CN110695008A - Movable laser cleaning and derusting equipment - Google Patents
Movable laser cleaning and derusting equipment Download PDFInfo
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- CN110695008A CN110695008A CN201911032970.9A CN201911032970A CN110695008A CN 110695008 A CN110695008 A CN 110695008A CN 201911032970 A CN201911032970 A CN 201911032970A CN 110695008 A CN110695008 A CN 110695008A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
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Abstract
The invention relates to the technical field of laser rust removal, in particular to a movable laser cleaning and rust removal device, which comprises a support frame, a pressing mechanism, a first fixing mechanism, a second fixing mechanism, a material pushing mechanism, two groups of clamping mechanisms and two groups of moving mechanisms, wherein the pressing mechanism is fixedly arranged at the bottom of one end of the support frame, a feeding frame is arranged beside the pressing mechanism, a conveying belt mechanism is arranged at the bottom of the other end of the support frame, a support frame is fixedly arranged below the middle part of the support frame, the first fixing mechanism and the second fixing mechanism are fixedly arranged at two ends of the support frame along the length direction of the support frame, the material pushing mechanism is fixedly arranged at the middle part of the support frame, and a laser device is arranged at the middle part of the upper end of the support frame. The full-automatic laser cleaning and derusting device has higher quality and high efficiency.
Description
Technical Field
The invention relates to the technical field of laser rust removal, in particular to a movable laser cleaning and rust removal device.
Background
The traditional cleaning industry has various cleaning modes, most of which are cleaning by using chemical agents and mechanical methods, and nowadays, the requirements of environmental protection regulations in China are more and more strict, and people have increasingly strengthened environmental protection and safety awareness, the types of chemicals used in industrial production cleaning become less and less, so that laser cleaning is in force.
The laser rust removal is laser cleaning, and the physical principle is summarized as follows: the light beam emitted by the laser is absorbed by a pollution layer on the surface to be processed, the absorption of the large energy of the pollution layer forms a plasma (unstable gas with high ionization) which expands rapidly, then a shock wave is generated, the shock wave enables the pollutants to be broken into pieces and removed, the requirement is that the width of the light pulses must be short enough to avoid heat accumulation that would damage the surface being treated, and for effective cleaning while ensuring the safety of the substrate material, the laser parameters must be adjusted as appropriate so that the energy density of the light pulses lies strictly between two thresholds, an important result from which is the self-control of the cleaning, the light pulses with an energy density higher than the first threshold will always reject contaminants until the substrate material is reached, however, the substrate is not damaged because its energy density is below the damage threshold of the substrate material.
For tubular members, because the diameter of the tubular members is large, the traditional manual rust removal mode is still adopted during rust removal, and the requirements of high efficiency and high quality cannot be met, so that a mobile laser cleaning and rust removal device is urgently needed to be designed in order to improve the efficiency and the quality and treat tubular rust materials with different specifications.
Disclosure of Invention
The invention aims to provide a mobile laser cleaning and rust removing device which can remove rust on tubular rusty materials with different diameters, so that the device has higher quality and high efficiency and is fully-automatic in laser cleaning and rust removing.
In order to achieve the purpose, the invention adopts the following technical scheme:
a movable laser cleaning and rust removing device is provided, which comprises a support frame, a pressing mechanism, a first fixing mechanism, a second fixing mechanism, a material pushing mechanism, two groups of clamping mechanisms and two groups of moving mechanisms, wherein the two groups of moving mechanisms are arranged at two ends of the support frame in a sliding manner along the length direction of the support frame, the two groups of clamping mechanisms are respectively and fixedly arranged below the output ends of the two groups of moving mechanisms, the pressing mechanism is fixedly arranged at the bottom of one end of the support frame, the pressing mechanism is arranged below one group of clamping mechanisms, a feeding frame is arranged beside the pressing mechanism and fixedly arranged at one side of the support frame, a conveying belt mechanism is arranged at the bottom of the other end of the support frame, the conveying belt mechanism is arranged below the other group of clamping mechanisms, a support frame is fixedly arranged below the middle part of the support frame, and the first fixing mechanism and the second fixing mechanism are fixedly arranged, the material pushing mechanism is fixedly arranged in the middle of the support and is fixedly arranged below the first fixing mechanism and the second fixing mechanism, and a laser device is arranged in the middle of the upper end of the support frame.
As an optimal scheme of a movable laser cleaning and derusting device, the two groups of moving mechanisms comprise first guide rails, second guide rails, third guide rails, two first moving frames, two second moving frames and four first cylinders, the first guide rails are fixedly arranged in the middle of the upper end of the supporting frame along the length direction of the supporting frame, the second guide rails and the third guide rails are symmetrically and fixedly arranged on two sides of the first guide rails, the second guide rails and the third guide rails are fixedly arranged on the upper end of the supporting frame, the two first moving frames are slidably arranged on the first guide rails, the second guide rails and the third guide rails, the four cylinders are vertically and fixedly arranged on the two first moving frames, two cylinder output shafts are fixedly arranged on two sides of the first guide rails downwards, and the two second moving frames are fixedly arranged on output shafts of the cylinders.
