CN110715676B - Detection device and use method thereof - Google Patents
Detection device and use method thereof Download PDFInfo
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- CN110715676B CN110715676B CN201810757785.5A CN201810757785A CN110715676B CN 110715676 B CN110715676 B CN 110715676B CN 201810757785 A CN201810757785 A CN 201810757785A CN 110715676 B CN110715676 B CN 110715676B
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- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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Abstract
The invention provides a detection device which comprises a first positioning module, a first rail, a second rail, a feeding module, a first blanking module, a first driving piece, a second driving piece, a first detection piece, a second positioning module, a third positioning module, a fourth positioning module, a second blanking module, a third driving piece and a second detection piece. The detection device can improve the detection efficiency. The invention also provides a using method of the detection device.
Description
Technical Field
The invention relates to the field of detection, in particular to a detection device and a using method thereof.
Background
In automatic production, a robot controls a probe to detect or load and unload a workpiece. However, there is a lot of waiting time in the processes of loading, detecting and unloading, for example, the detecting mechanism can detect after waiting for the loading mechanism to load the material, or the unloading mechanism can unload after waiting for the detecting mechanism to complete the detection. This can leave the machine vacant and seriously affect the production efficiency.
Disclosure of Invention
In view of the above, it is desirable to provide an efficient detection device and a method for using the same.
The utility model provides a detection device for detect the work piece, this detection device includes frame, first orientation module, first track, second track, material loading module, first unloading module, first driving piece, second driving piece and first detection piece, its characterized in that: the detection device also comprises a second positioning module, a third positioning module, a fourth positioning module, a second blanking module, a third driving piece and a second detection piece, wherein the first positioning module, the second positioning module, the third positioning module and the fourth positioning module are sequentially arranged on the rack and are all used for bearing and positioning workpieces, the first track is arranged on one side of the first positioning module, the second track is arranged on one side of the first track far away from the first positioning module, the feeding module and the first blanking module are slidably arranged on the first track, the first driving piece is connected with the feeding module to drive the feeding module to move, the second driving piece is connected with the first blanking module to drive the feeding module to move, the second blanking module is slidably arranged on the second track, the third driving piece is connected with the second blanking module to drive the feeding module to move, and the feeding module is used for guiding the feeding module to the first positioning module, The second positioning module, the third positioning module and the fourth positioning module are used for loading workpieces, the first blanking module and the second blanking module are used for unloading workpieces from the first positioning module, the second positioning module, the third positioning module and the fourth positioning module, the first detection piece and the second detection piece are arranged on one side, deviating from the first track, of the first positioning module, the first detection piece can respectively detect the workpieces on the first positioning module and the second positioning module, and the second detection piece can respectively detect the workpieces on the third positioning module and the fourth positioning module.
The use method of the detection device comprises the following steps: (1) the feeding module feeds workpieces to the fourth positioning module; (2) the second detection piece detects the workpiece on the fourth positioning module; (3) the feeding module feeds workpieces to the second positioning module; (4) the first detection piece detects the workpiece on the second positioning module; (5) the feeding module feeds workpieces to the third positioning module; (6) the second detection piece detects the workpiece on the third positioning module; (7) the first blanking module is used for blanking workpieces to the fourth positioning module; (8) the feeding module feeds workpieces to the first positioning module; (9) the first detection piece detects the workpiece on the first positioning module; (10) the second blanking module blanks workpieces for the second positioning module; (11) the feeding module feeds workpieces to the fourth positioning module; (12) the second detection piece detects the workpiece on the fourth positioning module; (13) the first blanking module is used for blanking workpieces to the third positioning module; (14) the feeding module feeds workpieces to the second positioning module; (15) the first detection piece detects the workpiece on the second positioning module; (16) the second blanking module blanks workpieces for the first positioning module; (17) the feeding module feeds workpieces to the third positioning module; (18) the second detection piece detects the workpiece on the third positioning module; (19) the first blanking module is used for blanking workpieces to the fourth positioning module; (20) the feeding module feeds workpieces to the first positioning module; (21) the first detection piece detects the workpiece on the first positioning module; (22) the second blanking module blanks workpieces for the second positioning module; (23) and (4) repeatedly executing the steps (1) to (22) until the detection of all workpieces is finished.
