CN110814190A - Sealing device and method after assembly of small-diameter circular tube and plug - Google Patents
Sealing device and method after assembly of small-diameter circular tube and plug Download PDFInfo
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- CN110814190A CN110814190A CN201911208276.8A CN201911208276A CN110814190A CN 110814190 A CN110814190 A CN 110814190A CN 201911208276 A CN201911208276 A CN 201911208276A CN 110814190 A CN110814190 A CN 110814190A
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- 238000007789 sealing Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 32
- 230000000903 blocking effect Effects 0.000 claims description 15
- 230000001105 regulatory effect Effects 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
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Abstract
The invention discloses a sealing device and a method after a small-diameter circular tube and a plug are assembled, wherein the device comprises a roller pressing assembly, a circular tube clamping and positioning assembly and a base; the base is provided with a first support used for mounting the roller pressing assembly and a second support used for mounting the circular tube clamping and positioning assembly; the roller pressing assembly is provided with a three-jaw type clamping device for extruding and sealing the end of the round pipe sleeved with the plug; the method comprises the steps of clamping the positioning assembly and the roller pressing assembly through the circular tube, and rolling, sealing and fixing the outer diameters of the plug and the circular tube assembly part together, so that the whole device is convenient and easy to operate, and the working efficiency and the working quality are improved.
Description
Technical Field
The invention belongs to the field of circular tube sealing, and particularly relates to a sealing device and a method after a small-diameter circular tube and a plug are assembled.
Background
After a medium is filled in the circular tube of some small-diameter circular tube products, plugs are assembled at the two ends of the circular tube to seal and fix the circular tube. And the plug and the circular tube cannot be in threaded connection, so that after the plug is sleeved into the outer diameters of the two ends of the circular tube, the outer diameter of the assembly part of the plug and the circular tube needs to be sealed and fixed in a circumferential rolling manner.
Disclosure of Invention
The invention aims to solve the problems, and provides a sealing device and a method after a small-diameter circular tube and a plug are assembled.
In order to realize the purpose, the invention adopts the technical scheme that: a sealing device after a small-diameter circular tube and a plug are assembled comprises a roller pressing assembly, a circular tube clamping and positioning assembly and a base; the base is provided with a first support used for mounting the roller pressing assembly and a second support used for mounting the circular tube clamping and positioning assembly; the roller pressing assembly is provided with a three-jaw type clamping device for extruding and sealing the end of the round pipe sleeved with the plug; the circular tube clamping and positioning assembly comprises a wrench-type drill chuck, an inner sleeve, a transmission shaft and a second hand wheel, wherein the wrench-type drill chuck is connected with the first hand wheel, the wrench-type drill chuck is coaxially connected with the inner sleeve, the inner sleeve is arranged in the transmission shaft and rotates along with the transmission shaft, one end of the transmission shaft is connected with the second hand wheel which drives the transmission shaft to rotate, and the second hand wheel is connected with a second handle; the roller pressing assembly comprises a rotating body and three-jaw type clamping devices, the three-jaw type clamping devices are arranged in the rotating body and comprise three roller sliding block devices which are arranged on a sliding block seat and can radially and synchronously slide on the sliding block seat, and one ends of the three roller sliding block devices are in elastic contact with three cambered surface grooves correspondingly arranged on the inner wall of the rotating body; the other end of the roller sliding block device is provided with a roller which can contact with the round pipe, and the middle of the wheel surface of the roller is provided with a bulge part which winds the roller for one circle; the rotating body drives the three roller sliding block devices to slide when rotating, and a first handle is arranged on the rotating body; a positioning column is arranged on a central axis of one end part of the sliding block seat, and the end part of a threaded end of the positioning column is connected with a second nut; the axis of the positioning column is collinear with the central axis of the inner sleeve; an adjusting plate for adjusting and limiting the rotation angle of the first handle is arranged at the top of the end face of the first support, and the adjusting plate is fixed on the first support through a first fixing screw when clinging to the first handle.
Preferably, the rotor is annular, three arc surface grooves are uniformly formed in the inner wall of the rotor around the circumference, and the inner arc surface axis of each arc surface groove is arranged in a manner of offsetting relative to the rotor axis; three chutes are uniformly formed in one end face of the sliding block seat around the circumference, the roller sliding block devices are arranged in the three chutes respectively, and the rotating body drives the roller sliding block devices to move in the chutes when rotating.
