CN110773526B - Pipe inner wall cleaning device and cleaning method - Google Patents
Pipe inner wall cleaning device and cleaning method Download PDFInfo
- Publication number
- CN110773526B CN110773526B CN201911180931.3A CN201911180931A CN110773526B CN 110773526 B CN110773526 B CN 110773526B CN 201911180931 A CN201911180931 A CN 201911180931A CN 110773526 B CN110773526 B CN 110773526B
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- wall
- recovery
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- 238000004140 cleaning Methods 0.000 title claims abstract description 344
- 238000000034 method Methods 0.000 title claims description 29
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 92
- 239000010959 steel Substances 0.000 claims abstract description 92
- 230000000694 effects Effects 0.000 claims abstract description 15
- 230000004308 accommodation Effects 0.000 claims abstract description 7
- 238000011084 recovery Methods 0.000 claims description 105
- 238000006243 chemical reaction Methods 0.000 claims description 84
- 238000003860 storage Methods 0.000 claims description 62
- 238000003756 stirring Methods 0.000 claims description 49
- 238000002955 isolation Methods 0.000 claims description 35
- 238000001125 extrusion Methods 0.000 claims description 30
- 230000001681 protective effect Effects 0.000 claims description 26
- 238000005406 washing Methods 0.000 claims description 16
- 239000012535 impurity Substances 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000010030 laminating Methods 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 5
- 238000009825 accumulation Methods 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- 241000883990 Flabellum Species 0.000 claims description 2
- 239000011257 shell material Substances 0.000 claims 58
- 238000009288 screen filtration Methods 0.000 claims 1
- 238000012546 transfer Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 description 18
- 230000006698 induction Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 5
- 238000000926 separation method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 238000011010 flushing procedure Methods 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 208000036828 Device occlusion Diseases 0.000 description 1
- 208000003443 Unconsciousness Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005202 decontamination Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/053—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
- B08B9/055—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices conforming to, or being conformable to, substantially the same cross-section of the pipes, e.g. pigs or moles
- B08B9/0553—Cylindrically shaped pigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a pipe inner wall cleaning device, and relates to the technical field of pipe inner wall cleaning. In this application, a cleaning device includes: the inside accommodation space that has of atmospheric pressure case, exchange portion set up in the atmospheric pressure case top, exchange portion includes: the converting shell is connected with the air pressure tank, converting shell one end is connected with the air pressure outlet of the air pressure tank, the converting motor is arranged above the air pressure tank, the converting shaft is connected with the converting motor, the converting block is connected with the converting shaft, the conveying part is arranged on one side of the exchanging part, and the conveying part comprises: the transfer pipe is connected with the exchange part, the pipe joint is connected with the transfer pipe, the feeding part is arranged on one side of the exchange part, the placing part is arranged on one side of the feeding part, and the cleaning part is connected with the conveying part. According to the invention, when the steel pipe is cleaned, the cleaning part and the exchange part are adopted to realize automatic moving cleaning of the steel pipe cleaning, so that the steel pipe cleaning device is suitable for steel pipes with various lengths, the cleaning efficiency is improved, meanwhile, the complexity of the device can be reduced, and a moving device suitable for the length of the steel pipe is not required to be added outside the device, so that the cleaning effect is improved.
Description
Technical Field
The invention relates to the technical field of cleaning of inner walls of pipes, in particular to a cleaning device and a cleaning method for inner walls of pipes.
Background
At present, a steel pipe can form a rolling skin during rolling, rust and welding slag can be formed in the manufacturing, storage and transportation processes and the installation processes of the steel pipe, and impurities such as dust, sand, cement, heat insulation materials and the like are coated on the steel pipe for corrosion prevention, so that the pipe diameter is reduced due to solidification of oil sludge and rust in the steel pipe after long-term use of the steel pipe without cleaning.
Therefore, high-pressure water is usually adopted to wash the inner wall of the steel pipe, high-pressure water jet stripping and cleaning are carried out on dirt on the inner surface of the pipeline, and the cleaning of the steel pipes with various lengths can be realized by using a rack to hang a mobile trolley to carry out flushing work so as to adapt to the lengths of the steel pipes. However, the waste of water is caused in the process of flushing by high-pressure water, the waste water treatment of sewage is also a large project, meanwhile, the method for realizing the mobile adaptation of the sewage to the length of the steel pipe is also added by a device when the high-pressure water flushing method is adopted, the length of the steel pipe is too long after the device is added, the adopted water pipe is also the same as the length of the steel pipe, otherwise, the whole steel pipe cannot be cleaned, the cleaning efficiency of the steel pipe cannot be effectively improved, and the waste water generated after the steel pipe is cleaned is also a big problem. Therefore, it is necessary to design a novel steel pipe inner wall cleaning device so as to overcome the problems existing in the prior art.
Disclosure of Invention
The invention aims to provide a pipe inner wall cleaning device which is used for solving the problem that more waste water generated in the process of cleaning the inner wall of a steel pipe by high pressure flushing in the prior art cannot be cleaned effectively and cannot meet the requirements of cleaning of steel pipes with all length dimensions.
In order to achieve the above purpose, the embodiment of the present application adopts the following technical scheme: a cleaning device comprising: the air pressure box is internally provided with an accommodating space for accommodating an air pressure device for generating air pressure; the exchange portion, this exchange portion sets up in this atmospheric pressure case top, and this exchange portion inside has accommodation space, and this exchange portion sets up with this atmospheric pressure case laminating, and this exchange portion includes: the conversion shell is connected with the air pressure box, the interior of the conversion shell is hollow, and one end of the conversion shell is connected with an air pressure outlet of the air pressure box; the conversion motor is arranged above the air pressure box and is connected with the conversion shell in a matched mode, and the conversion motor is used for achieving the exchange function of the exchange part; the conversion shaft is connected with the conversion motor and is driven to rotate by the conversion motor; the conversion block is connected with the conversion shaft, is arranged inside the conversion shell, is connected with the inside of the conversion shell in a matched mode, and rotates inside the conversion shell; the conveying portion, this conveying portion sets up in this exchange portion one side, and this conveying portion inside has accommodation space, and this conveying portion and this exchange portion fixed connection, this conveying portion includes: the conducting pipe is connected with the exchange part, the inside of the conducting pipe is hollow, and the conducting pipe is detachably connected with the exchange part; the pipe joint is connected with the conducting pipe and is used for connecting and fixing the pipe; the feeding part is arranged at one side of the exchange part, an accommodating space is formed in the feeding part, and the feeding part is fixedly connected with the exchange part; the placing part is arranged at one side of the feeding part, an accommodating space is formed in the placing part, the placing part is fixedly connected with the feeding part, and the placing part is used for placing articles for cleaning the pipe; and the cleaning part is connected with the conveying part, and is used for carrying out mobile cleaning along the extending direction of the pipe, and the cleaning part is used for washing and cleaning the pipe.
In the above-mentioned technical scheme, this application embodiment is through placing portion, feeding portion, exchange portion, transfer portion, pneumatic box, the composite installation of cleaning portion, decontaminate through cleaning portion to the steel pipe inner wall when wasing the steel pipe, and the debris that produces in decontaminating process can retrieve through the built-in recovery pipe of cleaning portion and deposit, retrieve partial debris and prevent that it from all remaining in the removal of steel pipe inner wall influence cleaning portion, cause inside jam, in order to improve the cleaning effect when cleaning portion washs the steel pipe inner wall, in placing portion, feeding portion, exchange portion, transfer portion, carry out secondary clearance to the steel pipe wall, the cleaning piece that sets up in placing portion can remove simultaneously with cleaning portion, can promote cleaning portion when the cleaning piece moves to the steel pipe inner wall under the pneumatic pressure that produces through the pneumatic box, realize the complete clearance of steel pipe, and in the cleaning piece removal process because cleaning piece is the laminating setting so cleaning piece can rub the steel pipe inner wall in the steel pipe inner wall and form secondary cleaning in the removal process, wash through the friction of cleaning piece and steel pipe inner wall, can also realize the cleaning of each length inner wall need not promote cleaning portion to set up the device in addition complicated degree through above-mentioned cleaning device portion.
