphalt.
The application method of the U-pave special modified asphalt comprises the following steps: preparation of U-pave10 blend
B1. Heating the U-bag special modified asphalt to 155 ℃, heating the stone to 175 ℃, wherein the gradation is shown in table 1, adding the heated stone into a stirring pot at 165 ℃, adding the U-bag special modified asphalt into the stirring pot, and stirring for 50s, wherein the U-bag special modified asphalt accounts for 0.3 percent of the mass of the mixture;
B2. adding 4.7 parts of asphalt into a mixing pot, and stirring for 180s to prepare a warm-mixed asphalt mixture;
B3. the prepared special modified asphalt mixture for U-pave is molded at 135 ℃ and tested for performance.
Relevant technical indexes of the U-pave modified asphalt mixture prepared in the example 2 are tested, and the performance of the U-pave modified asphalt mixture is compared with that of the HONEYWELL composite multi-effect warm-mix asphalt mixture prepared in the comparative example 1, and test results are shown in tables 4 and 5;
TABLE 4 asphalt Performance index for U-pave prepared in example 2
TABLE 5 technical index test results of the U-pave modified asphalt mixture prepared in example 2
Detecting items
|
Example 1
|
Honeywell
|
Technical standard
|
Marshall stability (kN)
|
14.7
|
10.7
|
≥8
|
Stability of immersion residue (%)
|
88.6
|
85.7
|
≥85
|
Freeze-thaw cleavage strength ratio TSR (%)
|
83.8
|
81.4
|
≥80
|
Dynamic stability at 60 ℃ (times/mm)
|
12754
|
9538
|
≥3500
|
Low temperature bending failure strain (mu epsilon)
|
2614
|
2538
|
≥2500 |
As can be seen from tables 4 and 5, all indexes of the mixture prepared by the special modified asphalt for application example 2U-pave meet the technical requirements, and the technical indexes are superior to those of the currently marketed product, namely Honeyville. And the U-pave special modified asphalt meets the technical index of 76-22 modified asphalt.
Example 3: u-pave special modified asphalt and preparation method and application method thereof
The U-pave special modified asphalt comprises the following components in parts by weight:
100 parts of matrix asphalt, 10 parts of SBR, 0.2 part of stabilizer, 6 parts of rubber oil, 8 parts of waste plastic and 1.8 parts of auxiliary additive; wherein the auxiliary additive is prepared from the following components: 50ml of ethanol, 1mol of bisphenol A, 3mol of formaldehyde, 3mol of tetraethylenepentamine, 0.5g of Yb (OTf)3。
Preparation of auxiliary additives:
s1, adding 50ml of ethanol, 1mol of bisphenol A, 3mol of tert-butyl formaldehyde, 3mol of tetraethylenepentamine and 5g of catalyst Yb (OTf) into a three-neck flask3Heating to 80 ℃ for reaction to obtain an intermediate compound;
s2, cooling the three-mouth bottle to 60 ℃, and slowly dripping 9mol of epoxy chloropropane into the three-mouth bottle at a dripping speed of 20 drops/min; reacting for 3.5h at constant temperature to prepare the auxiliary additive.
Preparation of U-pave special modified asphalt:
A1. heating 100 parts of base asphalt to 170 ℃, starting a shearing machine, adding 10 parts of SBR into the base asphalt while shearing, and shearing for 1 hour after the SBR is completely added;
A2. adding 6 parts of rubber oil, slowly adding 0.2 part of stabilizer at 170 ℃, and stirring for 4 hours at 170 ℃ to prepare stable modified asphalt;
A3. finally, 8 parts of waste plastic and 1.8 parts of auxiliary additive are added into the modified asphalt, and the modified asphalt is stirred for 2 hours to prepare the U-pave special modified asphalt.