The detection device and the use method thereof can carry out feeding and discharging through the feeding module, the first discharging module and the second discharging module so as to keep the first detection piece and the second detection piece in a detection state all the time, thereby achieving the best detection efficiency.
Drawings
Fig. 1 is a schematic perspective view of a detection apparatus according to an embodiment of the present invention.
Fig. 2 is a perspective view of the detecting device shown in fig. 1 from another angle.
Fig. 3 is a perspective view of the conveyor line of the inspection apparatus shown in fig. 1.
Fig. 4 is a perspective view of a first positioning module of the detecting device shown in fig. 1.
Fig. 5 is a schematic perspective view of a feeding module of the detecting device shown in fig. 1.
Fig. 6 is a schematic perspective view of a first detecting member of the detecting device shown in fig. 1.
FIGS. 7A-7B are flow charts of methods of using the detection devices of the present invention.
Description of the main elements
The following detailed description will further illustrate the invention in conjunction with the above-described figures.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 and fig. 2, the detecting device 100 of the present invention includes a carrying mechanism 10, a material moving mechanism 20, a detecting mechanism 30 and a frame 40. The bearing mechanism 10, the material moving mechanism 20 and the detection mechanism 30 are respectively arranged on the frame 40. The bearing mechanism 10 is used for bearing and positioning the workpiece 200. The material moving mechanism 20 is disposed on one side of the carrying mechanism 10, and is used for moving the workpiece 200 for loading and unloading. The detection mechanism 30 is disposed on the other side of the carrying mechanism 10 for detecting the workpiece 200.
As shown in fig. 2, the carrying mechanism 10 includes a conveying line 11, a first positioning module 12, a second positioning module 13, a third positioning module 14, and a fourth positioning module 15. The conveyor line 11 is provided on the frame 40. The beginning and the end of the conveying line 11 are respectively used for connecting an external conveying device for feeding and discharging respectively. The first positioning module 12, the second positioning module 13, the third positioning module 14 and the fourth positioning module 15 are sequentially erected above the conveying line 11 along the conveying direction a of the conveying line 11 to position the workpiece 200.
Referring to fig. 3, the conveyor line 11 includes two parallel mounting plates 112, a plurality of rollers 114 rotatably mounted between the two mounting plates 112, and a conveying driving member 116 for driving the rollers 114 to rotate. The tray 201 with the work pieces 200 is moved by the external conveyor to the beginning of the transport line 11. The moving mechanism 20 moves the workpiece 200 in the tray 201 to a vacant positioning module 12 for detection. The conveyor line 11 moves the tray 201 toward the end of the conveyor line 11. After the detection is completed, the material moving mechanism 20 moves the workpiece 200 from the positioning module 12 to the empty tray 201 at the end of the conveying line 11 for discharging.
Referring to fig. 4, the first positioning module 12 includes two brackets 121, a supporting plate 123 and two positioning members 125. Two brackets 121 are attached to the mounting plate 112 at spaced intervals. Each of the brackets 121 is substantially half-transverse-n-shaped. One end of each of the brackets 121 is connected to a corresponding one of the mounting plates 112. The carrier plate 123 is supported above the drum 114 by the bracket 121. The two positioning members 125 are used for clamping and positioning the workpiece 200 from a first direction and a second direction, respectively. The first direction is perpendicular to the second direction in a horizontal plane. Each retainer 125 includes a stop 1251, a pusher 1253, and a pusher actuator 1257. The stopper 1251 and the pushing block 1253 are disposed on the bearing plate 123 and located on two sides of the workpiece 200 respectively. The push block 1253 is connected to the push block driver 1257 to clamp or unclamp the workpiece 200 with the stop block 1251 under the driving of the push block driver 1257.