Further, in an embodiment of the present invention, the exchanging part further includes: the pressurizing port is arranged below the conversion shell, is integrally arranged with the conversion shell and is connected with the air pressure outlet of the air pressure box; the feeding port is arranged above the conversion shell, the feeding port and the conversion shell are integrally arranged, and the feeding port is connected with the feeding part; the discharge gate, this discharge gate setting is in this conversion shell one side, and this discharge gate is perpendicular setting with this feed inlet, and this discharge gate is integrative setting with this conversion shell, and this discharge gate is connected with this transfer portion. The pressurizing port, the feeding port and the discharging port are all integrally connected with the conversion shell, and the pressurizing port, the feeding port and the discharging port are all arranged on the same peripheral surface of the conversion shell; the conversion block rotates around the circle center of the discharge hole, the main body of the conversion block is cylindrical, and the main body of the conversion shell is square. Automatic discharging of cleaning pieces in the placing part is achieved through the exchanging part, manual labor work is reduced, automatic movement of the cleaning part on the inner wall of the steel pipe can be achieved under the action of the exchanging part, accordingly complexity of an external device can be effectively reduced, and device structure is simplified.
Further, in the embodiment of the present invention, the cleaning portion can be moved inside the conductive pipe, the conductive pipe is connected to the discharge port, the conductive pipe is detachably connected to the discharge port, and the inner wall of the conductive pipe and the inner wall of the discharge port are the same size. The cleaning piece and the cleaning part are conveyed into the steel pipe through the connection of the conductive pipe and the steel pipe, and meanwhile, the outer peripheral surface of the conductive pipe can be provided with a discharging through hole capable of being sealed, so that after the steel pipe is cleaned, the used cleaning piece can automatically fall out from the discharging through hole of the conductive pipe without manual taking.
Further, in an embodiment of the present invention, the feeding portion further includes: the conveying pipe is connected with the conversion shell, and the conveying pipe is hollow; the connecting pipe is connected with the conveying pipe, the connecting pipe is detachably connected with the conveying pipe, and the inner wall of the connecting pipe and the inner wall of the conveying pipe are of the same size; the shell is connected with the connecting pipe, the shell is in fit connection with the connecting pipe, the shell is connected with the large round groove-shaped end of the connecting pipe, the shell is arranged in a hollow way, and a through hole is formed in the surface of the shell; the driving motor is connected with the shell, is arranged below the shell and is in the same plane with the upper end of the connecting pipe; the driving wheel is connected with the rotating end of the driving motor; and the driven wheel is connected with the driving wheel in a meshed manner. The connecting pipe is in a T-shaped ring shape, one end of the connecting pipe is in a big circular groove shape, the other end of the connecting pipe is a small circular through hole, and a bearing is arranged in the big circular groove shape of the connecting pipe; the bearing is provided with two bearings, the bearings are separated by the wall surface of the shell, and the bearing and the through hole are in the same axle center. The housing interior surface is also provided with a circular groove in which an auxiliary bearing is mounted, the auxiliary bearing being used for positioning the drive motor. The number of cleaning pieces can be controlled through the feeding part, so that the cleaning pieces are prevented from rushing into the exchange part, and the exchange part is prevented from being blocked.
Further, in an embodiment of the present invention, the placement section includes: a storage case disposed above the feeding part, the storage case having an accommodating space therein; the sealing cover is arranged on the upper surface of the storage shell and is in sealing connection with the storage shell; the stirring pipe is arranged inside the storage shell, one end of the stirring pipe is arranged in the storage shell, and the other end of the stirring pipe penetrates through the storage shell; the cleaning piece is arranged inside the storage shell; and the extrusion motor is arranged above the stirring pipe and is fixedly connected with the storage shell. The inside retainer plate that is provided with of this storage shell is connected this extrusion motor through this retainer plate, makes this extrusion motor keep fixed state. The stirring pipe is hollow and is connected with the extrusion motor in a matching way, and the stirring pipe and the extrusion motor are kept at the same axle center; the periphery of the stirring pipe is provided with a rectangular through hole, the through hole is used for connecting the cleaning piece, a temporary clamping ring is arranged on the inner wall of the stirring pipe, and the temporary clamping ring intercepts the cleaning piece and temporarily stores the cleaning piece in the stirring pipe. The cleaning piece is arranged in a spherical shape and is matched with the stirring pipe, the exchange part and the conveying part; the movable end of the extrusion motor is provided with an extrusion plate, the cleaning piece is pushed and pressed through the extrusion plate, and the extrusion plate is matched with the inside of the stirring pipe. The storage of a plurality of cleaning pieces is realized through the placement part, the middle of the storage is not needed to be added manually, and meanwhile, the falling number of the cleaning pieces can be completely controlled under the cooperation of the feeding part, so that the blockage of the exchange part caused by the fact that a plurality of cleaning pieces enter the exchange part is prevented, and the operation of the device is influenced.
Further, in an embodiment of the present invention, the cleaning section includes: the isolation plate is arranged inside the conducting pipe, and the surface of the isolation plate is provided with an arc concave surface; the protective cover is connected with the isolation plate, an accommodating space is formed in the protective cover, and a limiting plate is arranged in the accommodating space; the rotating motor is arranged inside the protective cover, is positioned and fixed through the limiting plate, and is arranged in the same axis with the protective cover; the placing shell is arranged on one side of the protective cover and connected with the rotating motor, and the placing shell is driven to rotate by the rotating motor; the connecting shell is connected with the placing shell, and the inside of the connecting shell is hollow; the recovery shell is fixed with the connecting shell, the inside of the recovery shell is hollow, a recovery port is arranged at the periphery of the recovery shell, and the recovery port is used for collecting waste; and the recovery pipe is connected with the recovery shell, and an accommodating space is formed inside the recovery pipe. The isolation plate is arranged in a circular shape, the outer diameter of the isolation plate is smaller than the inner wall of the conducting pipe, and the isolation plate is not contacted with the inner wall of the conducting pipe. The appearance of the protective cover is set to be a triangle upright post, an adjusting plate is arranged on the outer peripheral surface of the protective cover and is obliquely arranged with the protective cover, one end of the adjusting plate is connected with the protective cover, the other end of the adjusting plate is connected with a pulley, the pulley is attached to the inner wall of the conductive pipe and forms a support at the same time, a spring is arranged at the joint of the adjusting plate and the protective cover, and the spring is used for adjusting the inner wall of the steel pipe adapting to different sizes. A fan blade motor is arranged in the placing shell, a through hole is formed in the exterior of the placing shell, the rotating end of the fan blade motor is connected with a blade, and a recycling airflow is formed through the fan blade motor and the blade; the inside of this recovery shell is provided with the filter screen, filters debris in the air current through this filter screen, and this filter screen sets up at this flabellum motor and produces the air current end. The inside of the recovery pipe is provided with a splitter plate which is used for carrying out dispersion guide on the recovery airflow; the recovery pipe is connected with the recovery shell through a through hole in the periphery, and the surface of the flow dividing plate is provided with a through hole for airflow. The recovery port is arranged in a funnel shape and is arranged at one side of the filter screen; one end of the recovery shell is provided with a separation recovery pipe, the separation recovery pipe is arranged inside the recovery pipe, the separation recovery pipe and the recovery pipe are arranged in the same axis, two ends of the separation recovery pipe penetrate through the flow dividing plate, and a through hole is formed at the joint of the separation recovery pipe and the shell. The inner wall of the steel pipe is cleaned through the cleaning part, the cleaning part is matched with the air pressure box through the cleaning part, full-automatic movement is achieved, so that inner wall cleaning of the steel pipe with each length is achieved, impurities generated during cleaning can be recovered through the built-in recovery shell in the cleaning process, the impurities are prevented from affecting the movement of the cleaning part due to accumulation of the impurities on the inner wall of the steel pipe, and the cleaning part is blocked in the steel pipe.