The application method of the U-pave special modified asphalt comprises the following steps: preparation of U-pave10 blend
B1. Heating the U-bag special modified asphalt to 155 ℃, heating the stone to 175 ℃, wherein the gradation is shown in table 1, adding the heated stone into a stirring pot at 165 ℃, adding the U-bag special modified asphalt into the stirring pot, and stirring for 50s, wherein the U-bag special modified asphalt accounts for 0.3 percent of the mass of the mixture;
B2. adding 4.7 parts of asphalt into a mixing pot, and stirring for 180s to prepare a warm-mixed asphalt mixture;
B3. the prepared special modified asphalt mixture for U-pave is molded at 135 ℃ and tested for performance.
Relevant technical indexes of the U-pave modified asphalt mixture prepared in the example 3 are tested, and the performance of the U-pave modified asphalt mixture is compared with that of the HONEYWELL composite multi-effect warm-mix asphalt mixture prepared in the comparative example 1, and test results are shown in tables 6 and 7;
TABLE 6 asphalt Performance index for U-pave prepared in example 3
TABLE 7 technical index test results of the U-pave modified asphalt mixture prepared in example 3
Detecting items
|
Example 1
|
Honeywell
|
Technical standard
|
Marshall stability (kN)
|
12.8
|
10.7
|
≥8
|
Stability of immersion residue (%)
|
89.5
|
85.7
|
≥85
|
Freeze-thaw cleavage strength ratio TSR (%)
|
84.6
|
81.4
|
≥80
|
Dynamic stability at 60 ℃ (times/mm)
|
17428
|
9538
|
≥3500
|
Low temperature bending failure strain (mu epsilon)
|
2764
|
2538
|
≥2500 |
As can be seen from tables 6 and 7, all indexes of the mixture prepared by the special modified asphalt for application example 3U-pave meet the technical requirements, and the technical indexes are superior to those of the currently marketed product, namely Honeyville. And the U-pave special modified asphalt meets the technical index of 76-22 modified asphalt.
Example 4: u-pave special modified asphalt and preparation method and application method thereof
The U-pave special modified asphalt comprises the following components in parts by weight:
100 parts of matrix asphalt, 8 parts of linear SEPS, 0.6 part of stabilizer, 4 parts of rubber oil, 6 parts of waste plastic and 1.4 parts of auxiliary additive; wherein the auxiliary additive is prepared from the following components: 50ml of ethanol, 1mol of bisphenol A, 3mol of formaldehyde, 3mol of diethylenetriamine, 4.5gY (OTf)3。
Preparation of auxiliary additives:
s1, adding 50ml of ethanol, 1mol of bisphenol A, 3mol of benzaldehyde, 3mol of diethylenetriamine and 4.5g of catalyst Y (OTf) into a three-neck bottle3Heating to 80 ℃ for reaction to obtain an intermediate compound;
s2, cooling the three-mouth bottle to 60 ℃, and slowly dripping 9mol of epoxy chloropropane into the three-mouth bottle at a dripping speed of 50 drops/min; reacting for 4 hours at constant temperature to prepare the auxiliary additive.
Preparation of U-pave special modified asphalt:
A1. heating 100 parts of base asphalt to 170 ℃, starting a shearing machine, adding 8 parts of linear SEPS (styrene-ethylene-propylene-styrene) into the base asphalt while shearing, and shearing for 1 hour after the linear SEPS is completely added;
A2. adding 4 parts of rubber oil, slowly adding 0.6 part of stabilizer at 170 ℃, and stirring for 4 hours at 170 ℃ to prepare stable modified asphalt;
A3. 6 parts of waste plastic and 1.4 parts of auxiliary additive are added into the modified asphalt, and the mixture is stirred for 2 hours to prepare the U-pave special modified asphalt.
Application method of U-pave special modified asphalt, namely preparation of U-pave10 mixture
B1. Heating the U-bag special modified asphalt to 155 ℃, heating the stone to 175 ℃, wherein the gradation is shown in table 1, adding the heated stone into a stirring pot at 165 ℃, adding the U-bag special modified asphalt into the stirring pot, and stirring for 50s, wherein the U-bag special modified asphalt accounts for 0.3 percent of the mass of the mixture;
B2. then adding asphalt accounting for 4.7 percent of the mass of the asphalt mixture into a mixing pot, and stirring for 180s to prepare a warm-mixed asphalt-leaching mixture;
B3. the prepared special modified asphalt mixture for U-pave is molded at 135 ℃ and tested for performance.