The second positioning module 13, the third positioning module 14 and the fourth positioning module 15 are the same as the first positioning module 12.
Referring to fig. 2, the moving mechanism 20 includes a first rail 21, a second rail 22, a feeding module 23, a first discharging module 24, a second discharging module 25, a first driving member 26, a second driving member 27, and a third driving member 28. The first rail 21 and the second rail 22 are provided on the frame 40 and are arranged in parallel with the conveyor line 11. The second rail 22 is located on the side of the first rail 21 facing away from the conveyor line 11. In this embodiment, the material moving mechanism 20 further includes a fixing plate 29. The fixing plate 29 is provided on the side of the first rail 21 facing away from the conveyor line 11. The second rail 22 is provided on the side of the fixing plate 29 facing the first rail 21. The feeding module 23 and the first discharging module 24 are slidably disposed on the first rail 21. The second blanking module 25 is slidably disposed on the second rail 22. The first driving member 26 is used for driving the feeding module 23 to move. The second driving member 27 is used for driving the first blanking module 24 to move. The third driving member 28 is used for driving the second blanking module 25 to move.
Referring to fig. 5, the feeding module 23 includes a first mounting plate 231, a second mounting plate 232, a third mounting plate 233, a lifting driving member 234, a rotating driving member 235 and a moving plate 236. The first mounting plate 231 is movably mounted on the first rail 21. The second mounting plate 232 is vertically mounted to the first mounting plate 231 on a side thereof facing away from the first rail 21. The third mounting plate 233 is slidably disposed on the second mounting plate 232. The lifting driving member 234 is disposed on the first mounting plate 231 and connected to the third mounting plate 233. The elevation driving member 234 can drive the third installation plate 233 to be elevated in a vertical direction. The rotary drive member 235 is provided on the third mounting plate 233. One end of the material moving plate 236 is connected to the rotary driving member 235. The other end of the material moving plate 236 can be moved closer to or away from the positioning module 12 by the rotary drive 235. The material moving plate 236 is provided with a suction cup at an end away from the rotary driving member 235 for sucking the workpiece 200.
The first and second blanking modules 24 and 25 have substantially the same structure as the charging module 23.
In the present embodiment, the first driving member 26, the second driving member 27 and the third driving member 28 are all linear motors. The magnetic plates of the first driving member 26 are disposed between the first rails 21, and the coils of the first driving member 26 are disposed on the side of the first mounting plate 231 facing the first rails 21. The second driving member 27 shares the same magnetic plate as the first driving member 26. It is understood that in other embodiments, the first driving member 26, the second driving member 27 and the third driving member 28 may also be a cylinder, a rotating motor, a lead screw module, etc.
Referring to fig. 2 and 6, the detecting mechanism 30 includes a first detecting element 31 and a second detecting element 32. The first detecting member 31 and the second detecting member 32 are close to the side of the conveying line 11 away from the material moving mechanism 20. The first detecting member 31 is close to the first positioning module 12 and the second positioning module 13. The second detecting member 32 is close to the third positioning module 14 and the fourth positioning module 15. The first detecting member 31 can detect the workpieces 200 on the first positioning module 12 and the second positioning module 13. The second inspection device 32 can inspect the workpiece 200 on the third positioning module 14 and the fourth positioning module 15.
The first detecting member 31 includes a robot 311 and a probe 312 provided on the robot 311. The robot 311 moves the probe 312 to a processing hole (not shown) of the workpiece 200 on the first positioning module 12 or the second positioning module 13, and determines whether the workpiece 200 is acceptable by whether the probe 312 can extend into the processing hole.
The second sensing member 32 has the same structure as the first sensing member 31.