As a preferred scheme of the movable laser cleaning and rust removing equipment, the two groups of clamping mechanisms comprise four groups of clamping components, each clamping component comprises a second air cylinder, a framework, a movable column, four first connecting rods, four second connecting rods, four third connecting rods and two clamping plates, the second air cylinders are fixedly arranged on the movable mechanisms, output shafts of the second air cylinders are arranged downwards, the frameworks are fixedly arranged below output shafts of the second air cylinders, the movable columns are inverted T-shaped, one ends of the movable columns are fixedly connected with output ends of the second air cylinders, the other ends of the movable columns vertically pass through the middle parts of the frameworks, every two first connecting rods are rotatably arranged at two sides of the movable columns, the middle parts of the four second connecting rods are symmetrically and fixedly arranged at two ends of the frameworks, one ends of the four second connecting rods are rotatably connected with one ends of the four first connecting rods, the other ends of the four second connecting rods are rotatably connected with the two clamping plates, one end of each of the four third connecting rods is rotatably arranged at the lower end of the framework, the other ends of the four third connecting rods are rotatably connected with the two clamping plates, and the four clamping assemblies are fixedly arranged on the two groups of moving mechanisms.
As a preferred scheme of the movable laser cleaning and rust removing equipment, the pressing mechanism comprises a receiving table, a bottom plate, two third air cylinders, four limiting columns and four springs, wherein the two third air cylinders are symmetrically and fixedly arranged on a supporting frame, output shafts of the two third air cylinders are downwards fixedly arranged on two sides of a group of clamping mechanisms, the two third air cylinders are fixedly arranged on the side of a feeding frame, the bottom plate is fixedly arranged at the bottom of one end of the supporting frame and is fixedly arranged below the two third air cylinders, the four limiting columns are symmetrically and fixedly arranged on the bottom plate in pairs, the four limiting columns are vertically upwards arranged, the four springs are respectively sleeved on the four limiting columns, the receiving table is arranged at the upper ends of the four limiting columns through four limiting holes, two ends of the receiving table are fixedly connected with the output shafts of the two third air cylinders, a stop block is obliquely and fixedly arranged below one end of the receiving table close to the feeding frame, and the feeding frame is fixedly arranged beside the stop block in an inclined alignment manner, and one end of the receiving table far away from the feeding frame is provided with a baffle plate for blocking.
As an optimal scheme of a movable laser cleaning and derusting device, the first fixing mechanism comprises a first sliding table, a first supporting block, a first gear, a first abutting column, two fourth cylinders and a transmission mechanism, the first sliding table is arranged above one end of a support in a sliding mode, the two fourth cylinders are respectively and fixedly arranged on the supports at two ends of the first sliding table, output shafts of the two fourth cylinders are fixedly connected with one end of the first sliding table, the first supporting block is fixedly arranged at one end of the sliding table, a first transmission box used for transmission is fixedly arranged at the upper end of the first supporting block, an output shaft of the first transmission box is fixedly connected with the first gear, the tail end of the output shaft of the first transmission box is fixedly connected with the first abutting column, the transmission mechanism is fixedly arranged on the first sliding table, and the transmission mechanism is fixedly arranged beside the first supporting block.
As an optimal selection scheme of a portable laser cleaning and rust cleaning equipment, drive mechanism includes the brace table, servo motor, the L board, fifth cylinder and second gear, the fixed one end that sets up at first slip table of brace table, the L board slides the one end that sets up in the brace table top, and the L board slides the brace table one end that sets up at the first supporting block of neighbour, the fixed one end of keeping away from first supporting block at the brace table that sets up of fifth cylinder, and the output and the L board fixed connection of fifth cylinder, servo motor is fixed to be set up on the L board, and the servo motor output passes L board and second gear fixed connection, the symmetry is provided with the tooth on the second gear, first gear and tooth meshing.
As an optimal scheme of a portable laser cleaning and rust cleaning equipment, second fixed establishment includes the second slip table, the second supporting shoe, the second transmission case, the post and sixth cylinder are supported to the second, the second slip table slides and sets up in the support one end of keeping away from first fixed establishment, the fixed one side that sets up at the second slip table of sixth cylinder, and the fixed setting of sixth cylinder is on the support of keeping away from the one end of first fixed establishment, the fixed setting of second supporting shoe is on the second slip table, the fixed setting of second transmission case is on the second supporting shoe, the output and the second of second transmission case support post fixed connection, first fixed establishment sets up the both ends at the support with second fixed establishment symmetry.
