CN110883916A - Preparation process of glass cement composite washbasin - Google Patents
Preparation process of glass cement composite washbasin Download PDFInfo
- Publication number
- CN110883916A CN110883916A CN201911241729.7A CN201911241729A CN110883916A CN 110883916 A CN110883916 A CN 110883916A CN 201911241729 A CN201911241729 A CN 201911241729A CN 110883916 A CN110883916 A CN 110883916A
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- China
- Prior art keywords
- glass
- pot body
- cement
- coating
- powder
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Paints Or Removers (AREA)
Abstract
The invention discloses a preparation process of a glass cement composite washbasin, which comprises the following steps: (a) manufacturing a glass pot body; (b) taking a glass pot body as an inner mold, sleeving an outer mold on the outer side of the glass pot body, leaving a pot-shaped gap between the inner mold and the outer mold, and pouring cement in the pot-shaped gap; (c) after cement is solidified, the cement basin blank and the glass basin body are combined to form an integral structure, the outer surface of the cement basin blank and the outer mold are demoulded, and then surface treatment is carried out on the outer surface of the cement basin blank. The basin body has the advantages of light weight, water seepage prevention and easy cleaning, can not cause large-area explosion, and has higher safety performance.
Description
Technical Field
The invention belongs to the technical field of daily supplies, relates to a cement basin body preparation process, and particularly relates to a preparation process of a glass cement composite washbasin.
Background
The cement basin body is a common tool in life, has the advantages of low cost and convenient manufacture, and is generally used as a flowerpot or a washbasin. The basin body of current family expenses or hotel fixed mounting adopts single cement material or single glass material to make mostly, and single cement material basin body exists easy infiltration, difficult clear and big shortcoming of weight, and single glass material basin body has the problem that mechanical strength is low, explosive, and the security performance is relatively poor. And the surface of the existing cement pot body is not usually subjected to process treatment after the existing cement pot body is manufactured, so that the pot body is single in appearance and not attractive enough, and the practical effect is to be improved.
Disclosure of Invention
The invention aims to solve the problems, and provides a preparation process of a glass cement composite washbasin.
In order to achieve the purpose, the invention adopts the following technical scheme: the invention discloses a preparation process of a glass cement composite washbasin, which comprises the following steps:
(a) manufacturing a glass pot body;
(b) taking a glass pot body as an inner mold, sleeving an outer mold on the outer side of the glass pot body, leaving a pot-shaped gap between the inner mold and the outer mold, and pouring cement in the pot-shaped gap; in order to better combine the glass of the inner layer with the protective layer of the outer layer, a blank layer which is subjected to polishing or frosting treatment is arranged on the outer side surface of the pot body of the inner layer of the glass;
(c) after cement is solidified, the cement basin blank and the glass basin body are combined to form an integral structure, the outer surface of the cement basin blank and the outer mold are demoulded, and then surface treatment is carried out on the outer surface of the cement basin blank.
Preferably, the surface treatment process in step (c) comprises the following steps:
(1) coating a surface curing material on the surface of the cement basin blank obtained in the step (c) to obtain a cured basin body;
(2) coating a primer on the surface of the solidified pot body obtained in the step (1), and coating the primer for 1-3 times to obtain a primary finished product;
(3) carrying out surface sand blasting carving treatment on the primary finished product obtained in the step (2) to enable the surface of the primary finished product to form different concave-convex textures;
(4) spraying metal pigment on the pot body obtained in the step (3) and drawing to form a surface pattern;
(5) after the metal pigment is air-dried, wiping the metal pigment on the surface of the pot body by wiping cloth to enable the metal pigment on the surface of the pot body to form a special wire drawing effect;
(6) coating protective finish paint for protecting metal pigment on the surface of the pot body obtained in the step (5), coating for 1-3 times, and naturally drying;
(7) putting the pot body obtained in the step (6) into an oven in a drying environment, wherein the temperature of the oven is 80-110 ℃, and the drying time is 1-3 h;
(8) and (4) coating the surface of the pot body dried in the step (7) with nano protective paint, and air-drying to form a finished product.
