CN110773796A - Automatic sawing machine - Google Patents

Automatic sawing machine Download PDF

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Publication number
CN110773796A
CN110773796A CN201911025076.9A CN201911025076A CN110773796A CN 110773796 A CN110773796 A CN 110773796A CN 201911025076 A CN201911025076 A CN 201911025076A CN 110773796 A CN110773796 A CN 110773796A
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CN
China
Prior art keywords
sawing
trolley
feeding
movable
steel bar
Prior art date
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Pending
Application number
CN201911025076.9A
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Chinese (zh)
Inventor
陈振东
其他发明人请求不公开姓名
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TJK Machinery Tianjin Co Ltd
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TJK Machinery Tianjin Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by TJK Machinery Tianjin Co Ltd filed Critical TJK Machinery Tianjin Co Ltd
Priority to CN201911025076.9A priority Critical patent/CN110773796A/en
Publication of CN110773796A publication Critical patent/CN110773796A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/10Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • B23D47/042Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for conveying work to, or discharging work from, the machine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • B23D47/045Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work feeding work into engagement with the saw blade
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • B23D47/06Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for stock of indefinite length

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

The invention belongs to the field of reinforcing steel bar processing equipment, and discloses an automatic sawing machine, which comprises: the base is provided with a walking track along the length direction; the fixed sawing mechanism is fixedly arranged at one end of the walking track and is used for sawing one end of the steel bar; the movable sawing mechanism is arranged on the walking track in a sliding mode and used for sawing the other end of the steel bar; the movable trolley is positioned between the fixed sawing mechanism and the movable sawing mechanism and is arranged on the walking track in a sliding mode, and the movable trolley can lift the reinforcing steel bars and move the reinforcing steel bars to the sawing positions of the fixed sawing mechanism and the movable sawing mechanism. The automatic sawing machine can automatically convey the steel bars to the sawing position, and can realize double-head sawing of the steel bars through the fixed sawing mechanism and the movable sawing mechanism, so that the processing quality and the processing efficiency are improved.

Description

Automatic sawing machine
Technical Field
The invention relates to the field of steel bar processing equipment, in particular to an automatic sawing machine.
Background
Currently, a steel bar production line needs to saw the steel bars according to a certain design size, and then the sawed steel bars are moved out of the production line and placed in classification so as to be sold as finished products or further processed.
The reinforcing bar saw cuts the accessible reinforcing bar saw cutter and realizes, and current reinforcing bar saw cutter is installation saw blade usually, is later by saw blade cutting reinforcing bar, and this structure saw cuts slowly, and only can the single-end saw cut, and finished product quality can't be guaranteed, and machining efficiency is low. In addition, current reinforcing bar saw cuts machine, its reinforcing bar material loading is mostly artifical material loading, and intensity of labour is big, and has the potential safety hazard.
Disclosure of Invention
The invention aims to provide an automatic sawing machine which can realize double-head sawing of reinforcing steel bars and is higher in processing efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic saw cutting machine comprising:
the base is provided with a walking track along the length direction;
the fixed sawing mechanism is fixedly arranged at one end of the walking track and is used for sawing one end of the steel bar;
the movable sawing mechanism is arranged on the walking track in a sliding mode and used for sawing the other end of the steel bar;
the movable trolley is positioned between the fixed sawing mechanism and the movable sawing mechanism and is arranged on the walking track in a sliding mode, and the movable trolley can lift the reinforcing steel bars and move the reinforcing steel bars to the sawing positions of the fixed sawing mechanism and the movable sawing mechanism.
Preferably, the steel bar jacking device comprises a movable sawing mechanism and a fixed sawing mechanism, wherein the movable sawing mechanism and the fixed sawing mechanism are arranged on the movable sawing mechanism, the fixed sawing mechanism is arranged on the fixed sawing mechanism, the feeding mechanism comprises a feeding fixed plate, a feeding motor is arranged on the feeding fixed plate, and a jacking feeding device which is driven by the feeding motor to move is used for jacking the steel bars by a preset distance, and the jacking feeding device can move to an initial placing position of the steel bars, a sawing position and a steel bar forming placing position.
Preferably, the fixed sawing mechanism comprises a fixed support, a first positioning device and a first sawing device, the fixed support is arranged on the walking track in a sliding mode, the first positioning device is located on the fixed support and used for clamping and fixing the steel bars, and the first sawing device is installed on the fixed support and used for sawing the steel bars.
Preferably, the movable sawing mechanism comprises a movable support, a second positioning device and a second sawing device, the movable support is arranged on the walking track in a sliding mode, the second positioning device is located on the movable support and used for clamping and fixing the reinforcing steel bars, and the second sawing device is installed on the movable support and used for sawing the reinforcing steel bars.
Preferably, the movable sawing mechanism further comprises a speed reducing motor mounted on the movable support, and a traveling gear driven by the speed reducing motor to rotate is meshed with a traveling rack mounted on the base.
Preferably, the first saw cut device with the second saw cut the device and all include electric putter, by electric putter drive pivoted swinging boom, install in saw cut the motor on the swinging boom, and set firmly in saw blade of saw cutting the motor output.
Preferably, the moving trolley comprises a trolley support arranged on the walking track in a sliding mode, a trolley feeding motor arranged on the trolley support, and a feeding roller which is driven by the trolley feeding motor to rotate and is positioned on the trolley support.
Preferably, the moving trolley further comprises a trolley fixing plate arranged on the trolley support, a trolley material moving motor arranged on the trolley fixing plate, and a jacking material moving device driven by the trolley material moving motor to move, wherein the jacking material moving device is used for jacking the steel bars for a preset distance, and the jacking material feeding device can move to an initial steel bar placing position, a feeding roller and a steel bar forming placing position.
Preferably, two ends of the base are respectively provided with a group of chain wheel sets, each chain wheel set comprises a rotating shaft rotatably arranged on the base, a plurality of chain wheels coaxially and fixedly connected to the rotating shaft, and chains connected to the chain wheels, and the diameters of the chain wheels are different;
in the two groups of chain wheel groups, two chain wheels with the same diameter are connected through the same chain, the chain connected with the chain wheel with the largest diameter is connected with the movable sawing mechanism and can be driven by the movable sawing mechanism to rotate, and the other chains connected with the chain wheels are connected with the movable trolley and can drive the movable trolley to move.
Preferably, the steel bar conveying mechanism comprises a conveying support which is connected with the movable sawing mechanism and is arranged on the walking track in a sliding mode, a conveying motor which is installed on the conveying support, and a plurality of conveying rollers which are driven by the conveying motor to rotate and are arranged on the conveying support at intervals, wherein the steel bars can be arranged on the conveying rollers.
Preferably, the steel bar conveying mechanism further comprises a pressing cylinder fixed on the conveying support, a pressing roller driven by the pressing cylinder to lift and rotate is used for pressing the steel bars.
Preferably, the steel bar conveying mechanism further comprises a plurality of discharging air cylinders fixed on the conveying support at intervals, a discharging plate driven by the discharging air cylinders to lift and the top of the discharging plate is an inclined plane, an inclined plate located on one side of the discharging plate and capable of being in butt joint with the inclined plane, and a material receiving bin located on one side of the inclined plate.
Preferably, the steel bar conveying mechanism further comprises an auxiliary feeding mechanism, wherein the auxiliary feeding mechanism comprises a fixed supporting roller device and a plurality of movable supporting roller devices, the fixed supporting roller devices are installed at one end of the base, the movable supporting roller devices are arranged on the walking track in a sliding mode, two adjacent movable supporting roller devices are connected through a connecting rod device and are opened and closed through the connecting rod device, one of the movable supporting roller devices is connected to the fixed supporting roller device, and the other movable supporting roller device is connected to the steel bar conveying mechanism.
