CN110706918B - Inductance coil winding device and use method thereof - Google Patents
Inductance coil winding device and use method thereof Download PDFInfo
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- CN110706918B CN110706918B CN201911080724.0A CN201911080724A CN110706918B CN 110706918 B CN110706918 B CN 110706918B CN 201911080724 A CN201911080724 A CN 201911080724A CN 110706918 B CN110706918 B CN 110706918B
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- 238000004804 winding Methods 0.000 title claims abstract description 114
- 238000000034 method Methods 0.000 title claims abstract description 13
- 210000000078 claw Anatomy 0.000 claims description 12
- 230000006698 induction Effects 0.000 claims 2
- 238000013461 design Methods 0.000 abstract description 4
- 238000012797 qualification Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coil Winding Methods And Apparatuses (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to an inductance coil winding device, and belongs to the technical field of mechanical equipment. The inductance coil winding device comprises an operation table, a lower winding servo motor, a lower rotating shaft seat, a cross beam and an upper winding servo motor. In the use process of the inductance coil winding device, inductance wires sequentially pass through a wire ring, a wire binding wheel and a wire guide nozzle which are arranged on a wire inlet mechanism, and a wire cutting and clamping cylinder clamps the inductance wires through a wire clamping block and a wire cutting and clamping baffle plate; and the lower winding servo motor and the upper winding servo motor are used for simultaneously starting to work, so that the winding process of the inductance wire is completed. In a word, this inductance coil winding device structural design is reasonable, can make the both ends of inductance wire winding simultaneously, has improved inductance coil's wire winding efficiency, has alleviateed workman's intensity of labour, has also improved inductance coil wire winding qualification rate simultaneously, and inductance wire after the winding, the end cuts neatly, is convenient for further processing.
Description
Technical Field
The invention relates to an inductance coil winding device and a using method thereof, and belongs to the technical field of mechanical equipment.
Background
The inductor is a component capable of converting electric energy into magnetic energy and storing the magnetic energy. The inductor is similar in structure to a transformer but has only one winding. The inductor has a certain inductance, which only impedes the current variation. If the inductor is in a state where no current is passing, it will attempt to block the flow of current through it when the circuit is on; if the inductor is in a state where current is flowing, it will attempt to maintain the current unchanged when the circuit is open. The inductance coil is an important component in the inductor, and because the inductance coil is small in volume, the winding of the inductance coil is completed mechanically, but the existing inductance coil device is complex in structure, the winding efficiency of the inductance coil is low, and the qualification rate of the inductance coil after the preparation is low.
Disclosure of Invention
In order to overcome the defects in the background art, the technical scheme adopted by the invention for solving the technical problems is as follows: the inductance coil winding device comprises an operation table, a lower winding servo motor, a lower rotating shaft seat, a cross beam and an upper winding servo motor, wherein the lower winding servo motor is fixed at the bottom of the operation table, the lower rotating shaft corresponding to the lower winding servo motor on the operation table is fixedly provided with the lower rotating shaft seat, the lower rotating shaft passes through the lower rotating shaft seat, a fly fork clamping jaw air cylinder fixing seat is fixedly arranged on the lower rotating shaft, the lower winding servo motor can drive the fly fork clamping jaw air cylinder fixing seat to rotate through the lower rotating shaft, a fly fork clamping jaw air cylinder is fixedly arranged on the fly fork clamping jaw air cylinder fixing seat, a fly fork clamping jaw is arranged on the fly fork clamping jaw air cylinder, the cross beam is fixedly arranged on the operation table, a transverse moving guide rail is fixedly arranged on the side surface of the cross beam, a transverse moving slide plate is arranged on the transverse moving guide rail and can slide along the transverse moving guide rail under the driving of the transverse moving servo motor, the vertical moving slide plate is fixedly provided with a vertical moving guide rail, the vertical moving slide plate can slide along the vertical moving guide rail under the drive of a vertical moving servo motor, an upper winding servo motor, a limiting bearing and a collet chuck driving cylinder are fixedly arranged on the vertical moving slide plate, an upper rotating shaft of the upper winding servo motor penetrates through the limiting bearing, a collet chuck is arranged at the bottom of the