Preferably, the surface curing material of the step (1) is any one of neoprene latex, butyl latex, and vinyl acetate copolymer emulsion.
Preferably, the primer in step (2) is an epoxy seal primer.
Preferably, the sandblasting engraving in the step (3) is sprayed with carborundum, and positions which do not need to be sprayed are covered by adhesive sticker before sandblasting engraving so as to form the specific concave-convex texture.
Preferably, the metal pigment is any one or combination of more of aluminum powder, copper powder, zinc powder, lead powder, titanium powder and stainless steel powder, and the powder particles of the metal pigment are ground to 30-50 μm.
Preferably, the wiping cloth in the step (5) is scouring cloth, and the wiping frequency is 1-3 times, so as to form different wiredrawing effects and visually form vintage characteristics with different metal textures.
Preferably, the protective top coat of step (6) is a chlorinated rubber paint.
Preferably, the nano protective paint in the step (7) is an organic fluorosilicone paint, the organic fluorosilicone paint takes silicone-acrylic resin as a main film forming substance, terbinafine hydrochloride is grafted to a silicone-acrylic resin chain through free radical polymerization, the terbinafine hydrochloride and fluorocarbon resin are physically blended, and finally nano mixed powder (TiO) is passed through2And SiO2) And (4) carrying out compounding and coating to obtain the organic fluorine-silicon coating.
Preferably, the cement in the step 1) is added with a self-luminous material, and the self-luminous material comprises blocky fluorescent stone or fluorescent powder.
Compared with the prior art, the invention has the advantages that:
the inlayer of the basin body adopts glass material, the basin body that outer adoption cement was made is as the protection layer body, make the basin body that the preparation obtained compare with the single cement basin body and have light in weight, prevention of seepage water, easy abluent advantage, compare with the basin body of single glass material simultaneously and have the anti-burst, advantage that mechanical strength is high, when the basin body drops, the outer protection layer body can play the guard action, the glass of inlayer appears bursting simultaneously because the restriction that receives outer protection layer body, can not cause the large tracts of land to burst, the security performance is higher. In order to enable the glass of the inner layer and the protective layer of the outer layer to be better combined, a blank layer which is subjected to polishing or frosting treatment is arranged on the outer side surface of the pot body of the inner layer of the glass.
Through carrying out multichannel technology to basin body surface and handling, make the prevention of seepage water that has the basin body, it is grease-proofing, mould proof characteristic, be convenient for clean the basin body simultaneously, in addition still carry out spraying metallic pigment to the surface of the basin body, and corresponding sandblast sculpture and wire drawing processing technology, make the surface appearance of the basin body have metallicity, and can carve different textures according to the demand of difference, the old processing is done to the wire drawing also can reach different degree of doing old according to the demand of difference, make basin body outward appearance various and pleasing to the eye, still adopt the protective paint to protect metallic pigment simultaneously, can prevent that metallic pigment from droing, the practical function is better.
Detailed Description
The invention discloses a preparation process of a glass cement composite washbasin, which comprises the following steps:
(a) manufacturing a glass pot body;
(b) the glass pot body is used as an inner mold, the outer mold is sleeved on the outer side of the glass pot body, a pot-shaped gap is reserved between the inner mold and the outer mold, and cement is poured into the pot-shaped gap; in order to enable the glass of the inner layer and the protective layer of the outer layer to be better combined, a blank layer which is subjected to polishing or frosting treatment is arranged on the outer side surface of the pot body of the inner layer of the glass.
(c) After cement is solidified, the cement basin blank and the glass basin body are combined to form an integral structure, the outer surface of the cement basin blank and the outer mold are demoulded, and then surface treatment is carried out on the outer surface of the cement basin blank.