As an optimal scheme of the movable laser cleaning and rust removing equipment, the material pushing mechanism comprises a seventh cylinder, a push plate and a material pushing groove, the seventh cylinder is fixedly arranged on a support below the first fixing mechanism, the output end of the seventh cylinder is fixedly connected with the push plate, the material pushing groove is fixedly arranged in the middle of the support, the material pushing groove is fixed below the first fixing mechanism and the second fixing mechanism, the push plate is arranged at one end, close to the seventh cylinder, inside the material pushing groove, and a material box used for containing sundries is arranged below one end, far away from the seventh cylinder, of the material pushing groove.
The invention has the beneficial effects that: firstly, a worker prepares a tubular rusting material to be cleaned and derusted, then the worker puts the tubular rusting material on a feeding frame, next, under the action of a pressing device, the pressing device moves downwards to roll the tubular rusting material above a receiving table, the pressing device moves upwards to return to the original position, then, the tubular rusting material is grabbed by a clamping mechanism, the clamping mechanism grabbing the tubular rusting material is moved to the positions of a first fixing mechanism and a second fixing mechanism through a moving mechanism, then under the action of a first supporting column and a second supporting column, the tubular rusting material is clamped, then, under the action of a transmission mechanism, a servo motor drives the first supporting column to operate to enable the tubular rusting material to rotate along with the tubular rusting material, and then, under the action of a laser device above the tubular rusting material, the tubular rusting material is comprehensively cleaned and derusted, in the rust removing process, the generated rust residues are pushed into the material box through the pushing mechanism, after treatment is finished, the treated tubular rust materials are transferred onto the conveyor belt mechanism under the action of the clamping mechanism and the moving mechanism above the conveyor belt mechanism, and the tubular rust materials are conveyed to a region for storing qualified products through the conveyor belt mechanism and are automatically processed in a circulating reciprocating mode.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the present invention.
FIG. 3 is a side view of the present invention.
Fig. 4 is a schematic perspective view of the moving mechanism.
Fig. 5 is an exploded perspective view of the moving mechanism.
Fig. 6 is an exploded perspective view of the gripping mechanism.
Fig. 7 is an exploded perspective view of the pressing mechanism.
Fig. 8 is a perspective view of the first fixing mechanism.
Fig. 9 is an exploded perspective view of the first fixing mechanism.
Fig. 10 is a perspective view of the second fixing mechanism.
Fig. 11 is an exploded perspective view of the pusher mechanism.
In the figure: a support frame 1; a pressing mechanism 2; a first fixing mechanism 3; a second fixing mechanism 4; a material pushing mechanism 5; a gripping mechanism 6; a moving mechanism 7; a feed frame 8; a conveyor belt mechanism 9; a laser device 10; a first guide rail 11; a second guide rail 12; a third guide rail 13; a first moving frame 14; a second moving frame 15; a first cylinder 16; a second cylinder 17; a skeleton 18; a moving column 19; a first connecting rod 20; a second connecting rod 21; a third connecting rod 22; a clamping plate 23; a receiving station 24; a bottom plate 25; a third cylinder 26; a stopper post 27; a spring 28; a stopper hole 29; a stopper 30; a baffle 31; a first slide table 32; a first support block 33; a first gear 34; a first abutment 35; a fourth cylinder 36; the transmission mechanism 37; a first transmission case 38; a support table 39; a servo motor 40; an L plate 41; a fifth cylinder 42; a second gear 43; the teeth 44; a second slide table 45; a second support block 46; a second transmission case 47; a second abutment 48; a sixth cylinder 49; a seventh cylinder 50; a push plate 51; a material pushing groove 52; a material tank 53.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 11, a mobile laser cleaning and rust removing device includes a support frame 1, a pressing mechanism 2, a first fixing mechanism 3, a second fixing mechanism 4, a material pushing mechanism 5, two sets of clamping mechanisms 6 and two sets of moving mechanisms 7, wherein the two sets of moving mechanisms 7 are slidably disposed at two ends of the support frame 1 along a length direction of the support frame 1, the two sets of clamping mechanisms 6 are respectively and fixedly disposed below output ends of the two sets of moving mechanisms 7, the pressing mechanism 2 is fixedly disposed at a bottom of one end of the support frame 1, the pressing mechanism 2 is disposed below the set of clamping mechanisms 6, a feeding frame 8 is disposed beside the pressing mechanism 2, the feeding frame 8 is fixedly disposed at one side of the support frame 1, a conveyor belt mechanism 9 is disposed at a bottom of the other end of the support frame 1, the conveyor belt mechanism 9 is disposed below the other set of clamping mechanisms 6, a support is fixedly disposed below a middle portion of, the first fixing mechanism 3 and the second fixing mechanism 4 are fixedly arranged at two ends of the support along the length direction of the support, the pushing mechanism 5 is fixedly arranged in the middle of the support, the pushing mechanism 5 is fixedly arranged below the first fixing mechanism 3 and the second fixing mechanism 4, and the middle of the upper end of the support frame 1 is provided with the laser device 10. Firstly, a worker prepares a tubular rusting material needing cleaning and rust removal, then the worker stacks the tubular rusting material on a feeding frame 8, the initial position of a pressing mechanism 2 is higher than the lowest height of the feeding frame 8 at the moment, the tubular rusting material is favorably blocked, then the pressing device moves downwards under the action of the pressing device, so that the tubular rusting material enters the upper part of the pressing device, the tubular rusting material is clamped by a clamping mechanism 6, a clamping mechanism 6 for clamping the tubular rusting material is moved to the positions of a first fixing mechanism 3 and a second fixing mechanism 4 by a moving mechanism 7, then the tubular rusting material is clamped by the first fixing mechanism 3 and the second fixing mechanism 4, and then the tubular rusting material is comprehensively cleaned and derusted under the action of a laser device 10 above the tubular rusting material, in the process of rust removal, the generated rust residues are processed by the material pushing mechanism 5, and finally, the processed tubular rust materials are transferred to the conveyor belt mechanism 9 under the action of the clamping mechanism 6 and the moving mechanism 7 and are conveyed to a region for storing qualified products by the conveyor belt mechanism 9.