Relevant technical indexes of the U-pave modified asphalt mixture prepared in the example 4 are tested, and the performance of the U-pave modified asphalt mixture is compared with that of the HONEYWELL composite multi-effect warm-mix asphalt mixture prepared in the comparative example 1, and test results are shown in tables 8 and 9;
TABLE 8 asphalt Performance index for U-pave prepared in example 4
TABLE 9 technical index test results of the U-pave modified asphalt mixture prepared in example 4
Detecting items
|
Example 1
|
Honeywell
|
Technical standard
|
Marshall stability (kN)
|
12.4
|
10.7
|
≥8
|
Stability of immersion residue (%)
|
88.9
|
85.7
|
≥85
|
Freeze-thaw cleavage strength ratio TSR (%)
|
84.1
|
81.4
|
≥80
|
Dynamic stability at 60 ℃ (times/mm)
|
13768
|
9538
|
≥3500
|
Low temperature bending failure strain (mu epsilon)
|
2580
|
2538
|
≥2500 |
As can be seen from tables 8 and 9, the indexes of the mixture prepared by the special modified asphalt for application example 4U-pave all meet the technical requirements, and the technical indexes are superior to those of the currently marketed product, namely Honeyville. And the U-pave special modified asphalt meets the technical index of 76-22 modified asphalt.
Example 5: u-pave special modified asphalt and preparation method and application method thereof
The U-pave special modified asphalt comprises the following components in parts by weight:
100 parts of matrix asphalt, 9 parts of linear SIS, 0.5 part of stabilizer, 4.5 parts of rubber oil, 6.5 parts of waste plastic and 1.6 parts of auxiliary additive; wherein the auxiliary additive is prepared from the following components: 50ml of ethanol, 1mol of bisphenol A, 3mol of formaldehyde, 3mol of triethylene tetramine, 3.8g of Yb (OTf)3。
Preparation of auxiliary additives:
s1, adding 50ml of ethanol, 1mol of bisphenol A, 3mol of formaldehyde, 3mol of triethylene tetramine and 3.8 of catalyst Yb (OTf) into a three-neck flask3Heating to 80 ℃ for reaction to obtain an intermediate compound;
s2, cooling the three-mouth bottle to 60 ℃, and slowly dripping 9mol of epoxy chloropropane into the three-mouth bottle at the dripping speed of 55 drops/min; reacting for 4.5h at constant temperature to prepare the auxiliary additive.
Preparation of U-pave special modified asphalt:
A1. heating 100 parts of base asphalt to 170 ℃, starting a shearing machine, adding 9 parts of linear SIS into the base asphalt while shearing, and shearing for 1 hour after the linear SIS is completely added;
A2. adding 4.5 parts of rubber oil, slowly adding 5 parts of stabilizer at 170 ℃, and stirring for 4 hours at 170 ℃ to prepare stable modified asphalt;
A3. 6.5 parts of waste plastic and 1.6 parts of auxiliary additive are added into the modified asphalt, and the mixture is stirred for 2 hours to prepare the U-pave special modified asphalt.
The application method of the U-pave special modified asphalt comprises the following steps: preparation of U-pave10 blend
B1. Heating the U-bag special modified asphalt to 155 ℃, heating the stone to 175 ℃, wherein the gradation is shown in table 1, adding the heated stone into a stirring pot at 165 ℃, adding the U-bag special modified asphalt into the stirring pot, and stirring for 50s, wherein the U-bag special modified asphalt accounts for 0.3 percent of the mass of the mixture;
B2. then adding asphalt accounting for 4.7 percent of the mass of the asphalt mixture into a mixing pot, and stirring for 180s to prepare a warm-mixed asphalt-leaching mixture;
B3. the prepared special modified asphalt mixture for U-pave is molded at 135 ℃ and tested for performance.