Referring to fig. 1 and fig. 2, in the present embodiment, the detecting device 100 further includes a two-dimensional code identifier 50. The two-dimensional code recognition part 50 is provided at the beginning of the conveying line 11, and is used for recognizing the two-dimensional code on the workpiece 200 to acquire information such as the model, the number and the like of the workpiece 200. It is understood that in other embodiments, the two-dimensional code identifier 50 may be omitted.
It is understood that in other embodiments, the conveying line 11 may be omitted as long as the loading module 23 can grasp the workpiece 200 at a predetermined position for loading, and the first and second unloading modules 24 and 25 can place the workpiece 200 at a predetermined position for unloading.
It is understood that in other embodiments, the first detecting element 31 and the second detecting element 32 may have other structures, such as a cylinder-driven CCD camera for detection, so long as they can detect the workpieces 200 on the first positioning module 12, the second positioning module 13, the third positioning module 14, and the fourth positioning module 15, respectively.
It is understood that in other embodiments, other elements of the first positioning module 12, the second positioning module 13, the third positioning module 14 and the fourth positioning module 15 can be omitted, and only the carrier plate 123 is disposed.
Referring to fig. 7A-7B, the method of using the detecting device 100 of the present invention includes the following steps:
s101: the feeding module 23 feeds the workpiece 200 to the fourth positioning module 15.
S102: the second inspection unit 32 inspects the workpiece 200 on the fourth positioning module 15.
S103: the feeding module 23 feeds the workpiece 200 to the second positioning module 13.
S104: the first detecting member 31 detects the workpiece 200 on the second positioning module 13.
S105: the loading module 23 loads the workpiece 200 to the third positioning module 14.
S106: the second inspection unit 32 inspects the workpiece 200 on the third positioning module 14.
S107: the first blanking module 24 blanks the workpiece 200 for the fourth positioning module 15.
S108: the loading module 23 loads the workpiece 200 to the first positioning module 12.
S109: the first detecting member 31 detects the workpiece 200 on the first positioning module 12.
S110: the second blanking module 25 blanks the workpiece 200 for the second positioning module 13.
S111: the feeding module 23 feeds the workpiece 200 to the fourth positioning module 15.
S112: the second inspection unit 32 inspects the workpiece 200 on the fourth positioning module 15.
S113: the first blanking module 24 blanks the workpiece 200 for the third positioning module 14.
S114: the feeding module 23 feeds the workpiece 200 to the second positioning module 13.
S115: the first detecting member 31 detects the workpiece 200 on the second positioning module 13.
S116: the second blanking module 25 blanks the workpiece 200 from the first positioning module 12.
S117: the loading module 23 loads the workpiece 200 to the third positioning module 14.
S118: the second inspection unit 32 inspects the workpiece 200 on the third positioning module 14.
S119: the first blanking module 24 blanks the workpiece 200 for the fourth positioning module 15.
S120: the loading module 23 loads the workpiece 200 to the first positioning module 12.
S121: the first detecting member 31 detects the workpiece 200 on the first positioning module 12.
S122: the second blanking module 25 blanks the workpiece 200 for the second positioning module 13.
S123: s101 to S122 are repeatedly executed until the detection of all the workpieces 200 is completed.
It can be understood that the loading or unloading workpieces 200 of the loading module 23, the first unloading module 24 and the second unloading module 25 in the above steps are the workpieces 200 that are grabbed or released, and the first driving member 26, the second driving member 27 and the third driving member 28 can drive the loading module 23, the first unloading module 24 and the second unloading module 25 to move in advance, as long as the movement between the loading module 23 and the first unloading module 24 does not conflict.
The detection device 100 and the use method thereof of the present invention can keep the first detection element 31 and the second detection element 32 in the detection state all the time to achieve the best detection efficiency. The detection device 100 of the present invention is only provided with the first rail 21 and the second rail 22, and the feeding module 23 and the first discharging module 24 are both disposed on the first rail 21, so as to achieve the effects of simplifying components and saving space.