The invention has the beneficial effects that: above-mentioned automatic saw cuts machine through the travelling car with the reinforcing bar jacking to remove the reinforcing bar afterwards to saw cutting the position, can realize the location of reinforcing bar automatically and carry, the location is accurate. And through fixed saw cutting mechanism and removal saw cutting mechanism, can realize saw cutting the double-end of reinforcing bar, have the potential safety hazard of avoiding, reduce advantages such as intensity of labour, improved processingquality and machining efficiency. In addition, through removing the saw cutting mechanism, can also realize the saw cutting to the reinforcing bar of different length requirements.
Drawings
FIG. 1 is a front view of an automatic saw machine of the present invention;
FIG. 2 is a top view of the automatic saw machine of the present invention;
FIG. 3 is a front view of the assembly of the fixed saw cutting mechanism and the travel rail of the present invention;
FIG. 4 is a top view of the assembly of the fixed saw cutting mechanism and the travel rail of the present invention;
FIG. 5 is an enlarged schematic view taken at A of FIG. 2 of the present invention;
FIG. 6 is a cross-sectional view A-A of the present invention as shown in FIG. 1;
FIG. 7 is a front view of the assembly of the mobile sawing mechanism and the bar feed mechanism of the present invention;
FIG. 8 is a top view of the assembly of the mobile sawing mechanism and the bar feeding mechanism according to the present invention;
FIG. 9 is a cross-sectional view B-B of the present invention as shown in FIG. 1;
FIG. 10 is a cross-sectional view C-C of the invention as shown in FIG. 1;
FIG. 11 is a cross-sectional view D-D of the present invention as shown in FIG. 1;
FIG. 12 is a cross-sectional view E-E of FIG. 1 in accordance with the present invention;
FIG. 13 is a cross-sectional view F-F of the invention as shown in FIG. 1;
FIG. 14 is a sectional view taken along line G-G of FIG. 1 in accordance with the present invention;
FIG. 15 is a front view of the auxiliary feed mechanism of the present invention;
FIG. 16 is a top view of the auxiliary feed mechanism of the present invention;
fig. 17 is a cross-sectional view H-H of the invention as shown in fig. 1.
In the figure:
1. a base; 11. a rotating shaft; 12. a sprocket; 13. a chain; 14. a waste collection basket; 15. an inverted V-shaped track; 6. leveling a rail; 17. a guide rail;
2. fixing the sawing mechanism; 21. fixing a bracket; 22. an electric push rod; 23. a rotating arm; 24. a sawing motor; 25. a saw blade; 26. a first clamp; 27. a first guide roller; 28. a first auxiliary support roller; 29. a first alignment plate; 2a, a rotating seat; 2b, a first discharging arm; 2c, aligning the raw material with the cylinder; 2d, aligning the raw material with the plate;
3. a movable sawing mechanism; 31. moving the support; 32. a reduction motor; 33. a traveling gear; 34. a second clamp; 35. a second guide roller; 36. a second auxiliary support roller; 37. a second discharge arm; 38. a first guide bearing; 39. a first V-shaped support wheel; 3a, a first supporting wheel; 3b, moving the traction frame; 3c, a first U-shaped guide bearing; 3d, moving the waste basket; 3e, a guide gear; 3f, a walking rack;
4. moving the trolley; 41. a trolley support; 42. a trolley feeding motor; 43. a feed roller; 44. a trolley fixing plate; 45. a trolley material moving motor; 46. a second V-shaped support wheel; 47. a second support wheel; 48. a trolley discharging arm; 49. a trolley traction frame; 4a, a second U-shaped guide bearing; 4b, a trolley material moving chain wheel; 4c, a trolley material moving chain; 4d, a trolley driven chain wheel; 4e, a second slide rail; 4f, mounting a trolley plate; 4g, jacking a cylinder of the trolley; 4h, lifting the trolley by a lifting plate;
5. a feeding mechanism; 51. a feeding fixing plate; 52. a feeding motor; 53. a feeding chain wheel; 54. a feeding chain; 55. a feeding driven sprocket; 56. a first slide rail; 57. a feeding mounting plate; 58. a feeding jacking cylinder; 59. a feeding jacking plate;
6. a reinforcing steel bar conveying mechanism; 61. a delivery stent; 62. a conveying motor; 63. a conveying roller; 64. a material pressing cylinder; 65. a nip roll; 66. a discharging cylinder; 67. a discharge plate; 68. an inclined plate; 69. a material receiving bin; 6a, a third V-shaped supporting wheel; 6b, a third supporting roller; 6c, conveying the traction frame; 6d, a third U-shaped guide bearing; 6e, aligning the air cylinder; 6f, a second alignment plate;
7. an auxiliary feeding mechanism; 71. a fixed support roller device; 72. moving the support roller device; 73. an auxiliary support; 74. an auxiliary roller; 75. a fixed shaft; 76. a connecting rod; 77. a rotating shaft; 78. a fourth V-shaped support wheel; 79. a fourth support wheel;
8. and (5) placing a finished product rack.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.
In the description of the present embodiment, the terms "upper", "lower", "right", etc. are used in an orientation or positional relationship based on that shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
The invention provides an automatic sawing machine which is used for automatically sawing a reinforcing steel bar material and can realize the effect of simultaneously sawing two ends. Referring to fig. 1-3, the automatic sawing and cutting machine includes a base 1, a fixed sawing and cutting mechanism 2, a movable sawing and cutting mechanism 3, a movable trolley 4, a feeding mechanism 5, a steel bar conveying mechanism 6, and an auxiliary feeding mechanism 7, wherein the auxiliary feeding mechanism 7, the steel bar conveying mechanism 6, the movable sawing and cutting mechanism 3, the movable trolley 4, and the fixed sawing and cutting mechanism 2 are all disposed on the base 1, and are specifically disposed on the base 1 in sequence along a steel bar conveying direction (a direction from top to bottom as shown in fig. 1).
As shown in fig. 3 and 4, a traveling rail is provided in the longitudinal direction of the base 1, and the movable sawing mechanism 3, the movable carriage 4, the reinforcing bar conveying mechanism 6, and the auxiliary feeding mechanism 7 can slide on the traveling rail.
A waste collecting basket 14 is arranged at the end part of the base 1, and the waste collecting basket 14 is arranged at one side of the fixed sawing mechanism 2 and is used for collecting a stub bar formed after the reinforcing steel bar is sawed by the fixed sawing mechanism 2.
A set of sprocket sets is installed at both ends of the base 1, and exemplarily, referring to fig. 5, the sprocket sets include a rotating shaft 11 rotatably installed on the base 1, a plurality of sprockets 12 coaxially fixed on the rotating shaft 11 and rotating with the rotating shaft 11, and a chain 13 connected to the sprockets 12. The diameters of a plurality of chain wheels 12 of each group of chain wheel groups are different, and between the two groups of chain wheel groups, the chain wheels 12 with the same diameters are connected through the same chain 13.
The chain 13 connected with the chain wheel 12 with the largest diameter is connected with the movable sawing mechanism 3, can be driven by the movable sawing mechanism 3 to move, and can drive the chain wheel 12 with the largest diameter to rotate through the chain 13. The chains 13 connected with the other chain wheels 12 are connected with the movable trolley 4, the movable sawing mechanism 3 drives the chain wheel 12 with the largest diameter to rotate, the chain wheel 12 with the largest diameter can drive the other chain wheels 12 to synchronously rotate, and then the chains 13 connected with the other chain wheels 12 move, and the chain 13 drives the movable trolley 4 connected with the chains to move. It will be understood that in the present embodiment, the number of the chain wheels 12 with the non-maximum diameter corresponds to the number of the traveling carriages 4, and is determined according to the number of the traveling carriages 4.