upper rotating shaft, a collet chuck driving plate is fixedly arranged at the top end of a collet chuck driving ejector rod of the collet chuck driving cylinder, the collet chuck driving cylinder can control the opening and closing of the collet chuck through the collet chuck driving ejector rod and the collet chuck driving plate, a wire clamping vertical moving cylinder is fixedly arranged on the side surface of the limiting bearing, a wire clamping vertical moving plate is arranged at the top end of the ejector rod of the wire clamping vertical moving cylinder, the wire clamping device is characterized in that a wire clamping claw cylinder is fixed on the wire clamping claw cylinder, a wire clamping jaw is arranged on the wire clamping claw cylinder, a cutting wire clamping transverse moving cylinder is fixed at the bottom of the cross beam, the cutting wire clamping transverse moving cylinder can drive the cutting wire clamping longitudinal moving cylinder to transversely move, the cutting wire clamping longitudinal moving cylinder can drive the cutting wire clamping vertical moving cylinder to longitudinally move, the cutting wire clamping vertical moving cylinder can drive the cutting wire clamping cylinder fixing plate to move in the vertical direction, a cutting wire clamping cylinder and a cutting wire clamping baffle are fixed on the cutting wire clamping cylinder fixing plate, a cutting knife is arranged on one side of the cutting wire clamping baffle, a wire clamping block is arranged on the other side of the cutting wire clamping baffle, the cutting wire clamping cylinder can drive the cutting knife and the wire clamping block to slide on the cutting wire clamping cylinder fixing plate, and a vibration feeding disc and a carrier cylinder fixing seat are fixed on the operation table. The vibration feeding disc is provided with a direct vibration track, a carrier cylinder is fixed on the carrier cylinder fixing seat, and a carrier is arranged on the carrier cylinder corresponding to the direct vibration track.
The wire inlet mechanism is preferably fixed on the operating platform, and the wire inlet mechanism is provided with a wire nozzle, a wire binding wheel and a wire ring.
The method for using the inductance coil winding device comprises the following steps:
(1) The inductance wire to be wound sequentially passes through a wire ring, a wire binding wheel and a wire nozzle which are arranged on the wire inlet mechanism;
(2) The wire cutting and clamping cylinder clamps the inductance wire through the wire clamping block and the wire cutting and clamping baffle plate, and meanwhile, the wire cutting and clamping cylinder (30) drives the cutting knife to cut off the redundant inductance wire;
(3) Placing the inductance to be wound into a vibration feeding disc, and conveying the inductance to be wound onto a carrier by the vibration feeding disc through a direct vibration track, wherein a carrier cylinder drives the carrier to move;
(4) Then, under the combined action of the cutting wire clamping cylinder, the cutting wire clamping longitudinal moving cylinder and the cutting wire clamping vertical moving cylinder, the flying fork clamping jaw arranged on the flying fork clamping jaw cylinder clamps the inductance wire, and the cutting wire clamping cylinder releases the inductance wire;
(5) Then, the collet clamps the head of the inductor to be wound on the carrier under the drive of the collet driving cylinder, and the collet moves the inductor to be wound to the position right above the lower rotating shaft under the drive of the transverse moving servo motor and the vertical moving servo motor;
(6) Then the lower winding servo motor and the upper winding servo motor start to work simultaneously, the lower winding servo motor drives a flying fork clamping jaw cylinder to rotate through a lower rotating shaft, and the flying fork clamping jaw cylinder drives a wire end of an inductance wire to wind a winding column of the inductance; meanwhile, the upper winding servo motor drives the collet chuck clamping the inductance head to rotate, so that the winding column of the inductance simultaneously carries out double-inductance-wire winding operation;
(7) After the coil winding number of the inductance coil is set, the lower coil winding servo motor and the upper coil winding servo motor stop working, and the lower coil winding servo motor enables the fly fork clamping jaw to stop between the lower rotating shaft and the coil feeding mechanism;
(8) And then the wire clamping jaw clamps the two inductance wires from the inductance winding column under the combined action of the wire clamping vertical moving cylinder and the wire clamping jaw cylinder, the flying fork clamping jaw loosens the inductance wires, and the wire cutting clamping cylinder moves to orderly cut the two inductance wires from the inductance winding column, so that the winding process of the inductance wires is completed.
Preferably, the rotation directions of the lower winding servo motor and the upper winding servo motor are the same, and the rotation speed of the lower winding servo motor is twice that of the upper winding servo motor.