Further, in an embodiment of the present invention, the cleaning part further includes: a washing shaft connected to the recovery pipe, the washing shaft having an outer periphery in contact with the conductive pipe; the storage shell is connected with the recovery shell, the storage shell is arranged on the periphery of the recovery shell, an accommodating space is arranged in the storage shell, the storage shell is round, and leakage of sundries is reduced when sundries are stored in the storage shell; the covers are arranged at two ends of the recovery pipe, and through holes are formed in the surfaces of the covers; the rotary isolation plate is connected with the recovery pipe, the rotary isolation plate is movably connected with the recovery pipe, and a rotary bearing is arranged at the joint of the rotary isolation plate and the recovery pipe. The number of the washing shafts is two, and the washing shafts drive the recovery shell to rotate through the rotating motor so as to clean the inner wall of the pipe along with the rotation. The surface of the rotary isolation plate is provided with an arc concave surface, the isolation plate is circularly arranged, the outer diameter of the isolation plate is smaller than the inner wall of the conducting pipe, and the isolation plate is not contacted with the inner wall of the conducting pipe. The rotary isolation plate of the cleaning part can also realize automatic movement of the cleaning part when the second steel pipe is cleaned, so that the cleaning part is cleaned in one direction, the reciprocating movement of the device is realized, and the cleaning efficiency is improved.
The embodiment of the invention also discloses a cleaning method, which comprises the following steps:
fixing the pipe, namely fixing the pipe at the pipe joint of the conveying part, and forming sealing arrangement on the pipe through fixing the two ends of the pipe;
the cleaning piece is put in, the cleaning piece in the storage shell is conveyed to the exchange part through the feeding part, conveyed to the conveying part through the exchange part and then contacted with the cleaning part;
when the cleaning piece is contacted with the cleaning part, the exchange part starts to rotate the rotating block, so that the connection between the air pressure device and the conveying part is realized, at the moment, the air pressure generated by the air pressure device is started to move towards the pipe in the conveying part, and the pressure of the air pressure pushes the cleaning piece to move so as to drive the cleaning part to move, so that the inner wall of the pipe is cleaned;
the pipe is replaced, after the cleaning part passes through the whole pipe, the cleaning piece and the cleaning part reach the cleaning device arranged at the other end of the pipe, at the moment, the pipe is cleaned, and the pipe is detached and replaced with the pipe to be cleaned;
repeating the steps, and repeating the steps after the pipe to be cleaned is replaced, wherein the cleaning device works alternately.
Further, the embodiment of the invention also discloses: when the conversion is moved, the pulley of the cleaning part can move on the inner wall of the pipe, meanwhile, the inner wall of the pipe is cleaned in the moving process, and sundries generated during cleaning can be recovered by the fan blade motor inside the cleaning part during cleaning, so that the cleaning part is prevented from being influenced by accumulation in the pipe.
Further, the embodiment of the invention also discloses: when the cleaning part moves for cleaning, friction is generated on the inner wall of the pipe in the pushing and moving process of air pressure, which is formed by the joint arrangement of the cleaning part and the pipe, so that secondary cleaning is performed to ensure the cleaning effect of the inner wall of the pipe.
The invention has the beneficial effects that: firstly, the cleaning device can improve the cleaning efficiency of the steel pipe in the cleaning process of the steel pipe, improve the cleaning effect of the steel pipe and realize the cleaning of the steel pipes with different lengths. First, carry out the control of quantity and prevent too much cleaning piece to the cleaning piece and fall into in the transfer part through placing portion and feed portion before the steel pipe washs, cause transfer part to block up, carry out the control of quantity to the cleaning piece through the agitator arm in the transportation of cleaning piece, when the cleaning piece needs to fall into in the transfer part, the extrusion motor that the agitator arm top set up promotes the cleaning piece downwards thereby get into in the transfer part, and under the condition that extrusion motor does not start, the cleaning piece in the agitator arm can't fall down voluntarily, simultaneously also can effectively prevent in placing portion other cleaning pieces gush into the agitator arm in, cause the jam of agitator arm, thereby realize the control to cleaning piece number through placing portion and feed portion's combination and improve whole cleaning efficiency, prevent the emergence of jam condition in the device, the cleaning piece is the spheroid that has the cleaning effect guarantees the cleaning effect of inner wall of steel pipe simultaneously. Secondly, when the cleaning piece enters the conveying part through the exchange part, the exchange part starts to seal the channel between the conveying part and the feeding part to prevent the excessive cleaning piece from falling into the conveying part, so that when the extrusion motor fails, the situation that the excessive cleaning piece does not exist in the conveying part is reduced, the blocking condition of the device is reduced, when the channel between the conveying part and the feeding part is sealed by the exchange part, the channel between the conveying part and the air pressure box is opened, at the moment, the air pressure device in the air pressure box starts to generate air pressure to be transmitted into the conveying part through the channel, and the cleaning piece in the conveying part is attached to the inner wall of a steel pipe, at the moment, the air pressure of the air pressure device can push the cleaning piece and the cleaning part to move towards one end with low air pressure, thereby realizing the automatic cleaning of the cleaning piece and the cleaning part. Thirdly, the cleaning part can realize the movement on the inner wall of the steel pipe through the pulley when the inner wall of the steel pipe is cleaned, meanwhile, the inner wall of the steel pipe is cleaned through the cleaning shaft, the cleaning shaft can clean the inner wall of the steel pipe in a rotating mode through the rotating motor, accordingly, the complete cleaning of the inner wall of the steel pipe can be realized, the sundries cleaned by the cleaning shaft can be recovered through the reflux air generated by starting the fan blade motor arranged in the cleaning part during cleaning, the sundries are prevented from falling on the inner wall of the steel pipe, the movement of the cleaning part is influenced, the collected sundries can be stored through the storage shell arranged on the cleaning part, the secondary falling of the sundries is prevented, and the cleaning effect is influenced.
Drawings
The present application is further described below with reference to the drawings and examples.
Fig. 1 is a schematic perspective view of a cleaning device according to an embodiment of the present invention.
Fig. 2 is a schematic perspective view of a placement portion of a cleaning device according to an embodiment of the present invention.
Fig. 3 is a schematic view showing an internal structure of a placement portion of the cleaning device according to the embodiment of the present invention.
Fig. 4 is a schematic view of the configuration of the feeding section of the cleaning device according to the embodiment of the present invention.
Fig. 5 is a schematic view showing an internal structure of a feeding portion of a cleaning apparatus according to an embodiment of the present invention.