Preferably, in the present embodiment, the diameters of the plurality of sprockets 12 increase from small to large by an equal factor, specifically, taking the case where three sprockets 12 are provided, the diameter of the largest sprocket 12 among the three sprockets 12 is an integer multiple of the diameter of the middle sprocket 12, and the diameter of the middle sprocket 12 is also an integer multiple of the diameter of the smallest sprocket 12 (for example, 2 times, 3 times, etc.). Through the arrangement of the structure, the two moving trolleys 4 are taken as an example, when the moving sawing mechanism 3 and the moving trolleys 4 move to the preset positions, the walking distance ratio of the moving sawing mechanism 3 to the moving trolleys 4 is 3:2:1, namely, the moving sawing mechanism 3 and the two moving trolleys 4 are the same in distance, so that the reinforcing steel bars can be supported at equal intervals, and the problem that the reinforcing steel bars are in an arc shape when being sawed, the length of finished products is inaccurate, and the quality of the finished products is influenced is avoided.
Referring to fig. 3, 5 and 6, the fixed sawing mechanism 2 of the present embodiment includes a fixed bracket 21, a first positioning device and a first sawing device, wherein the fixed bracket 21 is fixedly installed at one end of the traveling rail, the first positioning device is located on the fixed bracket 21 and can clamp and fix the steel bar, and the first sawing device is installed on the fixed bracket 21 and can saw the steel bar.
Specifically, the first positioning device includes two first clamps 26 symmetrically mounted on the fixing bracket 21, and the two first clamps 26 are matched to clamp and fix the reinforcing steel bar. It should be noted that the center position of the two first clamps 26 is located within the sawing range of the first sawing device, that is, after the two first clamps 26 clamp and fix the steel bar, the steel bar is located within the sawing range of the first sawing device, so as to ensure that the first sawing device can saw the steel bar.
Further, the fixed sawing mechanism 2 of the present embodiment further includes two first guide rollers 27 rotatably disposed on the fixed bracket 21, each first guide roller 27 is located at one side of the first clamp 26, and a rotation axis of the first guide roller 27 is perpendicular to the fixed bracket 21. When the reinforcing bar is being carried to fixed sawing mechanism 2 department, first guide roll 27 can lead the reinforcing bar to make the reinforcing bar can be located the effective position of saw cutting.
Preferably, the fixed sawing mechanism 2 of the present embodiment further includes a first auxiliary supporting roller 28 mounted on the fixing bracket 21, and a supporting surface of the first auxiliary supporting roller 28 is located below the reinforcing steel bar, which can support the reinforcing steel bar to prevent the reinforcing steel bar from being deformed in an arc shape.
As shown in fig. 6, a first aligning plate 29 is fixedly disposed on the fixing bracket 21, the first aligning plate 29 is located on a side of the two first clamps 26 away from the first guide roller 27, and it can align the reinforcing bars, that is, when the reinforcing bars are conveyed between the two first clamps 26 and continue to move, the end portions of the reinforcing bars will abut against the first aligning plate 29, at this time, the reinforcing bars stop moving, and are aligned by the first aligning plate 29, and then the subsequent operation can be performed.
In this embodiment, the first sawing device includes an electric push rod 22 installed on the fixing support 21, and a rotating arm 23 driven by the electric push rod 22 to rotate, optionally, a rotating base 2a is installed on the fixing support 21, the middle portion of the rotating arm 23 is rotatably connected to the rotating base 2a, a sawing motor 24 is installed at the top end of the rotating arm 23, a saw blade 25 is fixedly connected to an output end of the sawing motor 24, and the saw blade 25 is used for sawing the steel bar. The rotating arm 23 is driven to rotate by the electric push rod 22, the rotating arm 23 can drive the sawing motor 24 and the saw blade 25 to swing up and down relative to the first clamp 26, and then when the sawing motor 24 swings down, the saw blade 25 can saw the steel bar. In the present embodiment, the saw blade 25 is preferably a circular saw blade, which can meet the requirement of high end face sawing requirement.
In this embodiment, a first discharging arm 2b is fixedly connected to an upper portion of one side (the left side shown in fig. 6) of the fixing bracket 21, a reinforcing steel bar placing notch is formed in the first discharging arm 2b, and a raw reinforcing steel bar can be placed in the reinforcing steel bar placing notch and supported by the reinforcing steel bar placing notch.
Referring to fig. 4 and 5, a log aligning cylinder 2c is further fixedly mounted on the fixing bracket 21, an output end of the log aligning cylinder 2c is fixedly connected with a log aligning plate 2d, the log aligning plate 2d is located on a side of the first aligning plate 29 away from the first clamp 26, and is used for aligning a log reinforcing bar located on the first discharging arm 2b, and an aligned end of the log reinforcing bar is located on a side of the first aligning plate 29 close to the first clamp 26. That is, after the raw material reinforcing bar is placed on the first discharging arm 2b, the raw material aligning cylinder 2c is extended so that the raw material aligning plate 2d abuts and pushes the end of the raw material reinforcing bar, so that the end of the raw material reinforcing bar moves to the side of the first aligning plate 29 adjacent to the first clamp 26. The interference of the original steel bar with the first aligning plate 29 when the original steel bar is conveyed to the position of the first clamp 26 is avoided, and the subsequent aligning operation of the original steel bar by the first aligning plate 29 is facilitated.
In this embodiment, it is noted that the scrap collecting basket 14 is located on one side of the first sawing device (the right side in fig. 4) to collect the scrap.
Above-mentioned removal saw cuts mechanism 3 and slides and arrange in on the walking track, it can realize sawing the double-end of reinforcing bar with fixed saw cuts mechanism 2 cooperation. As shown in fig. 7-10, the movable sawing mechanism 3 includes a movable support 31, a second positioning device and a second sawing device, wherein the movable support 31 is slidably disposed on the traveling rail, the second positioning device is disposed on the movable support 31 and can clamp and fix the steel bar, and the second sawing device is mounted on the movable support 31 and can saw the steel bar.
Illustratively, as shown in fig. 8, the second positioning device includes two second clamps 34 symmetrically mounted on the movable bracket 31, and the two second clamps 34 are cooperatively capable of clamping and fixing the reinforcing steel bar. It should be noted that the center position of the two second clamps 34 is located within the sawing range of the second sawing device, that is, after the two second clamps 34 clamp and fix the steel bar, the steel bar is located within the sawing range of the second sawing device, so as to ensure that the second sawing device can saw the steel bar.
Further, the mobile sawing mechanism 3 of the present embodiment further includes two second guide rollers 35 rotatably disposed on the mobile bracket 31, each second guide roller 35 is located at one side of the second clamp 34, and a rotation axis of the second guide roller 35 is perpendicular to the mobile bracket 31. The reinforcing bar is when carrying to removal saw cutting mechanism 3 department, and second guide roll 35 can lead the reinforcing bar to make the reinforcing bar can be located the effective position of saw cutting.
Preferably, the mobile sawing mechanism 3 of the present embodiment further includes a second auxiliary supporting roller 36 mounted on the mobile bracket 31, and a supporting surface of the second auxiliary supporting roller 36 is located below the reinforcing steel bar, which can perform auxiliary supporting on the reinforcing steel bar to avoid arc deformation of the reinforcing steel bar. Meanwhile, the first auxiliary supporting roller 28 of the fixed sawing mechanism 2 is matched to effectively ensure the stable support of the steel bars and avoid the deformation of the steel bars.
In this embodiment, as shown in fig. 7 and 10, the second sawing device includes an electric push rod 22 mounted on a movable support 31, a rotating arm 23 driven by the electric push rod 22 to rotate, and optionally, a rotating base 2a mounted on the movable support 31, a middle portion of the rotating arm 23 rotatably connected to the rotating base 2a, a sawing motor 24 mounted at a top end of the rotating arm 23, a saw blade 25 fixedly connected to an output end of the sawing motor 24, the saw blade 25 being used for sawing the steel bar. The rotating arm 23 is driven to rotate by the electric push rod 22, the rotating arm 23 can drive the sawing motor 24 and the saw blade 25 to swing up and down relative to the second clamp 34, and when the sawing motor 24 swings down, the saw blade 25 can saw the steel bar.