The invention designs the inductance coil winding device which has reasonable structural design, can enable the two ends of the inductance coil to be wound simultaneously, improves the winding efficiency of the inductance coil, lightens the labor intensity of workers, and simultaneously improves the qualification rate of the winding of the inductance coil.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of an inductance coil winding device according to the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1at A;
FIG. 3 is a schematic diagram of a second embodiment of an inductance coil winding device;
FIG. 4 is a partial enlarged view at B in FIG. 3;
FIG. 5 is a schematic diagram of a winding apparatus for an inductor coil according to the present invention;
1, an operation table; 2. a lower winding servo motor; 3. a lower rotating shaft seat; 4. a lower rotating shaft; 5. the fly fork clamping jaw cylinder fixing seat; 6. a fly fork clamping jaw cylinder; 7. flying fork clamping jaw; 8. a cross beam; 9. a transverse moving guide rail; 10. transversely moving the servo motor; 11. a sliding plate is transversely moved; 12. a vertically moving guide rail; 13. a vertically moving servo motor; 14. vertically moving the slide plate; 15. a winding servo motor is arranged on the upper part; 16. a limit bearing; 17. an upper rotating shaft; 18. a collet; 19. the collet chuck drives the cylinder; 20. the collet chuck drives the ejector rod; 21. a collet driving plate; 22. a wire clamping vertical moving cylinder; 23. a wire clamping vertical moving plate; 24. a wire clamping claw cylinder; 25. a wire clamping jaw; 26. a cutting clamping line transverse moving cylinder; 27. a cutting clamping line longitudinal moving cylinder; 28. a cutting clamping line vertical moving cylinder; 29. cutting a wire clamping cylinder fixing plate; 30. cutting and clamping a wire cylinder; 31. cutting a wire clamping baffle; 32. a cutting knife; 33. a wire clamping block; 34. a wire feeding mechanism; 35. a wire nozzle; 36. a wire harness wheel; 37. a wire loop; 38. vibrating the feeding disc; 39. a direct-vibration track; 40. a carrier cylinder fixing seat; 41. a stage cylinder; 42. a carrier.
Detailed Description
The invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic views illustrating the basic structure of the present invention by way of illustration only, and thus show only the constitution related to the present invention.
Referring to fig. 1-5, an inductance coil winding device includes an operation table 1, a lower winding servo motor 2, a lower rotating shaft seat 3, a cross beam 8 and an upper winding servo motor 15, the lower winding servo motor 2 is fixed at the bottom of the operation table 1, a lower rotating shaft seat 3 is fixed on the operation table 1 corresponding to a lower rotating shaft 4 of the lower winding servo motor 2, the lower rotating shaft 4 passes through the lower rotating shaft seat 3, a fly fork clamping jaw cylinder fixing seat 5 is fixed on the lower rotating shaft 4, the lower winding servo motor 2 can drive the fly fork clamping jaw cylinder fixing seat 5 to rotate through the lower rotating shaft 4, a fly fork clamping jaw cylinder 6 is fixed on the fly fork clamping jaw cylinder fixing seat 5, The fly fork clamping jaw cylinder 6 is provided with a fly fork clamping jaw 7, the operation table 1 is fixedly provided with a cross beam 8, the side surface of the cross beam 8 is fixedly provided with a transverse moving guide rail 9, the transverse moving guide rail 9 is provided with a transverse moving slide plate 11, the transverse moving slide plate 11 can slide along the transverse moving guide rail 9 under the driving of a transverse moving servo motor 10, the transverse moving slide plate 11 is fixedly provided with a vertical moving guide rail 12, the vertical moving guide rail 12 is provided with a vertical moving slide plate 14, the vertical moving slide plate 14 can slide along the vertical moving guide rail 12 under the driving of the vertical moving servo motor 13, and the vertical moving slide plate 14 is fixedly provided with an upper winding servo motor 15, A limit bearing 16 and a collet driving cylinder 19, wherein an upper rotating shaft 17 of the upper winding servo motor 15 passes through the limit bearing 16, a collet 18 is arranged at the bottom of the upper rotating shaft 17, a collet driving plate 21 is fixed at the top end of a collet driving ejector 20 of the collet driving cylinder 19, the collet driving cylinder 19 can control the opening and closing of the collet 18 through the collet driving ejector 20 and the collet driving plate 21, a wire clamping vertical moving cylinder 22 is fixed on the side surface of the limit bearing 16, a wire clamping vertical moving