Fig. 6 is a schematic view showing another internal structure of a feeding portion of a cleaning apparatus according to an embodiment of the present invention.
Fig. 7 is a schematic view showing an internal perspective structure of a feeding portion of a cleaning apparatus according to an embodiment of the present invention.
Fig. 8 is a schematic perspective view of an exchange portion of a cleaning device according to an embodiment of the present invention.
Fig. 9 is a schematic view showing the internal parts of the exchanging part of the cleaning device according to the embodiment of the invention.
Fig. 10 is a schematic view of a conveying part of a cleaning device according to an embodiment of the present invention.
Fig. 11 is a schematic view showing the internal structure of a cleaning section of the cleaning device according to the embodiment of the present invention.
Fig. 12 is an enlarged schematic view of a cleaning section of the cleaning apparatus according to the embodiment of the present invention.
Fig. 13 is a schematic view showing an internal perspective structure of an exchange portion of a cleaning apparatus according to an embodiment of the present invention.
In the accompanying drawings
Detailed Description
In order to make the objects, technical solutions, and advantages of the present invention more apparent, the embodiments of the present invention will be further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are some, but not all, embodiments of the present invention, are intended to be illustrative only and not limiting of the embodiments of the present invention, and that all other embodiments obtained by persons of ordinary skill in the art without making any inventive effort are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," "horizontal," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "a," an, "" the first, "" the second, "" the third, "" the fourth, "" the fifth, "and the sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
For purposes of brevity and description, the principles of the embodiments are described primarily by reference to examples. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. It will be apparent, however, to one of ordinary skill in the art that the embodiments may be practiced without limitation to these specific details. In some instances, well-known methods and structures have not been described in detail so as not to unnecessarily obscure the embodiments. In addition, all embodiments may be used in combination with each other.
Embodiment one:
as shown in fig. 1, 9, 10, 13, the present embodiment discloses a cleaning device including: the air pressure tank 600, the exchanging part 300, the converting case 301, the converting motor 302, the converting shaft, the converting block, the conveying part 400, the conducting pipe 402, the pipe joint 401, the feeding part 200, and the cleaning part 700. The inside accommodation space that has of pneumatic tank 600, accommodation space are used for placing the pneumatic means that produces atmospheric pressure, and exchange portion 300 sets up in pneumatic tank 600 top, and exchange portion 300 inside is the cavity, and exchange portion 300 and pneumatic tank 600 laminating set up, and exchange portion 300 includes: the conversion shell 301 is connected with the air pressure box 600, the inside of the conversion shell 301 is hollow, the lower part of the conversion shell 301 is connected with the air pressure outlet of the air pressure box 600, the conversion motor 302 is arranged above the air pressure box 600, the conversion motor 302 is connected with the conversion shell 301 in a matched mode, the conversion motor 302 is used for achieving the exchange function of the exchange part 300, the conversion shaft is connected with the conversion motor 302, the conversion shaft is driven to rotate by the conversion motor 302, the conversion block is connected with the conversion shaft, the conversion block is arranged inside the conversion shell 301 and is connected with the inside of the conversion shell 301 in a matched mode, the conversion block rotates inside the conversion shell 301, the transmission part 400 is arranged on the left side of the exchange part 300, the inside of the transmission part 400 is hollow, the transmission part 400 is fixedly connected with the exchange part 300, and the transmission part 400 comprises: the exchange portion 300 is connected to the conducting pipe 402, and the conducting pipe 402 is inside to be hollow setting, and the conducting pipe 402 is detachable connection with the exchange portion 300, and the conducting pipe 402 is inside to be supplied to the cleaning part 700 to remove, and the discharge gate 306 is connected to the conducting pipe 402, and the conducting pipe 402 is detachable connection with the discharge gate 306, and the conducting pipe 402 inner wall is the same size with the discharge gate 306 inner wall. The cleaning piece 106 and the cleaning part 700 are conveyed into the steel pipe 500 through the connection of the conducting pipe 402 and the steel pipe 500, and meanwhile, a sealable discharging through hole can be formed in the outer peripheral surface of the conducting pipe 402, so that after the steel pipe 500 is cleaned, the used cleaning piece 106 can automatically fall out of the discharging through hole of the conducting pipe 402 without manual taking. The pipe joint 401 is connected with the conducting pipe 402, the pipe joint 401 is used for connecting fixed tubular product, the feeding portion 200 is arranged above the exchanging portion 300, the inside of the feeding portion 200 is hollow, the feeding portion 200 is fixedly connected with the exchanging portion 300, the placing portion 100 is arranged above the feeding portion 200, the inside of the placing portion 100 is hollow, the placing portion 100 is fixedly connected with the feeding portion 200, the placing portion 100 is used for placing an article for cleaning the tubular product, the cleaning portion 700 is connected with the conveying portion 400, the cleaning portion 700 is used for cleaning the tubular product in a moving mode along the extending direction of the tubular product, and the cleaning portion 700 is used for cleaning the tubular product. The inside induction system that is provided with of coupling 401 detects the inside atmospheric pressure of transfer pipe 402 through induction system, prevents that transfer pipe 402 washs and to appear blockking up or atmospheric pressure unstable back transfer pipe 402 internal pressure from increasing to triggering induction system to cut off equipment operating condition, carry out equipment trouble shooting, prevent equipment damage, reduce the condition that steel pipe 500 cleaning effect is not up to standard and take place. The periphery at conduction pipe 402 still is provided with the collection passageway, the one end connection at the collection passageway is provided with the case of keeping in, thereby save the washing ball that has used through the case of keeping in, thereby carry out recovery processing secondary utilization, be provided with infrared induction in the collection passageway, after steel pipe 500 washs the completion through infrared induction, the washing ball falls into the case of keeping in through the collection passageway that sets up, can contact the infrared induction and open the airtight mouth of collection passageway and fall into the case of keeping in when falling into the case, before not falling into the washing ball in the collection passageway, the collection passageway keeps airtight state, prevent that conduction pipe 402 inside atmospheric pressure is unstable influences work efficiency, after the washing ball falls into the collection passageway, the pneumatic device in the pneumatic tank 600 also stops working, then carry out the change of steel pipe 500, wash next steel pipe 500. Through the combined installation of the placing part 100, the feeding part 200, the exchanging part 300, the conveying part 400, the pneumatic box 600 and the cleaning part 700, the inner wall of the steel pipe 500 is decontaminated through the cleaning part 700 when the steel pipe 500 is cleaned, impurities generated in the decontamination process can be recovered and stored through the recovery pipe 715 arranged in the cleaning part 700, partial impurities are recovered and prevented from being remained on the inner wall of the steel pipe 500 to influence the movement of the cleaning part 700, the inner wall of the steel pipe 500 is blocked in the movement process, in order to improve the cleaning effect when the cleaning part 700 cleans the inner wall of the steel pipe 500, the placing part 100, the feeding part 200, the exchanging part 300 and the conveying part 400 are used for carrying out secondary cleaning on the wall surface of the steel pipe 500, the cleaning part 106 arranged in the placing part 100 and the cleaning part 700 are simultaneously moved, the cleaning part 700 is pushed to move when the cleaning part 106 moves towards the inner wall of the steel pipe 500 under the pneumatic pressure generated by the pneumatic box 600, the complete cleaning of the steel pipe 500 is realized, the cleaning part 106 is in the moving process because the cleaning part 106 is attached to the inner wall of the steel pipe 500, the inner wall of the cleaning part 106 is rubbed against the inner wall of the steel pipe 500 in the moving process, the secondary cleaning is formed, the cleaning is realized, the secondary cleaning is realized through the friction of the inner wall of the cleaning part 500, the inner wall of the cleaning part 500 and the inner wall of the cleaning part is also required to be free from being pushed by the complex cleaning device 700, and the cleaning device is realized by the cleaning device 700, and the cleaning device is further capable of reducing the degree is not required to be arranged by being arranged by the cleaning device 500, and the cleaning device is required by the cleaning device is further by the cleaning device 500 through the cleaning device through the inner wall and the inner wall 500 and the cleaning device 500.