In this embodiment, a second discharging arm 37 is fixedly connected to an upper portion of one side (the left side shown in fig. 10) of the movable bracket 31, a reinforcing steel bar placing notch is formed in the second discharging arm 37, and the raw reinforcing steel bar can be placed in the reinforcing steel bar placing notch and supported by the reinforcing steel bar placing notch.
In this embodiment, the movable sawing mechanism 3 further includes a reduction motor 32 mounted on the movable bracket 31, the reduction motor 32 is connected to a traveling gear 33 in a driving manner, the traveling gear 33 is engaged with a traveling rack 3f mounted on the base 1, and the entire movable sawing mechanism 3 can move on the traveling track by engagement of the traveling gear 33 and the traveling rack 3 f. Preferably, a first guide bearing 38 may be further provided at the bottom of the moving bracket 31, and the first guide bearing 38 rolls on the side of the traveling rack 3f where no teeth are provided.
Further, in this embodiment, the movable bracket 31 is further provided with a guide gear 3e, the guide gear 3e is rotatably disposed on the movable bracket 31 through a gear shaft, and the guide gear 3e can be meshed with the traveling rack 3f, so as to improve the stability of the movable sawing mechanism 3 during movement.
In order to make the movement of the movable sawing mechanism 3 more stable, the traveling track of the present embodiment includes an inverted V-shaped track 15 and a flat track 16, and the bottom of the movable bracket 31 is provided with a first V-shaped support wheel 39 slidably disposed on the inverted V-shaped track 15 and a first support wheel 3a slidably disposed on the flat track 16. Through above-mentioned structure, can ensure to remove and can not take place to rock when sawing mechanism 3 removes, improve the precision that the reinforcing bar saw cut.
Furthermore, in this embodiment, a movable traction frame 3b is further disposed on one side of the movable bracket 31, and the movable traction frame 3b is connected to a chain 13 connected to the largest sprocket 12 in the sprocket set, so as to drive the chain 13 to move together when the movable bracket 31 moves. Optionally, a first U-shaped guiding bearing 3c may be further disposed on the movable traction frame 3b, and the first U-shaped guiding bearing 3c rolls on a guiding rail 17 (in a rod shape) on the base 1 to avoid the deviation of the movable sawing mechanism 3.
In this embodiment, above-mentioned remove saw cut mechanism 3 is still including removing waste basket 3d, and this remove waste basket 3d can slide on removing support 31 to remove to the inboard when saw cutting, collect with the stub bar after the reinforcing bar saw cutting, when not saw cutting, remove waste basket 3d then can remove outside removing support 31, so that handle the waste material in removing waste basket 3 d.
The feeding mechanisms 5 are provided with two groups, wherein one group of feeding mechanisms 5 is arranged on the fixed sawing mechanism 2, and the other group of feeding mechanisms 5 is arranged on the movable sawing mechanism 3. This feed mechanism 5 can be with the predetermined distance of reinforcing bar jacking, and can with the reinforcing bar initial placement position department (the breach department is placed to the reinforcing bar of first blowing arm 2b and second blowing arm 37 promptly) the reinforcing bar remove to saw cut the position (the clamping position of two first clamps 26 and the clamping position of two second clamps 34 promptly) and with the reinforcing bar removal of saw cutting the position department to the reinforcing bar shaping and place the position (the position of this position for placing the reinforcing bar after saw cutting, this position department is provided with finished product rack 8 (shown in fig. 6), the reinforcing bar after saw cutting can be placed on finished product rack 8).
Referring to fig. 3, 4, 6 and 9, the feeding mechanism 5 includes a feeding fixing plate 51, the feeding fixing plate 51 is fixedly mounted on the fixing bracket 21 or the moving bracket 31, a feeding motor 52 is fixedly mounted on the feeding fixing plate 51, an output end of the feeding motor 52 is connected to a feeding sprocket 53, the feeding sprocket 53 is connected to a feeding driven sprocket 55 through a feeding chain 54, and the feeding driven sprocket 55 is rotatably mounted on the feeding fixing plate 51. Above-mentioned 54 fixedly connected with jacking loading attachment of feed chain drives feed chain 54 through material loading motor 52 and removes, and feed chain 54 then drives jacking loading attachment and removes, and jacking loading attachment then can remove the reinforcing bar of reinforcing bar initial placement position department to saw cutting position department, perhaps will saw cutting the reinforcing bar of position department and remove to the reinforcing bar shaping and place position department.
In this embodiment, as shown in fig. 6 and 9, the jacking and feeding device includes a first slide rail 56 mounted on the feeding fixing plate 51, a feeding mounting plate 57 slidably disposed on the first slide rail 56 and fixed to the feeding chain 54, a feeding jacking cylinder 58 mounted on the feeding mounting plate 57, and two feeding jacking plates 59 driven by the feeding jacking cylinder 58 to be lifted simultaneously and symmetrically disposed. The distance between the two loading jacking plates 59 is equal to the distance between the initial placement position of the steel bars and the sawing position, and is also equal to the distance between the sawing position and the steel bar forming placement position.
When the steel bars are not fed, the two feeding jacking plates 59 are respectively positioned below the initial placing position and the sawing position of the steel bars. When the reinforcing bar needs to be loaded, at first, the material loading jacking cylinder 58 drives the material loading jacking plate 59 to jack the original reinforcing bar at the position where the reinforcing bar is initially placed for a certain distance, then the material loading motor 52 drives the material loading chain 54 to move, and the material loading chain 54 drives the material loading mounting plate 57 to move, so that the material loading jacking cylinder 58 and the material loading jacking plate 59 on the material loading jacking plate move, and finally the material loading jacking plate 59 at the position where the original reinforcing bar is initially placed drives the original reinforcing bar to move to the position where the reinforcing bar is sawn, and the material loading jacking plate 59 at the position where the original steel bar is sawn moves to the position where the reinforcing bar is formed. The loading jacking cylinder 58 then drives the loading jacking plate 59 to descend, and the steel bars are placed at the sawing position. And then the feeding motor 52 drives the feeding mounting plate 57, the feeding jacking cylinder 58 and the feeding jacking plate 59 to move to the original position.
After the reinforcing steel bar is sawed, the feeding jacking cylinder 58 drives the feeding jacking plate 59 to jack the reinforcing steel bar at the sawing position for a certain distance, the feeding motor 52 drives the feeding chain 54 to move, the feeding chain 54 drives the feeding mounting plate 57 to move, the feeding jacking cylinder 58 and the feeding jacking plate 59 on the feeding jacking cylinder move, and finally the feeding jacking plate 59 located at the sawing position moves to the reinforcing steel bar forming placement position. And then the feeding jacking cylinder 58 drives the feeding jacking plate 59 to descend, and the sawed steel bars are placed on the finished product placing rack 8 at the steel bar forming placing position. And then the feeding motor 52 drives the feeding mounting plate 57, the feeding jacking cylinder 58 and the feeding jacking plate 59 to move to the original position.
It should be noted that, in this embodiment, while one steel bar is cut and moved to the steel bar forming placement position by the loading lifting plate 59, another original steel bar located at the steel bar initial placement position may be moved to the cutting position synchronously, so as to achieve continuous steel bar cutting. Specifically, treat that a former material reinforcing bar accomplishes the saw cutting back, two material loading jacking boards 59 are with the former material reinforcing bar of reinforcing bar initial placement position department and the reinforcing bar jacking certain distance after saw cutting position department saw cutting respectively, material loading motor 52 drive material loading chain 54 removes, material loading chain 54 drives material loading mounting panel 57 and removes, make material loading jacking cylinder 58 and material loading jacking board 59 on it remove, and finally make the material loading jacking board 59 that is located reinforcing bar initial placement position department drive former material reinforcing bar and remove to saw cutting position department, the material loading jacking board 59 that is located saw cutting position department drives the reinforcing bar synchronous motion after saw cutting to reinforcing bar shaping and places position department. The material loading jacking cylinder 58 drives the material loading jacking plate 59 to descend, the original steel bars are placed in the sawing position to wait for sawing, the steel bars after sawing are placed on the finished product placing frame 8 at the steel bar forming placing position, and then the steel bars after sawing on the finished product placing frame 8 can be transferred to the next procedure for subsequent processing operation.