plate 23 is arranged at the top end of the ejector of the wire clamping vertical moving cylinder 22, a wire clamping claw cylinder 24 is fixed on the wire clamping vertical moving plate 23, The wire clamping claw cylinder 24 is provided with a wire clamping claw 25, the bottom of the cross beam 8 is fixedly provided with a wire cutting and clamping transverse moving cylinder 26, the wire cutting and clamping transverse moving cylinder 26 can drive the wire cutting and clamping longitudinal moving cylinder 27 to transversely move, the wire cutting and clamping longitudinal moving cylinder 27 can drive the wire cutting and clamping vertical moving cylinder 28 to longitudinally move, the wire cutting and clamping vertical moving cylinder 28 can drive the wire cutting and clamping cylinder fixing plate 29 to vertically move, the wire cutting and clamping cylinder fixing plate 29 is fixedly provided with a wire cutting and clamping cylinder 30 and a wire cutting and clamping baffle 31, one side of the wire cutting and clamping baffle 31 is provided with a cutting knife 32, The other side of the cutting and clamping baffle 31 is provided with a clamping block 33, the cutting and clamping cylinder 30 can drive the cutting knife 32 and the clamping block 33 to slide on the cutting and clamping cylinder fixing plate 29, and the operating platform 1 is fixedly provided with a vibration feeding disc 38 and a carrier cylinder fixing seat 40. The vibration feeding disc 38 is provided with a direct vibration track 9, the carrier cylinder fixing seat 40 is provided with a carrier cylinder 41, and the carrier cylinder 41 is provided with a carrier 42 corresponding to the direct vibration track 9.
A wire feeding mechanism 34 is preferably fixed on the console 1, and a wire nozzle 35, a wire bundling wheel 36 and a wire loop 37 are arranged on the wire feeding mechanism 34.
The method for using the inductance coil winding device comprises the following steps:
(1) The inductance wire to be wound sequentially passes through a wire ring 37, a wire binding wheel 36 and a wire nozzle 35 which are arranged on the wire feeding mechanism 34;
(2) The wire cutting and clamping cylinder 30 clamps the inductance wire through the wire clamping block 33 and the wire cutting and clamping baffle 31, and meanwhile, the wire cutting and clamping cylinder 30 drives the cutting knife 32 to cut off the redundant inductance wire;
(3) Placing the inductor to be wound into a vibration feeding disc 38, and conveying the inductor to be wound onto a carrier 42 through a direct vibration track 9 by the vibration feeding disc 38, wherein a carrier cylinder 41 drives the carrier 42 to move;
(4) Then, under the combined action of the cutting clamping line transverse moving cylinder 26, the cutting clamping line longitudinal moving cylinder 27 and the cutting clamping line vertical moving cylinder 28, the flying fork clamping jaw 7 arranged on the flying fork clamping jaw cylinder 6 clamps the inductance line, and the cutting clamping line cylinder 30 releases the inductance line;
(5) Then, the collet 18 clamps the head of the inductor to be wound on the carrier 42 under the drive of the collet driving cylinder 19, and the collet 18 moves the inductor to be wound to the position right above the lower rotating shaft 4 under the drive of the transverse moving servo motor 10 and the vertical moving servo motor 13;
(6) Then the lower winding servo motor 2 and the upper winding servo motor 15 start to work simultaneously, the lower winding servo motor 2 drives the flying fork clamping jaw cylinder 6 to rotate through the lower rotating shaft 4, and the flying fork clamping jaw cylinder 6 drives the wire end of the inductance wire to wind the winding post of the inductance; meanwhile, the upper winding servo motor 15 drives the collet 18 clamping the inductance head to rotate, so that the winding column of the inductance simultaneously performs double-inductance-wire winding operation;
(7) After the coil winding number of the inductance coil is set, the lower coil winding servo motor 2 and the upper coil winding servo motor 15 stop working, and the lower coil winding servo motor 2 enables the fly fork clamping jaw 7 to stop between the lower rotating shaft 4 and the wire feeding mechanism 34;
(8) Then, the wire clamping claw 25 clamps the two inductance wires from the inductance winding column under the combined action of the wire clamping vertical moving cylinder 22 and the wire clamping claw cylinder 24, the flying fork clamping jaw 7 loosens the inductance wires, and the wire cutting and clamping cylinder 30 moves to orderly cut and cut the two inductance wires from the inductance winding column, so that the winding process of the inductance wires is completed.