Preferably, the slider seat is provided with a columnar structure, and comprises a small column part and a large column part; a circular hole is formed in the circle center of the end face of the large end of the large column part, a circular groove which is larger in diameter than the circular hole and is coaxial with the circular hole is formed in the bottom of the circular hole, the circular groove is formed in the small column part, and a threaded hole is formed in the center of the bottom of the circular groove and penetrates through the small column part; the three sliding grooves are arranged on the end face of the large column part, and penetrate through the outer wall of the large column part from the inner wall of the circular hole; and a positioning column is arranged in the threaded hole.
Preferably, the roller slider device comprises a roller, a slider and a spring; the sliding block comprises a round rod part and a U-shaped seat arranged at the top of the round rod part, the roller is installed in a notch of the U-shaped seat through a wheel shaft, and two vertical surfaces of the U-shaped seat are in clearance fit with the sliding groove and can slide in the sliding groove; the round rod part is sleeved with a spring, one end of the spring abuts against an opening baffle arranged in the sliding groove, the other end of the spring abuts against a guide block which is sleeved on the bottom cylindrical surface of the round rod part and is matched with the sliding groove, and the guide block is in clearance fit with the bottom cylindrical surface of the round rod; the bottom end of the round rod part is provided with a screw hole, a first set screw is arranged in the screw hole, and a first nut which can be contacted with the bottom end of the guide block is matched on the first set screw; the roller slider device is arranged in the rotating body, and three extended first set screws of the roller slider device are in contact with the cambered surfaces of the corresponding three cambered surface grooves and can slide along the cambered surfaces.
Preferably, the roller pressing assembly further comprises an end cover, the end cover is fixed with the sliding block seat and the first support through second fixing screws, and the rotating body is rotatably arranged between the end cover and the first support.
Preferably, the first hand wheel is sleeved at one end of the wrench type drill chuck, the first hand wheel is in a gear shape, and the plane between two adjacent teeth is clamped on the wrench type drill chuck through a second set screw; the inner sleeve comprises a cylindrical part, a flat square column part and a shaft shoulder part, and the shaft shoulder part is arranged between the cylindrical part and the flat square column part; the end part of the cylindrical part of the inner sleeve is tightly propped against the Morse taper hole of the wrench type drill chuck, and the end part of the oblate column part is inserted into the oblate hole correspondingly arranged in the transmission shaft; the transmission shaft is provided with a bearing and is arranged on a second support, and two ends of a bearing mounting hole on the second support are correspondingly provided with stop sheets; and a sleeve is arranged between the support and the shaft shoulder and is fixed through a third set screw.
Preferably, the regulating plate comprises a blocking piece and a groove plate, the groove plate and the blocking piece are arranged in an L shape, an arc-shaped groove is formed in the groove plate, a first fixing screw of the regulating plate is arranged in the arc-shaped groove, the groove plate is arranged on the side face of the first support and fixed through the first fixing screw, the blocking piece is arranged on the top face of the support and can be tightly attached to a first handle, and the first handle drives the blocking piece to rotate the angle corresponding to the arc-shaped groove.
A method for sealing a small-diameter circular tube after being assembled with a plug comprises the following steps:
step 1: firstly, putting a prepared standard paired column into a roller, and rotating a first handle to clamp a protruding part arranged on the roller with a groove on the standard paired column;
step 2: adjusting the adjusting plate to be tightly attached to the first handle, and then screwing the corresponding first fixing screw;
and step 3: rotating the positioning column to ensure that the positioning column props against the standard counter column, then screwing the second nut, and taking out the standard counter column;
and 4, step 4: the circular tube with the assembled plug penetrates through the transmission shaft, the inner sleeve and the wrench type drill chuck and then abuts against the positioning column, the second handle is held to be fixed, the first hand wheel is rotated, and the workpiece is tightly clamped by the self-provided chuck in the wrench type drill chuck;
and 5: the second handle is held on one hand to rotate slowly, the first handle is rotated slowly on the other hand, so that the three rollers 9 compress the outer diameter of the circular tube gradually, when the handle is close to the blocking piece and cannot rotate, the second handle is continuously rotated for a circle and then stops, and the circumference of the assembly part of the plug and the circular tube is sealed in a rolling manner.
Step 6: and rotating the first handle in the opposite direction to enable the three rollers to gradually move outwards in the radial direction, continuously holding the second handle to be fixed, rotating the first handle in the opposite direction to loosen the workpiece, taking out the sealed circular tube, and assembling and sealing the opening of the circular tube and the plug.
The invention has the beneficial effects that:
1. the invention has compact and reasonable structure and simple principle and operation method, and can finish the rapid sealing and fixing of the pipe orifice and the plug of the small-diameter circular pipe assembled without threads with high efficiency.