Before the steel pipe 500 is cleaned by the placing part 100 and the feeding part 200, the excessive cleaning pieces 106 are prevented from falling into the conveying part 400 by controlling the quantity of the cleaning pieces 106, the conveying part 400 is blocked, the quantity of the cleaning pieces 106 is controlled by the stirring pipe 103 in the conveying process of the cleaning pieces 106, when the cleaning pieces 106 need to fall into the conveying part 400, the cleaning pieces 106 are pushed downwards by the single extrusion machine 104 arranged above the stirring pipe 103 to enter the conveying part 400, the cleaning pieces 106 in the stirring pipe 103 cannot automatically fall under the condition that the single extrusion machine 104 is not started, meanwhile, the blocking of the stirring pipe 103 caused by the fact that the rest cleaning pieces 106 in the placing part 100 are flushed into the stirring pipe 103 can be effectively prevented, the overall cleaning efficiency is improved by controlling the quantity of the cleaning pieces 106 by the combination of the placing part 100 and the feeding part 200, the blocking condition in the device is prevented, and meanwhile, the cleaning pieces 106 are spheres with the cleaning effect and the cleaning effect of the inner wall of the steel pipe 500 are ensured
As shown in fig. 8 and 9, the exchanging section 300 further includes: the pressurization mouth 307, the feed inlet 305, the discharge gate 306, the pressurization mouth 307 sets up in conversion shell 301 below, pressurization mouth 307 is integrative setting with conversion shell 301, pressurization mouth 307 is connected with the atmospheric pressure export of atmospheric pressure case 600, feed inlet 305 sets up in conversion shell 301 top, feed inlet 305 is integrative setting with conversion shell 301, feed inlet 305 is connected with feed portion 200, the discharge gate 306 sets up in conversion shell 301 right side, the discharge gate 306 is perpendicular setting with feed inlet 305, discharge gate 306 is integrative setting with conversion shell 301, discharge gate 306 is connected with transfer portion 400. The pressurizing port 307, the feeding port 305 and the discharging port 306 are integrally connected with the conversion shell 301, and the pressurizing port 307, the feeding port 305 and the discharging port 306 are arranged on the same peripheral surface of the conversion shell 301; the conversion block rotates around the center of the discharge hole 306, the main body of the conversion block is cylindrical, and the main body of the conversion shell 301 is square. The automatic discharging of the cleaning piece 106 in the placing part 100 is realized through the exchanging part 300, the manual labor work is reduced, and the automatic movement of the cleaning part 700 on the inner wall of the steel pipe 500 can be realized under the action of the exchanging part 300, so that the complexity of an external device can be effectively reduced, and the device structure is simplified. When the cleaning member 106 enters the conveying part 400 through the exchanging part 300, the exchanging part 300 starts to seal the passage between the conveying part 400 and the feeding part 200 to prevent the excessive cleaning member 106 from falling into the conveying part 400, when the single extrusion machine 104 breaks down, the excessive cleaning member 106 is ensured not to exist in the conveying part 400, the occurrence of device blockage is reduced, when the exchanging part 300 seals the passage between the conveying part 400 and the feeding part 200, the passage between the conveying part 400 and the air pressure box 600 is opened, at the moment, the air pressure device in the air pressure box 600 starts to generate air pressure to be transmitted into the conveying part 400 through the passage, and the cleaning member 106 in the conveying part 400 is attached to the inner wall of the steel pipe 500, at the moment, the air pressure of the air pressure device pushes the cleaning member 106 and the cleaning part 700 to move towards one end with low air pressure, so that the automatic cleaning of the cleaning member 106 and the cleaning part 700 is realized, the constructional complexity of the device can be effectively reduced, and meanwhile, the device is adopted to move the steel pipes 500 with various lengths and the device can be used without depending on the length of the steel pipe 500.
As shown in fig. 4, 5, 6, and 7, the feeding portion 200 further includes: a conveying pipe 202, a connecting pipe 208, a shell 201, a driving motor 203, a driving wheel 205 and a driven wheel 204. The transfer shell 301 is connected to the conveyer pipe 202, the inside cavity that is of conveyer pipe 202 sets up, conveyer pipe 202 is connected to connecting pipe 208, connecting pipe 208 is detachable connection with conveyer pipe 202, connecting pipe 208 inner wall is same size with conveyer pipe 202 inner wall, shell 201 connects connecting pipe 208, shell 201 is the laminating with connecting pipe 208 and is connected, shell 201 links to each other with the great circle flute profile end of connecting pipe 208, shell 201 inside is the cavity setting, shell 201 surface is opened there is circular through-hole, driving motor 203 connects shell 201, driving motor 203 sets up in the below of shell 201, driving motor 203 is the coplanar with connecting pipe 208 upper end, the rotation end of driving motor 203 is connected to the action wheel 205, driven wheel 204 and action wheel 205 meshing are connected. The connecting pipe 208 is in a T-shaped ring shape, one end of the connecting pipe 208 is in a big circular groove shape, the other end of the connecting pipe 208 is in a small circular through hole, and a bearing 206 is arranged in the big circular groove shape of the connecting pipe 208; the number of the bearings 206 is two, the bearings 206 are separated by the wall surface of the housing 201, and the bearings 206 and the through holes are coaxial. The housing 201 is also provided with a circular groove on its inner surface, in which an auxiliary bearing 207 is mounted, the auxiliary bearing 207 being used for positioning the drive motor 203. The number of cleaning members 106 can be controlled by the feeding portion 200, and the cleaning members 106 can be prevented from flowing into the exchanging portion 300, which can cause clogging of the exchanging portion 300.