The two sets of moving mechanisms 7 comprise first guide rails 11, second guide rails 12, third guide rails 13, two first moving frames 14, two second moving frames 15 and four first air cylinders 16, the first guide rails 11 are fixedly arranged in the middle of the upper end of the support frame 1 along the length direction of the support frame 1, the second guide rails 12 and the third guide rails 13 are symmetrically and fixedly arranged on two sides of the first guide rails 11, the second guide rails 12 and the third guide rails 13 are fixedly arranged on the upper end of the support frame 1, the two first moving frames 14 are slidably arranged on the first guide rails 11, the second guide rails 12 and the third guide rails 13, the four air cylinders are vertically and fixedly arranged on the two first moving frames 14, downward output shafts of every two air cylinders are fixedly arranged on two sides of the first guide rails 11, and the two second moving frames 15 are fixedly arranged on output shafts of the air cylinders. Firstly, the moving mechanism 7 located above the pressing mechanism 2 operates, the first moving frame 14 stably moves to the upper side of the pressing device through the first guide rail 11, the second guide rail 12 and the third guide rail 13, then, under the action of the first air cylinder 16, the second moving frame 15 is driven to move upwards or downwards, when the second moving frame 15 drives the clamping mechanism 6 to move downwards, the clamping mechanism 6 grips the tubular rusty material, then, the second moving frame 15 drives the clamping mechanism 6 to move upwards, and under the action of the first moving frame 14, the material gripped by the clamping mechanism 6 is moved to the position to be processed, so as to complete clamping and feeding, and similarly, the moving mechanism 7 located above the conveyor belt mechanism 9 operates, and the moving mechanism 7 moves the processed tubular rusty material to the conveyor belt mechanism 9, so as to complete clamping and feeding.
The two groups of clamping mechanisms 6 comprise four groups of clamping components, each clamping component comprises a second air cylinder 17, a framework 18, a moving column 19, four first connecting rods 20, four second connecting rods 21, four third connecting rods 22 and two clamping plates 23, the second air cylinder 17 is fixedly arranged on the moving mechanism 7, an output shaft of the second air cylinder 17 is downwards arranged, the framework 18 is fixedly arranged below the output shaft of the second air cylinder 17, the moving column 19 is of an inverted T shape, one end of the moving column 19 is fixedly connected with an output end of the second air cylinder 17, the other end of the moving column 19 vertically passes through the middle of the framework 18, every two first connecting rods 20 are rotatably arranged at two sides of the moving column 19, the middle parts of the four second connecting rods 21 are symmetrically and fixedly arranged at two ends of the framework 18, one end of the four second connecting rods 21 is rotatably connected with one end of the four first connecting rods 20, the other end of the four second connecting rods 21 is rotatably connected with the two, one end of each of the four third connecting rods 22 is rotatably disposed at the lower end of the framework 18, the other end of each of the four third connecting rods 22 is rotatably connected with the two clamping plates 23, and the four clamping assemblies are fixedly disposed on the two sets of moving mechanisms 7. Firstly, the clamping process, the framework 18 is kept fixed, the second cylinder 17 operates to drive the movable column 19 to move downwards, the movable column 19 drives one ends of the four first connecting rods 20 to rotate downwards, the other ends of the four first connecting rods 20 drive one ends of the four second connecting rods 21 to rotate outwards towards the framework 18, the middle parts of the four second connecting rods 21 are fixed on the lower edge of the framework 18, the other ends of the four second connecting rods 21 drive the two clamping plates 23 to rotate inwards, the four third connecting rods 22 follow the operation, the two clamping plates 23 can stably clamp objects, the two clamping plates 23 are spliced together to form a circular shape, so that the tubular rusty material can be clamped, otherwise, the second cylinder 17 operates to drive the movable column 19 to move upwards, and the clamped objects can be loosened.