2. The invention adopts the scheme that the three-jaw clamping device compresses the plug, the three-jaw clamping device comprises three roller sliding block devices capable of synchronously and radially sliding, and springs are arranged in the three roller sliding block devices, so that the three roller sliding block devices can elastically stretch and retract, a round pipe cannot be damaged, the automatic reciprocating sliding is facilitated, and the roller sliding block devices can simultaneously eject and retract in a manner similar to a cam sliding block mechanism (the contour of an arc groove is equivalent to that of a cam).
3. The invention adopts the scheme that the adjusting plate limits the rotating angle of the first handle, the rotating radian is set through the arc-shaped groove arranged on the adjusting plate, and the stopping sheet is closely contacted with the first handle to determine the rotating initial position, so that the same pressing force can be ensured every time.
4. The present invention adopts the scheme of refitting the wrench type drill chuck, changes the wrench part disassembly of the original wrench type drill chuck into the mode of rotating the first hand wheel, is convenient for operation, and simultaneously, the wrench type drill chuck can automatically clamp a workpiece.
5. The invention adopts the scheme that the roller is in contact with the workpiece, so that the periphery of the workpiece can be rolled to apply pressure when the workpiece rotates for one circle when bearing extrusion force, the seal is more comprehensive, and the friction resistance is reduced.
6. According to the invention, the scheme that the protruding part is arranged on the roller is adopted, the mounting position can be determined by matching the standard counter post with the protruding part of the roller in advance, and the coaxiality can be determined by matching the action of the positioning post, so that the assembly can be more accurate.
7. The invention adopts the scheme that eccentric cambered grooves are uniformly distributed in the rotating body and correspond to the roller sliding block device, the roller sliding block device can compress or release a workpiece by rotating the rotating body, and the operation is simple and the use is convenient.
Drawings
FIG. 1 is a cross-sectional view of the present invention.
FIG. 2 is a cross-sectional view A-A of FIG. 1 according to the present invention.
Fig. 3 is a side view of the invention shown in fig. 1.
FIG. 4 is a schematic view of a standard pair of columns of the present invention.
Fig. 5 is a schematic view of the sealed round tube of the present invention.
FIG. 6 is a schematic perspective view of a slider seat according to the present invention.
Fig. 7 is a cross-sectional view of the roller of the present invention.
Fig. 8 is a schematic perspective view of the slider of the present invention.
Fig. 9 is a schematic perspective view of the inner sleeve of the present invention.
Fig. 10 is a perspective view of the transmission shaft of the present invention.
Fig. 11 is a schematic perspective view of the present invention.
In the figure: 1. an end cap; 2. a rotating body; 3. a first nut; 4. a first set screw; 5. a guide block; 6. a spring; 7. an opening baffle; 8. a slider; 9. a roller; 10. a positioning column; 11. a second nut; 12. a wheel axle; 13. a slider seat; 14. a first set screw; 15. a first support; 16. an adjusting plate; 17. a first handle; 18. a second set screw; 19. a wrench type drill chuck; 20. a first hand wheel; 21. a second set screw; 22. a third set screw; 23. a second hand wheel; 24. a second handle; 25. a bearing; 26. a stop sheet; 27. a drive shaft; 28. an inner sleeve; 29. a third nut; 30. a sleeve; 31. a second support; 32. a base; 33. a cambered surface groove; 34. standard column alignment; 35. a plug; 36. a circular tube; 37. a chute; 131. a circular hole; 132. a circular groove; 133. a threaded hole; 81. a U-shaped seat; 82. a round bar part; 83. a shaft hole; 91. a boss portion; 271. a square shaft section; 272. a threaded shaft section; 281. a cylindrical portion; 282. a shaft shoulder; 283. a flat square column part; 341. and (4) a groove.
Detailed Description
Referring to fig. 1 to 11, the present invention has a specific structure: a sealing device after a small-diameter round pipe and a plug are assembled comprises a roller pressing assembly, a round pipe clamping and positioning assembly and a base 32; wherein, the base 32 is provided with a first support 15 for installing a roller pressing component and a second support 31 for installing a circular tube clamping and positioning component; the round tube 36 with the plug 35 at the end is arranged in the round tube clamping and positioning assembly and clamps the round tube 36 tightly, and the roller pressing assembly is provided with a three-jaw type clamping device which is used for extruding and sealing the end of the round tube 36 with the plug 35, so that the sealing position is extruded and rolled, the plug 35 is bonded with the round tube 36, and sealing is realized.