Preferably, the surface treatment process in step (c) comprises the following steps:
(1) coating a surface curing material on the surface of the cement basin blank obtained in the step (c) to obtain a cured basin body;
(2) coating a primer on the surface of the solidified pot body obtained in the step (1), and coating the primer for 1-3 times to obtain a primary finished product;
(3) carrying out surface sand blasting carving treatment on the primary finished product obtained in the step (2) to enable the surface of the primary finished product to form different concave-convex textures;
(4) spraying metal pigment on the pot body obtained in the step (3) and drawing to form a surface pattern;
(5) after the metal pigment is air-dried, wiping the metal pigment on the surface of the pot body by wiping cloth to enable the metal pigment on the surface of the pot body to form a special wire drawing effect;
(6) coating protective finish paint for protecting metal pigment on the surface of the pot body obtained in the step (5), coating for 1-3 times, and naturally drying;
(7) putting the pot body obtained in the step (6) into an oven in a drying environment, wherein the temperature of the oven is 80-110 ℃, and the drying time is 1-3 h, and considering the particularity of the protective finishing coat, the temperature of the oven is not higher than 130 ℃, and the specific drying time is in inverse proportion to the temperature of the oven, for example, when the temperature is 80 ℃, the drying time is 3 h; when the temperature is 90 ℃, the drying time is 2 hours, and when the temperature is 100 ℃, the drying time is 1 hour;
(8) and (4) coating the surface of the pot body dried in the step (7) with nano protective paint, and air-drying to form a finished product.
Preferably, the surface curing material of the step (1) is any one of neoprene latex, butyl latex, and vinyl acetate copolymer emulsion. The surface curing material of the invention not only has high strength of cement type cementing materials and easy bonding with wet base surfaces, but also has the advantages of large elasticity and good waterproof property of polymer coating, especially takes water as a carrier, overcomes the defect that asphalt, tar and organic solvent type waterproof materials pollute the environment, and is a novel green environment-friendly waterproof material which is nontoxic, harmless, capable of wet operation and simple and convenient in construction. In the composite material structure, a surface curing material is formed into a film and covers the surface of a cement gel or cement hydrate is filled between polymer networks, and organic matters and inorganic matters are only filled with each other in an inert and mechanical manner.
Preferably, the primer in step (2) is an epoxy seal primer.
Preferably, the sandblasting engraving in the step (3) is sprayed with carborundum, and positions which do not need to be sprayed are covered by adhesive sticker before sandblasting engraving so as to form the specific concave-convex texture.
Preferably, the metal pigment is any one or combination of more of aluminum powder, copper powder, zinc powder, lead powder, titanium powder and stainless steel powder, the powder particles of the metal pigment are ground to 30-50 microns, the surface of the pot body can be sprayed and painted to form different metal textures according to different requirements, the diameter of the adopted particle powder of the metal pigment is 30-50 microns, the metal pigment can be sprayed and painted more uniformly, and the spraying effect is better.
Preferably, the wiping cloth in the step (5) is a scouring cloth, the wiping frequency is 1-3 times so as to form different wiredrawing effects and visually form antique characteristics with different metal textures, and the specific frequency is determined according to the antique degree so as to form different wiredrawing effects and visually form antique characteristics with different metal textures.
Preferably, the protective top coat of step (6) is a chlorinated rubber paint. The chlorinated rubber paint is prepared by taking chlorinated rubber resin as a base material and adding a toughening agent, an antirust and coloring pigment and various auxiliaries, and is a high-performance anticorrosive paint. As the permeability of water vapor and oxygen to a paint film is low, the chlorinated rubber finish paint has excellent water resistance and good corrosion resistance of , can effectively protect a metal pigment layer for a long time, and prevents the problem of falling off of the metal pigment. The finish paint is quick to dry, can be applied at low temperature, is not limited by the environmental temperature, and can be used in winter. As chlorine element is introduced into macromolecules of the film forming material of the paint, Cl-Cl bonds with larger polarity are formed, and the film has better adhesive force, good water resistance, acid resistance, alkali resistance, salt resistance and corrosion resistance. However, the chlorinated rubber coating is a thermoplastic coating, and can be decomposed at 130 ℃ in a dry environment, and can be decomposed at 60 ℃ in a wet environment, and different metal pigments can be sprayed on the pot body again after decomposition, so that the maintenance and the style change of the pot body are facilitated. Therefore, the use temperature of the pot body is not easy to be higher than 60-70 ℃. When the chlorinated rubber old paint film is maintained and coated again, the old paint film does not need to be removed, and the maintenance is convenient, in particular to the chlorinated rubber MC-C2-1 chlorinated rubber finish paint.