Relevant technical indexes of the U-pave modified asphalt mixture prepared in the example 5 are tested, and the performance of the U-pave modified asphalt mixture is compared with that of the HONEYWELL composite multi-effect warm-mix asphalt mixture prepared in the comparative example 1, and test results are shown in tables 10 and 11;
TABLE 10 asphalt Performance index for U-pave prepared in example 5
TABLE 11 technical index test results for U-pave modified asphalt mixture prepared in example 5
Detecting items
|
Example 1
|
Honeywell
|
Technical standard
|
Marshall stability (kN)
|
11.6
|
10.7
|
≥8
|
Stability of immersion residue (%)
|
87.1
|
85.7
|
≥85
|
Freeze-thaw cleavage strength ratio TSR (%)
|
82.3
|
81.4
|
≥80
|
Dynamic stability at 60 ℃ (times/mm)
|
11745
|
9538
|
≥3500
|
Low temperature bending failure strain (mu epsilon)
|
2540
|
2538
|
≥2500 |
As can be seen from tables 10 and 11, the indexes of the mixture prepared by the special modified asphalt for application example 5U-pave all meet the technical requirements, and the technical indexes are superior to those of the currently marketed product, namely Honeyville. And the U-pave special modified asphalt meets the technical index of 76-22 modified asphalt.
Example 6: u-pave special modified asphalt and preparation method and application method thereof
The U-pave special modified asphalt comprises the following components in parts by weight:
100 parts of matrix asphalt, 4.5 parts of linear SEBS, 0.7 part of stabilizer, 1 part of rubber oil, 5.5 parts of waste plastic and 1 part of auxiliary additive; wherein the auxiliary additive is prepared from the following components: 50ml of ethanol, 1mol of bisphenol A, 3mol of formaldehyde, 3mol of tetraethylenepentamine, 2.7gYb (OTf)3。
Preparation of auxiliary additives:
s1. into a three-necked flask, 50ml of ethanol, 1mol of bisphenol A, 3mol of benzaldehyde, 3mol of tetraethylenepentamine and 2.7g of catalyst Yb (OTf)3Heating to 80 ℃ for reaction to obtain an intermediate compound;
s2, cooling the three-mouth bottle to 60 ℃, and slowly dripping 9mol of epoxy chloropropane into the three-mouth bottle at the dripping speed of 35 drops/min; reacting for 6 hours at constant temperature to prepare the auxiliary additive.
Preparation of U-pave special modified asphalt:
A1. heating 100 parts of base asphalt to 170 ℃, starting a shearing machine, adding 4.5 parts of linear SEBS into the base asphalt while shearing, and shearing for 1 hour after the linear SEBS is completely added
A2. Adding rubber oil with the mass of 1% of that of the matrix asphalt, slowly adding 0.7 part of stabilizer at 170 ℃, and stirring for 4 hours at 170 ℃ to prepare stable modified asphalt;
A3. 5.5 parts of waste plastics and 1 part of auxiliary additive are added into the modified asphalt, and the mixture is stirred for 2 hours to prepare the U-pave special modified asphalt.
The application method of the U-pave special modified asphalt comprises the following steps: preparation of U-pave10 blend
B1. Heating the U-bag special modified asphalt to 155 ℃, heating the stone to 175 ℃, wherein the gradation is shown in table 1, adding the heated stone into a stirring pot at 165 ℃, adding the U-bag special modified asphalt into the stirring pot, and stirring for 50s, wherein the U-bag special modified asphalt accounts for 0.3 percent of the mass of the mixture;
B2. then adding asphalt accounting for 4.7 percent of the mass of the asphalt mixture into a mixing pot, and stirring for 180s to prepare a warm-mixed asphalt-leaching mixture;
B3. the prepared special modified asphalt mixture for U-pave is molded at 135 ℃ and tested for performance.
Relevant technical indexes of the U-pave modified asphalt mixture prepared in the example 6 are tested, and the performance of the U-pave modified asphalt mixture is compared with that of the HONEYWELL composite multi-effect warm-mix asphalt mixture prepared in the comparative example 1, and test results are shown in tables 12 and 13;
TABLE 12 asphalt Performance index for U-pave prepared in example 6
TABLE 13 technical index test results for U-pave modified asphalt mixture prepared in example 6
As can be seen from tables 12 and 13, the indexes of the mixture prepared by the special modified asphalt for the application example 6U-pave all meet the technical requirements, and the technical indexes are superior to those of the currently marketed product, namely Honeyville. And the U-pave special modified asphalt meets the technical index of 76-22 modified asphalt.