As shown in fig. 1, the circular tube clamping and positioning assembly includes a wrench-type drill chuck 19, an inner sleeve 28, a transmission shaft 27 and a second hand wheel 23, the wrench-type drill chuck 19 is connected with the first hand wheel 20, the wrench-type drill chuck 19 is coaxially connected with the inner sleeve 28, the inner sleeve 28 is arranged in the transmission shaft 27 and rotates along with the transmission shaft 27, one end of the transmission shaft 27 is connected with the second hand wheel 23 which drives the transmission shaft 27 to rotate, and the second hand wheel 23 is connected with the second handle 24; when the first hand wheel 20 is rotated, the wrench type drill chuck 19 is driven to automatically clamp the circular tube 36, and when the second hand wheel 23 is rotated, the whole circular tube is driven to rotate, because one circle of positions of plugs 35 of the circular tube 36 needs to be pressurized when the circular tube 36 is sealed, the second hand wheel 23 rotates to realize one circle of rotation of the circular tube 36.
Preferably, the first hand wheel 20 is sleeved at one end of the wrench type drill chuck 19 and fixed, the wrench type drill chuck 19 is a universal standard component, an original wrench tool is removed, and the first hand wheel is used for replacing the original wrench tool, so that the first hand wheel is convenient to rotate and clamp; the inner sleeve 28 includes a cylindrical portion 281, a flattened square post portion 283, and a shoulder portion 282, the shoulder portion 282 being disposed between the cylindrical portion 281 and the flattened square post portion 283; the end part of the cylindrical part 281 of the inner sleeve 28 is tightly propped against the Morse taper hole of the wrench type drill chuck 19, and the end part of the flat square column part 283 is inserted into a flat square inner hole correspondingly arranged in the transmission shaft 27, so that the inner sleeve 28 can rotate along with the rotation of the transmission shaft 27; the transmission shaft 27 is provided with a bearing 25 and is arranged on the second support 31, and two ends of a mounting hole of the bearing 25 on the second support 31 are correspondingly provided with stop sheets 26; a sleeve 30 is arranged between the second support 31 and the shaft shoulder 282, the sleeve 30 is fixed on the transmission shaft 27 through a third set screw 22, one end of the transmission shaft 27 abuts against the shaft shoulder 282, and the sleeve 30 is used for limiting the position of the transmission shaft 27.
Preferably, as shown in the perspective view of fig. 11, the first hand wheel 20 is provided in a gear shape, the plane between two adjacent teeth is clamped on the wrench-type drill chuck 19 by the second set screws 21, the number of the second set screws 21 is 2-3, and the wrench-type drill chuck 19 can be automatically clamped by rotating the first hand wheel 20.
Preferably, as shown in fig. 10, a threaded shaft section 272 is provided at an end of the transmission shaft 27 provided with the second hand wheel 23, the shaft section of the transmission shaft 27 provided with the threaded shaft section 272 is provided as a square shaft section 271, the side length of the square shaft section 271 is smaller than the diameter of another shaft section connected with the square shaft section 271, an inner hole of the second hand wheel 23 is provided as a square hole matched with the square shaft section 271, and a third nut 29 is mounted on the threaded shaft section 272 to lock the second hand wheel 23 after the second hand wheel 23 is mounted.
Preferably, the second handle 24 is threadedly connected to the second hand wheel 23 for ease of installation.
It should be noted that the circular tube 36 passes through the inner sleeve 28 from one end of the transmission shaft 27 and then passes through the wrench-type drill chuck 19, wherein a chuck in the wrench-type drill chuck 19 can tightly clamp a workpiece, and the end to be sealed of the workpiece is arranged in the roller pressing assembly after the workpiece is clamped.
Further, as shown in fig. 1, the roller pressing assembly includes a rotating body 2 and three-jaw type clamping devices, the three-jaw type clamping devices are arranged in the rotating body 2, the three-jaw type clamping devices include three roller slider devices which are arranged on the slider seat 13 and can slide on the slider seat 13 in a radial synchronous manner, one ends of the three roller slider devices are in elastic contact with three cambered surface grooves 33 correspondingly arranged on the inner wall of the rotating body 2, and the roller slider devices can automatically slide back and forth along with the change of the radian of the cambered surface grooves 33 to realize pressing or loosening of workpieces.
As shown in fig. 1 and 2, the rotating body 2 is annular, three arc-shaped grooves 33 are uniformly formed in the inner wall of the rotating body around the circumference, and the inner arc-shaped axis of each arc-shaped groove 33 is arranged in a manner of offsetting relative to the axis of the rotating body 2; three chutes 37 are uniformly formed in one end face of the slider seat 13 around the circumference, the roller slider devices are arranged in the three chutes 37 respectively, the rotation of the rotor 2 drives the roller slider devices to move in the chutes 37, and the three roller slider devices are located at the lowest positions of the chutes 37 at the same time when the maximum positions are loosened, so that the three roller slider devices can move synchronously.