Preferably, the nano protective paint in the step (7) is an organic fluorosilicone paint, the organic fluorosilicone paint takes silicone-acrylic resin as a main film forming substance, terbinafine hydrochloride is grafted to a silicone-acrylic resin chain through free radical polymerization, the terbinafine hydrochloride and fluorocarbon resin are physically blended, and finally nano mixed powder (TiO) is passed through2And SiO2) The organic fluorine-silicon coating is obtained by compounding and coating, wherein TiO2And SiO2The ratio of the water-proof oil-proof water-proof basin to the water-proof oil-proof water-proof basin is 4:1, and the water-proof oil-proof water-proof basin has good antifouling, oil-proof and water-proof performances, and can keep the basin clean, and does not mildew or seep water after long-term use.
Preferably, the cement in the step 1) is added with a self-luminous material, the self-luminous material comprises blocky fluorescent stone or fluorescent powder, the self-luminous material comprises blocky fluorescent stone or fluorescent powder, the specific main component of the fluorescent material is calcium fluoride, the self-luminous material is added in the cement base material, so that the fluorescent material in the washbasin can absorb sunlight in the daytime, the fluorescent stone or the fluorescent powder can select different colors according to the environment, then various colors corresponding to the environment can be emitted at night, meanwhile, the self-luminous material can be blocky fluorescent stone or powdery fluorescent powder, when blocky fluorescent stone is adopted, can form the effect of block luminescence embedded in the washbasin, can lead the whole washbasin to emit luminescence when adopting fluorescent powder, thereby forming different luminous effects, and the light emitted by the fluorescent material in the washbasin can penetrate through the metal paint and the glass basin body on the inner side.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (10)
1. The preparation process of the glass cement composite washbasin is characterized by comprising the following steps of:
(a) manufacturing a glass pot body;
(b) taking a glass pot body as an inner mold, sleeving an outer mold on the outer side of the glass pot body, leaving a pot-shaped gap between the inner mold and the outer mold, and pouring cement in the pot-shaped gap;
(c) after cement is solidified, the cement basin blank and the glass basin body are combined to form an integral structure, the outer surface of the cement basin blank and the outer mold are demoulded, and then surface treatment is carried out on the outer surface of the cement basin blank.
2. The process for preparing a glass cement composite washbasin according to claim 1, wherein: the surface treatment process in the step (c) comprises the following steps:
(1) coating a surface curing material on the surface of the cement basin blank obtained in the step (c) to obtain a cured basin body;
(2) coating a primer on the surface of the solidified pot body obtained in the step (1), and coating the primer for 1-3 times to obtain a primary finished product;
(3) carrying out surface sand blasting carving treatment on the primary finished product obtained in the step (2) to enable the surface of the primary finished product to form different concave-convex textures;
(4) spraying metal pigment on the pot body obtained in the step (3) and drawing to form a surface pattern;
(5) after the metal pigment is air-dried, wiping the metal pigment on the surface of the pot body by wiping cloth to enable the metal pigment on the surface of the pot body to form a special wire drawing effect;
(6) coating protective finish paint for protecting metal pigment on the surface of the pot body obtained in the step (5), coating for 1-3 times, and naturally drying;
(7) putting the pot body obtained in the step (6) into an oven in a drying environment, wherein the temperature of the oven is 80-110 ℃, and the drying time is 1-3 h;
(8) and (4) coating the surface of the pot body dried in the step (7) with nano protective paint, and air-drying to form a finished product.
3. The process for preparing a glass cement composite washbasin according to claim 2, wherein: the surface curing material in the step (1) is any one of neoprene latex, butyl latex and vinyl acetate copolymer emulsion.
4. The process for preparing a glass cement composite washbasin according to claim 2, wherein: the primer in the step (2) is epoxy seal primer.
5. The process for preparing a glass cement composite washbasin according to claim 2, wherein: the emery is sprayed in the sand blasting engraving in the step (3), and positions which do not need to be sprayed are covered by the adhesive sticker before the sand blasting engraving so as to form the specific concave-convex texture.
