CN110749303A

CN110749303A - Forged part quality detection device

Info

Publication number: CN110749303A
Application number: CN201810819509.7A
Authority: CN
Inventors: 李校民; 林鹏
Original assignee: HUNAN SANMIN HEAVY INDUSTRY TECHNOLOGY Co Ltd
Current assignee: HUNAN SANMIN HEAVY INDUSTRY TECHNOLOGY Co Ltd
Priority date: 2018-07-24
Filing date: 2018-07-24
Publication date: 2020-02-04

Abstract

The utility model provides a forging quality detection device, it includes testing platform, the testing platform upper end is provided with the base, the base upper end is provided with pressure sensor, the pressure sensor interval sets up, the testing platform upper end is provided with the backup pad in the base both sides are vertical, and one side backup pad is improved level and is provided with push cylinder, push cylinder's piston rod extends and in pressure strip fixed connection to opposite side backup pad, is provided with distance sensor in the opposite side backup pad, distance sensor and pressure strip set up relatively, be provided with the guide rail between the backup pad side by side, be provided with rodless cylinder on the guide rail, rodless cylinder lower extreme is provided with the roughness meter. The invention aims to quickly detect products, simplify steps and improve production efficiency.

Description

Forged part quality detection device

Technical Field

The invention belongs to the field of detection equipment, and particularly relates to a forging part quality detection device.

Background

Forging is a common metal part machining process, and is one of main machining methods for providing a mechanical part blank in mechanical manufacturing, and after the product is subjected to early steps such as forging and pressing mechanical stamping forming and the like, the size, the flatness, the surface smoothness and the like of the forged product are required to be detected so as to ensure the machining quality and avoid poor production in the subsequent assembly and other processes; the existing product detection steps are complex, multiple detection devices are required to be utilized for multiple detections, and the detection efficiency is low.

Disclosure of Invention

The invention aims to solve the problems, and provides a forging part quality detection device which can be used for rapidly detecting products, simplifying steps and improving production efficiency.

In order to realize the purpose, the invention adopts the technical scheme that: the device comprises a detection platform, wherein a base is arranged at the upper end of the detection platform, pressure sensors are arranged at the upper end of the base and are arranged at intervals, supporting plates are vertically arranged at the upper end of the detection platform on two sides of the base, a pushing cylinder is horizontally arranged on the supporting plate on one side, a piston rod of the pushing cylinder extends towards the supporting plate on the other side and is fixedly connected with a pressing plate, a distance sensor is arranged on the supporting plate on the other side, the distance sensor and the pressing plate are oppositely arranged, a guide rail is arranged between the supporting plates side by side, a rodless cylinder is arranged on the guide rail, and a roughness meter is; the pressure sensor, the distance sensor and the roughness meter are electrically connected with a processor in the detection platform, and the processor is electrically connected with the display and the control button.

Further, the base upper end is provided with three mounting grooves, the mounting grooves are arranged in a triangular mode, a sliding seat is arranged in the mounting grooves, and a pressure sensor is arranged at the upper end of the sliding seat.

Further, the upper end of the detection platform is provided with a turntable, and the upper end of the turntable is provided with a base.

The invention has the beneficial effects that: the product is placed on the base, and flatness detection is carried out according to data obtained by the pressure sensor 3; the pushing cylinder pushes the pressing plate to move towards the supporting plate on the other side so as to clamp the product between the supporting plate and the pressing plate, and the distance between the product and the pressing plate is measured by using the distance sensor, so that the measurement of the size of the product is completed; the rodless cylinder pushes the roughness meter to move horizontally so as to detect the roughness of the surface of the product; thus, the detection of the product with regular surface, the size and the roughness is completed.

Drawings

FIG. 1 is a side view of the present invention.

FIG. 2 is a schematic top view of the present invention.

FIG. 3 is a schematic diagram of the connection of the present invention.

The text labels in the figures are represented as: 1. a detection platform; 2. a base; 3. a pressure sensor; 4. a support plate; 5. a push cylinder; 6. a compression plate; 7. a distance sensor; 8. a guide rail; 9. a rodless cylinder; 10. a roughness meter; 11. a display; 12. a control button; 13. mounting grooves; 14. a sliding seat; 15. a turntable.

Detailed Description

The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.