As shown in fig. 1 and 6, the slider seat 13 is provided with a columnar structure, including a small column part and a large column part; a round hole 131 is formed in the center of the end face of the large end of the large column part, a round groove 132 which is larger in diameter than the round hole and is coaxial with the round hole is formed in the bottom of the round hole 131, the round groove 132 is arranged in the small column part, and a threaded hole 133 penetrates through the small column part at the center of the bottom of the round groove 132; three sliding grooves 37 are provided on the large column end surface, and the sliding grooves 37 penetrate the large column outer wall from the inner wall of the circular hole 131.
Further, as shown in fig. 1, a positioning column 10 is disposed in the threaded hole 133, the positioning column 10 is disposed on the central axis of the slider seat 13, the end of the threaded end of the positioning column 10 is connected to the second nut 11, the axis of the positioning column 10 is collinear with the central axis of the inner sleeve 28, and it is required to ensure that the coaxiality of the centers of the two supports is less than or equal to 0.05mm in actual work, so as to ensure that the device can accurately complete sealing.
As shown in fig. 1 and 6, the roller-slider device includes a roller 9, a slider 8 and a spring 6; the sliding block 8 comprises a round rod part 82 and a U-shaped seat 81 arranged at the top of the round rod part 82, the roller 9 is installed in a notch of the U-shaped seat 81 by passing through a shaft hole 83 through the wheel shaft 12, and two vertical surfaces of the U-shaped seat 81 are in clearance fit with the sliding groove 37 and can slide in the sliding groove 37; the round rod part 82 is sleeved with a spring 6, one end of the spring 6 is abutted against an opening baffle 7 arranged in the sliding groove 37, the other end of the spring 6 is abutted against a guide block 5 which is sleeved on the bottom cylindrical surface of the round rod part 82 and is matched with the sliding groove 37, and the guide block 5 is in clearance fit with the bottom cylindrical surface of the round rod part 82; the bottom end of the round rod part 82 is provided with a screw hole, a first set screw 4 is arranged in the screw hole, a first nut 3 which can be contacted with the bottom end of the guide block 5 is matched on the first set screw 4 and is used for the guide block 5 to limit the guide block in the chute 37, the slide block 8 is guided by the guide block 5 to be positioned in the middle of the chute 37 in the process of stretching and retracting the spring 6, and meanwhile, two vertical surfaces of the U-shaped seat 81 can also be used as guide surfaces; the roller slider device is arranged in the rotating body 2, and three extended first set screws 4 of the roller slider device are contacted with the cambered surfaces of the corresponding three cambered surface grooves 33 and can slide along the cambered surfaces.
The principle of pressing and rolling is as follows: in the process that a first set screw 4 at the bottom of the roller slider device is in contact with the cambered surface and slides, the cambered surface can extrude a roller slider spring 6 due to the change of the radian of the cambered surface groove 33, the spring 6 contracts to enable the slider 8 to be pushed out to complete extrusion, the cambered surface groove 33 is eccentrically arranged, the bottom of the roller slider device is parked at the lowest position of the cambered surface groove 33 at the starting position and is in a completely loosened state, the radians at two sides of the cambered surface groove 33 are consistent and gradually increased, so that each roller slider device moves towards two sides when the rotating body 2 is rotated, the three roller slider devices simultaneously press a workpiece, and each roller slider device simultaneously moves towards the lowest position and simultaneously loosens the workpiece when moving towards the opposite direction; because the roller 9 contacting with the workpiece is arranged on the roller sliding block device, the roller 9 can roll along the circumference of the workpiece, so the workpiece can be pressed while rotating the workpiece to press the periphery of the sealing position of the workpiece.
It should be noted that, in order to ensure that the three roller slider devices can move synchronously, the center of the arc line of the arc-shaped groove 33 is offset by a certain distance relative to the center of the circular hole 131, the offset distances of the three evenly-arranged arc-shaped grooves 33 are equal, but the offset directions are different, and meanwhile, it is required to satisfy that the central line of the arc-shaped groove 33 and the central axis of the circular rod portion 82 both point at the center of the circle and are arranged in parallel, so that the roller slider devices can be ensured to be located at the lowest point position or the highest point position of the.
As shown in fig. 1, the roller pressing assembly further includes an end cover 1, the end cover 1 is fixed to the slider holder 13 and the first holder 15 by a second fixing screw 18, and the rotator 2 is rotatably disposed between the end cover 1 and the first holder 15; the middle part of the cover plate 1 is provided with a taper hole, the bottom of the taper hole is provided with a through hole, and the outer diameter of the through hole is equal to the small diameter of the taper hole.