The pressing mechanism 2 comprises a receiving platform 24, a bottom plate 25, two third cylinders 26, four limiting columns 27 and four springs 28, wherein the two third cylinders 26 are symmetrically and fixedly arranged on the support frame 1, output shafts of the two third cylinders 26 are downwards fixedly arranged on two sides of the group of clamping mechanisms 6, the two third cylinders 26 are fixedly arranged on the side of the feeding frame 8, the bottom plate 25 is fixedly arranged at the bottom of one end of the support frame 1, the bottom plate 25 is fixedly arranged below the two third cylinders 26, the four limiting columns 27 are symmetrically and fixedly arranged on the bottom plate 25 in pairs, the four limiting columns 27 are vertically upwards arranged, the four springs 28 are respectively sleeved on the four limiting columns 27, the receiving platform 24 is arranged at the upper ends of the four limiting columns 27 through four limiting holes 29, two ends of the receiving platform 24 are fixedly connected with the output shafts of the two third cylinders 26, a stop block 30 is obliquely and fixedly arranged below one end, close to the feeding frame 8, of the receiving platform 24, and the feeding frame 8 is fixedly arranged beside the stop block 30 in an inclined alignment manner, and a baffle plate 31 for blocking is arranged at one end of the receiving table 24 far away from the feeding frame 8. Firstly, when feeding, when the output shafts of the two third cylinders 26 are operated downwards, the receiving table 24 is driven to stably move downwards by the action of the four limiting columns 27, when the receiving table 24 is consistent with the bottom end of the feeding frame 8 in height, a tubular rusty material is moved onto the receiving table 24, because the receiving table 24 is set to be the width of one material, and the baffle plate 31 is further arranged on the receiving table 24, the material which rolls upwards cannot drop, when the output shafts of the two third cylinders 26 are operated upwards, the receiving table 24 stably returns to the original position by the action of the four springs 28 and the four limiting columns 27, and at the moment, the material on the feeding frame 8 is blocked and cannot drop under the action of the baffle plate 30.
The first fixing mechanism 3 includes a first sliding table 32, a first supporting block 33, a first gear 34, a first support column 35, two fourth cylinders 36 and a transmission mechanism 37, the first sliding table 32 is slidably disposed above one end of the support, the two fourth cylinders 36 are respectively and fixedly disposed on the supports at two ends of the first sliding table 32, output shafts of the two fourth cylinders 36 are fixedly connected with one end of the first sliding table 32, the first supporting block 33 is fixedly disposed at one end of the sliding table, a first transmission box 38 for transmission is fixedly disposed at the upper end of the first supporting block 33, an output shaft of the first transmission box 38 is fixedly connected with the first gear 34, a tail end of an output shaft of the first transmission box 38 is fixedly connected with the first support column 35, the transmission mechanism 37 is fixedly disposed on the first sliding table 32, and the transmission mechanism 37 is fixedly disposed beside the first supporting block 33. First, under the effect of two fourth cylinders 36, first slip table 32 can carry out short distance's removal on the support, and simultaneously, first slip table 32 removes, drives the synchronous motion of the first supporting block 33 of first supporting block 33, first gear 34, first support post 35 and drive mechanism 37, is favorable to better fastening tubulose rusty material, supports the setting of post, is for better contradicting tubulose rusty material.
The transmission mechanism 37 comprises a supporting table 39, a servo motor 40, an L plate 41, a fifth air cylinder 42 and a second gear 43, wherein the supporting table 39 is fixedly arranged at one end of the first sliding table 32, the L plate 41 is slidably arranged at one end above the supporting table 39, the L plate 41 is slidably arranged at one end of the supporting table 39 close to the first supporting block 33, the fifth air cylinder 42 is fixedly arranged at one end of the supporting table 39 far away from the first supporting block 33, the output end of the fifth air cylinder 42 is fixedly connected with the L plate 41, the servo motor 40 is fixedly arranged on the L plate 41, the output end of the servo motor 40 penetrates through the L plate 41 and is fixedly connected with the second gear 43, the second gear 43 is symmetrically provided with teeth 44, and the first gear 34 is meshed with the teeth 44. Firstly, when the fifth cylinder 42 operates to drive the L plate 41, the servo motor 40 and the second gear 43 to move towards the first supporting block 33, when one end of the second gear 43 with the teeth 44 is meshed with the first gear 34, the fifth cylinder 42 stops, the servo motor 40 then operates to drive the second gear 43 to operate, the second gear 43 drives the first gear 34 to operate at unequal speed, the first gear 34 drives the prop to operate, the prop drives the tubular rusting material to operate, under the action of the laser device 10, the tubular rusting material is comprehensively derusted, after the derusting is completed, the fifth cylinder 42 drives the servo motor 40, the L plate 41 and the second gear 43 to return to the original position, the teeth 44 on the second gear 43 are arranged so that the second gear 43 is not meshed with the first gear 34 after the operation of the servo motor 40 stops, and then under the action of the fifth cylinder 42, the servo motor 40 is driven, The L plate 41 and the second gear 43 are moved to the original positions, the first gear 34 and the second gear 43 are prevented from being damaged, and the first support columns 35 of different sizes can be replaced according to tubular rusty materials of different diameters, so that the application range of the equipment is wider.