As shown in fig. 2 and 3, the placement unit 100 includes: a storage shell 102, a sealing cover 101, a stirring tube 103, a cleaning piece 106 and a single extrusion machine 104. The storage shell 102 is arranged above the feeding part 200, the inside of the storage shell 102 is hollow, the sealing cover 101 is arranged on the upper surface of the storage shell 102, the sealing cover 101 is in sealing connection with the storage shell 102, the stirring pipe 103 is arranged inside the storage shell 102, one end of the stirring pipe 103 is arranged inside the storage shell 102, the other end of the stirring pipe 103 penetrates through the storage shell 102, the cleaning piece 106 is arranged inside the storage shell 102, the single extrusion machine 104 is arranged above the stirring pipe 103, and the single extrusion machine 104 is fixedly connected with the storage shell 102. The inside of the storage case 102 is provided with a fixing ring, and the pressing single machine 104 is connected through the fixing ring, so that the pressing single machine 104 is kept in a fixed state. The stirring pipe 103 is arranged in a hollow way, the stirring pipe 103 is connected with the single extrusion machine 104 in a matched way, and the stirring pipe 103 and the single extrusion machine 104 are arranged in the same axis; the periphery of stirring pipe 103 is opened there is the rectangle through-hole, and the through-hole is used for connecting cleaning member 106, is provided with temporary snap ring at stirring pipe 103 inner wall, and temporary snap ring forms the interception to cleaning member 106, with cleaning member 106 temporary storage in stirring pipe 103 inside. The cleaning piece 106 is arranged in a sphere shape, and the cleaning piece 106 is matched with the stirring pipe 103, the exchange part 300 and the conveying part 400; the movable end of the pressing stand-alone 104 is provided with a pressing plate 105, the cleaning member 106 is pressed by the pressing plate 105, and the pressing plate 105 is fitted inside the stirring tube 103. The stirring pipe 103 is connected with the driven wheel 204, through the connection of the stirring pipe 103 and the driven wheel 204, when the driving motor 203 drives the driving wheel 205 to rotate, the driven wheel 204 is meshed with the driving wheel 205 and rotates simultaneously so as to realize the rotation of the stirring pipe 103, the through holes on the periphery of the stirring pipe 103 can automatically enable the cleaning pieces 106 to enter under the rotation of the stirring pipe 103 so as to realize the effect of automatic feeding, only one cleaning piece 106 can be always kept in the stirring pipe 103 under the condition that the single extrusion machine 104 is not started, the blocking of the stirring pipe 103 is not formed, the number of the cleaning pieces 106 in the stirring pipe 103 is not controlled by a setting device, the storage of the cleaning pieces 106 is realized by the placement part 100, the manual addition is not needed in the middle, meanwhile, the falling number of the cleaning pieces 106 can be completely controlled under the cooperation of the feeding part 200, the blocking of the exchange part 300 caused by the entering of the cleaning pieces 106 is prevented, and the operation of the device is influenced.
As shown in fig. 11 and 12, the cleaning unit 700 includes: a partition 701, a protective cover 707, a rotating electric machine 706, a housing 708, a connection housing 710, a recovery housing 711, and a recovery pipe 715. The division board 701 is disposed in the conduction pipe 402, the division board 701 is provided with arc concave surface on the surface, the arc concave surface of the division board 701 is used for being matched with the cleaning piece 106, the cleaning piece 106 can be pushed to move in the steel pipe 500 to clean after contacting the division board 701 through the arc concave surface, the protection cover 707 is connected with the division board 701, the protection cover 707 is hollow, a limiting plate is disposed in the accommodating space, the rotating motor 706 is disposed in the protection cover 707, the rotating motor 706 is fixedly positioned through the limiting plate, the rotating motor 706 and the protection cover 707 are coaxially disposed, the placing shell 708 is disposed on the right side of the protection cover 707, the placing shell 708 is connected with the rotating motor 706, the placing shell 708 is driven to rotate through the rotating motor 706, the connecting shell 710 is connected with the placing shell 708, the connecting shell 710 is hollow, the recovering shell 711 is fixed with the connecting shell 710, the inside of the recovering shell 711 is hollow, the right end of the recovering shell 711 is provided with a sorting recovery pipe 714, impurities are shunted when passing through the inside of the recovery pipe 715 through the sorting recovery pipe 714, the impurities in the recovery pipe 715 are prevented from being excessively accumulated in the recovery pipe 715, the periphery 720 of the recovery shell is left in the recovery shell 715 through the recovery shell 720, the recovery shell 715 is connected with the recovery pipe 715 through the recovery pipe, the recovery shell has the recovery pipe 715, the recovery waste recovery pipe is connected with the recovery pipe. The isolation plate 701 is circularly arranged, the outer diameter of the isolation plate 701 is smaller than the inner wall of the conduction pipe 402, and the isolation plate 701 is not contacted with the inner wall of the conduction pipe 402. The appearance of the protective cover 707 is set as triangle column, the outer circumference of the protective cover 707 is provided with an adjusting plate 705, the adjusting plate 705 and the protective cover 707 are arranged in an inclined way, one end of the adjusting plate 705 is connected with the protective cover 707, the other end of the adjusting plate 705 is connected with a pulley 703, the pulley 703 is attached to the inner wall of the conductive pipe 402 and forms a support, a spring is arranged at the joint of the adjusting plate 705 and the protective cover 707, and the inner wall of the steel pipe 500 adapting to different sizes is adjusted through the spring. A fan blade motor 709 is arranged in the placing shell 708, a through hole is formed in the exterior of the placing shell 708, a blade 712 is connected to the rotating end of the fan blade motor 709, and a recycling air flow is formed through the fan blade motor 709 and the blade 712; the inside of the recovery case 711 is provided with a filter screen 704, impurities in the air flow are filtered by the filter screen 704, and the filter screen 704 is provided at the air flow end of the fan blade motor 709. A splitter plate is arranged in the recovery pipe 715 and is used for carrying out dispersion guide on the recovery airflow; the recovery pipe 715 is connected to the recovery case 711 through a through hole of an outer circumference, and the surface of the flow dividing plate is provided with a through hole for the flow of air. The recovery port 720 is arranged in a funnel shape, and the recovery port 720 is arranged at the periphery of the filter screen 704; a sorting recovery pipe 715 is arranged at one end of the recovery shell 711, the sorting recovery pipe 715 is arranged inside the recovery pipe 715, the sorting recovery pipe 715 and the recovery pipe 715 are arranged in the same axis, two ends of the sorting recovery pipe 715 penetrate through the splitter plates, and a through hole is formed at the joint of the sorting recovery pipe 715 and the shell. The inner wall of the steel pipe 500 is cleaned by the cleaning part 700, the cleaning part 700 is matched with the pneumatic box 600 by the cleaning piece 106, so that the inner wall of each length of the steel pipe 500 is cleaned, and the built-in recovery shell 711 in the cleaning process can recover sundries generated during cleaning to prevent the sundries from accumulating on the inner wall of the steel pipe 500 to influence the movement of the cleaning part 700, so that the cleaning part 700 is blocked in the steel pipe 500. The cleaning section 700 further includes: a brush shaft 713, a storage shell 719, a cover 716, and a rotating spacer 718. The brush shaft 713 is connected to the recovery pipe 715, the outer periphery of the brush shaft 713 is bonded to the contact conductive pipe 402, the storage shell 719 is connected to the recovery shell 711, the storage shell 719 is disposed on the outer periphery of the recovery shell 711, an accommodating space is provided inside the storage shell 719, the storage shell 719 is circular, leakage of impurities is reduced when the storage shell 719 stores impurities, the storage shell 719 rotates together with the recovery shell 711, the storage shell 719 is circular, impurities inside the storage shell 719 are always kept on the bottommost surface of the storage shell 719 due to the circular arrangement of the storage shell 719 in the rotating process, and leakage of impurities is not caused in the using process, so that secondary cleaning is formed.
The cover 716 is arranged at two ends of the recovery pipe 715, a circular through hole is formed in the surface of the cover 716, the rotary isolation plate 718 is connected with the recovery pipe 715, the rotary isolation plate 718 is movably connected with the recovery pipe 715, and a rotary bearing 717 is arranged at the joint of the rotary isolation plate 718 and the recovery pipe 715. The number of the washing shafts 713 is two, and the washing shafts 713 drive the recovery shell 711 to rotate through the rotating motor 706 so as to clean the inner wall of the pipe along with the rotation. The surface of the rotary isolation plate 718 is provided with an arc-shaped concave surface, the isolation plate 701 is circularly arranged, the outer diameter of the isolation plate 701 is smaller than the inner wall of the conduction pipe 402, and the isolation plate 701 is not contacted with the inner wall of the conduction pipe 402. The rotation of the partition 718 of the cleaning unit 700 can automatically move the cleaning unit 700 when cleaning the second steel pipe 500, thereby not only cleaning in one direction, but also realizing reciprocating movement of the device and improving cleaning efficiency. The cleaning part 700 can realize the movement of the inner wall of the steel pipe 500 through the pulley 703 when the inner wall of the steel pipe 500 is cleaned, meanwhile, the inner wall of the steel pipe 500 is cleaned through the cleaning shaft 713, the cleaning shaft 713 can clean the inner wall of the steel pipe 500 in a rotating mode through the rotating motor 706, so that the whole cleaning of the inner wall of the steel pipe 500 can be realized, the return air flow generated by starting the fan blade motor 709 arranged in the cleaning part 700 can recover sundries cleaned by the cleaning shaft 713 during cleaning, the sundries are prevented from falling on the inner wall of the steel pipe 500, the movement of the cleaning part 700 is influenced, and the collected sundries can be stored in the storage shell 719 arranged in the cleaning part 700, and the secondary falling-out of the sundries is prevented from influencing the cleaning effect.