Preferably, as shown in fig. 7, a convex part 91 is arranged in the middle of the wheel surface of the roller 9 and surrounds the roller 9 for one circle, the roller 9 applies rolling pressure to the workpiece, and the convex part 91 is used for testing and positioning.
Preferably, as shown in fig. 1, the rotating body 2 is provided with a first handle 17, and the first handle 17 is screwed with the rotating body 2 and is arranged at the middle position of the outer wall between the arc surface grooves 33.
Preferably, as shown in fig. 1, the opening baffle 7 is U-shaped, a U-shaped bayonet matched with the opening baffle 7 is arranged in the chute 37, the U-shaped opening baffle 7 is convenient to insert, and the opening baffle 7 blocks the spring 6 to limit the spring 6.
Further, as shown in fig. 1 and 3, an adjusting plate 16 for adjusting and limiting a rotation angle of the first handle 17 is disposed at the top of the end surface of the first support 15, the adjusting plate 16 is fixed on the first support 15 through the first fixing screw 14 when clinging to the first handle 17, and the adjusting plate 16 is used for limiting the rotation angle of the first handle 17 to enable the first handle 17 to rotate at the same angle each time, wherein the angle is a preset angle and an angle capable of compressing a workpiece.
Preferably, as shown in fig. 1 and 3, the adjusting plate 16 includes a blocking plate 162 and a slot plate 161, wherein the slot plate 161 and the blocking plate 162 are arranged in an L shape, the slot plate 161 is provided with an arc slot 163, a first fixing screw 14 of the adjusting plate 16 is arranged in the arc slot 163, the slot plate 161 is arranged on the side surface of the first support 15 and is fastened by the first fixing screw 14, the blocking plate 162 is arranged on the top surface of the first support 15, the blocking plate 162 is initially attached to the first handle 17, and when the blocking plate 162 cannot move, the starting position of the first handle 17 is a completely released position; then tighten first set screw 14 again, first set screw 14 position this moment is arc wall 163 tip position, then rotates first handle 17 and drives regulating plate 16 simultaneously and rotate, and the rotation range of first handle 17 is the radian scope of arc wall 162, and when rotating to the position that compresses tightly completely when changeing motionlessly, regulating plate 16's setting makes first handle 17 can not operate excessively when rotating.
A method for sealing after assembling a small-diameter round tube and a plug, wherein a standard alignment column 34 is shown in figure 4, comprises the following steps:
step 1: firstly, placing the prepared standard paired column 34 at the position of the roller 9, and rotating the first handle 17 to enable the protruding part 91 arranged on the roller 9 to be matched with the groove 341 on the standard paired column 34 to determine the installation position of the plug 35;
step 2: adjusting an adjusting plate 16 to be tightly attached to a first handle 17, and then screwing a corresponding first fixing screw 14 to determine an initial position;
and step 3: rotating the positioning column 10 to ensure that the positioning column 10 abuts against the standard counter-column 34, then screwing the second nut 11, taking out the standard counter-column 34, determining whether the standard counter-column is coaxially arranged, and limiting the end part of the plug 35;
and 4, step 4: the round tube 36 with the plug 35 assembled penetrates through the transmission shaft 27, the inner sleeve 28 and the wrench type drill chuck 19 to prop against the positioning column 10, the second handle 24 is held to be fixed, the first hand wheel 20 is rotated, the workpiece is tightly clamped by a self-contained chuck in the wrench type drill chuck 19, and the round tube 36 is fixed;
and 5: and (3) holding the second handle 24 by one hand to rotate slowly, slowly rotating the first handle 17 by the other hand to enable the three rollers 9 to compress the outer diameter of the circular tube 36 gradually, and when the first handle 17 rotates until the first handle abuts against the stop piece 162 and cannot rotate, continuing rotating the second handle 24 for a circle and stopping, and completing the circumferential rolling sealing of the plug 35 and the circular tube 36.
Step 6: and rotating the first handle 17 in the opposite direction to enable the three rollers 9 to gradually move radially outwards, continuously holding the second handle 24 without moving, rotating the first handle 20 in the opposite direction to loosen the workpiece, taking out the sealed circular tube 36, and assembling the tube opening of the circular tube 36 and the plug 35 for sealing.