The rotation directions of the lower winding servo motor 2 and the upper winding servo motor 15 are the same, and the rotation speed of the lower winding servo motor 2 is twice the rotation speed of the upper winding servo motor 15.
The inductance coil winding device designed by the invention has reasonable structural design, can enable the two ends of the inductance coil to be wound simultaneously, improves the winding efficiency of the inductance coil, lightens the labor intensity of workers, and simultaneously improves the qualification rate of the winding of the inductance coil, and the end heads of the wound inductance coil are cut neatly so as to be convenient for further processing; the use method of the inductance coil winding device is simple and scientific, ensures the accuracy and the rapidness of the winding of the inductance coil, and is suitable for popularization and use.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the invention.
Claims (4)
1. The utility model provides an inductance coil winding device, includes operation panel (1), lower wire winding servo motor (2), lower pivot seat (3), crossbeam (8) and last wire winding servo motor (15), its characterized in that: the bottom of the operating table (1) is fixedly provided with a lower winding servo motor (2), a lower rotating shaft seat (3) is fixedly arranged on the operating table (1) corresponding to a lower rotating shaft (4) of the lower winding servo motor (2), the lower rotating shaft (4) passes through the lower rotating shaft seat (3), a fly fork clamping jaw air cylinder fixing seat (5) is fixedly arranged on the lower rotating shaft (4), the lower winding servo motor (2) can drive the fly fork clamping jaw air cylinder fixing seat (5) to rotate through the lower rotating shaft (4), The fly fork clamping jaw cylinder fixing seat (5) is fixedly provided with a fly fork clamping jaw cylinder (6), the fly fork clamping jaw cylinder (6) is provided with a fly fork clamping jaw (7), the operating platform (1) is fixedly provided with a cross beam (8), the side surface of the cross beam (8) is fixedly provided with a transverse moving guide rail (9), the transverse moving guide rail (9) is provided with a transverse moving slide plate (11), the transverse moving slide plate (11) can slide along the transverse moving guide rail (9) under the drive of a transverse moving servo motor (10), the transverse moving slide plate (11) is fixedly provided with a vertical moving guide rail (12), the vertical moving guide rail (12) is provided with a vertical moving slide plate (14), The vertical moving slide plate (14) can slide along the vertical moving guide rail (12) under the drive of the vertical moving servo motor (13), an upper winding servo motor (15), a limiting bearing (16) and a collet driving cylinder (19) are fixed on the vertical moving slide plate (14), an upper rotating shaft (17) of the upper winding servo motor (15) passes through the limiting bearing (16), a collet (18) is arranged at the bottom of the upper rotating shaft (17), a collet driving plate (21) is fixed at the top end of a collet driving ejector rod (20) of the collet driving cylinder (19), the collet driving cylinder (19) can control the opening and closing of the collet (18) through the collet driving ejector rod (20) and the collet driving plate (21), A wire clamping vertical moving cylinder (22) is fixed on the side surface of the limit bearing (16), a wire clamping vertical moving plate (23) is arranged at the top end of a push rod of the wire clamping vertical moving cylinder (22), a wire clamping claw cylinder (24) is fixed on the wire clamping vertical moving plate (23), a wire clamping claw (25) is arranged on the wire clamping claw cylinder (24), a cutting wire clamping horizontal moving cylinder (26) is fixed at the bottom of the cross beam (8), the cutting wire clamping horizontal moving cylinder (26) can drive a cutting wire clamping vertical moving cylinder (27) to move horizontally, the cutting wire clamping vertical moving cylinder (27) can drive a cutting wire clamping vertical moving cylinder (28) to move longitudinally, The cutting clamp line vertical moving cylinder (28) can drive the cutting clamp line cylinder fixing plate (29) to move in the vertical direction, the cutting clamp line cylinder fixing plate (29) is fixedly provided with a cutting clamp line cylinder (30) and a cutting clamp line baffle (31), one side of the cutting clamp line baffle (31) is provided with a cutting knife (32), the other side of the cutting clamp line baffle (31) is provided with a clamp line block (33), the cutting clamp line cylinder (30) can drive the cutting knife (32) and the clamp line block (33) to slide on the cutting clamp line cylinder fixing plate (29), the operating table (1) is fixedly provided with a vibration feeding disc (38) and a carrier cylinder fixing seat (40), The vibration feeding disc (38) is provided with a direct vibration track (39), a carrier cylinder (41) is fixed on a carrier cylinder fixing seat (40), and a carrier (42) is arranged on the carrier cylinder (41) corresponding to the direct vibration track (39).