Finally, a cleaning method of the cleaning device is provided, which comprises the following steps:
the pipe is fixed, the pipe is fixed at the pipe joint 401 of the conveying part 400, and the pipe is sealed by fixing the two ends of the pipe;
the cleaning member 106 is put in, the cleaning member 106 in the storage case 102 is transported to the exchanging part 300 through the feeding part 200, transported to the transporting part 400 through the exchanging part 300, and then contacted with the cleaning part 700;
when the cleaning piece 106 contacts with the cleaning part 700, the exchange part 300 starts to rotate the rotating block 304, so that the connection between the air pressure device and the conveying part 400 is realized, at the moment, the air pressure generated by the start of the air pressure device can move towards the pipe in the conveying part 400, and the pressure of the air pressure can push the cleaning piece 106 to move so as to drive the cleaning part 700 to move, so that the inner wall of the pipe is cleaned;
the pipe is replaced, after the cleaning part 700 passes through the whole pipe, the cleaning piece 106 and the cleaning part 700 reach the cleaning device arranged at the other end of the pipe, at the moment, the pipe is cleaned, and the pipe is detached and replaced with the pipe to be cleaned;
repeating the steps, and repeating the steps after the pipe to be cleaned is replaced, wherein the cleaning device works alternately.
Specifically, when the cleaning unit 700 is shifted, the pulley 703 of the cleaning unit 700 moves on the inner wall of the pipe, and simultaneously cleans the inner wall of the pipe during the movement, and the blade motor 709 inside the cleaning unit 700 recovers impurities generated during the cleaning, thereby preventing the cleaning unit 700 from being affected by accumulation in the pipe.
Specifically, when the cleaning part 700 moves for cleaning, the cleaning piece 106 and the pipe are in a joint arrangement, friction is generated on the inner wall of the pipe in the pushing and moving process of air pressure, and therefore secondary cleaning is performed to ensure the cleaning effect of the inner wall of the pipe.
While the foregoing has been described in terms of illustrative embodiments thereof, so that those skilled in the art may appreciate the present application, it is not intended to be limited to the precise embodiments so that others skilled in the art may readily utilize the present application to its various modifications and variations which are within the spirit and scope of the present application as defined and determined by the appended claims.
Claims (17)
1. A pipe inner wall cleaning device, comprising:
the air pressure box is internally provided with an accommodating space, and the accommodating space is used for accommodating an air pressure device for generating air pressure;
The exchange portion, the exchange portion sets up the atmospheric pressure case top, the inside accommodation space that has of exchange portion, the exchange portion with the atmospheric pressure case laminating sets up, the exchange portion includes:
the conversion shell is connected with the air pressure box, the interior of the conversion shell is hollow, and one end of the conversion shell is connected with an air pressure outlet of the air pressure box;
the conversion motor is arranged above the air pressure box and is connected with the conversion shell in a matched mode, and the conversion motor is used for achieving the exchange function of the exchange part;
the conversion shaft is connected with the conversion motor and is driven to rotate by the conversion motor;
the conversion block is connected with the conversion shaft and arranged inside the conversion shell, the conversion block is connected with the inside of the conversion shell in a matched mode, and the conversion block rotates inside the conversion shell;
the conveying portion, conveying portion sets up exchange portion one side, the inside accommodation space that has of conveying portion, conveying portion with exchange portion fixed connection, conveying portion includes:
the conduction pipe is connected with the exchange part, the inside of the conduction pipe is hollow, and the conduction pipe is detachably connected with the exchange part;
The pipe joint is connected with the conducting pipe and is used for fixedly connecting the pipe;
the feeding part is arranged at one side of the exchange part, an accommodating space is formed in the feeding part, and the feeding part is fixedly connected with the exchange part; the feed section further comprises: the conveying pipe is connected with the conversion shell, and the conveying pipe is hollow; the connecting pipe is connected with the conveying pipe, the connecting pipe is detachably connected with the conveying pipe, and the inner wall of the connecting pipe and the inner wall of the conveying pipe are of the same size; the shell is connected with the connecting pipe, the shell is in fit connection with the connecting pipe, the shell is connected with the large round groove-shaped end of the connecting pipe, the interior of the shell is hollow, and a through hole is formed in the surface of the shell; the driving motor is connected with the shell, and is arranged below the shell and is in the same plane with the upper end of the connecting pipe; the driving wheel is connected with the rotating end of the driving motor; the driven wheel is connected with the driving wheel in a meshed manner;
The placing part is arranged on one side of the feeding part, an accommodating space is formed in the placing part, the placing part is fixedly connected with the feeding part, and the placing part is used for placing articles for cleaning the pipes; the placement section includes: a storage case disposed above the feeding part, the storage case having an accommodating space therein; the sealing cover is arranged on the upper surface of the storage shell and is in sealing connection with the storage shell; the stirring pipe is arranged inside the storage shell, one end of the stirring pipe is arranged in the storage shell, and the other end of the stirring pipe penetrates through the storage shell; the cleaning piece is arranged inside the storage shell; the extrusion motor is arranged above the stirring pipe and is fixedly connected with the storage shell;
the cleaning part is connected with the conveying part and is used for carrying out mobile cleaning along the extending direction of the pipe, and the cleaning part is used for washing and cleaning the pipe; the cleaning part includes: the isolation plate is arranged in the conducting pipe, an arc-shaped concave surface is arranged on the surface of the isolation plate and is used for being matched with the cleaning piece, and the cleaning piece can push the cleaning part after contacting the isolation plate through the arc-shaped concave surface; the protective cover is connected with the isolation plate, an accommodating space is formed in the protective cover, and a limiting plate is arranged in the accommodating space; the rotating motor is arranged inside the protective cover, is positioned and fixed through the limiting plate, and is arranged in the same axis with the protective cover; the placing shell is arranged on one side of the protective cover and connected with the rotating motor, and the placing shell is driven to rotate by the rotating motor; the connecting shell is connected with the placing shell, and the inside of the connecting shell is hollow; the recovery shell is fixed with the connecting shell, the inside of the recovery shell is hollow, a recovery port is formed in the periphery of the recovery shell, and waste materials are collected through the recovery port; the recovery pipe is connected with the recovery shell, and an accommodating space is formed in the recovery pipe; a washing shaft connected to the recovery pipe, the washing shaft having an outer periphery in contact with the conductive pipe; the storage shell is connected with the recovery shell, the storage shell is arranged on the periphery of the recovery shell, an accommodating space is formed in the storage shell, the storage shell is circular, and leakage of sundries is reduced when sundries are stored in the storage shell; the covers are arranged at two ends of the recovery pipe, and through holes are formed in the surfaces of the covers; the rotary isolation plate is connected with the recovery pipe, the rotary isolation plate is movably connected with the recovery pipe, and a rotary bearing is arranged at the joint of the rotary isolation plate and the recovery pipe;
The cleaning piece is arranged in a spherical shape and is matched with the stirring pipe, the exchange part and the conveying part;
the movable end of the extrusion motor is provided with an extrusion plate, the cleaning piece is pushed and pressed through the extrusion plate, and the extrusion plate is matched with the inside of the stirring pipe;
the division board is circular setting, the external diameter of division board is less than the conducting pipe inner wall, the division board with the conducting pipe inner wall contact.