Claims (8)
1. A sealing device after a small-diameter round pipe and a plug are assembled is characterized by comprising a roller pressing assembly, a round pipe clamping and positioning assembly and a base (32); a first support (15) for mounting a roller pressing assembly and a second support (31) for mounting a circular tube clamping and positioning assembly are arranged on the base (32); a round pipe (36) with a plug (35) at the end part is arranged in the round pipe clamping and positioning assembly and clamped, and a three-jaw type clamping device for extruding and sealing the end of the round pipe (36) with the plug (35) is arranged on the roller pressing assembly;
the circular tube clamping and positioning assembly comprises a wrench type drill chuck (19), an inner sleeve (28), a transmission shaft (27) and a second hand wheel (23), wherein the wrench type drill chuck (19) is connected with the first hand wheel (20), the wrench type drill chuck (19) is coaxially connected with the inner sleeve (28), the inner sleeve (28) is arranged in the transmission shaft (27) and rotates along with the transmission shaft (27), one end of the transmission shaft (27) is connected with the second hand wheel (23) which drives the transmission shaft (27) to rotate, and the second hand wheel (23) is connected with a second handle (24);
the roller pressing assembly comprises a rotating body (2) and three-jaw type clamping devices, the three-jaw type clamping devices are arranged in the rotating body (2) and comprise three roller sliding block devices which are arranged on a sliding block seat (13) and can radially and synchronously slide on the sliding block seat (13), and one ends of the three roller sliding block devices are in elastic contact with three cambered surface grooves (33) correspondingly arranged on the inner wall of the rotating body (2); the other end of the roller sliding block device is provided with a roller (9) which can be contacted with the circular tube (36), and the middle of the wheel surface of the roller (9) is provided with a bulge (91) which winds the roller (9) for one circle; when the rotating body (2) rotates, the three roller sliding block devices are driven to slide, and a first handle (17) is arranged on the rotating body (2); a positioning column (10) is arranged on the central axis of one end part of the sliding block seat (13), and the end part of the threaded end of the positioning column (10) is connected with a second nut (11); the axis of the positioning column (10) is collinear with the central axis of the inner sleeve (28);
the top of the end face of the first support (15) is provided with an adjusting plate (16) for adjusting the rotation angle of the first handle (17), and the adjusting plate (16) is fixed on the first support (17) through a first fixing screw 14 when clinging to the first handle (17).
2. The sealing device after the small-diameter round tube and the plug are assembled according to claim 1, wherein the rotating body (2) is annular, three arc surface grooves (33) are uniformly formed in the inner wall of the rotating body around the circumference, and the inner arc surface axis of each arc surface groove (33) is arranged in a manner of offsetting relative to the axis of the rotating body (2); three spout (37) have evenly been seted up around the circumference on slider seat (13) one terminal surface, it is three in gyro wheel slider device sets up three spout (37) respectively, drive three during the rotation of rotor (2) gyro wheel slider device removes in spout (37).
3. The sealing device after the small-diameter round pipe and the plug are assembled according to claim 1, wherein the sliding block seat (13) is arranged into a columnar structure and comprises a small column part and a large column part; a round hole (131) is formed in the center of the end face of the large column part, a round groove (132) which is larger in diameter than the round hole (131) and is coaxial with the round hole (131) is formed in the bottom of the round hole (131), the round groove (132) is arranged in the small column part, and a threaded hole (133) penetrates through the small column part in the center of the bottom of the round groove (132); the three sliding grooves (37) are arranged on the end face of the large column part, and the sliding grooves (37) penetrate through the outer wall of the large column part from the inner wall of the circular hole; and a positioning column (10) is arranged in the threaded hole (133).
4. The sealing device after the small-diameter round tube and the plug are assembled according to claim 1, wherein the roller and slider device comprises a roller (9), a slider (8) and a spring (6); the sliding block (8) comprises a round rod part (82) and a U-shaped seat (81) arranged at the top of the round rod part (821), the roller (9) is installed in a notch of the U-shaped seat (81) through a wheel shaft (12), and two vertical surfaces of the U-shaped seat (81) are in clearance fit with the sliding groove (37) and can slide in the sliding groove (37); a spring (6) is sleeved on the round rod part (82), one end of the spring (6) is abutted against an opening baffle (7) arranged in the sliding groove (37), the other end of the spring (6) is abutted against a guide block (5) which is sleeved on the bottom cylindrical surface of the round rod part (821) and is matched with the sliding groove (37), and the guide block (5) is in clearance fit with the bottom cylindrical surface of the round rod part (82); the bottom end of the round rod part (82) is provided with a screw hole, a first set screw (4) is arranged in the screw hole, and a first nut (3) which can be contacted with the bottom end of the guide block (5) is matched on the first set screw (4); the roller sliding block device is arranged in the rotating body (2), and three extended first set screws (4) of the roller sliding block device are in contact with the cambered surfaces of the corresponding three cambered surface grooves (33) and can slide along the cambered surfaces.