2. An induction coil winding apparatus according to claim 1, wherein: the wire feeding mechanism (34) is fixed on the operating platform (1), and a wire nozzle (35), a wire binding wheel (36) and a wire ring (37) are arranged on the wire feeding mechanism (34).
3. The method of claim 1, wherein the steps of:
(1) The inductance wire to be wound sequentially passes through a wire ring (37), a wire binding wheel (36) and a wire nozzle (35) which are arranged on the wire feeding mechanism (34);
(2) The wire cutting and clamping cylinder (30) clamps the inductance wire through the wire clamping block (33) and the wire cutting and clamping baffle (31), and meanwhile, the wire cutting and clamping cylinder (30) drives the cutting knife (32) to cut off the redundant inductance wire;
(3) Placing the inductor to be wound into a vibration feeding disc (38), and conveying the inductor to be wound onto a carrier (42) through a direct vibration track (39) by the vibration feeding disc (38), wherein a carrier cylinder (41) drives the carrier (42) to move;
(4) Then, under the combined action of the cutting clamping line transverse moving cylinder (26), the cutting clamping line longitudinal moving cylinder (27) and the cutting clamping line vertical moving cylinder (28), the flying fork clamping jaw (7) arranged on the flying fork clamping jaw cylinder (6) clamps the inductance line, and the cutting clamping line cylinder (30) releases the inductance line;
(5) Then the collet (18) clamps the head of the inductor to be wound on the carrier (42) under the drive of the collet driving cylinder (19), and the collet (18) moves the inductor to be wound to the position right above the lower rotating shaft (4) under the drive of the transverse moving servo motor (10) and the vertical moving servo motor (13);
(6) Then the lower winding servo motor (2) and the upper winding servo motor (15) start to work simultaneously, the lower winding servo motor (2) drives the flying fork clamping jaw cylinder (6) to rotate through the lower rotating shaft (4), and the flying fork clamping jaw cylinder (6) drives the wire end of the inductance wire to wind the winding column of the inductance wire; meanwhile, the upper winding servo motor (15) drives the collet chuck (18) clamping the inductance head to rotate, so that the winding column of the inductor simultaneously carries out double-inductance-wire winding operation;
(7) After the number of winding turns of the inductance coil is set, the lower winding servo motor (2) and the upper winding servo motor (15) stop working, and the lower winding servo motor (2) enables the fly fork clamping jaw (7) to stop between the lower rotating shaft (4) and the wire feeding mechanism (34);
(8) And then the wire clamping jaw (25) clamps two inductance wires from the inductance winding column under the combined action of the wire clamping vertical moving cylinder (22) and the wire clamping jaw cylinder (24), the flying fork clamping jaw (7) loosens the inductance wires, and the wire cutting clamping cylinder (30) moves to orderly cut and cut the two inductance wires from the inductance winding column, so that the winding process of the inductance wires is completed.
4. The method for using an induction coil winding device according to claim 1, wherein the rotation directions of the lower winding servo motor (2) and the upper winding servo motor (15) are the same, and the rotation speed of the lower winding servo motor (2) is twice the rotation speed of the upper winding servo motor (15).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911080724.0A CN110706918B (en) | 2019-11-07 | 2019-11-07 | Inductance coil winding device and use method thereof |
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| CN201911080724.0A CN110706918B (en) | 2019-11-07 | 2019-11-07 | Inductance coil winding device and use method thereof |
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| CN110706918B true CN110706918B (en) | 2024-06-21 |
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| CN111145999B (en) * | 2020-01-21 | 2022-02-25 | 科瓦力(宁波)精密器械有限公司 | Integrated intelligent main and auxiliary pole coil winding robot |
| CN114068170B (en) * | 2020-08-04 | 2024-07-02 | 精点自动化（昆山）有限公司 | Full-automatic production equipment for flat inductor |
| CN114709070B (en) * | 2022-02-23 | 2024-05-31 | 浙江田中精机股份有限公司 | Multi-wire winding pin system |
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| CN210467579U (en) * | 2019-11-07 | 2020-05-05 | 苏州巨迈科智能科技有限公司 | Novel inductance coil winding device |
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|---|---|
| CN110706918A (en) | 2020-01-17 |
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