In addition, other modifications within the spirit of the invention may occur to those skilled in the art, and such modifications are, of course, included within the scope of the invention as claimed.
Claims (8)
1. The utility model provides a detection device for detect the work piece, this detection device includes frame, first orientation module, first track, second track, material loading module, first unloading module, first driving piece, second driving piece and first detection piece, its characterized in that: the detection device also comprises a second positioning module, a third positioning module, a fourth positioning module, a second blanking module, a third driving piece and a second detection piece, wherein the first positioning module, the second positioning module, the third positioning module and the fourth positioning module are sequentially arranged on the rack and are all used for bearing and positioning workpieces, the first track is arranged on one side of the first positioning module, the second track is arranged on one side of the first track far away from the first positioning module, the feeding module and the first blanking module are slidably arranged on the first track, the first driving piece is connected with the feeding module to drive the feeding module to move, the second driving piece is connected with the first blanking module to drive the feeding module to move, the second blanking module is slidably arranged on the second track, the third driving piece is connected with the second blanking module to drive the feeding module to move, and the feeding module is used for guiding the feeding module to the first positioning module, The first positioning module, the second positioning module, the third positioning module and the fourth positioning module are used for feeding workpieces, the first blanking module and the second blanking module are used for blanking workpieces from the first positioning module, the second positioning module, the third positioning module and the fourth positioning module, the first detection piece and the second detection piece are arranged on one side, away from the first track, of the first positioning module, the first detection piece can respectively detect the workpieces on the first positioning module and the second positioning module, and the second detection piece can respectively detect the workpieces on the third positioning module and the fourth positioning module;
the detection device further comprises a conveying line, the first positioning module, the second positioning module, the third positioning module and the fourth positioning module are sequentially erected above the conveying line along the conveying direction of the conveying line, the beginning of the conveying line is used for conveying a material tray loaded with the workpiece, the feeding module is used for grabbing the workpiece from the material tray and moving the workpiece to an empty positioning module for detection, the conveying line simultaneously moves the empty material tray to the tail end of the conveying line, and the first blanking module and the second blanking module are used for moving the detected workpiece to the empty material tray at the tail end of the conveying line from the positioning module to discharge materials.
2. The detection device of claim 1, wherein: the first positioning module comprises two supports, a bearing plate and two positioning pieces, wherein the bearing plate is supported above the conveying line by the two supports, the two positioning pieces are arranged on the bearing plate and are respectively used for positioning workpieces from a first direction and a second direction, and the first direction and the second direction are vertical in a horizontal plane.
3. The detection device of claim 2, wherein: the positioning piece comprises a stop block, a push block and a push block driving piece, the stop block and the push block are arranged on the bearing plate, and the push block is connected to the push block driving piece so as to clamp or release the workpiece with the stop block under the driving of the push block driving piece.
4. The detection device of claim 1, wherein: the detection device further comprises a two-dimensional code identification piece, the two-dimensional code identification piece is arranged at the beginning of the conveying line, and the two-dimensional code identification piece is used for identifying the two-dimensional code on the workpiece so as to acquire the information of the workpiece.
5. The detection device of claim 1, wherein: this material loading module includes first mounting panel, the second mounting panel, the third mounting panel, the lifting drive spare, rotary drive spare and move the flitch, this first mounting panel activity is installed on this first track, this second mounting panel is installed perpendicularly in this first mounting panel and is kept away from one side of this first track, this third mounting panel is located on this second mounting panel with sliding, this lifting drive spare is located on this first mounting panel and is connected this third mounting panel, this lifting drive spare can drive this third mounting panel along vertical direction lift, this rotary drive spare is located on this third mounting panel, this material moving board one end is connected on this rotary drive spare, this material moving board one end of keeping away from this rotary drive spare is equipped with the sucking disc, this rotary drive spare can drive this material moving board rotation and carry out the material loading with the absorption work piece.