In this embodiment, it should be noted that the feeding jacking cylinder 58 can be replaced by a jacking cylinder, a linear motor, and other linear driving components, and can also realize the jacking operation of the reinforcing steel bars.
As shown in fig. 11 and 12, the moving cart 4 includes a cart support 41, a cart feeding motor 42, a feeding roller 43, a cart fixing plate 44, a cart moving motor 45, and a jacking moving device, wherein:
the trolley bracket 41 is slidably arranged on the walking track, and optionally, the bottom of the trolley bracket 41 is provided with a second V-shaped supporting wheel 46 slidably arranged on the inverted V-shaped track 15 and a second supporting wheel 47 slidably arranged on the flat track 16. Through the structure, the moving trolley 4 can be ensured not to shake when moving, and the precision of steel bar sawing is improved.
Install dolly blowing arm 48 on dolly support 41, this dolly blowing arm 48 is relative and is established with the position of first blowing arm 2b and second blowing arm 37, and is equipped with the reinforcing bar on this dolly blowing arm 48 and places the breach, and former material reinforcing bar can be placed in this reinforcing bar and place in the breach and by its support. In this embodiment, the position of the gap for placing the steel bar is the initial position for placing the steel bar.
Furthermore, a trolley traction frame 49 is further provided on one side of the trolley support 41, and the trolley traction frame 49 is connected to the chain 13 connected to the chain wheel 12 except the chain wheel 12 with the largest diameter in the chain wheel set, so that the chain 13 can be driven to move together when the trolley support 41 moves. Optionally, a second U-shaped guide bearing 4a may also be provided on the trolley traction frame 49, the second U-shaped guide bearing 4a rolling on the guide rail 17 to avoid the running of the travelling trolley 4.
The trolley feeding motor 42 is installed on the trolley support 41, the output end of the trolley feeding motor 42 is connected to the feeding roller 43 through a chain wheel and chain structure in a driving mode, the feeding roller 43 is installed at the top of the trolley support 41, the reinforcing steel bars can be placed on the feeding roller 43, the feeding roller 43 is driven to rotate through the trolley feeding motor 42, and the feeding roller 43 can convey the reinforcing steel bars to the fixed sawing mechanism 2. In this embodiment, the feeding roller 43 is disposed opposite to the clamping position of the two first clamps 26 of the fixed saw-cutting mechanism 2 and the clamping position of the two second clamps 34 of the movable saw-cutting mechanism 3 to ensure that the steel bars are in a straight line.
The trolley fixing plate 44 is fixedly mounted on the trolley support 41, the trolley material moving motor 45 is fixedly mounted on the trolley fixing plate 44, the output end of the trolley material moving motor 45 is connected with a trolley material moving chain wheel 4b, the trolley material moving chain wheel 4b is connected with a trolley driven chain wheel 4d through a trolley material moving chain 4c, and the trolley driven chain wheel 4d is rotatably mounted on the trolley fixing plate 44. Above-mentioned dolly moves material chain 4c fixedly connected with jacking and moves material device, moves material motor 45 through the dolly and drives the dolly and move material chain 4c and remove, and the dolly moves material chain 4c and then drives the jacking and moves material device and remove, and the jacking moves the material device and then can remove the reinforcing bar of reinforcing bar initial placement position department to feed roll 43 on, perhaps removes the reinforcing bar on the feed roll 43 to reinforcing bar shaping and places position department.
In this embodiment, as shown in fig. 12, the jacking and material moving device includes a second slide rail 4e installed on the trolley fixing plate 44, a trolley mounting plate 4f slidably disposed on the second slide rail 4e and fixed to the trolley material moving chain 4c, two trolley jacking cylinders 4g installed on the trolley mounting plate 4f, and a trolley jacking plate 4h fixedly connected to the trolley jacking cylinders 4 g. The distance between the two trolley jacking plates 4h is equal to the distance between the initial placing position of the reinforcing steel bars and the feeding roller 43, and is also equal to the distance between the feeding roller 43 and the reinforcing steel bar forming placing position. When the reinforcing steel bar is not moved, the two trolley jacking plates 4h are respectively positioned below the initial reinforcing steel bar placing position and the feeding roller 43. When the reinforcing steel bar needs to be moved, firstly, the trolley jacking cylinder 4g drives the trolley jacking plate 4h to jack the reinforcing steel bar at the initial position for a certain distance, then the trolley material moving motor 45 drives the trolley material moving chain 4c to move, and the trolley material moving chain 4c drives the trolley mounting plate 4f to move, so that the trolley jacking cylinder 4g and the trolley jacking plate 4h on the trolley jacking plate move, finally, the trolley jacking plate 4h at the initial position for the original reinforcing steel bar drives the original reinforcing steel bar to move to the feeding roller 43, and the trolley jacking plate 4h at the original feeding roller 43 moves to the reinforcing steel bar forming position. Then the trolley jacking cylinder 4g drives the trolley jacking plate 4h to descend, and the steel bars are placed on the feeding roller 43. Then the trolley material moving motor 45 drives the trolley mounting plate 4f, the trolley jacking cylinder 4g and the trolley jacking plate 4h to move to the original position.
After the reinforcing steel bar is sawed, the trolley jacking cylinder 4g drives the trolley jacking plate 4h to jack the reinforcing steel bar at the position of the feeding roller 43 for a certain distance, the trolley material moving motor 45 drives the trolley material moving chain 4c to move, the trolley material moving chain 4c drives the trolley mounting plate 4f to move, the trolley jacking cylinder 4g and the trolley jacking plate 4h on the trolley jacking plate move, and finally the trolley jacking plate 4h at the position of the feeding roller 43 drives the reinforcing steel bar after sawing to move to the reinforcing steel bar forming and placing position. And then the trolley jacking cylinder 4g drives the trolley jacking plate 4h to descend, and the sawed steel bars are placed on a finished product placing frame 8 at the steel bar forming placing position. Then the trolley material moving motor 45 drives the trolley mounting plate 4f, the trolley jacking cylinder 4g and the trolley jacking plate 4h to move to the original position.
It should be noted that, in this embodiment, when one steel bar is cut and moved to the steel bar forming placement position by the trolley lifting plate 4h, another steel bar located at the steel bar initial placement position may be moved to the feed roller 43 synchronously, so as to realize continuous steel bar cutting. Specifically, after a reinforcing bar is sawed, two trolley jacking plates 4h respectively jack the original reinforcing bar at the position where the reinforcing bar is initially placed and the reinforcing bar after the cutting of the feeding roller 43 for a certain distance, the trolley material moving motor 45 drives the trolley material moving chain 4c to move, the trolley material moving chain 4c drives the trolley mounting plate 4f to move, the trolley jacking cylinder 4g and the trolley jacking plate 4h on the trolley jacking plates move, finally the trolley jacking plate 4h located at the position where the reinforcing bar is initially placed drives the original reinforcing bar to move to the feeding roller 43, and the trolley jacking plate 4h located at the position of the feeding roller 43 synchronously drives the reinforcing bar after the cutting to move to the reinforcing bar forming placing position. And then the trolley jacking cylinder 4g drives the trolley jacking plate 4h to descend, the raw material steel bars are placed on the feeding rollers 43 to wait for sawing, and the sawed steel bars are placed on the finished product placing rack 8 at the steel bar forming placing position.