Example 7: u-pave special modified asphalt and preparation method and application method thereof
The U-pave special modified asphalt comprises the following components in parts by weight:
100 parts of matrix asphalt, 3.5 parts of linear SIBS, 0.8 part of stabilizer, 2.5 parts of rubber oil, 3.5 parts of waste plastic and 0.8 part of auxiliary additive; wherein the auxiliary additive is prepared from the following components: 50ml of ethanol, 1mol of bisphenol A, 3mol of formaldehyde, 3mol of triethylene tetramine, 1.8g of Ln (OTf)3。
Preparation of auxiliary additives:
s1, adding 50ml of ethanol, 1mol of bisphenol A, 3mol of tert-butyl aldehyde, 3mol of triethylene tetramine and 1.8g of catalyst Ln (OTf) into a three-neck flask3Heating to 80 ℃ for reaction to obtain an intermediate compound;
s2, cooling the three-mouth bottle to 60 ℃, and slowly dripping 9mol of epoxy chloropropane into the three-mouth bottle at a dripping speed of 40 drops/min; reacting for 5.5h at constant temperature to prepare the auxiliary additive.
Preparation of U-pave special modified asphalt:
A1. heating 100 parts of base asphalt to 170 ℃, starting a shearing machine, adding 3.5 parts of SIBS into the base asphalt while shearing, and shearing for 1 hour after the addition is completed;
A2. adding 2.5 parts of rubber oil, slowly adding 0.8 part of stabilizer at 170 ℃, and stirring for 4 hours at 170 ℃ to prepare stable modified asphalt;
A3. 3.5 parts of waste plastics and 0.8 part of auxiliary additive are added into the modified asphalt, and the mixture is stirred for 2 hours to prepare the U-pave special modified asphalt.
The application method of the U-pave special modified asphalt comprises the following steps: preparation of U-pave10 blend
B1. Heating the U-bag special modified asphalt to 155 ℃, heating the stone to 175 ℃, wherein the gradation is shown in table 1, adding the heated stone into a stirring pot at 165 ℃, adding the U-bag special modified asphalt into the stirring pot, and stirring for 50s, wherein the U-bag special modified asphalt accounts for 0.3 percent of the mass of the mixture;
B2. adding asphalt accounting for 4.7 percent of the mass of the asphalt mixture into a mixing pot, and stirring for 180s to prepare a warm-mixed asphalt mixture;
B3. the prepared special modified asphalt mixture for U-pave is molded at 135 ℃ and tested for performance.
Relevant technical indexes of the U-pave modified asphalt mixture prepared in the example 7 are tested, and the performance of the U-pave modified asphalt mixture is compared with that of the HONEYWELL composite multi-effect warm-mix asphalt mixture prepared in the comparative example 1, and test results are shown in tables 14 and 15;
TABLE 14 Performance index of U-pave specific asphalt prepared in example 7
TABLE 15 technical index test results of the U-pave modified asphalt mixture prepared in example 7
As can be seen from tables 14 and 15, the indexes of the mixture prepared by the special modified asphalt for application example 7U-pave all meet the technical requirements, and the technical indexes are superior to those of the currently marketed product, namely Honeyville. And the U-pave special modified asphalt meets the technical index of 76-22 modified asphalt.
From the results of the performance tests of the U-pave special modified asphalt obtained in examples 1 to 7 and the results of the performance comparison of the mixture of the HONEYWEL composite multi-effect reinforcing agent, it can be seen that the asphalt mixture prepared by adopting the U-pave special modified asphalt provided by the invention has various performances superior to those of the mixture doped with the HONEYWEL composite multi-effect reinforcing agent, and mainly shows that the bending failure strain at low temperature is higher and the stability at high temperature is higher.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.