As shown in fig. 1 to 3, the specific structure of the present invention is: the detection platform comprises a detection platform 1, wherein the detection platform 1 is of a cuboid structure, a base 2 is arranged at the upper end of the detection platform 1, pressure sensors 3 are arranged at the upper end of the base 2, the pressure sensors 3 are arranged at intervals, when a product is placed at the upper end of the base 2, the pressure sensors 3 upload monitored data to a processor, the processor performs data analysis and then displays the data on a display 11, and a detector judges whether the end face of the product is flat or not according to the data obtained by each pressure sensor 3; the upper end of the detection platform 1 is vertically provided with supporting plates 4 at two sides of the base 2, a pushing cylinder 5 is horizontally arranged on the supporting plate 4 at one side, a piston rod of the pushing cylinder 5 extends towards the supporting plate 4 at the other side and is fixedly connected with a pressing plate 6, a distance sensor 7 is arranged on the supporting plate 4 at the other side, the distance sensor 7 is arranged opposite to the pressing plate 6, the pushing cylinder 5 pushes the pressing plate 6 to move towards the supporting plate 4 at the other side so as to clamp a product between the supporting plate 4 and the pressing plate 6, and the distance between the product and the pressing plate 6 is measured by using the distance sensor 7, so that the measurement of the size of; a guide rail 8 is arranged between the supporting plates 4 side by side, the guide rail 8 is arranged above the pressing plate 6, a rodless cylinder 9 is arranged on the guide rail 8, a roughness meter 10 is arranged at the lower end of the rodless cylinder 9, and the rodless cylinder 9 pushes the roughness meter 10 to move horizontally so as to detect the roughness of the surface of a product; the pressure sensor 3, the distance sensor 7 and the roughness meter 10 are electrically connected with a processor in the detection platform 1, and data measured by the pressure sensor 3, the distance sensor 7 and the roughness meter 10 are analyzed by the processor and then displayed by a display 11; the upper end of the detection platform 1 is provided with a control button 12, and the control button 12 is electrically connected with the pressure sensor 3, the distance sensor 7 and the roughness meter 10 through a processor so as to control the movement of the pressure sensor, the distance sensor and the roughness meter.

Preferably, in order to adapt to the detection of the flatness of various products, the upper end of the base 2 is provided with three mounting grooves 13, the mounting grooves 13 are arranged in a triangular shape, sliding seats 14 are arranged in the mounting grooves 13, and the sliding seats 14 are moved according to the specifications of the products, so that the products can completely fall on the pressure sensor 3.

Preferably, in order to accomplish the measurement to a plurality of lengths of product promptly without repeated upper and lower product, further improve the efficiency that detects, detection platform 1 upper end is provided with carousel 15, carousel 15 upper end is provided with base 2, and when detecting and accomplishing a distance, carousel 15 drives the product rotation to carry out the detection of next distance.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.

Claims

1. A forged part quality detection device is characterized by comprising a detection platform (1), wherein a base (2) is arranged at the upper end of the detection platform (1), a pressure sensor (3) is arranged at the upper end of the base (2), the pressure sensors (3) are arranged at intervals, supporting plates (4) are vertically arranged at the upper end of the detection platform (1) on two sides of the base (2), a pushing cylinder (5) is horizontally arranged on the supporting plate (4) on one side, a piston rod of the pushing cylinder (5) extends towards the supporting plate (4) on the other side and is fixedly connected with a pressing plate (6), a distance sensor (7) is arranged on the supporting plate (4) on the other side, the distance sensor (7) and the pressing plate (6) are oppositely arranged, a guide rail (8) is arranged between the supporting plates (4) side by side, a rodless cylinder (9) is arranged on the guide rail, the lower end of the rodless cylinder (9) is provided with a roughness meter (10); the pressure sensor (3), the distance sensor (7) and the roughness meter (10) are electrically connected with a processor in the detection platform (1), and the processor is electrically connected with a display (11) and a control button (12).

2. The forging piece quality detection device according to claim 1, wherein three mounting grooves (13) are formed in the upper end of the base (2), the mounting grooves (13) are arranged in a triangular shape, a sliding seat (14) is arranged in each mounting groove (13), and a pressure sensor (3) is arranged at the upper end of each sliding seat (14).

3. The forging quality detection device according to claim 1, wherein a turntable (15) is arranged at the upper end of the detection platform (1), and a base (2) is arranged at the upper end of the turntable (15).