2. The pipe inner wall cleaning apparatus according to claim 1, wherein the exchanging section further comprises:
the pressurizing port is arranged below the conversion shell, is integrally arranged with the conversion shell and is connected with the air pressure outlet of the air pressure box;
the feeding port is arranged above the conversion shell, the feeding port and the conversion shell are integrally arranged, and the feeding port is connected with the feeding part;
the discharge gate, the discharge gate sets up conversion shell one side, the discharge gate with the feed inlet is perpendicular setting, the discharge gate with the conversion shell is integrative setting, the discharge gate with the conveying portion is connected.
3. The pipe inner wall cleaning device according to claim 2, wherein the pressurizing port, the feeding port and the discharging port are integrally connected with the conversion shell, and the pressurizing port, the feeding port and the discharging port are arranged on the same peripheral surface of the conversion shell;
the conversion block rotates around the circle center of the discharge hole, the main body of the conversion block is cylindrical, and the main body of the conversion shell is square.
4. The pipe inner wall cleaning device according to claim 2, wherein the cleaning part can be moved inside the conducting pipe, the conducting pipe is connected with the discharge port, the conducting pipe is detachably connected with the discharge port, and the conducting pipe inner wall and the discharge port inner wall are of the same size.
5. The pipe inner wall cleaning device according to claim 1, wherein the connecting pipe is in a T-shaped ring shape, one end of the connecting pipe is in a big circular groove shape, the other end of the connecting pipe is in a small circular through hole, and a bearing is arranged in the big circular groove shape of the connecting pipe;
the bearing is provided with two, the bearing is separated through the wall surface of the shell, and the bearing and the through hole are in the same axis.
6. The pipe inner wall cleaning device according to claim 1, wherein the housing inner surface is further provided with a circular groove, in which an auxiliary bearing is mounted for positioning the driving motor.
7. The pipe inner wall cleaning device according to claim 1, wherein a fixing ring is arranged inside the storage shell, and the extrusion motor is connected through the fixing ring, so that the extrusion motor is kept in a fixed state.
8. The pipe inner wall cleaning device according to claim 1, wherein the stirring pipe is hollow, the stirring pipe is connected with the extrusion motor in a matched manner, and the stirring pipe and the extrusion motor are kept in the same axis; the periphery of stirring pipe is opened there is the rectangle through-hole, the through-hole is used for connecting the cleaning piece the stirring pipe inner wall is provided with temporary snap ring, temporary snap ring is right the cleaning piece forms the interception, will the cleaning piece is temporarily in inside the stirring pipe.
9. The pipe inner wall cleaning device according to claim 1, wherein the protective cover is provided with triangular stand columns in shape, an adjusting plate is arranged on the outer peripheral surface of the protective cover and is obliquely arranged with the protective cover, one end of the adjusting plate is connected with the protective cover, the other end of the adjusting plate is connected with a pulley, the pulley is attached to the inner wall of the conductive pipe and forms a support, a spring is arranged at the joint of the adjusting plate and the protective cover, and the spring is used for adjusting the inner wall of the steel pipe adapting to different sizes.
10. The pipe inner wall cleaning device according to claim 1, wherein a fan motor is arranged inside the placing shell, a through hole is formed outside the placing shell, a blade is connected to the rotating end of the fan motor, and a recycling air flow is formed between the fan motor and the blade;
the inside of retrieving the shell is provided with the filter screen, through debris in the filter screen filtration air current, the filter screen sets up the flabellum motor produces the air current end.
11. The pipe inner wall cleaning device according to claim 10, wherein a flow dividing plate is arranged in the recovery pipe and used for dispersing and guiding the recovery airflow; the recycling pipe is connected with the recycling shell through a through hole in the periphery, and through holes are formed in the surface of the flow dividing plate and used for airflow.
12. The pipe inner wall cleaning device according to claim 11, wherein the recovery port is arranged in a funnel shape, and the recovery port is arranged at one side of the filter screen; one end of the recovery shell is provided with a sorting recovery pipe, the sorting recovery pipe is arranged inside the recovery pipe, the sorting recovery pipe and the recovery pipe are arranged in the same axis, two ends of the sorting recovery pipe penetrate through the flow dividing plate, and a through hole is formed in the joint of the sorting recovery pipe and the shell.
13. The pipe inner wall cleaning device according to claim 1, wherein two washing shafts are arranged, and the washing shafts drive the recovery shell to rotate through the rotating motor so as to clean the pipe inner wall in a follow-up rotation mode.
14. The pipe inner wall cleaning device according to claim 1, wherein the surface of the rotary isolation plate is provided with an arc-shaped concave surface, the isolation plate is circularly arranged, the outer diameter of the isolation plate is smaller than that of the inner wall of the conductive pipe, and the isolation plate is not in contact with the inner wall of the conductive pipe.
15. A cleaning method based on the pipe inner wall cleaning device according to claim 1, comprising the following steps:
fixing the pipe, namely fixing the pipe at the pipe joint of the conveying part, and forming sealing arrangement on the pipe through fixing the two ends of the pipe;
the cleaning piece is put in, the cleaning piece in the storage shell is conveyed to the exchange part through the feeding part, conveyed to the conveying part through the exchange part and then contacted with the cleaning part;
when the cleaning piece is in contact with the cleaning part, the exchange part starts to rotate the rotating block, so that the connection between the air pressure device and the conveying part is realized, at the moment, the air pressure generated by the air pressure device is started to move towards the pipe in the conveying part, and the pressure of the air pressure pushes the cleaning piece to move so as to drive the cleaning part to move, and the inner wall of the pipe is cleaned;
The pipe is replaced, after the cleaning part passes through the whole pipe, the cleaning piece and the cleaning part reach the cleaning device arranged at the other end of the pipe, at the moment, the pipe is cleaned, and the pipe is detached and replaced with the pipe to be cleaned;
repeating the steps, and repeating the steps after the pipe to be cleaned is replaced, wherein the cleaning device works alternately.
16. The cleaning method according to claim 15, wherein the pulley of the cleaning part moves on the inner wall of the pipe while cleaning the inner wall of the pipe during the movement, and the fan blade motor inside the cleaning part recovers impurities generated during the cleaning to prevent the accumulation in the pipe from affecting the movement of the cleaning part.
17. The cleaning method according to claim 16, wherein the cleaning member is disposed in contact with the pipe during the pushing movement of the air pressure, so that the cleaning member is cleaned for the second time to ensure the cleaning effect of the inner wall of the pipe.
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CN112122385A (en) * | 2020-09-17 | 2020-12-25 | 灵璧久工精密钢管制造有限公司 | Cold rolling steel pipe surface deoiling device |
CN112427417B (en) * | 2020-11-25 | 2023-07-07 | 江苏宏宝锻造股份有限公司 | Pretreatment device and pretreatment method for detecting circular runout of cylindrical welded pipe |
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