It can be understood that the trolley jacking cylinder 4g can be replaced by a jacking oil cylinder, a linear motor and other linear driving components, and the trolley jacking cylinder can also realize the jacking operation of the steel bars. In this embodiment, it should be noted that the jacking and moving of the trolley jacking plate 4h of the moving trolley 4 are synchronous with the jacking and moving of the loading jacking plate 59 of the loading mechanism 5, and the jacking distance and the moving distance are also the same, so that the synchronism of the jacking and moving of the steel bars by the loading mechanism 5 and the moving trolley 4 is ensured. In addition, when the reinforcing steel bar is moved to the first auxiliary supporting roller 28 and the second auxiliary supporting roller 36 by the feeding mechanism 5, the moving trolley 4 is synchronously matched to lift and move the reinforcing steel bar to the feeding roller 43. And then make the reinforcing bar can be by first auxiliary supporting roll 28, second auxiliary supporting roll 36 and feed roll 43 synchronous support, and fixed saw cuts equidistant the placing of mechanism 2, travelling car 4 and removal saw cuts mechanism 3, can realize the equidistance support to the reinforcing bar, can effectively avoid the reinforcing bar to take place to warp because self gravity.
As shown in fig. 7, 8, 13 and 14, the reinforcing bar conveying mechanism 6 includes a conveying bracket 61 connected to the movable sawing mechanism 3 and slidably disposed on the traveling rail, a conveying motor 62 is installed on the conveying bracket 61, the conveying motor 62 is connected to a plurality of conveying rollers 63 in a driving manner, the plurality of conveying rollers 63 are installed on the top of the conveying bracket 61 at intervals and rotatably, the conveying rollers 63 are driven to rotate by the conveying motor 62, and the reinforcing bars positioned on the conveying rollers 63 can be sequentially conveyed to the second auxiliary supporting roller 36 of the movable sawing mechanism 3, the feed roller 43 of the movable trolley 4 and the first auxiliary supporting roller 28 of the fixed sawing mechanism 2 by the conveying rollers 63. It should be noted that, in this embodiment, the movable trolley 4 plays a main role of conveying the reinforcing steel bars, and the reinforcing steel bar conveying mechanism 6 is used for assisting the movable trolley 4 to convey the longer reinforcing steel bars, that is, when the reinforcing steel bars are longer, the reinforcing steel bar conveying mechanism 6 and the movable trolley 4 simultaneously perform conveying work of the reinforcing steel bars.
In this embodiment, it should be noted that the conveying motor 62 may be provided as one, and in this case, the conveying motor 62 may be connected to all the conveying rollers 63 through a chain and sprocket structure, so as to drive all the conveying rollers 63 to rotate simultaneously. The conveying motors 62 can also be provided in plurality, each conveying motor 62 is connected with one conveying roller 63 in a driving manner, and at the moment, the plurality of conveying motors 62 are required to rotate synchronously at the same speed.
Alternatively, the bottom of the above-mentioned conveying bracket 61 of the present embodiment is provided with a third V-shaped supporting wheel 6a slidably disposed on the inverted V-shaped rail 15 and a third supporting wheel 6b slidably disposed on the flat rail 16. Through the structure, the steel bar conveying mechanism 6 can be ensured not to shake when moving, and the steel bar conveying stability is improved.
Furthermore, a conveying traction frame 6c is further disposed on one side of the conveying support 61, a third U-shaped guide bearing 6d is disposed on the conveying traction frame 6c, and the third U-shaped guide bearing 6d rolls on the guide rail 17 to prevent the steel bar conveying mechanism 6 from deviating.
Preferably, referring to fig. 7 and 13, the above-mentioned steel bar conveying mechanism 6 further includes a swaging cylinder 64 fixed on the upper portion of the conveying support 61, an output end of the swaging cylinder 64 is hinged with a swaging roller 65 rotating around its axis, the swaging cylinder 64 drives the swaging roller 65 to descend so as to compact the steel bar (which may be the original steel bar, or the steel bar remainder after sawing, which is not the stub bar, but the remaining longer steel bar, which may be used by continuing sawing), so as to achieve the purpose of auxiliary feeding.
Further, as shown in fig. 13, the reinforcing bar conveying mechanism 6 further includes a plurality of discharging cylinders 66 fixed on the conveying support 61 at intervals, specifically, one discharging cylinder 66 is provided on one side of each conveying roller 63, an output end of the discharging cylinder 66 is connected to a discharging plate 67 in a driving manner, and a top of the discharging plate 67 is an inclined slope. An inclined plate 68 mounted on the transport carriage 61 is further provided on one side of the discharge plate 67, the top of the inclined plate 68 is also inclined, and the inclination direction of the inclined surface of the inclined plate 68 is the same as the inclination direction of the inclined surface of the top of the discharge plate 67. A material receiving bin 69 attached to the side of the transport carriage 61 is provided on one side of the inclined plate 68. Through ejection of compact cylinder 66 drive play flitch 67 rise, when there is the reinforcing bar clout after the reinforcing bar saw cuts, above-mentioned play flitch 67 can be with the reinforcing bar clout jack-up on the conveying roller 63 to because the effect on the inclined plane of the slope of play flitch 67, the reinforcing bar clout can the landing to the hang plate 68 on, and finally from the hang plate 68 on the landing to receiving the feed bin 69.
In this embodiment, as shown in fig. 14, the reinforcing bar conveying mechanism 6 further includes an alignment cylinder 6e fixed on the conveying support 61, an output end of the alignment cylinder 6e is connected to a second alignment plate 6f in a driving manner, and the second alignment plate 6f is disposed on a side of the conveying support 61 close to the movable sawing mechanism 3. Through the 6f lift of alignment cylinder 6e drive second alignment board, can make reinforcing bar clout and this 6f butt of second alignment board, realize the alignment to the reinforcing bar clout to in the aforesaid ejection of compact operation (ejection of compact board 67 jacking reinforcing bar clout promptly).
As shown in fig. 15-17, the auxiliary feeding mechanism 7 includes a fixed supporting roller device 71 and a plurality of movable supporting roller devices 72, wherein the fixed supporting roller device 71 is installed at one end of the base 1, the movable supporting roller devices 72 are slidably disposed on the running track, and two adjacent movable supporting roller devices 72 are telescopically connected to each other, and one of the two movable supporting roller devices 72 is connected to the fixed supporting roller device 71, and the other is connected to the bar conveying mechanism 6. The support roller device 72 can be moved to be extended or contracted by the movement of the reinforcing bar conveying mechanism 6.
In this embodiment, each of the fixed supporting roller device 71 and the movable supporting roller device 72 includes an auxiliary bracket 73, and an auxiliary roller 74 disposed on the top of the auxiliary bracket 73 and capable of rotating, and the reinforcing steel bar is disposed on the auxiliary roller 74 and moved by the auxiliary roller 74.
The fixed support roller device 71 and the movable support roller device 72 connected with the fixed support roller device, the adjacent two movable support roller devices 72 and the reinforcing steel bar conveying mechanism 6 and the movable support roller device 72 connected with the reinforcing steel bar conveying mechanism are connected through a connecting rod device, and relative stretching and contraction can be realized through the connecting rod device. Specifically, the link device includes a fixed shaft 75 fixed to the auxiliary bracket 73, and two links 76 rotatably connected to the fixed shaft 75 at intermediate positions, wherein the two links 76 are disposed to intersect with each other. Between two adjacent auxiliary brackets 73, one end of the connecting rod 76 on one auxiliary bracket 73 is rotatably connected with one end of the connecting rod 76 on the other auxiliary bracket 73 through a rotating shaft 77. Thereby allowing a structure capable of stretching and contracting to be formed between the plurality of auxiliary brackets 73.
Optionally, the bottom of the auxiliary bracket 73 of the above-mentioned movable supporting roller device 72 of the present embodiment is provided with a fourth V-shaped supporting wheel 78 slidably disposed on the inverted V-shaped rail 15 and a fourth supporting wheel 79 slidably disposed on the flat rail 16. Through the structure, the movable supporting roller device 72 can be ensured not to shake when moving, and the stability of conveying the reinforcing steel bars is improved.