6. The process for preparing a glass cement composite washbasin according to claim 2, wherein: the metal pigment is any one or combination of more of aluminum powder, copper powder, zinc powder, lead powder, titanium powder and stainless steel powder, and the powder particles of the metal pigment are ground to 30-50 mu m.
7. The process for preparing a glass cement composite washbasin according to claim 2, wherein: the wiping cloth in the step (5) is scouring cloth, and the wiping frequency is 1-3 times, so that different wire drawing effects can be formed, and different antique characteristics with metal texture can be visually formed.
8. The process for preparing a glass cement composite washbasin according to claim 2, wherein: and (4) the protective finish paint in the step (6) is chlorinated rubber paint.
9. The process for preparing a glass cement composite washbasin according to claim 2, wherein: the nano protective paint in the step (7) is organic fluorine-silicon paint, the organic fluorine-silicon paint takes silicone-acrylic resin as a main film forming substance, terbinafine hydrochloride is grafted to a silicone-acrylic resin chain through free radical polymerization, the terbinafine hydrochloride and fluorocarbon resin are physically blended, and finally, nano mixed powder (TiO) is passed through2And SiO2) And (4) carrying out compounding and coating to obtain the organic fluorine-silicon coating.
10. The process for preparing a glass cement composite washbasin according to claim 1, wherein: the cement in the step c) is added with a self-luminous material, and the self-luminous material comprises blocky fluorescent stone or fluorescent powder.
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Citations (6)
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JPH0332622A (en) * | 1989-06-30 | 1991-02-13 | Kubota Corp | Bathtub |
CN2245941Y (en) * | 1996-02-14 | 1997-01-29 | 孙长松 | Glass fibre reinforced plastic and cement compound sanitary utensils |
CN102421340A (en) * | 2009-05-15 | 2012-04-18 | Seb公司 | Cooking utensil comprising a hard base made from a ceramic and/or metal and/or polymer material and a nonstick coating containing a fluorocarbon resin |
CN102605371A (en) * | 2012-03-31 | 2012-07-25 | 金甲化工企业(中山)有限公司 | Metal and plastic composite substrate surface treatment method |
CN105039963A (en) * | 2015-06-25 | 2015-11-11 | 刘瑜 | Aluminum section bar surface structure and method for compounding ceramic coating on aluminum section bar surface |
CN105598018A (en) * | 2016-01-12 | 2016-05-25 | 青岛海信移动通信技术股份有限公司 | Machining method for achieving metal texture of plastic shell with grain appearance and shell |
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2019
- 2019-12-06 CN CN201911241729.7A patent/CN110883916B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0332622A (en) * | 1989-06-30 | 1991-02-13 | Kubota Corp | Bathtub |
CN2245941Y (en) * | 1996-02-14 | 1997-01-29 | 孙长松 | Glass fibre reinforced plastic and cement compound sanitary utensils |
CN102421340A (en) * | 2009-05-15 | 2012-04-18 | Seb公司 | Cooking utensil comprising a hard base made from a ceramic and/or metal and/or polymer material and a nonstick coating containing a fluorocarbon resin |
CN102605371A (en) * | 2012-03-31 | 2012-07-25 | 金甲化工企业(中山)有限公司 | Metal and plastic composite substrate surface treatment method |
CN105039963A (en) * | 2015-06-25 | 2015-11-11 | 刘瑜 | Aluminum section bar surface structure and method for compounding ceramic coating on aluminum section bar surface |
CN105598018A (en) * | 2016-01-12 | 2016-05-25 | 青岛海信移动通信技术股份有限公司 | Machining method for achieving metal texture of plastic shell with grain appearance and shell |
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Denomination of invention: Preparation technology of glass cement composite washbasin Effective date of registration: 20221121 Granted publication date: 20210205 Pledgee: The Bank of Hangzhou Fuyang branch of the new Limited by Share Ltd. Pledgor: Hangzhou Fuyang jiatianbo Co.,Ltd. Registration number: Y2022980022574 |
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