The second fixing mechanism 4 comprises a second sliding table 45, a second supporting block 46, a second transmission case 47, a second support column 48 and a sixth air cylinder 49, the second sliding table 45 is slidably arranged at one end of the support far away from the first fixing mechanism 3, the sixth air cylinder 49 is fixedly arranged at one side of the second sliding table 45, the sixth air cylinder 49 is fixedly arranged on the support far away from one end of the first fixing mechanism 3, the second supporting block 46 is fixedly arranged on the second sliding table 45, the second transmission case 47 is fixedly arranged on the second supporting block 46, the output end of the second transmission case 47 is fixedly connected with the second support column 48, and the first fixing mechanism 3 and the second fixing mechanism 4 are symmetrically arranged at two ends of the support. Firstly, the sixth cylinder 49 operates to drive the second sliding table 45, the second supporting block 46, the second transmission case 47 and the second supporting column 48 to move on the bracket, and meanwhile, the second supporting column 48 and the first supporting column 35 support against the tubular rusting material at the same time, so that the tubular rusting material is firmly fixed, stable and firm operation is performed under the action of the laser device 10, meanwhile, the second supporting columns 48 with different sizes can be replaced according to the tubular rusting materials with different diameters, and the application range of the device is wider.
The material pushing mechanism 5 comprises a seventh cylinder 50, a push plate 51 and a material pushing groove 52, the seventh cylinder 50 is fixedly arranged on the support below the first fixing mechanism 3, the output end of the seventh cylinder 50 is fixedly connected with the push plate 51, the material pushing groove 52 is fixedly arranged in the middle of the support, the material pushing groove 52 is fixed below the first fixing mechanism 3 and the second fixing mechanism 4, the push plate 51 is arranged at one end, close to the seventh cylinder 50, inside the material pushing groove 52, and a material box 53 for containing sundries is arranged below one end, far away from the seventh cylinder 50, of the material pushing groove 52. Firstly, the seventh cylinder 50 operates to drive the push plate 51 to reciprocate in the material pushing groove 52 at intervals, so that sundries in the material pushing groove 52 are effectively pushed out and pushed into the material box 53, and the material pushing groove 52 is arranged for better collecting and containing impurities in the rust removing process.
The working principle is as follows: firstly, a worker prepares a tubular rusting material to be cleaned and derusted, then the worker stacks the tubular rusting material on the feeding frame 8, then the pressing device moves downwards under the action of the pressing device, so that the tubular rusting material rolls above the receiving table 24, the pressing device moves upwards and returns to the original position, then the tubular rusting material is grabbed by the grabbing mechanism 6, the grabbing mechanism 6 grabbing the tubular rusting material is moved to the positions of the first fixing mechanism 3 and the second fixing mechanism 4 through the moving mechanism 7, then the tubular rusting material is clamped through the action of the first supporting column 35 and the second supporting column 48, then under the action of the transmission mechanism 37, the servo motor 40 drives the first supporting column 35 to operate, so that the tubular rusting material follows the rotation, and then under the action of the laser device 10 above the tubular rusting material, the tubular rust material is comprehensively cleaned and derusted, in the process of derusting, generated rust residues are pushed into the material tank 53 through the pushing mechanism 5, after treatment is finished, the treated tubular rust material is transferred onto the conveyor belt mechanism 9 under the action of the clamping mechanism 6 and the moving mechanism 7 above the conveyor belt mechanism 9, and the tubular rust material is conveyed to a region for storing qualified products through the conveyor belt mechanism 9 and is circularly processed and treated automatically.
It should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.