Above-mentioned supplementary feeding mechanism 7 of this embodiment, it can support former material reinforcing bar and reinforcing bar clout, prevents that former material reinforcing bar and reinforcing bar clout tail end from dragging ground, can't carry.
The automatic sawing machine of the invention has the following operation processes:
when the raw material steel bar needs to be sawed, the movable sawing mechanism 3 is controlled to move from the initial position to the designated position, in the process, the movable sawing mechanism 3 drives the movable trolley 4 (two movable trolleys 4 in the embodiment) to move to the designated position by times (namely, the distance between two adjacent movable trolleys in the movable sawing mechanism 3 and the movable trolley 4 is the same, a moving distance 3:2:1 is formed), the steel bar conveying mechanism 6 moves along with the movable sawing mechanism 3, and the auxiliary feeding mechanism 7 contracts along with the movement of the movable sawing mechanism 3, as shown in fig. 1 and 2.
After the movable sawing mechanism 3 reaches the designated position, a raw material steel bar is placed on the first discharging arm 2b of the movable sawing mechanism 3, the trolley discharging arm 48 of the movable trolley 4 and the second discharging arm 37 of the fixed sawing mechanism 2 (the specific placement mode can be manual feeding, or feeding by a feeding device, which is not described again). And then, the raw material aligning cylinder 2c on the fixed sawing mechanism 2 drives the raw material aligning plate 2d to align the raw material reinforcing steel bars and enable the end parts of the raw material reinforcing steel bars to be positioned on one side, close to the first clamp 26, of the first aligning plate 29, and after the alignment is finished, the raw material aligning cylinder 2c drives the raw material aligning plate 2d to return to the original position. In the process, the jacking and feeding device of the feeding mechanism 5 and the jacking and moving device of the movable trolley 4 are positioned below the discharging arm, so that preparation is made for subsequent jacking and moving of the original steel bars.
After the alignment of the original steel bars is finished, the feeding jacking cylinder 58 of the feeding mechanism 5 drives the feeding jacking plate 59 to jack the original steel bars to a preset distance, meanwhile, the trolley jacking cylinder 4g of the movable trolley 4 synchronously drives the trolley jacking plate 4h to jack the original steel bars to the preset distance, namely, the jacking distance of the trolley jacking plate 4h is the same as that of the feeding jacking plate 59, and the feeding jacking plate 59 on the movable sawing and cutting mechanism 3, the fixed sawing and cutting mechanism 2 and the trolley jacking plate 4h of the movable trolley 4 jack the steel bars to the preset distance together.
Then the feeding motor 52 of the feeding mechanism 5 on the movable sawing mechanism 3 and the fixed sawing mechanism 2 drives the feeding jacking plate 59 to move, so that the feeding jacking plate 59 drives the raw material steel bars to move to the sawing position (the sawing position comprises the sawing positions of the movable sawing mechanism 3 and the fixed sawing mechanism 2), meanwhile, the trolley moving motor 45 of the movable trolley 4 drives the trolley jacking plate 4h to move synchronously, so that the trolley jacking plate 4h drives the raw material steel bars to move to the feeding roller 43, namely, the moving distance of the trolley jacking plate 4h is the same as that of the feeding jacking plate 59.
After the raw material reinforcing steel bars move to the sawing position and the feeding roller 43, the feeding jacking plate 59 and the trolley jacking plate 4h are controlled to descend and move back to the original position, at the moment, the raw material reinforcing steel bars are placed on the first auxiliary supporting roller 28, the feeding roller 43 and the second auxiliary supporting roller 36, then the trolley feeding motor 42 drives the feeding roller 43 to rotate, the feeding roller 43 can convey the reinforcing steel bars to the fixed sawing mechanism 2 until the end parts of the raw material reinforcing steel bars are abutted to the first aligning plate 29, and conveying of the raw material reinforcing steel bars is stopped. After the end of the bar is abutted against the first aligning plate 29, the bar is clamped by the first clamp 26 of the fixed saw mechanism 2 and the second clamp 34 of the movable saw mechanism 3. Simultaneously with this operation, a second bar of raw material can be placed on the first discharge arm 2b of the mobile sawing mechanism 3, the trolley discharge arm 48 of the mobile trolley 4 and the second discharge arm 37 of the fixed sawing mechanism 2, as required. When the length of the raw material reinforcing bar is long, a part of the raw material reinforcing bar is placed on the conveying rollers 63 of the reinforcing bar conveying mechanism 6 and the auxiliary rollers 74 of the auxiliary conveying mechanism 7, at this time, the carriage feeding motor 42 of the traveling carriage 4 drives the conveying rollers 43 to rotate, and at the same time, the conveying rollers 63 are driven to rotate by the conveying motor 62 of the reinforcing bar conveying mechanism 6, so that the conveying rollers 43 and the conveying rollers 63 move the raw material reinforcing bar in the direction of the first aligning plate 29, and after the end of the raw material reinforcing bar is abutted to the first aligning plate 29, the conveying of the raw material reinforcing bar is stopped.
After the first clamp 26 and the second clamp 34 clamp the raw material steel bar, the sawing motors 24 of the first sawing device and the second sawing device are controlled to start and drive the saw blade 25 to rotate, and then the electric push rod 22 is controlled to extend out, so that the sawing motors 24 swing downwards, and the saw blade 25 saws the raw material steel bar. After the sawing operation is finished, the electric push rod 22 is retracted, the sawing motor 24 is swung upwards, and the saw blade 25 is moved out of the sawing position. At this time, the second raw material steel bar can be aligned through the raw material aligning plate 2d according to the requirement.
Later through material loading jacking board 59 and dolly jacking board 4h with the reinforcing bar after the saw cutting and the jacking of the second raw material reinforcing bar simultaneously predetermine the distance to remove material loading jacking board 59 and dolly jacking board 4h, make the second raw material reinforcing bar be moved to saw cutting position and feed roll 43 department, make the reinforcing bar after the saw cutting be moved to on the finished product rack 8 of reinforcing bar shaping place position department simultaneously. The loading lift plate 59 and the cart lift plate 4h are then lowered and moved to the home position.
A second bar of stock material is then aligned by the first alignment plate 29, clamped by the first and second clamps 26, 34 and subjected to a double-headed sawing operation. The specific sawing process is the same as that of the first original steel bar, and is not repeated.
In this embodiment, after the bar is sawed, the stub bar of one end of the bar is collected by the scrap collecting basket 14, and if the other end of the bar is the stub bar, the stub bar is collected by moving the scrap basket 3 d. If the other end of the raw material steel bar forms the steel bar excess material, the steel bar excess material can be reused, at the moment, the material pressing cylinder 64 of the steel bar conveying mechanism 6 drives the material pressing roller 65 to compress the steel bar excess material, and meanwhile, the alignment cylinder 6e drives the second alignment plate 6f to align the steel bar excess material. The nip cylinder 64 then drives the nip rolls 65 back into position, while the alignment cylinder 6e drives the second alignment plate 6f back into position. Afterwards, the discharging air cylinder 66 of the steel bar conveying mechanism 6 drives the discharging plate 67 to jack up the steel bar remnants on the conveying rollers 63, and the steel bar remnants can slide onto the inclined plate 68 under the action of the inclined plane of the discharging plate 67, and finally slide onto the receiving bin 69 from the inclined plate 68.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Numerous obvious variations, adaptations and substitutions will occur to those skilled in the art without departing from the scope of the invention. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (13)

1. An automatic saw cutting machine, comprising:
a base (1) provided with a traveling rail along the length direction;
the fixed sawing mechanism (2) is fixedly arranged at one end of the walking track and is used for sawing one end of the steel bar;
the movable sawing mechanism (3) is arranged on the walking track in a sliding mode and is used for sawing the other end of the steel bar;
and the moving trolley (4) is positioned between the fixed sawing mechanism (2) and the moving sawing mechanism (3) and is arranged on the walking track in a sliding manner, and the moving trolley (4) can lift the reinforcing steel bars and move the reinforcing steel bars to the sawing positions of the fixed sawing mechanism (2) and the moving sawing mechanism (3).