5. The sealing device after the small-diameter round pipe and the plug are assembled according to any one of claims 1 to 4, characterized in that the roller pressing assembly further comprises an end cover (1), the end cover (1) is fixed with the slider seat (13) and the first support seat (15) through a second fixing screw (18), and the rotating body (2) is rotatably arranged between the end cover (1) and the first support seat (15).
6. The sealing device after the assembly of the small-diameter circular tube and the plug as claimed in claim 1, wherein the first hand wheel (20) is sleeved at one end of the wrench-type drill chuck (19), the first hand wheel (20) is in a gear shape, and a plane between two adjacent teeth is clamped on the wrench-type drill chuck (19) through a second set screw (21); the inner sleeve (28) comprises a cylindrical portion (281), a flat square column portion (283) and a shaft shoulder portion (282), and the shaft shoulder portion (282) is arranged between the cylindrical portion (281) and the flat square column portion (283); the end part of the cylindrical part (281) is tightly propped against the Morse taper hole of the wrench type drill chuck (19), and the end part of the flat square column part (283) is inserted into a flat square inner hole correspondingly arranged in the transmission shaft (27); the transmission shaft (27) is provided with a bearing (25) and is arranged on a second support (31), and two ends of a bearing mounting hole on the second support (31) are correspondingly provided with stop sheets (26); a sleeve (30) is arranged between the second support (31) and the shaft shoulder (282), and the sleeve (30) is fixed through a third set screw (22).
7. The sealing device after the assembly of the small-diameter round pipe and the plug according to claim 1, wherein the adjusting plate (16) comprises a blocking piece (162) and a groove plate (161), the groove plate (161) and the blocking piece (162) are arranged in an L shape, an arc-shaped groove (163) is formed in the groove plate (161), a first fixing screw (14) of the adjusting plate (16) is arranged in the arc-shaped groove (163), the groove plate (161) is arranged on the first support (15), the blocking piece (162) is arranged on the top surface of the first support (15) and can be tightly attached to the first handle (17), and the first handle (17) drives the blocking piece (162) to rotate by an angle corresponding to the radian of the arc-shaped groove (163).
8. The method for sealing after the small-diameter round tube and the plug are assembled according to claim 1, which is characterized by comprising the following steps:
step 1: firstly, putting a prepared standard alignment column (34) into a roller (9), and rotating a first handle (17) to clamp a protruding part (91) arranged on the roller (9) with a groove (341) on the standard alignment column (34);
step 2: adjusting an adjusting plate (16) to be tightly attached to a first handle (17), and then screwing a corresponding first fixing screw (14);
and step 3: rotating the positioning column (10), tightening the second nut (11) after ensuring that the positioning column (10) abuts against the standard counter column (34), and taking out the standard counter column (34);
and 4, step 4: a round pipe (36) with an assembled plug (35) penetrates through the transmission shaft (27), the inner sleeve (28) and the wrench type drill chuck (19) and then props against the positioning column (10), the second handle (24) is held without moving, the first hand wheel (20) is rotated, and a workpiece is tightly clamped by the self-provided chuck in the wrench type drill chuck (19);
and 5: holding the second handle (24) by one hand to rotate slowly, slowly rotating the first handle (17) by the other hand to enable the three rollers (9) to compress the outer diameter of the circular tube (36) gradually, when the first handle (17) cannot rotate by abutting against the blocking piece (162), continuing to rotate the second handle (24) for a circle and stopping, and finishing the circumferential rolling sealing of the assembly part of the plug (35) and the circular tube (36);
step 6: and rotating the first handle (17) in the opposite direction to enable the three rollers (9) to gradually move outwards in the radial direction, continuously holding the second handle (24) without moving, rotating the first hand wheel (20) in the opposite direction to loosen the workpiece, taking out the sealed circular tube (36), and assembling and sealing the tube opening of the circular tube (36) and the plug (35).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911208276.8A CN110814190A (en) | 2019-11-30 | 2019-11-30 | Sealing device and method after assembly of small-diameter circular tube and plug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911208276.8A CN110814190A (en) | 2019-11-30 | 2019-11-30 | Sealing device and method after assembly of small-diameter circular tube and plug |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110814190A true CN110814190A (en) | 2020-02-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911208276.8A Pending CN110814190A (en) | 2019-11-30 | 2019-11-30 | Sealing device and method after assembly of small-diameter circular tube and plug |
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| CN (1) | CN110814190A (en) |
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| CN114643306A (en) * | 2022-05-19 | 2022-06-21 | 成都成高阀门有限公司 | Valve seat pressing tool for valve |
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