Claims (8)
1. The utility model provides a portable laser washs and rust cleaning equipment which characterized in that: comprises a support frame (1), a pressing mechanism (2), a first fixing mechanism (3), a second fixing mechanism (4), a material pushing mechanism (5), two groups of clamping mechanisms (6) and two groups of moving mechanisms (7), wherein the two groups of moving mechanisms (7) are arranged at two ends of the support frame (1) in a sliding manner along the length direction of the support frame (1), the two groups of clamping mechanisms (6) are respectively and fixedly arranged below the output ends of the two groups of moving mechanisms (7), the pressing mechanism (2) is fixedly arranged at the bottom of one end of the support frame (1), the pressing mechanism (2) is arranged below the group of clamping mechanisms (6), a feeding frame (8) is arranged beside the pressing mechanism (2), the feeding frame (8) is fixedly arranged at one side of the support frame (1), a conveyor belt mechanism (9) is arranged at the bottom of the other end of the support frame (1), and the conveyor belt mechanism (9) is arranged below the other group of clamping mechanisms (6), the support is fixedly arranged below the middle of the support frame (1), the first fixing mechanism (3) and the second fixing mechanism (4) are fixedly arranged at two ends of the support along the length direction of the support, the pushing mechanism (5) is fixedly arranged in the middle of the support, the pushing mechanism (5) is fixedly arranged below the first fixing mechanism (3) and the second fixing mechanism (4), and the laser device (10) is arranged in the middle of the upper end of the support frame (1).
2. The mobile laser cleaning and de-rusting equipment as claimed in claim 1, wherein the mobile laser cleaning and de-rusting equipment comprises: the two groups of moving mechanisms (7) comprise first guide rails (11), second guide rails (12), third guide rails (13), two first moving frames (14), two second moving frames (15) and four first cylinders (16), the first guide rails (11) are fixedly arranged in the middle of the upper end of the supporting frame (1) along the length direction of the supporting frame (1), the second guide rails (12) and the third guide rails (13) are symmetrically and fixedly arranged on two sides of the first guide rails (11), the second guide rails (12) and the third guide rails (13) are fixedly arranged on the upper end of the supporting frame (1), the two first moving frames (14) are arranged on the first guide rails (11), the second guide rails (12) and the third guide rails (13) in a sliding manner, the four cylinders are vertically and fixedly arranged on the two first moving frames (14), and output shafts of every two cylinders are downwards and fixedly arranged on two sides of the first guide rails (11), two second movable frames (15) are fixedly arranged on the output shaft of the air cylinder.
3. The mobile laser cleaning and de-rusting equipment as claimed in claim 1, wherein the mobile laser cleaning and de-rusting equipment comprises: the two groups of clamping mechanisms (6) comprise four groups of clamping components, each clamping component comprises a second air cylinder (17), a framework (18), a moving column (19), four first connecting rods (20), four second connecting rods (21), four third connecting rods (22) and two clamping plates (23), the second air cylinders (17) are fixedly arranged on the moving mechanisms (7), output shafts of the second air cylinders (17) are arranged downwards, the frameworks (18) are fixedly arranged below the output shafts of the second air cylinders (17), the moving columns (19) are inverted T-shaped, one ends of the moving columns (19) are fixedly connected with output ends of the second air cylinders (17), the other ends of the moving columns (19) vertically pass through the middle parts of the frameworks (18), every two first connecting rods (20) are rotatably arranged on two sides of the moving columns (19), the middle parts of the four second connecting rods (21) are symmetrically and fixedly arranged at two ends of the frameworks (18), one end of four second connecting rods (21) is connected with the one end of four first connecting rods (20) rotation, and the other end and two splint (23) of four second connecting rods (21) are connected with rotation, and the one end of four third connecting rods (22) is rotated and is set up the lower extreme at skeleton (18) to the other end and two splint (23) of four third connecting rods (22) are rotated and are connected, and four groups of clamp are got the subassembly and are fixed to be set up on two sets of moving mechanism (7).
4. The mobile laser cleaning and de-rusting equipment as claimed in claim 1, wherein the mobile laser cleaning and de-rusting equipment comprises: the pressing mechanism (2) comprises a receiving platform (24), a bottom plate (25), two third cylinders (26), four limiting columns (27) and four springs (28), wherein the two third cylinders (26) are symmetrically and fixedly arranged on the support frame (1), output shafts of the two third cylinders (26) are downwards fixedly arranged at two sides of a group of clamping mechanisms (6), the two third cylinders (26) are fixedly arranged at the side of the feeding frame (8), the bottom plate (25) is fixedly arranged at the bottom of one end of the support frame (1), the bottom plate (25) is fixedly arranged below the two third cylinders (26), the four limiting columns (27) are symmetrically and fixedly arranged on the bottom plate (25) in pairs, the four limiting columns (27) are vertically upwards arranged, the four springs (28) are respectively sleeved on the four limiting columns (27), the receiving platform (24) is arranged at the upper ends of the four limiting columns (27) through four limiting holes (29), and both ends of the receiving platform (24) are fixedly connected with output shafts of the two third cylinders (26), a stop block (30) is obliquely and fixedly arranged below one end, close to the feeding frame (8), of the receiving platform (24), the feeding frame (8) is obliquely and fixedly arranged beside the stop block (30), and a baffle plate (31) for blocking is arranged at one end, far away from the feeding frame (8), of the receiving platform (24).