2. The automatic sawing machine according to claim 1, further comprising a feeding mechanism (5) installed on the movable sawing mechanism (3) and the fixed sawing mechanism (2), wherein the feeding mechanism (5) includes a feeding fixing plate (51), a feeding motor (52) installed on the feeding fixing plate (51), and a jacking feeding device driven by the feeding motor (52) to move, the jacking feeding device is used for jacking the steel bars by a preset distance, and the jacking feeding device can move to a steel bar initial placement position, the sawing position and a steel bar forming placement position.
3. The automatic sawing and cutting machine according to claim 1, characterized in that the fixed sawing and cutting mechanism (2) comprises a fixed support (21), a first positioning device and a first sawing device, the fixed support (21) is slidably arranged on the walking rail, the first positioning device is arranged on the fixed support (21) and is used for clamping and fixing the steel bar, and the first sawing device is arranged on the fixed support (21) and is used for sawing and cutting the steel bar.
4. The automatic sawing machine according to claim 3, characterized in that the mobile sawing mechanism (3) comprises a mobile bracket (31), a second positioning device and a second sawing device, the mobile bracket (31) is slidably arranged on the walking rail, the second positioning device is arranged on the mobile bracket (31) and used for clamping and fixing the steel bar, and the second sawing device is arranged on the mobile bracket (31) and used for sawing the steel bar.
5. The automatic sawing and cutting machine according to claim 4, characterized in that the moving sawing and cutting mechanism (3) further comprises a speed reducing motor (32) mounted on the moving bracket (31), a walking gear (33) driven by the speed reducing motor (32) to rotate, and the walking gear (33) is engaged with a walking rack (3f) mounted on the base (1).
6. The automatic sawing machine according to claim 4 or 5, characterized in that the first and second sawing devices each comprise an electric push rod (22), a rotating arm (23) driven by the electric push rod (22) to rotate, a sawing motor (24) mounted on the rotating arm (23), and a saw blade (25) fixed at the output end of the sawing motor (24).
7. The automatic sawing machine according to claim 1, characterized in that the moving carriage (4) comprises a carriage bracket (41) slidably disposed on the traveling rail, a carriage feed motor (42) mounted on the carriage bracket (41), and a feed roller (43) rotatably driven by the carriage feed motor (42) and located on the carriage bracket (41).
8. The automatic sawing machine according to claim 7, characterized in that the moving trolley (4) further comprises a trolley fixing plate (44) installed on the trolley support (41), a trolley material moving motor (45) installed on the trolley fixing plate (44), and a jacking material moving device driven by the trolley material moving motor (45) to move, wherein the jacking material moving device is used for jacking the steel bars for a preset distance, and the jacking material moving device can move to an initial steel bar placing position, the feeding rollers (43) and a steel bar forming placing position.
9. The automatic sawing and cutting machine according to claim 1, characterized in that a set of chain wheel set is respectively arranged at two ends of the base (1), the chain wheel set comprises a rotating shaft (11) rotatably arranged on the base (1), a plurality of chain wheels (12) coaxially and fixedly connected to the rotating shaft (11), and a chain (13) connected to the chain wheels (12), the diameter of the plurality of chain wheels (12) is different;
in the two sets of chain wheel sets, two chain wheels (12) with the same diameter are connected through the same chain (13), the chain (13) connected with the chain wheel (12) with the largest diameter is connected with the movable sawing mechanism (3), the movable sawing mechanism (3) can drive the chain (13) to rotate, and the chain (13) connected with the chain wheels (12) is connected with the movable trolley (4) and can drive the movable trolley (4) to move.
10. The automatic sawing and cutting machine according to claim 1, further comprising a reinforcing bar conveying mechanism (6), wherein the reinforcing bar conveying mechanism (6) comprises a conveying bracket (61) connected with the movable sawing and cutting mechanism (3) and slidably disposed on the traveling rail, a conveying motor (62) mounted on the conveying bracket (61), and a plurality of conveying rollers (63) driven by the conveying motor (62) to rotate and disposed on the conveying bracket (61) at intervals, and the reinforcing bar can be disposed on the conveying rollers (63).
11. The automatic sawing machine according to claim 10, characterized in that the steel bar conveying mechanism (6) further comprises a swaging cylinder (64) fixed on the conveying bracket (61), a swaging roller (65) driven by the swaging cylinder (64) to ascend and descend and capable of rotating, and the swaging roller (65) is used for pressing the steel bar.
12. The automatic sawing and cutting machine according to claim 11, characterized in that the reinforcing bar conveying mechanism (6) further comprises a plurality of discharging cylinders (66) fixed on the conveying bracket (61) at intervals, a discharging plate (67) which is driven by the discharging cylinders (66) to lift and has a slope at the top, an inclined plate (68) located at one side of the discharging plate (67) and capable of abutting against the slope, and a receiving bin (69) located at one side of the inclined plate (68).
13. The automatic sawing and cutting machine according to any one of claims 10 to 12, further comprising an auxiliary feeding mechanism (7), wherein the auxiliary feeding mechanism (7) comprises a fixed supporting roller device (71) and a plurality of movable supporting roller devices (72), the fixed supporting roller device (71) is installed at one end of the base (1), the movable supporting roller devices (72) are slidably disposed on the traveling track, and two adjacent movable supporting roller devices (72) are connected through a connecting rod device and opened and closed through the connecting rod device, and are located in two movable supporting roller devices (72) at the edge, one of the movable supporting roller devices is connected to the fixed supporting roller device (71), and the other movable supporting roller device is connected to the rebar conveying mechanism (6).
CN201911025076.9A 2019-10-25 2019-10-25 Automatic sawing machine Pending CN110773796A (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN112756692A (en) * 2020-12-25 2021-05-07 天津市中重科技工程有限公司 Cold sawing process for section steel

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CN103722238A (en) * 2013-11-22 2014-04-16 太仓威格玛机械设备有限公司 Double-head super cutting center
CN206550434U (en) * 2017-02-28 2017-10-13 广州宝联门业有限公司 A kind of sawing machine for cutting of door body section bar
CN206997917U (en) * 2017-07-07 2018-02-13 太仓倍加机械有限公司 A kind of dual-end saw
CN207326072U (en) * 2017-05-19 2018-05-08 北京博斯迈自动门科技有限公司 Novel double-end is sawed
CN209303820U (en) * 2018-12-26 2019-08-27 东莞兆发五金玻璃制品有限公司 A kind of feed device of heavy type Double-edged Incising Saw bed
CN211438347U (en) * 2019-10-25 2020-09-08 建科机械(天津)股份有限公司 Automatic saw cutting equipment

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Publication number Priority date Publication date Assignee Title
CN103722238A (en) * 2013-11-22 2014-04-16 太仓威格玛机械设备有限公司 Double-head super cutting center
CN206550434U (en) * 2017-02-28 2017-10-13 广州宝联门业有限公司 A kind of sawing machine for cutting of door body section bar
CN207326072U (en) * 2017-05-19 2018-05-08 北京博斯迈自动门科技有限公司 Novel double-end is sawed
CN206997917U (en) * 2017-07-07 2018-02-13 太仓倍加机械有限公司 A kind of dual-end saw
CN209303820U (en) * 2018-12-26 2019-08-27 东莞兆发五金玻璃制品有限公司 A kind of feed device of heavy type Double-edged Incising Saw bed
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Publication number Priority date Publication date Assignee Title
CN112756692A (en) * 2020-12-25 2021-05-07 天津市中重科技工程有限公司 Cold sawing process for section steel

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