6. The detection device of claim 1, wherein: the first detection piece comprises a mechanical arm and a probe rod arranged on the mechanical arm, the mechanical arm can move the probe rod to a processing hole of a workpiece on the first positioning module or the second positioning module, and the probe rod is used for extending into the processing hole to judge whether the workpiece is qualified or not.
7. The detection device of claim 1, wherein: the detection device further comprises a fixing plate, the fixing plate is arranged on one side, deviating from the first positioning module, of the first rail, and the second rail is arranged on the side, facing the first rail, of the fixing plate.
8. A method of using the test device of any of claims 1-7, comprising the steps of:
(1) the feeding module feeds workpieces to the fourth positioning module;
(2) the second detection piece detects the workpiece on the fourth positioning module;
(3) the feeding module feeds workpieces to the second positioning module;
(4) the first detection piece detects the workpiece on the second positioning module;
(5) the feeding module feeds workpieces to the third positioning module;
(6) the second detection piece detects the workpiece on the third positioning module;
(7) the first blanking module is used for blanking workpieces to the fourth positioning module;
(8) the feeding module feeds workpieces to the first positioning module;
(9) the first detection piece detects the workpiece on the first positioning module;
(10) the second blanking module blanks workpieces for the second positioning module;
(11) the feeding module feeds workpieces to the fourth positioning module;
(12) the second detection piece detects the workpiece on the fourth positioning module;
(13) the first blanking module is used for blanking workpieces to the third positioning module;
(14) the feeding module feeds workpieces to the second positioning module;
(15) the first detection piece detects the workpiece on the second positioning module;
(16) the second blanking module blanks workpieces for the first positioning module;
(17) the feeding module feeds workpieces to the third positioning module;
(18) the second detection piece detects the workpiece on the third positioning module;
(19) the first blanking module is used for blanking workpieces to the fourth positioning module;
(20) the feeding module feeds workpieces to the first positioning module;
(21) the first detection piece detects the workpiece on the first positioning module;
(22) the second blanking module blanks workpieces for the second positioning module;
(23) and (4) repeatedly executing the steps (1) to (22) until the detection of all workpieces is finished.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810757785.5A CN110715676B (en) | 2018-07-11 | 2018-07-11 | Detection device and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810757785.5A CN110715676B (en) | 2018-07-11 | 2018-07-11 | Detection device and use method thereof |
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| CN110715676A CN110715676A (en) | 2020-01-21 |
| CN110715676B true CN110715676B (en) | 2022-04-19 |
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| CN103625868A (en) * | 2013-12-13 | 2014-03-12 | 山东法因数控机械股份有限公司 | Workpiece feeding and discharging mechanism |
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| CN206430698U (en) * | 2016-11-17 | 2017-08-22 | 大族激光科技产业集团股份有限公司 | Non-contact optical measurement apparatus |
| CN207456383U (en) * | 2017-11-21 | 2018-06-05 | 深圳市罗格斯智能设备制造有限责任公司 | A kind of electronic product casing detection device |
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| US20030053045A1 (en) * | 2001-09-20 | 2003-03-20 | Doering John W. | System for inspecting a flat sheet workpiece |
| TWI547598B (en) * | 2011-12-21 | 2016-09-01 | 鴻海精密工業股份有限公司 | Position adjusting device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056708A (en) * | 2013-01-05 | 2013-04-24 | 安徽马钢工程技术有限公司 | Feed and discharge conveyor for finish machining of high-speed train wheels and control method of feed and discharge conveyor |
| CN103625868A (en) * | 2013-12-13 | 2014-03-12 | 山东法因数控机械股份有限公司 | Workpiece feeding and discharging mechanism |
| CN104550042A (en) * | 2014-12-29 | 2015-04-29 | 爱彼思（苏州）自动化科技有限公司 | Automatic quality detecting and sorting device for workpiece structures |
| CN206430698U (en) * | 2016-11-17 | 2017-08-22 | 大族激光科技产业集团股份有限公司 | Non-contact optical measurement apparatus |
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