5. The mobile laser cleaning and de-rusting equipment as claimed in claim 1, wherein the mobile laser cleaning and de-rusting equipment comprises: the first fixing mechanism (3) comprises a first sliding table (32), a first supporting block (33), a first gear (34), a first abutting column (35), two fourth cylinders (36) and a transmission mechanism (37), the first sliding table (32) is arranged above one end of the support in a sliding mode, the two fourth cylinders (36) are fixedly arranged on the supports at two ends of the first sliding table (32) respectively, output shafts of the two fourth cylinders (36) are fixedly connected with one end of the first sliding table (32), the first supporting block (33) is fixedly arranged at one end of the sliding table, a first transmission box (38) used for transmission is fixedly arranged at the upper end of the first supporting block (33), an output shaft of the first transmission box (38) is fixedly connected with the first gear (34), the tail end of the output shaft of the first transmission box (38) is fixedly connected with the first abutting column (35), the transmission mechanism (37) is fixedly arranged on the first sliding table (32), and the transmission mechanism (37) is fixedly arranged at the side of the first supporting block (33).
6. The mobile laser cleaning and de-rusting equipment as claimed in claim 5, wherein the mobile laser cleaning and de-rusting equipment comprises: the transmission mechanism (37) comprises a support table (39), a servo motor (40), an L plate (41), a fifth air cylinder (42) and a second gear (43), the support table (39) is fixedly arranged at one end of the first sliding table (32), the L plate (41) is arranged at one end above the support table (39) in a sliding manner, the L plate (41) is arranged at one end of the supporting platform (39) adjacent to the first supporting block (33) in a sliding way, the fifth cylinder (42) is fixedly arranged at one end of the supporting platform (39) far away from the first supporting block (33), the output end of the fifth air cylinder (42) is fixedly connected with the L plate (41), the servo motor (40) is fixedly arranged on the L plate (41), and the output end of the servo motor (40) penetrates through the L plate (41) and is fixedly connected with a second gear (43), teeth (44) are symmetrically arranged on the second gear (43), and the first gear (34) is meshed with the teeth (44).
7. The mobile laser cleaning and de-rusting equipment as claimed in claim 1, wherein the mobile laser cleaning and de-rusting equipment comprises: second fixed establishment (4) include second slip table (45), second supporting shoe (46), second transmission case (47), the second supports post (48) and sixth cylinder (49), second slip table (45) slide to set up the support one end of keeping away from first fixed establishment (3), sixth cylinder (49) are fixed to be set up the one side at second slip table (45), and sixth cylinder (49) are fixed to be set up on the support of the one end of keeping away from first fixed establishment (3), second supporting shoe (46) are fixed to be set up on second slip table (45), second transmission case (47) are fixed to be set up on second supporting shoe (46), the output and the second of second transmission case (47) support post (48) fixed connection, first fixed establishment (3) and the symmetry of second fixed establishment (4) set up the both ends at the support.
8. The mobile laser cleaning and de-rusting equipment as claimed in claim 1, wherein the mobile laser cleaning and de-rusting equipment comprises: the material pushing mechanism (5) comprises a seventh cylinder (50), a push plate (51) and a material pushing groove (52), the seventh cylinder (50) is fixedly arranged on the support below the first fixing mechanism (3), the output end of the seventh cylinder (50) is fixedly connected with the push plate (51), the material pushing groove (52) is fixedly arranged in the middle of the support, the material pushing groove (52) is fixed below the first fixing mechanism (3) and the second fixing mechanism (4), the push plate (51) is arranged at one end, close to the seventh cylinder (50), inside the material pushing groove (52), and a material box (53) used for containing sundries is arranged below one end, far away from the seventh cylinder (50), of the material pushing groove (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911032970.9A CN110695008B (en) | 2019-10-28 | 2019-10-28 | Movable laser cleaning and derusting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911032970.9A CN110695008B (en) | 2019-10-28 | 2019-10-28 | Movable laser cleaning and derusting equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110695008A true CN110695008A (en) | 2020-01-17 |
| CN110695008B CN110695008B (en) | 2021-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911032970.9A Active CN110695008B (en) | 2019-10-28 | 2019-10-28 | Movable laser cleaning and derusting equipment |
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| Country | Link |
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| CN (1) | CN110695008B (en) |
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| CN114589166A (en) * | 2020-12-03 | 2022-06-07 | A-成株式会社 | Mask frame surface treatment method using laser cleaning machine |
| CN115365232A (en) * | 2022-08-24 | 2022-11-22 | 哈尔滨工业大学（威海） | Automatic auxiliary device and method for laser cleaning of thin-walled tube |
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| CN115365232B (en) * | 2022-08-24 | 2023-09-22 | 哈尔滨工业大学（威海） | Automatic auxiliary device and method for laser cleaning of thin-wall pipe |
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